CN1227104C - Multifunction production eguipment of light body quick installing wall board - Google Patents
Multifunction production eguipment of light body quick installing wall board Download PDFInfo
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- CN1227104C CN1227104C CN 03130547 CN03130547A CN1227104C CN 1227104 C CN1227104 C CN 1227104C CN 03130547 CN03130547 CN 03130547 CN 03130547 A CN03130547 A CN 03130547A CN 1227104 C CN1227104 C CN 1227104C
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Abstract
The present invention discloses a device for producing a multifunctional light wallboard which can be quickly assembled. The device comprises a plurality of parts, such as a screw-type extruder, a gluing winding net device, an ash spraying machine, a rolling shaping device, a hobbing conveyer, a turning plate mould alternating machine, etc., wherein the head of the screw-type extruder is provided with core iron and a profile extruding nozzle; gridding cloth is led to gridding cloth deforming press rollers arranged on the top and the bottom of the extruding nozzle after gluing or spraying glue, and an ash spraying nozzle is arranged near the gridding cloth deforming press roller; a press roller of the rolling shaping device comes from four directions; one side of a hobbing tool feeds for across cutting and moves forward following the prefabricated wallboard with the same speed; when the prefabricated wallboard is cut off, the prefabricated wallboard is sent into the turning plate mould alternating machine. The wallboard manufactured by the device has uniform edge density and core density, no air blanketing, no phenomena of loose edge opening and crack, high rate of finished products, and favorable strength and performance. The present invention basically realizes the whole range mechanization production from compounding to producing qualified products and creates conditions for the large area popularization and application of the multifunctional light wallboard quickly assembled.
Description
Technical field: the production equipment that the present invention relates to a kind of multifunctional light body fast-assembling wallboard.
Background technology; At present, construction wall progressively develops into various multi-functional combined wall boards along with development of technology from clay brick, Haydite bricks, hollow brick, building block etc., according to the panel structure difference, also has various production equipments open.Wherein CN2517807Y disclosed a kind of multifunctional light body fast-assembling wallboard, this wallboard with its thickness edges particular structure form have can rapid construction etc. plurality of advantages, the present invention designs for the production problem that solves this multifunctional light body fast-assembling wallboard specially.
Summary of the invention:
Task of the present invention is: a kind of multifunctional light body fast-assembling wallboard manufacture equipment is provided, and it can realize the mechanization production of multifunctional light body fast-assembling wallboard, for the large scale application of this kind wallboard creates conditions.
Technical solution of the present invention is: a kind of multifunctional light body fast-assembling wallboard manufacture equipment, comprise that head is provided with the screw-type extruder of core iron, it is characterized in that: this extrusion machine head is provided with removable abnormal shape and extrudes and chew, it is straight line that this abnormal shape is extruded the both sides up and down of chewing, the right and left is corresponding broken line limit or camber line limit, comprising by straight line or/and the corresponding projection that camber line is formed and recessed round.Here said core iron shape of cross section comprises rectangle, regular hexagon, polygon or circle.
This multifunctional light body fast-assembling wallboard manufacture equipment, comprise that also kiss-coating twines net equipment, wherein twine screen cloth on the net axle and be arranged on to extrude along the deformed plate that is located on the extrusion machine head and extend to prefabricated panel always after by plastic roll or spray glue and chew screen cloth deforming press roll up and down and press to prefabricated panel, what the front portion of screen cloth deforming press roll was positioned at prefabricated panel is that hawk and plate body typing pressure roller are chewed, scraped to the spray ash up and down successively.Plate body typing nip roll wherein, comprise and be positioned at plate body common plate body-shaping nip roll up and down, and be positioned at the left and right special-shaped plate body typing pressure roller of plate body, wherein about the shape of rotation bus of special-shaped nip roll to extrude limit, the left and right sides shape of chewing corresponding identical with abnormal shape respectively.
This multifunctional light body fast-assembling wallboard manufacture equipment, also comprise slitting mill, carriage and push pedal machine, wherein slitting mill to the circular anodontia cutting knife of sheet from a side feed transverse cuts, and can advance with speed with prefabricated panel, the crawl motor that starts carriage after it cuts off prefabricated panel immediately is fed forward one section fast by the prefabricated panel that will roll after roller will cut off, and promotes prefabricated panel by the push pedal machine subsequently and pushes forward on carriage.
This multifunctional light body fast-assembling wallboard manufacture equipment, also comprise the turnover panel mould-replacing machine that is connected mutually with carriage, this turnover panel mould-replacing machine comprises base, by motor-operated support roller, be the rolling ring of cage shape and be installed in the rolling ring and all be provided with the turnover panel that rolls rod etc. up and down, wherein, on turnover panel framework up and down, be provided with the lifting carriage accordingly, four supporting legs below this carriage are positioned at stationary sleeve and contact with cam, camshaft is controlled by air pump, be provided with the wallboard supporting plate by slideway above the lifting carriage, the support of wallboard supporting plate is positioned at the slideway of lifting carriage, between wallboard supporting plate and the framework and be provided with electromagnet; Be provided with the wallboard strap that matches with the prefabricated panel left and right side on the framework about turnover panel accordingly, this wallboard strap back side is provided with supporting leg and is positioned at the side frame stationary sleeve and contacts with cam, and the camshaft of side is also controlled by air pump.
Compared with prior art, major advantage of the present invention is:
(1) because this complete equipment batching is accurate, stir, extrude steadily, in addition kiss-coating, twine net, the whitewashing firm, typing extruding contact is good, stressed even, so light body fast-assembling wallboard limit density and the core density uniformity made, no air blanketing, boundless mouth is loose and easily split the phenomenon generation, and the size standard, corner angle are clearly demarcated, surfacing has guaranteed performance indications such as the shrinkage value of wallboard and sound insulation, anti-folding, counter-bending, shock resistance effectively, makes it have good intensity and rapid construction.
(2) because it is extruded and chews with head and can change, therefore be convenient to adjust the product mix, have the flexibility in the production.
(3) because the design of turnover panel mould-replacing machine; not only made things convenient for production operation, alleviated labour intensity, and put because of the prefabricated panel of being with supporting plate can superpose with supporting plate; therefore change the big history of prefabricated component plane maintenance floor space in the past, realized three-dimensional maintenance.
(4) because it has realized entire mechanization production basically from the qualified products of preparing burden to, so its adaptability is strong, and integrality is good, the yield rate height, but twenty four hours produce continuously, and can save a large amount of production occupation of land and manpower.
(5) facts have proved the wallboard voidage height (58%) that this complete equipment is produced, proportion low (1.58), every square metre lining is conducted oneself with dignity about 48 kilograms, Side fascia is about 68 kilograms, this shows, use this complete equipment, under the prerequisite that does not influence strength of wall body and quality, can save great deal of raw materials.In a word, the present invention creates conditions for the large scale application of multifunctional light body fast-assembling wallboard.
Description of drawings:
Fig. 1 is that prefabricated panel is extruded the structural representation of making part.
Fig. 2, Fig. 3 are that extrusion machine head and wherein two kinds of abnormal shapes are extruded and chewed structural representation.
Fig. 4 is a structural representation of seeing screen cloth deforming press roll part in the face of extrusion machine head.
Fig. 5 sees the structural representation of prefabricated panel at roll extrusion typing position in the face of extrusion machine head.
Fig. 6 is a turnover panel mould-replacing machine structural representation.
Fig. 7 is the A-A cutaway view of Fig. 6.
The specific embodiment: as shown in the figure; multifunctional light body fast-assembling wallboard manufacture equipment provided by the invention comprises several portions such as screw-type extruder, kiss-coating twine net equipment, ash spraying machine, scrape hawk, roll extrusion forming machine, slitting mill, conveying device, turnover panel mould-replacing machine.The head 5 of screw-type extruder 1 wherein is provided with core iron 11, the length of this core iron 11 exceeds about extrusion machine head 20cm, its shape of cross section comprises rectangle, regular hexagon, polygon or circle etc., its quantity and arrangement form thereof are decided as required, if lining core iron arranged type in single file, if the Side fascia core iron become between wrong arranged type.Its extrusion machine head 5 is provided with removable abnormal shape and extrudes and chew, it is the critical component of decision prefabricated panel shape, it is straight line that this abnormal shape is extruded the 5a of both sides up and down that chews, the right and left 5b and 5c are corresponding broken line limit or camber line limit, comprise by straight line or/and the corresponding projection that camber line is formed and recessed round, during production, can change at any time as required.Kiss-coating wherein twines net equipment and comprises and twine net axle 2, plastic roll roller 4 or spray Jiao Zui etc., twining net axle and need be provided with two simultaneously here, its screen cloth 3 relies on the power of screen cloth deforming press roll 7 and plate body pressure roller 13, chew screen cloth deforming press roll 7 up and down by leading to be located to extrude behind plastic roll or the spray glue respectively, overlay then to prefabricated panel 10.Here, stick on well on the prefabricated panel in order to make screen cloth, have two deformed plates 6 on extrusion machine head 5, this deformed plate 6 extends to the following until prefabricated panel of screen cloth deforming press roll 7 always.Wherein screen cloth deforming press roll 7 is special-shaped pressure roller, and the two ends of roller can overlay screen cloth 3 to prefabricated panel as bobbin.It is exactly that ash spraying machine spray ash chews 8 that the front of deforming press roll 7 is close to, and after prefabricated panel wrapped screen cloth, ash spraying machine will chew 8 to online spray cloth mortar with the spray ash that is located at the prefabricated panel four sides.For making the mortar that is sprayed onto on the screen cloth evenly smooth and hang over securely on the screen cloth 3, to chew 8 front portion at the spray ash and be provided with and scrape hawk 12, this scrapes hawk 12 also is to scrape ash from the four sides according to the outer shape of plate body.Roll extrusion forming machine wherein has the front portion that four pressure rollers 13 are located at scraper plate 12, promptly be positioned at the common plate body pressure roller 13a of prefabricated panel about in the of 10 and be positioned at the special-shaped pressure roller 13b and the 13c of prefabricated panel about 10, wherein about rotation bus Lb and the Lc shape of special-shaped nip roll to extrude limit, the left and right sides shape 5b and the 5c that chew corresponding identical with abnormal shape respectively.Here the smooth surface of pressure roller or the whether coarse prefabricated panel that determines are light face or pitted skin.Slitting mill wherein is provided with length controller, rolling cut cutter 9 etc., wherein length controller starts the rolling cut cutter from a side feed transverse cuts when prefabricated panel has reached the size of regulation, here adopt the operation principle of Lathe turning tool that rolling cut cutter 9 is advanced with speed while cutting with prefabricated panel 10, neat to guarantee cutting.After prefabricated panel was cut off, the crawl motor 15 that starts carriage 14 immediately was fed forward a segment distance by the prefabricated panel 10 that rolls after roller 16 quickens to cut off.Motor herein is a crawl, and after it finished quick conveying, the prefabricated panel after just will being cut off by push pedal machine 17 then was fed forward on carriage.After finishing the cutting task, the said rolling cut cutter 9 in front returns original position immediately, to treat operation next time.
Here need to prove, foregoing screen cloth deforming press roll 7, spray ash chew 8, scrape hawk 12 and plate body typing pressure roller 13 etc. all be fixedly mounted on one can with stand that carriage is connected on, wherein screen cloth deforming press roll 7 and plate body typing pressure roller 13 itself does not have power, and their power resources are in the propelling movement power of extruder to plate body.The hawk 12 of scraping wherein relies on the pressure of spring that mortar is scraped reality.Aforesaid slitting mill and push pedal machine then itself all have power, and wherein all power operations comprise turnover panel mould-replacing machine and the parts such as pulsometer and electromagnet thereof that will mention the back, and their course of work is controlled automatically by a control box.
Turnover panel mould-replacing machine is wherein accepted from the prefabricated panel on the carriage; the support roller 22 that this machine comprises base 20, driven by motor 21, be the rolling ring 23 of cage shape and be installed in the rolling ring 23 and all be provided with the turnover panel 27 that rolls rod etc. up and down; wherein; on turnover panel framework up and down, be provided with lifting carriage 24 accordingly; four supporting legs 31 below this carriage are positioned at stationary sleeve 29 and contact with cam 28, and camshaft 30 is controlled by air pump.Be provided with wallboard supporting plate 25 by slideway above the lifting carriage 24, the support of wallboard supporting plate 25 is positioned at the slideway of lifting carriage 24, between wallboard supporting plate 25 and the framework and be provided with electromagnet 36; On the framework of turnover panel about 27, be provided with the wallboard strap 26 that matches with prefabricated panel 10 left and right sides accordingly, these wallboard strap 26 back sides are provided with supporting leg 32, this supporting leg is positioned at side frame stationary sleeve 33 and with cam 34 and contacts, and side camshaft 35 is also controlled by air pump.
The complete set of equipments course of work of this multifunctional light body fast-assembling wallboard is as follows: the supplementary material that will meet production standard is sent into mixer after by the proportioning machine proportioning, sends into screw-type extruder after stirring again, extrudes from extruding to chew after vacuum press.Here, by core iron with extrude the planform of chewing different and the decision cavity of prefabricated panel and the planform of thickness edges.Blank after extruding is swathed the upper glass fleece immediately, has been rolled on or sprayed adhesive for building before this on the fleece, and by the screen cloth deforming press roll screen cloth is sticked on the blank as much as possible.And then around blank, spray the cloth mortar by the ash spraying machine nozzle after wrapping up in net, make it form wooden partition interlayer net, rely on then and scrape hawk and according to the profile of plate body the mortar around the plate body is scraped reality, four pressure rollers by the roll extrusion forming machine are extruded to shape blank and are prefabricated panel again.When the length of prefabricated panel reaches required size, start anodontia rolling cut cutter by the slitting mill length controller, from side feed one side transverse cuts, with prefabricated panel with speed advance on one side, to guarantee that otch is neat.The prefabricated panel that will be activated after will cutting off fast immediately when the crawl motor of prefabricated panel carriage of cut moment pushes a segment distance forward, prefabricated panel is sent on the turnover panel of turnover panel mould-replacing machine by the push pedal machine then always.At this moment; the electromagnet of opening above the turnover panel mould-replacing machine falls supporting plate; then open air pressure master cylinder and wheel cylinder; the camshaft of handling supporting plate rotates and makes the high portion of cam by pallet stand roof pressure supporting plate its and turnover panel are clipped in the middle prefabricated panel, and then the course of work that clamping plate pass through with fixedly supporting plate is identical of opening the pulsometer operation left and right sides makes it from both sides prefabricated panel be fixed again.Handle then rolling ring rotate 180 ℃ prefabricated panel translated into below after; open left and right sides clamping plate earlier; and then release supporting plate; cam driven pallet stand, supporting plate are steadily fallen together with prefabricated panel, promote supporting plate by manpower again and on the slideway of pallet stand, prefabricated panel shifted out the turnover panel mould-replacing machine.Be transported to the maintenance of maintenance district.After taking off supporting plate and prefabricated panel, put the lastblock supporting plate again and be fixed, in order to using again after the upset next time with electromagnet.
The present invention can be used to produce lining, Side fascia and balcony sideboard etc.
Claims (4)
1, a kind of multifunctional light body fast-assembling wallboard manufacture equipment, comprise that head is provided with shape of cross section and comprises rectangle, regular hexagon, polygon or circular core iron, both sides (5a) is straight line up and down, the right and left (5b) and (5c) be corresponding broken line limit or camber line limit, comprising by straight line or/and the abnormal shape of corresponding projection that camber line is formed and groove is extruded the screw-type extruder of chewing (1), it is characterized in that being provided with kiss-coating and twine net equipment, wherein twining screen cloth (3) on the net axle (2) goes up and extends to always the deformed plate (6) of prefabricated panel and be arranged on to extrude and chew screen cloth deforming press roll (7) up and down and press to prefabricated panel (10) along being located at extrusion machine head (5) after by plastic roll or spray glue, the front portion of screen cloth deforming press roll (7), what be positioned at prefabricated panel (10) is that the spray ash is chewed (8) up and down successively, scrapes hawk (12) and plate body typing pressure roller (13).
2, according to the multifunctional light body fast-assembling wallboard manufacture equipment of claim 1, it is characterized in that, said plate body typing nip roll (13), comprise and be positioned at plate body common plate body-shaping nip roll (13a) up and down, and be positioned at plate body left and right special-shaped plate body typing pressure roller (13b), (13c), wherein about the shape of the rotation bus (Lb) of special-shaped nip roll and (Lc) extrude limit, the left and right sides shape (5b) of chewing and (5c) corresponding identical with abnormal shape respectively.
3, according to the multifunctional light body fast-assembling wallboard manufacture equipment of claim 1 or 2, it is characterized in that being provided with slitting mill, carriage and push pedal machine, wherein slitting mill to the circular anodontia cutting knife of sheet (9) from a side feed transverse cuts, and can advance with speed with prefabricated panel (10), the crawl motor (15) that starts carriage (14) after it cuts off prefabricated panel immediately is fed forward one section fast by the prefabricated panel (10) that will roll after roller (16) will cut off, and promotes prefabricated panel (10) by push pedal machine (17) subsequently and pushes forward on carriage (14).
4, multifunctional light body fast-assembling wallboard manufacture equipment according to claim 3, it is characterized in that being provided with the turnover panel mould-replacing machine is connected mutually with carriage (14), this turnover panel mould-replacing machine comprises base (20), support roller (22) by motor (21) drive, be the rolling ring (23) of cage shape and be installed in the rolling ring (23) and all be provided with the turnover panel (27) that rolls rod etc. up and down, wherein, on turnover panel framework up and down, be provided with lifting carriage (24) accordingly, four supporting legs (31) below this carriage are positioned at stationary sleeve (29) and contact with cam (28), camshaft (30) is controlled by air pump, be provided with wallboard supporting plate (25) by slideway above the lifting carriage (24), the support of wallboard supporting plate (25) is positioned at the slideway of lifting carriage (24), between wallboard supporting plate (25) and the framework and be provided with electromagnet (36); On the framework about turnover panel (27), be provided with the wallboard strap (26) that matches with prefabricated panel (10) left and right side accordingly, this wallboard strap (26) back side is provided with supporting leg (32) and is positioned at side frame stationary sleeve (33) and contacts with cam (34), and side camshaft (35) is also controlled by air pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03130547 CN1227104C (en) | 2003-08-06 | 2003-08-06 | Multifunction production eguipment of light body quick installing wall board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03130547 CN1227104C (en) | 2003-08-06 | 2003-08-06 | Multifunction production eguipment of light body quick installing wall board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1513654A CN1513654A (en) | 2004-07-21 |
| CN1227104C true CN1227104C (en) | 2005-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03130547 Expired - Fee Related CN1227104C (en) | 2003-08-06 | 2003-08-06 | Multifunction production eguipment of light body quick installing wall board |
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| CN (1) | CN1227104C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103144408B (en) * | 2013-03-26 | 2015-02-18 | 杰斯（扬州）智能环保科技有限公司 | Continuous cloth plate blank wet method cutting machine and operating method thereof |
| CN112621994A (en) * | 2020-12-19 | 2021-04-09 | 张政 | Production and processing technology of gypsum plaster board |
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- 2003-08-06 CN CN 03130547 patent/CN1227104C/en not_active Expired - Fee Related
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| CN1513654A (en) | 2004-07-21 |
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