CN1236288A - Induction heating apparatus - Google Patents
Induction heating apparatus Download PDFInfo
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- CN1236288A CN1236288A CN99104198A CN99104198A CN1236288A CN 1236288 A CN1236288 A CN 1236288A CN 99104198 A CN99104198 A CN 99104198A CN 99104198 A CN99104198 A CN 99104198A CN 1236288 A CN1236288 A CN 1236288A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/36—Coil arrangements
- H05B6/42—Cooling of coils
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/101—Induction heating apparatus, other than furnaces, for specific applications for local heating of metal pieces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
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- Engineering & Computer Science (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Induction Heating (AREA)
Abstract
This invention provides an induction heating apparatus including a solenoid coil (2) for heating a heating target, and a refractory material layer (4b) formed on an inner side of the solenoid coil (2) to form a medium path where cooling water passes.
Description
The present invention relates to such induction heating equipment, it be used in the object plate of intending heating along the hot rolling line of steel carry midway the time it is heated.
Generally, on the hot rolling line of steel, the object plate of the plan heating that is preheating to high temperature by heating furnace is supplied with milling train continuously and in turn, form thin plate.When the hot rolling line by this steel was rolled into thin plate, because very long distance is arranged from the heating furnace to the milling train, before the object plate of intending heating arrived milling train, undesirable decline will take place in the temperature of plate.For this reason, to carry out localized heating by edge heater at these both ends of intending the object plate of heating then along this heater wire heating target plate halfway, so that the object plate of whole plan heating is adjusted to the temperature of basically identical.Promptly supply with milling train to this warmed-up object plate and form thin plate this moment.
Intactly heat according to aforesaid way as being used in heater wire midway, come the induction heating equipment of the temperature of the object plate of intending heating rising has been had equipment shown in Figure 1.In this equipment, water-cooled steel pipe coiled solenoid 2, along the plate width direction of intending heating plate 1 along horizontal-extending.Because the refractory masses 4 of cement 3 systems of cast is formed at the inboard of solenoid 2, in order to form the heat tunnel 5 of cylindricality.The object plate 1 of intending heating is fully heated by induction heating by heat tunnel 5.
In this case, solenoid 2 is the insulating material protections that are used for electric insulation by various.This insulating material has about 180 ° heat resisting temperature.Because the radiant heat that is the plan heating target plate of induction heating reaches 1000～1100 ℃ high temperature, so on the surface of solenoid 2, form the insulating material that refractory masses 4 is protected this pipe.On the surface of the plan heating target plate that is heated to high temperature, be formed with the oxide scale of conduction.When this oxide scale is magnetic separation and is attracted that solenoidal insulation just worsens.4 of refractory masses have prevented that the oxide scale from entering solenoid 2.
The gap of intending between heating target plate 1 and the solenoid 2 is more little, and the efficient of heating is also high more.But in order to realize entering of adiabatic and oxide scale, conventional induction heating equipment has thick refractory masses 4, thereby its efficiency of heating surface descends.Because refractory masses 4 is to get horizontally extending cylindrically along the plate width direction of intending heating plate, it has just had long horizontal width.The outside of this cylindricality refractory masses 4 be for 2 on solenoid around, so refractory masses 4 is subjected to the influence of hyperthermia radiation heat and easily forms crackle 6.After forming crackle 6 by this way, refractory material will divide, and the oxide scale just might enter by refractory material division place, destroys the insulation of helix tube 2.
Traditional induction heating equipment is integrally to be equipped with RF (radio frequency) high-voltage power apparatus, and this device has the capacitor that is used for encouraging heater and the mechanism of watering.This whole mechanism is fixed on the hot rolling line of steel.
In this firing equipment, the radiant heat of object plate that is subjected to being heated to the plan heating of high temperature influence heater section, usually is vulnerable to most damage.Must maintain as required, check this heater section or change its parts.
In this traditional induction heating equipment,, just must stop production demolition or maintenance firing equipment during maintenance because heater and RF high voltage source are to be fixed on the described line.Between each conveying roller, be provided with many induction heating equipments.Distance between adjacent induction heating equipment is short to 400mm or shorter.Operating personnel must enter so and keep in repair in the narrow space, and this is very inconvenient, causes very poor operability.
The present invention In view of the foregoing proposes just, its purpose is to provide a kind of like this firing equipment, refractory masses wherein is a water-cooled, can prevent to split and enter the oxide scale, thereby prevented the degeneration of solenoid insulation, and this refractory masses forms thinlyyer, can improve the heat efficiency.
Another object of the present invention is to the induction heating equipment that provides such, can prevent that wherein the plan heating target plate by heat tunnel from contacting with impaired refractory masses, operation is stable for a long time to be carried out thereby can make.
Another purpose of the present invention is the induction heating equipment that provides such, and the maintenance of this equipment can be by independently the place carrying out the body delivery to of heater.
In order to realize these purposes, the induction heating equipment that first aspect present invention provided comprises:
Be formed at the refractory masses on the solenoid inboard, it forms the center-aisle that allows cooling water pass through.
The induction heating equipment that second aspect present invention provided comprises:
Be used to heat the solenoid of intending heating target; And it is inboard and be the refractory masses that is formed by a collection of part of combination to be formed on helix tube.
The induction heating equipment that third aspect present invention provided comprises:
Be used to heat the solenoid of intending heating target; Be formed on the refractory masses of this helix tube inboard; And form prominent sliding beam to refractory masses along intending the heating plate throughput direction.
The induction heating equipment that fourth aspect present invention provided comprises:
Can be laid to basically with the track of intending in the heating target throughput direction orthogonal direction on the carrier that moves, be formed at and be used for heating the heater of intending heating plate on this carrier; And be formed on be used on the heater to its power supply power supply.
The induction heating equipment that fifth aspect present invention provided comprises: be formed on be laid to basically with first carrier of intending moving on the heating target throughput direction orthogonal direction middle orbit on, be used for heating the heater that this intends heating target; And be formed on the power supply that is used for providing electric power on second carrier that can move along above-mentioned track to this heater, wherein this first carrier is to connect into second carrier separably power supply is positioned on this heater.
The induction heating equipment that sixth aspect present invention provided comprises:
Be respectively formed at be laid to basically with first carrier of intending in the heating target throughput direction orthogonal direction moving on several the tracks on, be used for heating some heaters of intending heating target; And be formed on can be along the power supply of giving these some heating installation power supplies on second carrier that moves on these several the tracks, and wherein these first carriers are to connect into second carrier separably power supply is positioned on these heaters.
Fig. 1 is the profile that shows bright conventional induction heating equipment;
Fig. 2 is the profile according to the induction heating equipment of first embodiment of the invention;
Fig. 3 is the plane graph of plain block spare shown in Fig. 2;
Fig. 4 is the perspective view that shows L shaped arc comer block part shown in bright Fig. 2;
Fig. 5 is the amplification profile of plain block spare shown in Figure 2;
Fig. 6 is the amplification profile of the plain block spare of one improvement form according to the present invention;
Fig. 7 is the vertical profile front view according to the induction heating equipment of second embodiment of the invention;
Fig. 8 is the amplification vertical profile end view on induction heating equipment shown in Figure 7 top;
Fig. 9 is the amplification vertical profile end view of refractory plate shown in Figure 7;
Figure 10 is the cross-sectional figure of the refractory masses of refractory plate shown in Figure 9;
Figure 11 is the perspective view according to the induction heating equipment of the third embodiment of the present invention;
Figure 12 is the front view according to the induction heating equipment of this 3rd embodiment;
Figure 13 is the perspective view that improves the induction heating equipment of form according to third embodiment of the invention one;
Figure 14 is the front view of induction heating equipment shown in Figure 13;
Figure 15 is the end view of induction heating equipment shown in Figure 13;
Figure 16 shows the state of the hind axle of bright heater carrier by the supporting of axle lifting guider;
Figure 17 shows the state when bright heater carrier is separated;
Figure 18 is the perspective view of the state that shows that bright heater body is sling by crane;
Figure 19 shows bright state when the hot rolling line withdraws from two induction heating equipments.
First embodiment
Below with reference to Fig. 2～5 in detail the first embodiment of the present invention is described in detail.In induction heating equipment shown in Figure 2, intend the direction of heating target plate 1 by solenoid 2 edges of water-cooled steel pipe 7 coileds and flatly extend.The refractory masses 4 that insulated bearing plate 8 is housed is formed at the solenoid 2 inboard heat tunnels 5 that constitute cylindricality.Intending heating target plate 1 is integrally heated by induction heating by heat tunnel 5.
For stainless steel tube 11 being held in mode spiral placement or that reel, as shown in Figure 5, be formed with the bolt that stretches out from water cooling tube 11 by predetermined space.These bolts pass the insulated bearing plate 8 that is placed on the solenoid, are formed by the glass cloth bakelite, and are fixing with stainless steel nut 14.Constituted the left side of cylindricality heat tunnel 5 and these L shaped arc turnings brick 4b of right inwall sidepiece and be connected to, made their outside integrally surround into as shown in Figure 2 for the U-shaped insulated bearing plate.
As shown in Figure 2, on each both sides end face of plain block spare 4a and L shaped arc turning brick 4b, be formed with step 16.Adjacent piece spare 4a and 4b cooperatively interact, and the space between them is combined into integral body by the clay filling as shown in Figure 5.
Induction heating equipment with said structure supplies with the RF electric currents for solenoid 2 when its plan heating target plate 1 by advancing in cylindricality heat tunnel 5, heats whole plate 1 continuously.At this moment, when cooling water being supplied with the heap relative with plan heating target plate and be located at water cooling tube 11 in the refractory masses 4, refractory masses 4 just begins to cool down from its inside.Even refractory masses 4 is heated by the radiant heat that is heated to about 1100 ℃ plan heating target plate 1, also can suppress the temperature that increases very lowly.
These spaces are sealed in the gap of the plain block spare 4a of clay 17 fillings formation refractory masses 4 and the assembling step 16 of L shaped arc comer block part 4b, prevent that radiant heat from passing through therebetween.Because refractory masses 4 has branch's formula structure of being made up of piece spare 4a and 4b, just can absorb thermal stress and prevent cracking by the department of assembly of step 16.Centered on by U-shaped insulated bearing plate 8 through connecting into the outside that makes them owing to constitute heat tunnel 5 these L shaped arc turning bricks right and left inwall side, just can be prevented the corner part cracking.
Fig. 6 shows bright a kind of improved form of the present invention.Stainless steel tube 11 is arranged to spiral form or coiling form.From water cooling tube 11, be extended with bolt 12 according to predetermined space.Bolt 12 passes the insulated bearing plate 8 that is located on the solenoid 2, forms by the glass cloth bakelite, and fixing by stainless steel nut 14.The place that has bolt 12 to stretch out of pipe 11 is wrapped up by glass fibre 18.Pipe 11 entirely remains under this state.
On each both sides end face of the plain block spare 4a that constitutes refractory masses 4 and L shaped arc comer block part 4b, be formed with projection 19 and dimple 20.Projection 19 and the dimple 20 of adjacent block spare 4a and 4b cooperatively interact, and the space between them is linked to be integral body by the clay filling with them.The assembly structure of adjacent block spare 4a and 4b is not limited to above-mentioned form and can is other integrated structure, for example combination of the combination on two inclined-planes or concave-arc part and convex arc section.
As mentioned above, in induction heating equipment of the present invention, the cylindricality refractory masses is to form in conjunction with a collection of plain block spare and arc corner piece.By the cooling water pipe that the water cooling tube of nonmagnetic substance system constitutes, cool off these piece spares internally among being deployed to each piece spare.The high hot temperature that causes for the radiant heat of intending heating plate is pressed very lowly, is prolonged the useful life of refractory masses widely.Prevent the dielectric breakdown or the short circuit of solenoid 2 in the time of can growing with asking.Because the cylindricality refractory masses is by forming in conjunction with a collection of part, thereby forms easily.If this refractory masses is partly impaired, can only change impaired piece spare, simplified repair.
Each water cooling tube of being made by nonmagnetic substance is embedded among each the piece spare that constitutes the cylindricality refractory masses, forms independently aquaporin.The support plate of insulation is connecting each stainless steel tube simultaneously around the outside of these piece spares, maintains piece spare thus.Even water cooling tube is the magnetic flux heating, the temperature that is increased also seldom.Because water cooling tube is for the insulated bearing plate around the piece spare outside keeps reliably, can prevent that refractory material from dropping and the cracking of corner part.
Second embodiment
Referring now to Fig. 7～10, the second embodiment of the present invention is described.On the inboard of the solenoid 101 that becomes elongated circle to form by the coiling water-cooled copper, form refractory masses 103, in the refractory masses 103 that plan heating target 102 is passed through, formed heat tunnel 105.106 of thermal resistance plates have composite construction.As shown in Figure 9, thermal resistance plate 106 comprises the refractory masses 103 that is embedded with nonmagnetic metal such as stainless steel water cooling tube 104, and on solenoid 101 1 sides of this refractory masses 103 by the insulated bearing plate 108 of glass epoxy resin laminate or similar component system.In addition, each sliding 117 on the beam that forms orbit-shaped by stainless steel nonmagnetic metal rod or similar material spare is installed in heat tunnel 105 1 sides of the refractory masses 103 that is embedded with water cooling tube 104.
As shown in Figure 7, thermal resistance plate 106 is installed on the upper and lower surface of the heat tunnel that is elongated circle.The heat-resisting corner board 107 of U-shaped is installed and the refractory masses 103 of formation cylindricality on the both sides of this arc heat tunnel 105.Similar with thermal resistance plate 106, the corner board that each U-shaped is heat-resisting has the composite construction that comprises refractory masses 103 and insulated bearing plate 108, exception be not form sliding beam 117 thereon.
The layout of thermal resistance plate 106 is described in detail in detail below.As shown in figure 10, be arranged to along an aquaporin that direction is continuous with winding method by the water cooling tube 104 of nonmagnetic metal such as stainless steel.Sliding beam by nonmagnetic metal such as stainless steel is attached on the surface of water cooling tube 104 along the throughput direction of intending heating target 102.Use compacting tool set and pour into a mould pourable cement.So just final structure is formed plate, make sliding beam 117 outstanding, as shown in Figure 9 from the surface of refractory masses 103.
On the relative side of water cooling tube 104 and sliding beam 117, as shown in Figure 9, go up bolt 119 by predetermined interval welding.In insulated bearing plate 108, formed and bolt 119 corresponding screw jacks 120.In the bolt 119 inserting bolt jacks 120, be combined into integral body by nut 121.Coupling bolt 122 is fixed on the end of insulated bearing plate 108.Coupling bolt 122 inserts in the connecting pore 124 that forms on the corrosion resistant plate 114 and by nut 121 and fixes.As shown in Figure 8, thermal resistance plate 106 is installed to the inboard of solenoid 101.
As shown in Figure 7, unshakable in one's determination 109 are installed in the top and the bottom of solenoid 101 peripheries of the elongated circle of coiled, and get the axis direction of solenoid 101.As shown in Figure 8,, be installed on each side of both sides of each iron core 109, promptly be installed on each side of the entrance side of heat tunnel 105 and outlet side as the Shell Plate 115 that water-cooled magnetic shield panel 112 and corrosion resistant plate 114 are incorporated into.The magnetic shield panel 112 of this water-cooled is entirely to be engaged on the periphery of copper coin 110 by the water-cooled copper 111 that rectangular tube forms to form.114 of corrosion resistant plates are to be attached on water-cooled magnetic shield panel 112 outsides by cooling water pipe 113 to form.
In this induction heating equipment, when AC electric current supply solenoid 101, the just sensed heating of the heating target 102 of in heat tunnel 105, advancing continuously and the temperature of whole object is raise.The radiant heat that refractory masses 103 protection solenoids 101 are not heated to the plan heating target 102 of high temperature influences, and by water cooling tube 104 coolings that are embedded in the refractory masses 103.
Can be corrugated or have curved end by the heating target in the heat tunnel 105.When this curved end by heat tunnel 105, it against the sliding beam 117 outstanding from refractory masses 103 surfaces, has prevented that it from contacting with refractory masses 103 when advancing.Can prevent from like this to damage refractory masses 103, and need not stop work and repair or change refractory masses 103.
Even intending the oxide scale of heating plate is subjected to the attraction of solenoid 101 magnetic force and passes refractory masses 103, even perhaps refractory masses 103 is peeled off because of thermal shock formation crackle and is weighed down following time, because be provided with between refractory masses 103 and solenoid 101 all is the hard insulated bearing plate 108 that is formed by the glass layer casting die, the oxide scale just can not pass refractory masses 103, and can avoid the dielectric breakdown of solenoid 2.
In the above, be as insulated bearing plate 108 the glass layer casting die.But also can adopt other to have the material of proper strength and insulation property.
As shown in Figure 8, coverboard 115 is mounted to both end sides around solenoid 101.Form the Shell Plate 115 of the composite component of corrosion resistant plate 114 and water-cooled magnetic shield panel 112, can shield the magnetic flux that solenoid 101 produced by its water-cooled magnetic shield panel 112 and not leak.In this case, copper coin 110 has little temperature rise and good magnetic cup effect is provided, because it has low resistivity and is difficult for producing magnetic flux.Because copper coin 110 is by attached water-cooled copper 111 coolings thereon, just can reduce temperature rise.
Being subjected to induction heating is to be formed by the corrosion resistant plate with good thermal resistance to the surface portion of the housing department 115 of plan heating target 102 radiant heat of high temperature influence, and be by water cooling tube 113 coolings from the outside, with tight contact of magnetic shield panel of water-cooled it is cooled off internally again simultaneously, so just can form little temperature rise.That is to say, because the surface of water-cooled magnetic shield panel 112 is that it directly from the thermal radiation of intending heating target 102, so just only has little temperature rise with regard to minimum reception by corrosion resistant plate 114 shieldings with good thermal resistance.Even in continuous running, also do not have big thermal stress and act on the water-cooled magnetic shield panel 112, and the cooling water of the water-cooled copper 111 that causes of avoiding ftractureing is sewed.
As mentioned above, utilize induction heating equipment of the present invention, can stop plan heating target contact by sliding beam with refractory masses by heat tunnel, thereby steady operation for prolonged period of time.In addition, the dorsal part at refractory masses 103 is provided with very hard insulated bearing plate.So just supporting water cooling tube 113, and can prevent to cause solenoidal dielectric breakdown because of entering of oxide scale or similar impurity.
The 3rd embodiment
Referring now to Figure 11 and 12, the third embodiment of the present invention is described.According to Figure 11 and 12, in induction heating equipment 201, heater 203 and RF high voltage source 216, control circuit with capacitor 215, or the like, be integrally formed in the carrier 202, as shown in figure 12.In the heater 203, in intending the horizontally extending solenoid 212 of heating target plate 206 plate width directions, the edge is formed with cylindricality heat tunnel 213.The bottom of carrier 202 is provided with front-wheel 220 and at the driving wheel 218 of rear wheel-side.Driving wheel 218 is connected to and will drives on the motor 217 of its rotation.
Adhere to two cooling water pipes 214 that into water and draining are used at the vertical dress in the front surface upper edge of induction heating equipment 201, be used for water-cooled solenoid 212.The upper guide of cooling water pipe 214 is to the upper surface of RF power supply 216, and is subjected to the guiding of cable tray 226 with this position with bus 225.
Along transporting the induction heating equipment 201 that each tool said structure of multiaspect is installed on the hot rolling line of intending heating plate 206, as shown in figure 11, a plurality of conveying rollers of asking 207 that are positioned at these induction heating equipments 201 are arranged simultaneously.Between conveying roller 207, be provided with many track 208a, 208b, 208c, 208d that intersect vertically with the hot rolling line ... and 208h, and between these tracks, be respectively equipped with induction heating equipment 201 can freely travel carrier 202.
Each induction heating equipment 201 with said structure is installed along the hot rolling line.When the plan heating plate 206 of conveying on conveying roller 207 passed through cylindricality heat tunnel 213, it just was heater induction heating and the intensification fully that solenoid 212 forms.Under such mode, complete warmed-up object plate 206 just passes through this many induction heating equipment 201 when heating up gradually.
In order to keep in repair, for example in order to check or when changing the parts of induction heating equipment 201, can rotate the driving wheel 218 that is contained on the carrier 202 by motor 217, make induction heating equipment 201 in track 208a, 208b ..., 208h is up and then be able to remove from the hot rolling line.Under such mode, because the maintenance of induction heating equipment 201 can be carried out after it withdraws from the hot rolling line, operating hot rolling line just needn't be stopped work.Owing to just withdraw from the induction heating equipment 201 that needs repairing, just can ensure fully big space in its both sides, thereby can easily carry out upkeep operation.In case change or check and finish, pivotable drive wheel 218 moves carrier forward and turns back on the hot rolling line.
Figure 13～19 show a kind of remodeling of understanding the third embodiment of the present invention.Shown in Figure 13 and 14, induction heating equipment 201 comprises L type heater carrier 202A and 202B, be seated in rectangle heater body 203A on heater carrier 202A and the 202B and 203B and connect into the L shaped power supply carrier 204 that falls that is stacked and placed on simultaneously on heater body 203A and the 203B in separable mode.
Each a collection of induction heating equipment 201 that forms is in the above described manner installed along the hot rolling line of carrying plan heating target plate 206, and is provided with a collection of conveying roller 207 between them.Be provided with between the conveying roller 207 track 208a, 208b that a collection of and hot rolling line intersect vertically ..., 208h.L type heater carrier 202A is set on track 208a and the 208b, and another L type heater carrier then is set on the track 208c and 208d by conveying roller 207 and track 208a and 208b adjacency.
As shown in figure 14, in each heater body 203A that is placed on L shaped heater carrier 202A and 202B and 203B, in the horizontally extending solenoid 212 of plan heating target plate 206 plate width directions, forming a cylindricality heat tunnel 213.As shown in figure 18, on the upper surface of heater body 203A and 203B, be formed with track 211a and 211b respectively.Water inlet and draining cooling water pipe 214a and 214b adorn along vertically extending ground and invest on the front surface of induction heating equipment 201, are used for water-cooled solenoid 212.
As shown in figure 14, front-wheel 209a and trailing wheel 209b are adorning on the bottom that is attached to each L type heater carrier 202A and 202B along the mode that track 208a and 209b advance.Track 211c that separates mutually and 211d then adorn the upper surface of the vertical component effect that invests each L shaped heater carrier 202A and 202B.When heater body 203A and 203B are positioned over L shaped heater carrier 202A and 202B when going up, they are combined into cuboid, and track 211a and 211c and the track 211b on heater body 203A and 203B upper surface and 211d continue along straight-line extension.
As shown in figure 16, stretch out L shaped axle lifting guide 221 bottom of front surface from the vertical component effect of power supply carrier 204.As power supply carrier 204 and heater carrier 202A, when 202B interconnects, axle 210 on heater carrier 202A and 202B trailing wheel 209b one side just be 221 guidings of axle lifting guide, and trailing wheel 209b is hanged from track 208a, 208b, 208c, 208d ... on.As shown in figure 13, there are four cold water pipe 214b to extend to the upper surface of its horizontal part from the front surface of power supply carrier 204.These cold water pipes 214b is by flange connector 223, and connect two cold water pipe 214a that are installed on the heater body front surface and be installed in two cold water pipe 214a on the heater body 203B front surface, and by valve 227 ON/OFF.The upper guide of cold water pipe 214b is to RF high voltage source 216, as shown in figure 14, and is subjected to the guiding of cable tray from this part with bus 225.
Along the hot rolling line 8 induction heating equipments that respectively possess said structure of having an appointment are installed.When the plan heating target plate of carrying on conveying roller 207 206 during by cylindricality heat tunnel 213, it is just by solenoid 212 induction heating and heating up fully.Under this mode, whole plan heating target plate 206 passes through above-mentioned this batch induction heating equipment 201 when its temperature edges up.
In order to keep in repair, for example check or change the parts of induction heating equipment 201, when concrete as induction heating equipment 201A that maintenance is shown in Figure 19 and 201B, rotatable dress invest driving wheel 218 on the power supply carrier 204 make induction heating equipment 201 along track 208a, 208b, 208c, 208d ..., 208h travels and it removed from the hot rolling line.
L shaped axle lifting guide 221 extends from the bottom of the vertical component effect front surface of power supply carrier 204, and as shown in figure 16, and power supply carrier 204 and heater carrier 202A, 202B interconnect.So, the axle 210 on heater carrier 202A and 202B trailing wheel 209b one side just by axle lifting guide 221 guide make trailing wheel 209b hang from track 208a, 208b, 208c, 208d ... on.Or rather, induction heating equipment 201 is to make its distribution of weight between described front and rear by the supporting of the front-wheel of the driving wheel 218 of power supply carrier 204 and heater carrier 202A and 202B, and it is stably travelled.
At said circumstances, as shown in figure 19, as the heater body 203A that will change induction heating equipment 201A and other heater body only need check the time, at first close cold water pipe 214b unload simultaneously be connected to cold water pipe 214b flange connector 223 to disconnect cold water pipe 214b, as shown in figure 14.Then, rotate the driving wheel 218 of power supply carrier 204, power supply carrier 204 is moved backward with heater carrier 202B.Shown in Figure 17 and 18, the trailing wheel 209b of heater carrier 202A throws off axle lifting guides 221 along with its axle 210 and descends, and makes heater carrier 202A be supported on track 208a and 208b with four wheels and goes up and stop.
Because heater carrier 202A separates as above-mentioned mode and stops, move behind power supply carrier 204 and heater carrier 202B, the front-wheel that dress invests on the power supply carrier 204 horizontal component bottom surface far-ends just travels on the track 211a of heater body 203A upper surface and 211b.Then, front-wheel 220 is thrown off track 211a and 211b, sails row and stop on track 211c that is attached to heater carrier 202A vertical component upper surface and 211d, shown in Figure 17 and 18.So power supply carrier 204 is the vertical component effect supporting of L shaped heater carrier 202A.So just can prevent to have heavy top and be connected with the L shaped power supply carrier of falling of RF high voltage source 216 to fall.
Subsequently, slinging with crane 228 is placed on the heater body 203A on the heater carrier 202A that separates on the power supply carrier 204 and it is removed, as shown in figure 18.Another heater body 203A that changes usefulness is loaded and is placed on the heater carrier 202A, so just finished replacing.When heater body 203A that will check another heater body 203B or adjacent induction heating equipment 201B and 203B, because adjacent induction heating equipment 201A to 201C is placed under the offset manner shown in Figure 19, just can guarantee the abundant big space that has the operator to work processing ease to be carried out.
In case change or check end, making 204 reaches of power supply carrier with regard to the rotating drive wheel.Power supply carrier 204 against on the heater carrier 202A that stops, and trailing wheel 209b is guided by an axle lifting guide 221 at it and is just moved upward, as shown in figure 14.Then, heater carrier 202A just is linked to be integral body with power supply carrier 204, travels forward, and turns back on the hot rolling line.
In the above description, two in the above the heater carrier 202A of having heaters main body 203A and 203B be connected a power supply carrier 204 with 202B.But one or three same power supply carrier of heater carrier is connected.
As mentioned above, according to induction heating equipment of the present invention, heater and RF high voltage source are integrally to adorn to invest on the carrier.When maintenance, induction heating equipment can be removed from the hot rolling line and repair or change.The hot rolling line need not stopped work, and can guarantee very big working space, can improve operability.
Heater body and power supply have constituted independently parts.In order to keep in repair, can withdraw from heater body and power supply from the hot rolling line.Heater body and power supply are separated and be transported to independently local so that repair or change.So just can improve operability more significantly.
Owing to be that the same power supply carrier of a collection of heater body is combined a shared RF high voltage source, the size and the energy permission equipment that just can reduce structure are stably advanced.When power supply carrier and heater carrier are connected when advancing, distribution of weight is positioned at the rear axle disorbit upstream then of the heater carrier of mid portion between front and rear wheel.Heavy equipment is stably travelled.
Claims (17)
1. induction heating equipment is characterised in that, it includes:
Be used to heat the solenoid (2) of intending heating target; And be formed on to be used for constituting on this solenoid inboard and allow the refractory masses (4b) of the center-aisle that cooling water passes through.
2. the described equipment of claim 1 is characterised in that, described refractory masses has a collection of arc piece spare that is used for forming a collection of plain block spare of above-mentioned center-aisle and is used for forming above-mentioned center-aisle.
3. the described equipment of claim 2 is characterised in that, described plain block spare and arc piece spare are all made by pourable cement.
4. the described equipment of claim 2 is characterised in that, described equipment also comprises the insulated bearing plate (5) that is respectively formed on described plain block spare and both peripheries of arc piece spare.
5. induction heating equipment is characterised in that, it includes:
Be used to heat the solenoid (2) of intending heating target; And be formed on this solenoid inboard and be by the refractory masses that forms in conjunction with a collection of part (4b).
6. the described equipment of claim 5 is characterised in that, described this batch piece spare is to be made by pourable cement.
7. the described equipment of claim 5 is characterised in that, described equipment also comprises the insulated bearing plate (5) that is respectively formed on described this batch piece spare periphery.
8. induction heating equipment is characterised in that, it includes:
Be used for heating the solenoid (2) of intending heating target; Be formed on the refractory masses (4b) on this solenoid inboard, and form prominent sliding beam (117) to this refractory masses along this plan heating target throughput direction.
9. the described equipment of claim 8 is characterised in that, described refractory masses is formed with the center-aisle that allows cooling water pass through.
10. the described equipment of claim 9 is characterised in that, described refractory masses has a collection of arc piece spare that is used for forming a collection of plain block spare of above-mentioned center-aisle and is used for forming above-mentioned center-aisle.
11. the described equipment of claim 10 is characterised in that, described plain block spare and arc piece spare all are to be made by pourable cement.
12. the described equipment of claim 10 is characterised in that, described equipment also comprises the insulated bearing plate (5) that is respectively formed on described plain block spare and the arc piece spare.
13. induction heating equipment is characterised in that, it includes:
The carrier (202) that can on the track in being layed in and intending heating target throughput direction perpendicular orthogonal direction, move; Be formed on being used on this carrier and heat the heater (203) that this intends heating target; And be formed on and be the power supply of its power supply (216) on this heater.
14. induction heating equipment is characterised in that, it includes: be formed on and can intersect on first carrier that moves on the direction middle orbit in being layed in and intending heating target throughput direction perpendicular, be used for heating the heater (203) that this intends heating target; And be formed on can be on second carrier that moves on the above-mentioned track, be used for power supply (216) to above-mentioned heating installation power supply, feature is that also described first carrier is second carrier connection therewith dividually, makes described power supply be positioned on this heater.
15. the described equipment of claim 14 is characterised in that, described second carrier is provided with a lifting guide, is used for when described first and second carriers interconnect, and makes the trailing wheel of described first carrier move apart described track.
16. induction heating equipment is characterised in that, it includes:
Be respectively formed at and intersect on each first carrier that moves on the direction middle orbit in being layed in and intending heating target throughput direction perpendicular, be used for heating the heater (203) that this intends heating target; Being formed on can be on second carrier that moves on the above-mentioned track, is used for power supply (216) to above-mentioned heating installation power supply; Feature is that also this first carrier is second carrier connection therewith dividually, makes described power supply be positioned on the described heater.
17. the described equipment of claim 16 is characterised in that, described second carrier is provided with a lifting guide, is used for when described first and second carriers interconnect, and makes the trailing wheel of described first carrier move apart described track.
Applications Claiming Priority (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP095406/98 | 1998-03-24 | ||
| JP095406/1998 | 1998-03-24 | ||
| JP10095406A JPH11269538A (en) | 1998-03-24 | 1998-03-24 | Induction heating apparatus |
| JP116034/1998 | 1998-04-10 | ||
| JP11603498A JP3156770B2 (en) | 1997-12-29 | 1998-04-10 | Induction heating device |
| JP116034/98 | 1998-04-10 | ||
| JP116035/98 | 1998-04-10 | ||
| JP11603598A JP3479868B2 (en) | 1997-12-29 | 1998-04-10 | Induction heating device |
| JP116035/1998 | 1998-04-10 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1236288A true CN1236288A (en) | 1999-11-24 |
| CN1127885C CN1127885C (en) | 2003-11-12 |
Family
ID=27307807
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN99104198A Expired - Lifetime CN1127885C (en) | 1998-03-24 | 1999-03-24 | Induction heating apparatus |
Country Status (5)
| Country | Link |
|---|---|
| KR (1) | KR100296227B1 (en) |
| CN (1) | CN1127885C (en) |
| AU (1) | AU717883B2 (en) |
| ID (1) | ID22276A (en) |
| TW (1) | TW409486B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1328931C (en) * | 2001-03-30 | 2007-07-25 | 杰富意钢铁株式会社 | Heat insulating board of induction heating apparatus |
| CN100419342C (en) * | 2006-11-10 | 2008-09-17 | 祝世权 | Electronic water heater |
| CN107034350A (en) * | 2017-03-16 | 2017-08-11 | 武汉蓝点科技发展有限公司 | A kind of auxiliary hot soaking high-temperature heating furnace chamber of metal sheet strip sensing heating |
| CN108847591A (en) * | 2018-07-31 | 2018-11-20 | 淅川县电业局 | A kind of power distribution cabinet flood protection device |
| CN109971928A (en) * | 2019-04-16 | 2019-07-05 | 北京科技大学 | A kind of slab induction heating apparatus |
| IT201900006433A1 (en) * | 2019-04-29 | 2020-10-29 | Rotelec Sa | HEATING APPARATUS FOR METALLIC PRODUCTS |
| RU2790126C1 (en) * | 2019-04-29 | 2023-02-14 | Ротелек Са | Apparatus for heating metal items |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4731365B2 (en) * | 2006-03-20 | 2011-07-20 | 日本碍子株式会社 | Heating apparatus and manufacturing method thereof |
| KR101714869B1 (en) * | 2015-04-16 | 2017-03-10 | 주식회사 피에스텍 | Coil assemly for induction-heating apparatus and induction-heating apparatus including the same |
| SE540333C2 (en) * | 2017-01-11 | 2018-07-03 | Tc Tech Sweden Ab Publ | Method and arrangement for metal hardening |
| KR101996463B1 (en) * | 2017-09-28 | 2019-07-04 | 주식회사 새한산업 | Apparatus for heating material |
| TWI768780B (en) * | 2021-03-22 | 2022-06-21 | 國立臺灣大學 | Mold used for induction heating and compound formula material |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU687541B2 (en) * | 1994-06-21 | 1998-02-26 | Kitashiba Electric Co., Ltd. | Induction heater apparatus |
| JP3129917B2 (en) * | 1994-08-12 | 2001-01-31 | 北芝電機株式会社 | Inductor for induction heating equipment |
-
1999
- 1999-03-22 TW TW088104505A patent/TW409486B/en not_active IP Right Cessation
- 1999-03-23 AU AU21371/99A patent/AU717883B2/en not_active Expired
- 1999-03-23 KR KR1019990009881A patent/KR100296227B1/en not_active IP Right Cessation
- 1999-03-24 ID IDP990264A patent/ID22276A/en unknown
- 1999-03-24 CN CN99104198A patent/CN1127885C/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1328931C (en) * | 2001-03-30 | 2007-07-25 | 杰富意钢铁株式会社 | Heat insulating board of induction heating apparatus |
| CN100419342C (en) * | 2006-11-10 | 2008-09-17 | 祝世权 | Electronic water heater |
| CN107034350A (en) * | 2017-03-16 | 2017-08-11 | 武汉蓝点科技发展有限公司 | A kind of auxiliary hot soaking high-temperature heating furnace chamber of metal sheet strip sensing heating |
| CN108847591A (en) * | 2018-07-31 | 2018-11-20 | 淅川县电业局 | A kind of power distribution cabinet flood protection device |
| CN109971928A (en) * | 2019-04-16 | 2019-07-05 | 北京科技大学 | A kind of slab induction heating apparatus |
| CN109971928B (en) * | 2019-04-16 | 2023-09-15 | 北京科技大学 | Slab induction heating device |
| IT201900006433A1 (en) * | 2019-04-29 | 2020-10-29 | Rotelec Sa | HEATING APPARATUS FOR METALLIC PRODUCTS |
| WO2020221770A1 (en) * | 2019-04-29 | 2020-11-05 | Rotelec Sa | Apparatus for heating metal products |
| CN114174750A (en) * | 2019-04-29 | 2022-03-11 | 罗特勒克股份有限公司 | Apparatus for heating metal products |
| RU2790126C1 (en) * | 2019-04-29 | 2023-02-14 | Ротелек Са | Apparatus for heating metal items |
Also Published As
| Publication number | Publication date |
|---|---|
| ID22276A (en) | 1999-09-30 |
| AU717883B2 (en) | 2000-04-06 |
| KR19990078162A (en) | 1999-10-25 |
| AU2137199A (en) | 1999-10-28 |
| KR100296227B1 (en) | 2001-07-12 |
| TW409486B (en) | 2000-10-21 |
| CN1127885C (en) | 2003-11-12 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: TOSHIBA MITSUBISHI ELECTRIC INDUSTRIAL SYSTEM CO. Free format text: FORMER OWNER: TOSHIBA CORPORATION |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20041022 Address after: Tokyo, Japan, North Chi Motor Co., Ltd. Co-patentee after: Hokushiba Electric Co., Ltd. Patentee after: Toshiba Mitsubishi Electric Industrial Systems Co., Ltd. Address before: Kanagawa County, Japan North Chi Motor Co., Ltd. Co-patentee before: Hokushiba Electric Co., Ltd. Patentee before: Toshiba Corp |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20031112 |