CN1229097A - Composition and preparation method for butadiene gas-phase polymerization rare earth catalyst - Google Patents

Composition and preparation method for butadiene gas-phase polymerization rare earth catalyst Download PDF

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CN1229097A
CN1229097A CN 99101536 CN99101536A CN1229097A CN 1229097 A CN1229097 A CN 1229097A CN 99101536 CN99101536 CN 99101536 CN 99101536 A CN99101536 A CN 99101536A CN 1229097 A CN1229097 A CN 1229097A
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rare earth
phase polymerization
catalyst
butadiene gas
component
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CN1084337C (en
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沈之荃
张一烽
刘青
李维实
倪旭峰
曾年初
梁爱民
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Beijing Research Institute of Beijing Yanshan Petrochemical Corp
Zhejiang University ZJU
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Beijing Research Institute of Beijing Yanshan Petrochemical Corp
Zhejiang University ZJU
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Abstract

A rare-earth catalyst for gas-phase polymerization of butadiene is prepared from rare-earth compound, alkyl aluminium, halides and inertial powder through mixing them uniformly in hydrogenated gasoline or toluene, reaction at 40-80 deg.C for 0.5-24 hr, and removing solvent. It features high catalytic activity, less investment and low energy consumption of polymerization and less pollution. With the catalyst, the polybutadiene with 200000-100000 of molecular weight, gel content of 0.5-18% and cis-1,4 structure content of 95-98% can be obtained.

Description

The composition of butadiene gas-phase polymerization rare earth catalyst and preparation method
The present invention relates to a kind of composition and preparation method of catalyzer, relate in particular to the composition and the preparation method of butadiene gas-phase polymerization rare earth catalyst.
Cis-rich polybutadiene rubber is widely used in tire and other rubber item, and it is improving the wear resisting property of tire, flex cracking resistance, resistance to low temperature and reduce aspect such as hysteresis loss and play an important role.Butadiene gas-phase polymerization is made the method for high-cis polybutadiene and traditional solution polymerization process relatively has technological process of production weak point, the production efficiency height, and low equipment investment, energy consumption is low, pollutes outstanding advantage such as little grade.
The purpose of this invention is to provide a kind of rare earth catalyst that is suitable for butadiene gas-phase polymerization and preparation method thereof.
The present invention takes following measures in order to achieve the above object:
The composition of butadiene gas-phase polymerization rare earth catalyst is the compound system of A, B, C and four components of D.
The A component means rare earth compound, any oxide compound or the oxide compound of praseodymium, neodymium enriched substance and rare earth chloride that the dilute hydrochloric acid reaction makes or praseodymium chloride, neodymium mixture and phenylformic acid (BA) or the naphthenic acid (naph) that is in Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and 15 kinds of rare earth elements of Lu reacts the rare earth carboxylate that forms, perhaps with P 204, P 229, P 507, P 350Prepared rare earth phosphonate, wherein
The B component means aluminum alkyls, i.e. triethyl aluminum or triisobutyl aluminium or diisobutylaluminium hydride.
The C component means halogenide, i.e. binary halogenated alkane BrCH 2CH 2Br or halogenated aryl hydrocarbon C 6H 5CH 2Cl or alkyl, aryl halide silane R 3SiX, R=-CH 3,-C 2H 5,-C 6H 5, X=Cl, Br or haloalkyl aluminium R 2AlCl, R 3Al 2X 3, R=-CH 3,-C 2H 5,-i-C 4H 9, X=Cl, Br.
The D component means carrier, i.e. silica gel or aluminum oxide or carbon black.
The preparation method of butadiene gas-phase polymerization rare earth catalyst is with above-mentioned A, B, and C, four components of D are uniform mixing in the hydrogenated gasoline of purified processing or toluene, in 40~80 ℃ of reaction 0.5~24h., removes solvent then and forms.The mol ratio of each component of catalyzer is A: B=1: 5~500, and A: C=1: 1~40, A: D=1: 30~5000.
Advantage of the present invention:
This catalyzer is used for butadiene gas-phase polymerization and has polymerization technique flow process weak point, low equipment investment, and the production efficiency height, energy consumption is low, pollutes little.Estimate that butadiene gas-phase polymerization can reduce production costs 24%, can get rid of the energy consumption operation relevant with solvent (solvent refining, reclaim drying etc.), only this is capable of reducing energy consumption 80%, and also can reducing simultaneously founds the factory invests 20%.
Elaborate below in conjunction with embodiment:
The preparation method of A component in the composition of butadiene gas-phase polymerization rare earth catalyst: make rare earth chloride or praseodymium chloride, neodymium mixture by the oxide compound of the oxide compound of rare earth element or pr-nd enriched product and dilute hydrochloric acid reaction, then with P 204, P 229, P 507, P 350Or phenylformic acid or acid number are that 180.5~188.5 naphthenic acid is that extraction agent makes rare earth phosphonate or rare earth carboxylate.The mol ratio of each component of catalyzer is A: B=1: 20~100, and A: C=1: 1~10, A: D=1: 100~500.
Example one,
1) carrier pre-treatment
Carrier S iO 2Pore volume is 155~210M 3/ g, specific surface area is 280 M 2/ g through 600 ℃ of calcinations 4 hours, gets 100g and adds the 400ml hydrogenated gasoline before using, and adds 2.0ml (7.89mmol) triisobutyl aluminium, stirs, and floods to separate gasoline solution after 30 minutes, again with fresh hydrogenated gasoline washing 3 times, drying.
2) Preparation of Catalyst
In the 250ml of purifying treatment single port bottle, add 0.48mmol Nd (naph) 3, 50ml toluene, 19.2mmol Al (i-Bu) 3, 0.48mmolAl 2Et 3Cl 3, 0.17molSiO 2, stir, 60 ℃ were reacted 2 hours, left standstill 20 hours.Separate solvent and dry, obtain the micro-yellow powder shape loading type rare earth catalyst of 17.3g good fluidity.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.498g, open stirring, feed divinyl gas, control still internal pressure is 0.03~0.10MPa.50 ℃ of down reactions 45 minutes, dry that viscosity-average molecular weight 460,000, molecular weight distributing index 3.1, gel content 1.8%, suitable-1,4 structural content are 97% polyhutadiene 29g through aftertreatment.
Example two,
1) carrier and pre-treatment thereof are with example one.
2) Preparation of Catalyst
Add 0.98mmol Nd (BA) in the 250ml single port bottle 3, 50ml gasoline, 39.2mmol Al (i-Bu) 3, 0.98mmolAl 2Et 3Cl 3And 0.37molSiO 2, stir, 80 ℃ were reacted 1 hour, left standstill 10 hours.Separate solvent, drying obtains having the micro-yellow powder shape catalyzer 32.6g of good fluidity.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.624g, open stirring, feed divinyl gas, control still internal pressure is 0.03~0.12MPa.50 ℃ of down reactions 1 hour, dry that viscosity-average molecular weight 860,000, molecular weight distributing index 2.8, gel content 2.3%, suitable-1,4 structural content are 96% polyhutadiene 6.5g through aftertreatment.
Example three,
1) carrier and pre-treatment thereof are with example one.
2) Preparation of Catalyst
Add 0.15mmolNd (naph) in the 250ml single port bottle 3, 100ml toluene, 6mmolAl (i-Bu) 3, 0.45mmolAl (i-Bu) 2Cl, 0.5molSiO 2, stir, 70 ℃ were reacted 0.5 hour, left standstill 16 hours.Separate solvent, drying obtains the micro-yellow powder shape catalyzer 34.7g of good fluidity.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.488g, open stirring, feed divinyl gas, control still internal pressure is 0.02~0.15MPa.50 ℃ of down reactions 2 hours, dry that viscosity-average molecular weight 860,000, molecular weight distributing index 2.8, gel content 0.8%, suitable-1,4 structural content are 98% polyhutadiene 21.6g through aftertreatment.
Example four,
1) carrier and pre-treatment thereof are with example one.
2) Preparation of Catalyst
Add 0.91mmolLn (P in the 250ml single port bottle 507) 3(Ln is the Pr-Nd enriched substance) adds 50ml toluene, 54.6mmol Al (i-Bu) 3, 1.21mmolAl 2Et 3Cl 3, 0.33molSiO 2, 40 ℃ were reacted 2 hours, left standstill 24 hours.Separate solvent, the dry micro-yellow powder shape catalyzer 32.3g that gets good fluidity.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.575g, open stirring, feed divinyl gas, control still internal pressure is 0.02~0.15MPa.50 ℃ of down reactions 1 hour, dry that viscosity-average molecular weight 570,000, molecular weight distributing index 2.6, gel content 0.8%, suitable-1,4 structural content are 95% polyhutadiene 24.5g through aftertreatment.
Example five,
1) carrier and pre-treatment thereof are with example one.
2) Preparation of Catalyst
Add 1.0mmolGd (P in the 250ml single port bottle 204) 3, 50ml toluene, 40mmolAlH (i-Bu) 2, 3.0mmol AlEt 2Cl, 0.33molSiO 2, 70 ℃ were reacted 2 hours.Separate solvent, drying obtains little yellow catalyst 29.5g of good fluidity.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.600g, open stirring, feed divinyl gas, control still internal pressure is 0.02~0.10MPa.50 ℃ of down reactions 1 hour, dry that viscosity-average molecular weight 750,000, molecular weight distributing index 2.6, gel content 8.5%, suitable-1,4 structural content are 96% polyhutadiene 9.0g through aftertreatment.
Example six,
1) carrier and pre-treatment thereof are with example one.
2) Preparation of Catalyst
Add 1.0mmolLa (P in the 250ml single port bottle 507) 3, 50ml toluene, 40mmolAl (i-Bu) 3, 3.0mmolMe 3SiCl, 0.33molSiO 2, stir, 75 ℃ were reacted 3 hours, separated solvent, and drying obtains the little yellow powdered catalyst 32.0g of good fluidity.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.498g, open stirring, feed divinyl gas, control still internal pressure is 0.02~0.10MPa.50 ℃ of down reactions 0.5 hour, dry that viscosity-average molecular weight 300,000, molecular weight distributing index 2.1, gel content 0.6%, suitable-1,4 structural content are 95% polyhutadiene 5.6g through aftertreatment.
Example seven,
1) carrier and pre-treatment thereof are with example one.
2) Preparation of Catalyst
Add 0.98mmolNd (naph) in the 250ml single port bottle 3, 50ml toluene, 39.2mmolAl (i-Bu) 3, 19.6mmol Al (i-Bu) 2Cl, 0.34molSiO 2, stir, 50 ℃ were reacted 5 hours, separated solvent, and drying obtains little yellow catalyst 35.3g of good fluidity.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.537g, open stirring, feed divinyl gas, control still internal pressure is 0.02~0.10MPa.50 ℃ of down reactions 1.3 hours, dry that viscosity-average molecular weight 1,000,000, molecular weight distributing index 2.3, gel content 11.6%, suitable-1,4 structural content are 97% polyhutadiene 17.6g through aftertreatment.
Example eight,
1) carrier and pre-treatment thereof are with example one.
2) Preparation of Catalyst
Add 1.0mmolNd (P in the 250ml single port bottle 204) 3, 100ml gasoline, 50mmolAlEt 3, 2.5mmolphCH 2Cl, 1.0molSiO 2, stir, 40 ℃ were reacted 12 hours, separated solvent, and drying obtains little yellow catalyst 69.7g of good fluidity.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.540g, open stirring, feed divinyl gas, control still internal pressure is 0.02~0.10MPa.50 ℃ of down reactions 2 hours, dry that viscosity-average molecular weight 210,000, molecular weight distributing index 2.9, gel content 1.2%, suitable-1,4 structural content are 95% polyhutadiene 16.8g through aftertreatment.
Example nine,
1) carrier and pre-treatment thereof are with example one.
2) Preparation of Catalyst
25.0ml add 1.0mmolNd (P in the single port bottle 204) 3, 75ml toluene, 100mmolAl (i-Bu) 3, 1.5mmol BrCH 2CH 2Br, 0.5molSiO 2, stir, 75 ℃ were reacted 3 hours, separated solvent, and drying obtains little yellow catalyst 54.8g of good fluidity.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.600g, open stirring, feed divinyl gas, control still internal pressure is 0.02~0.10MPa.50 ℃ of down reactions 1 hour, dry that viscosity-average molecular weight 280,000, molecular weight distributing index 2.7, gel content 0.5%, suitable-1,4 structural content are 95% polyhutadiene 8.9g through aftertreatment.
Example ten,
1) carrier is Al 2O 3Be chemical pure, its pre-treatment is with example one.
2) Preparation of Catalyst
Add 0.96mmolNd (P in the 250ml single port bottle 204) 3, 50ml toluene, 19.3mmolAl (i-Bu) 2H, 2.88mmol Al (i-Bu) 2Cl, 0.51mol Al 2O 3, stir, 75 ℃ were reacted 3 hours, separated solvent, and drying obtains little yellow catalyst 60.7g of good fluidity.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.552g, open stirring, feed divinyl gas, control still internal pressure is 0.02~0.10MPa.50 ℃ of down reactions 2 hours, dry that viscosity-average molecular weight 320,000, molecular weight distributing index 24, gel content 0.8%, suitable-1,4 structural content are 95% polyhutadiene 12.6g through aftertreatment.
Example 11,
1) carrier pre-treatment
100 order carbon blacks are taken out the pretreated method of carrier triisobutyl aluminium purifying in the roasting back employing example 1 through 90 ℃ of high vacuum.
2) Preparation of Catalyst
Add 0.49mmolNd (P in the 250ml single port bottle 204) 3, 30ml toluene, 34.3mmolAl (i-Bu) 3, 1.47mmol phCH 2Cl, the 0.83mol carbon black, 70 ℃ were reacted 4 hours.Separate solvent, drying obtains catalyzer 16.1g.
3) butadiene gas-phase polymerization
In the stirred autoclave of purifying treatment, add above-mentioned prepared rare earth catalyst 0.734g, open stirring, feed divinyl gas, control still internal pressure is 0.02~0.10MPa.50 ℃ of down reactions 1.5 hours, dry that viscosity-average molecular weight 500,000, molecular weight distributing index 2.3, gel content 2.6%, suitable-1,4 structural content are 95% polyhutadiene 2.8g through aftertreatment.

Claims (3)

1. the composition of a butadiene gas-phase polymerization rare earth catalyst is characterized in that it is the compound system of A, B, C and four components of D,
The A component means rare earth compound, any oxide compound or the oxide compound of praseodymium, neodymium enriched substance and rare earth chloride that the dilute hydrochloric acid reaction makes or praseodymium chloride, neodymium mixture and phenylformic acid (BA) or the naphthenic acid (naph) that is in Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and 15 kinds of rare earth elements of Lu reacts the rare earth carboxylate that forms, perhaps with P 204, P 229, P 507, P 350Prepared rare earth phosphonate, wherein
Figure A9910153600021
The B component means aluminum alkyls, i.e. triethyl aluminum or triisobutyl aluminium or diisobutylaluminium hydride;
The C component means halogenide, i.e. binary halogenated alkane BrCH 2CH 2Br or halogenated aryl hydrocarbon C 6H 5CH 2Cl or alkyl, aryl halide silane R 3SiX, R=-CH 3,-C 2H 5,-C 6H 5, X=Cl, Br or haloalkyl aluminium R 2AlCl, R 3Al 2X 3, R=-CH 3,-C 2H 5,-i-C 4H 9, X=Cl, Br;
The D component means carrier, i.e. silica gel or aluminum oxide or carbon black.
2. method for preparing above-mentioned butadiene gas-phase polymerization rare earth catalyst, it is characterized in that above-mentioned A, B, C, the D component is uniform mixing in hydrogenated gasoline or toluene, in 40~80 ℃ of reaction 0.5~24h, removing solvent then forms, the mol ratio of each component is A: B=1: 5~500, and A: C=1: 1~40, A: D=1: 30~5000.
3. a kind of method for preparing above-mentioned butadiene gas-phase polymerization rare earth catalyst according to claim 2, the mol ratio that it is characterized in that said each component of catalyzer is A: B=1: 20~100, A: C=1: 1~10, A: D=1: 100~500.
CN99101536A 1999-01-21 1999-01-21 Composition and preparation method for butadiene gas-phase polymerization rare earth catalyst Expired - Lifetime CN1084337C (en)

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CN100558767C (en) * 2000-11-09 2009-11-11 米其林技术公司 Catalyst system prepares elastomeric method with this system of use
CN101575386B (en) * 2008-05-09 2011-01-12 中国石油天然气股份有限公司 Preparation method of silica gel supported titanium magnesium catalyst
CN103087260A (en) * 2013-02-28 2013-05-08 浙江大学 Method and catalyst for preparing high cis-polybutadiene by gas-phase polymerization
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CN103483481A (en) * 2013-08-29 2014-01-01 浙江大学 Polymerization system for preparing high-cis polybutadiene by gas-phase process and application thereof
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CN100558767C (en) * 2000-11-09 2009-11-11 米其林技术公司 Catalyst system prepares elastomeric method with this system of use
CN100448898C (en) * 2005-03-30 2009-01-07 中国石油化工股份有限公司 Rare-earth catalyst and conjugated diene polymerization process
CN101575386B (en) * 2008-05-09 2011-01-12 中国石油天然气股份有限公司 Preparation method of silica gel supported titanium magnesium catalyst
CN103087260A (en) * 2013-02-28 2013-05-08 浙江大学 Method and catalyst for preparing high cis-polybutadiene by gas-phase polymerization
CN103130938A (en) * 2013-02-28 2013-06-05 浙江大学 Method for preparing high cis-polyisoprene through utilizing gas phase polymerization, and catalyst
CN103483481A (en) * 2013-08-29 2014-01-01 浙江大学 Polymerization system for preparing high-cis polybutadiene by gas-phase process and application thereof
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CN103467634A (en) * 2013-09-13 2013-12-25 浙江大学 Polymerization system for preparing high cis-polyisoprene by vapor phase method and application thereof
CN103467634B (en) * 2013-09-13 2015-10-21 浙江大学 A kind of vapor phase process prepares polymerization system and the application thereof of high cis-1,4-polyisoprene
CN103772568A (en) * 2014-01-14 2014-05-07 浙江大学 Method for adjusting content of vinyl structure of gas-phase polybutadiene product
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