CN1233468C - Sedimentation type centrifugal separator possessing double stage of drum and double stage of unloading spiral - Google Patents

Sedimentation type centrifugal separator possessing double stage of drum and double stage of unloading spiral Download PDF

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CN1233468C
CN1233468C CN 01134323 CN01134323A CN1233468C CN 1233468 C CN1233468 C CN 1233468C CN 01134323 CN01134323 CN 01134323 CN 01134323 A CN01134323 A CN 01134323A CN 1233468 C CN1233468 C CN 1233468C
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stage
drum
accelerator
rotary drum
double stage
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CN1415423A (en
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任欣
孙伟明
张康达
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Zhejiang University of Technology ZJUT
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Abstract

一种具有双级转鼓和双级螺旋卸料的沉降式离心机,主要由电机、进料装置、双级物料加速器、双级转鼓、双级螺旋输送器和差速器所组成,物料经双级转鼓加速旋转,固液两相得到分离,在差速器的作用下,使双级螺旋输送器以略高或略低于转鼓的转速将分离后的固相推出,液相从一、二级转鼓大端的溢流孔溢出。物料经双级离心沉降分离后,可以降低分离后的固相含液率,扩大了应用领域,具有较大的实用价值和社会经济效益。

Figure 01134323

A decanter centrifuge with two-stage drum and two-stage screw discharge, mainly composed of a motor, a feeding device, a two-stage material accelerator, a two-stage drum, a two-stage screw conveyor and a differential, the material The two-stage drum is accelerated to rotate, and the solid and liquid phases are separated. Under the action of the differential, the two-stage screw conveyor pushes the separated solid phase out at a speed slightly higher or slightly lower than that of the drum, and the liquid phase It overflows from the overflow hole at the big end of the primary and secondary drums. After the materials are separated by two-stage centrifugal sedimentation, the liquid content of the solid phase after separation can be reduced, the application field is expanded, and it has great practical value and social and economic benefits.

Figure 01134323

Description

一种具有双级转鼓和双级螺旋卸料的沉降式离心机A decanter centrifuge with two-stage drum and two-stage screw discharge

(一)技术领域(1) Technical field

本发明专利属于螺旋卸料沉降型离心机,尤其是一种双级螺旋卸料离心沉降分离结构和物料加速器装置,适用于固液混合物需进行离心分离且对经分离后的固相干度要求较高的场合。The patent of the invention belongs to the spiral discharge sedimentation centrifuge, especially a two-stage spiral discharge centrifugal sedimentation separation structure and a material accelerator device, which are suitable for the solid-liquid mixture that needs to be centrifugally separated and the dryness of the solid phase after separation is required. higher occasions.

(二)背景技术(2) Background technology

在本发明专利作出之前,现有技术的螺旋卸料沉降型离心机主要由电机1、进料装置2、主轴承3、螺旋轴承4、一级转鼓6、一级螺旋输送器7、差速器11和自动控制装置12所组成。其工作原理为:电机1通过传动皮带带动一级转鼓6和二级转鼓9高速旋转,在差速器11和自动控制装置12的作用下,使一级螺旋输送器7以略高(或略低)于转鼓的转速,与转鼓同方向高速旋转;待分离的固液混合物通过进料装置2进入一级转鼓6,在离心力场的作用下,位于液层内圈的液相从一级转鼓6大端的溢流孔溢出,紧贴转鼓内壁的固相被一级螺旋输送器7推出机外,由此实现固液两相的分离。其缺点为:1、由于受结构限制,经初步分离后的固相在锥段转鼓内的停留时间短,固相不能进行有效脱水,使分离后的固相含水率高,对难分离物料,难以达到生产工艺的要求;2、传统的一级离心沉降分离离心机,固相的脱水主要在一级转鼓的锥段进行,由于锥段转鼓的直径是逐渐变小的,即固相物料所受的离心力也逐渐变小,这也是造成固相不能进行有效脱水的一个主要原因;3、若将两台传统的一级离心沉降分离离心机串联起来使用,由于经一级分离后的固相已不能流动,无法将固相输入到第二台离心机中继续脱水;4、传统的一级离心沉降分离离心机没有物料离心加速器,待分离物料从螺旋输送器筒体出口至贴近转鼓壁的液层内表面的距离较大,即物料所受的离心力差大,容易扰动离心沉降液池,对分离过程有较大的影响,导致分离液中的固相含固率偏高。Before the patent of the present invention was made, the prior art screw discharge sedimentation centrifuge mainly consisted of a motor 1, a feeding device 2, a main bearing 3, a screw bearing 4, a primary drum 6, a primary screw conveyor 7, a differential Speed gear 11 and automatic control device 12 are formed. Its working principle is: the motor 1 drives the primary drum 6 and the secondary drum 9 to rotate at high speed through the transmission belt, and under the action of the differential 11 and the automatic control device 12, the primary screw conveyor 7 is slightly higher ( or slightly lower) than the rotational speed of the drum, and rotate at a high speed in the same direction as the drum; the solid-liquid mixture to be separated enters the primary drum 6 through the feeding device 2, and under the action of the centrifugal force field, the liquid in the inner ring of the liquid layer The phase overflows from the overflow hole at the large end of the primary drum 6, and the solid phase that is close to the inner wall of the drum is pushed out of the machine by the primary screw conveyor 7, thereby realizing the separation of solid and liquid phases. The disadvantages are: 1. Due to the limitation of the structure, the solid phase after preliminary separation has a short residence time in the conical drum, and the solid phase cannot be effectively dehydrated, so that the moisture content of the separated solid phase is high, which is difficult for materials that are difficult to separate. , it is difficult to meet the requirements of the production process; 2. In the traditional one-stage centrifugal sedimentation centrifuge, the dehydration of the solid phase is mainly carried out in the cone section of the one-stage drum. Since the diameter of the cone section drum is gradually reduced, that is, the solid phase is dehydrated. The centrifugal force on the phase material is also gradually reduced, which is also a main reason why the solid phase cannot be effectively dehydrated; 3. If two traditional one-stage centrifugal sedimentation centrifuges are used in series, due to the dehydration after one-stage separation The solid phase can no longer flow, and the solid phase cannot be input into the second centrifuge to continue dehydration; 4. The traditional one-stage centrifugal sedimentation centrifuge does not have a material centrifugal accelerator, and the material to be separated is from the outlet of the screw conveyor cylinder to the close-to The distance between the inner surface of the liquid layer on the drum wall is large, that is, the centrifugal force difference on the material is large, and it is easy to disturb the centrifugal sedimentation liquid pool, which has a great impact on the separation process, resulting in a high solid content in the separation liquid. .

(三)发明内容(3) Contents of the invention

本发明专利的任务是克服现有技术的缺点,提供一种结构合理、分离性能好、分离后固相含固率高、能根据载荷大小实现自动控制和保护的固液分离机械。The task of the patent of the present invention is to overcome the shortcomings of the prior art and provide a solid-liquid separation machine with reasonable structure, good separation performance, high solid content in the solid phase after separation, and automatic control and protection according to the load.

一种带物料加速器的具有双级螺旋卸料离心沉降分离结构的固液分离机械,主要由电机1、进料装置2、主轴承3、螺旋轴承4、一级物料加速器5、一级转鼓6、一级螺旋输送器7、二级物料加速器8、二级转鼓9、二级螺旋输送器10、差速器11和自动控制装置12所组成,电机1通过传动皮带带动一级转鼓6和二级转鼓9高速旋转,在差速器11和自动控制装置12的作用下,使一级螺旋输送器7和二级螺旋输送器10以略高(或略低)于转鼓的转速与转鼓同方向高速旋转,实现二级离心沉降分离。A solid-liquid separation machine with a material accelerator and a two-stage spiral unloading centrifugal sedimentation separation structure, mainly composed of a motor 1, a feeding device 2, a main bearing 3, a screw bearing 4, a primary material accelerator 5, and a primary drum 6. The primary screw conveyor 7, the secondary material accelerator 8, the secondary drum 9, the secondary screw conveyor 10, the differential 11 and the automatic control device 12, the motor 1 drives the primary drum through the transmission belt 6 and the secondary drum 9 rotate at a high speed, and under the action of the differential 11 and the automatic control device 12, the primary screw conveyor 7 and the secondary screw conveyor 10 are slightly higher (or slightly lower) than the rotary drum. The speed rotates in the same direction as the drum at a high speed to achieve two-stage centrifugal sedimentation separation.

本发明专利的装置,与现有技术相比,结构合理、分离性能好、分离后固相含固率高、能根据载荷大小实现自动控制和保护,具有较大的实施价值和社会经济效益。Compared with the prior art, the patented device of the present invention has reasonable structure, good separation performance, high solid content in the solid phase after separation, automatic control and protection according to the load, and has great implementation value and social and economic benefits.

(四)附图说明(4) Description of drawings

图1为一种带物料加速器的具有双级螺旋卸料离心沉降分离结构的固液分离机械的结构示意图。Fig. 1 is a structural schematic diagram of a solid-liquid separation machine with a material accelerator and a double-stage spiral unloading centrifugal sedimentation separation structure.

其中1-电机、2-进料装置、3-主轴承、4-螺旋轴承、5-一级物料加速器、6-一级转鼓、7-一级螺旋输送器、8-二级物料加速器、9-二级转鼓、10-二级螺旋输送器、11-差速器、12-自动控制装置。Among them, 1-motor, 2-feeding device, 3-main bearing, 4-screw bearing, 5-first-level material accelerator, 6-first-level drum, 7-first-level screw conveyor, 8-second-level material accelerator, 9-secondary drum, 10-secondary screw conveyor, 11-differential, 12-automatic control device.

图2为物料加速器结构示意图。Figure 2 is a schematic diagram of the structure of the material accelerator.

其中13-物料加速叶片、15-物料导向叶片、14-加速器环板。Among them, 13-material acceleration blade, 15-material guide blade, 14-accelerator ring plate.

(五)具体实施方式(5) Specific implementation methods

图1、图2是本发明专利的一个实施例。如图1、图2所示,本发明专利的实施方案为:一种带物料加速器的具有双级螺旋卸料离心沉降分离结构的固液分离机械,包含有电机1、进料装置2、主轴承3、螺旋轴承4、一级物料加速器5、一级转鼓6、一级螺旋输送器7、二级物料加速器8、二级转鼓9、二级螺旋输送器10、差速器11和自动控制装置12,其中其中一、二级物料加速器5、8各由物料加速叶片13、物料导向叶片15、加速器环板14所组成。其特征是待分离物料经物料加速器加速后,可以获得与液层内环相近的圆周线速度,减少了对离心沉降液池的扰动;经二级离心沉降分离后,分离后固相含固率高,结构合理,分离效果好,具有较大的实施价值。Fig. 1, Fig. 2 are an embodiment of the patent of the present invention. As shown in Figure 1 and Figure 2, the embodiment of the patent of the present invention is: a solid-liquid separation machine with a material accelerator and a two-stage spiral unloading centrifugal sedimentation separation structure, including a motor 1, a feeding device 2, a main Bearing 3, screw bearing 4, primary material accelerator 5, primary drum 6, primary screw conveyor 7, secondary material accelerator 8, secondary drum 9, secondary screw conveyor 10, differential 11 and An automatic control device 12, wherein the primary and secondary material accelerators 5 and 8 are each composed of material accelerating blades 13, material guide blades 15, and accelerator ring plates 14. Its characteristic is that after the material to be separated is accelerated by the material accelerator, the peripheral velocity close to that of the inner ring of the liquid layer can be obtained, which reduces the disturbance to the centrifugal sedimentation liquid pool; High, reasonable structure, good separation effect, and great implementation value.

Claims (1)

1, a kind of sedimentation-type centrifuge with twin-stage rotary drum and two-stage screw discharging, mainly by motor (1), feed arrangement (2), base bearing (3), screw bearing (4), one stage material accelerator (5), one-level rotary drum (6), one-level auger conveyor (7), two stage material accelerators (8), secondary rotary drum (9), deuterostrophies conveyer (10) and differential mechanism (11) are formed, it is characterized in that one-level rotary drum (6) and secondary rotary drum (9) are installed on the base bearing (3), one-level auger conveyor (7) and deuterostrophies conveyer (10) are assemblied in respectively in one-level rotary drum (6) and the secondary rotary drum (9) by screw bearing (4), one stage material accelerator (5) is set in one-level auger conveyor (7), two stage material accelerators (8) are set in deuterostrophies conveyer (10), one stage material accelerator (5) and two stage material accelerators (8) are by material speeding-up blade (12), material guide vane (13) and accelerator ring flat-plate (14) are formed, and differential mechanism (11) is connected with deuterostrophies conveyer (10) with one-level auger conveyor (7) by output shaft.
CN 01134323 2001-10-30 2001-10-30 Sedimentation type centrifugal separator possessing double stage of drum and double stage of unloading spiral Expired - Fee Related CN1233468C (en)

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101607231B (en) * 2009-06-29 2011-05-11 杭州银星机械有限公司 Horizontal screw centrifuge
CN104014193B (en) * 2014-06-23 2015-09-16 中国计量学院 Sludge deep dehydrator
DE102015100004A1 (en) 2015-01-02 2016-07-07 Andreas Hettich Gmbh & Co. Kg Rotary unit for a rotor of a dual centrifuge
CN105537010B (en) * 2016-02-17 2017-12-19 江苏华大离心机制造有限公司 A kind of solid-liquid separating method and the vertical centrifugal machine using this method and distribution device therein
CN106391334A (en) * 2016-10-25 2017-02-15 江苏赛德力制药机械制造有限公司 Concentration and distribution mechanism used for centrifuge
CA3011152C (en) * 2018-05-31 2021-06-01 Thomas Broadbent & Sons, Limited A screen bowl decanter centrifuge
CN109092571A (en) * 2018-07-25 2018-12-28 泸州市江阳区红岩机械有限公司 A kind of Horizontal double cone screw settling centrifuge
CN112024112B (en) * 2020-08-11 2022-12-27 深圳市福英达工业技术有限公司 Microparticle powder sorting method and ultra-narrow band distribution microparticle powder

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