CN1223922A

CN1223922A - Gas shield cored electrode for high ductility all position welding

Info

Publication number: CN1223922A
Application number: CN 99100147
Authority: CN
Inventors: 潘川; 梁东图; 田志凌; 王禄田; 佟淑英
Original assignee: Beijing Ganglian Welding Materials Co Ltd; Central Iron and Steel Research Institute
Current assignee: Beijing Ganglian Welding Materials Co Ltd; Central Iron and Steel Research Institute
Priority date: 1999-01-12
Filing date: 1999-01-12
Publication date: 1999-07-28
Anticipated expiration: 2019-01-12
Also published as: CN1068270C

Abstract

A welding wire with gas shielding chemical core for high-toughness and all position welding features that its chemical powder contains such chemical components (wt.%) as TiO2, (30-55), Mn (5-20), Si (0.5-5), Al (0.5-5), Mg (0.5-5), fluoride (0.5-5), MgO (1-10), other oxides (1-10), sintering agent (2-10) and iron powder (the rest). Said sintering agent is prepared from carbonate (40-70%) and oxide (30-60%). Its advantages are excellent low-temp impact toughness of welded seam, optimal weldable nature and all position welding adaptability.

Description

Gas shield cored electrode for high ductility all position welding

The invention belongs to field of welding material.Relate to the protective gas flux-cored wire used for welding.

Flux-cored wire is a kind of new and effective welding material; have advantages such as production efficiency height, welding quality is good, welding cost is low; be divided into self-shield and gas shiled two big classes, gas-shielded flux-cored wire then mainly comprises rutile-type flux-cored wire and alkaline flux-cored wire.

Common rutile flux-cored wire welding procedure, full position operation are good, and still, the low-temperature impact toughness of weld metal and crack resistance are poor slightly.And the low-temperature impact toughness of alkaline flux-cored wire and crack resistance are good, but welding technological properties is poor, are difficult for carrying out all-position welding.Therefore, how the advantage with these two kinds of welding wires combines better, is the target pursued of Welder author both at home and abroad in recent years always.

China's patent (publication number CN1117902A) adopts H08A or 08Al steel band to make flux-cored wire, though can be by adjusting the alloy composition of medicine core, obtain acceptable low-temperature flexibility, but because the phosphorus content height of steel band, weld fumes be must cause and the increase of splashing, its mode of arc transfer and welding technological properties influenced simultaneously.

U.S. Pat 4,732,061 in the steel band that adopts mild steel and low impurity content, adds the Al of welding wire gross weight 0.1-0.5% in the medicine core ₂O ₃,, improve the full position operation of welding wire to improve the processing performance of welding wire.This patent thinks that Al joins in the gas-shielded flux-cored wire prescription as if the form with metal powder, but Al carries out the transition to the impact flexibility that can damage weld seam in the weld seam.

The object of the present invention is to provide a kind of deposited metal not only to have excellent mechanical property, and welding wire have splendid welding procedure and full position operation adaptability gas shiled flux-cored wire used for welding.

At above-mentioned purpose, the present invention adopts following technical scheme:

The chemical composition of the steel band of gas shield cored electrode for high ductility all position welding of the present invention (weight %) is: C≤0.03%, and Mn 0.1-0.30%, S≤0.015%, P≤0.015%, surplus is Fe.

The chemical composition of the medicinal powder of gas shield cored electrode for high ductility all position welding of the present invention (weight %) is: TiO ₂30-55%, Mn 5-20%, Si 0.5-5%, Al 0.5-5%, Mg 0.5-5%, fluoride 0.5-5%, MgO 1-10%, other oxide 1-10%, agglutinant 2-10%, all the other are iron powder.

Wherein fluoride is BaF ₂, MgF ₂, CaF ₂, Na ₃AlF ₆, Na ₂SiF ₆In any or any two above sum.

The chemical composition of agglutinant (weight %) is: carbonate 40-70%, and oxide 30-60%,

Wherein, carbonate is Li ₂CO ₃, Na ₂CO ₃, K ₂CO ₃In any.

Oxide is SiO ₂, Al ₂O ₃, TiO ₂, MnO ₂In any.

Al, Mg add with metal A l powder and Mg powder form.

The filling rate of medicinal powder is 10-25%,

In the chemical composition of above-mentioned medicinal powder, the mechanism of action of each component is as follows:

(1) TiO in the medicinal powder ₂Play slag making and stabilising arc.

(2) Mg powder, and be equipped with an amount of Al powder, play the oxygen content and the nitrogen content of pure weld seam, reduction weld metal, to improve the toughness of weld seam.This weld seam has high low-temperature flexibility.

(3) the main effect of fluoride is to reduce fusing point, dilution slag and increase the gas permeability of slag and the purpose that reaches dehydrogenation.

(4) agglutinant and MgO unite adding, are the principal characters of this welding wire, and suitable proportioning can stable arc, and can form spray transfer.Therefore, the welding technological properties of this welding wire is very good, and it is few to splash.Agglutinant can also improve the anti-moisture absorption capacity of welding wire.

(5) in the medicinal powder, add SiO ₂, Al ₂O ₃, FeO, MnO ₂Wait other oxide, can improve the physical property of slag, help all position welding, improve deslag performance etc.

Adopt flux-cored wire of the present invention to carry out the welding of mild steel and low-alloy steel, its weld metal can obtain the mechanical property of following excellence:

σs≥410MPa

σb≥500MPa

δ≥26％,

0 ℃ of average summer of v-notch is than impact absorbing energy 〉=120J ,-20 ℃ of average Charpy-V impact power 〉=100J ,-40 ℃ of average Charpy-V impact power 〉=70J.

Compared with prior art, the present invention has following advantage:

(1) adopt the steel band of low-carbon (LC) and low impurity content to make this kind flux-cored wire, steel band contain C≤0.03%, S, P all≤0.015% to improve the degree of purity of weld metal, reduce weld fumes and splashing amount.

(2) the agglutinant technology is applied in the gas-shielded flux-cored wire; improve the interim form of inhomogeneities, moisture absorption and the electric arc of medicinal powder; make welding arc in very big current range, be the spray transfer form, improved the welding technological properties of welding wire widely.

(3) add a certain amount of oxide, as Al ₂O ₃, material such as MgO adjusts TiO ₂The fusing point and the viscosity of base welding wire are improved the physical characteristic of slag, improve the full position adaptability of welding wire.

(4) add metal A l powder and Mg powder, reduce the oxygen content and the nitrogen content of weld metal.

(5) for guaranteeing not influence the oxide that does not add boron or boron in the welding wire process performance medicinal powder.

Embodiment:

According to the chemical composition of flux-cored wire medicinal powder of the present invention, prepare three batches of gas shield cored electrode for high ductility all position welding.The three batches of steel band chemical compositions that flux-cored wire adopted and medicinal powder chemical composition are as shown in table 1.The three batches of mother metals that flux-cored wire welded and welding process parameter are as shown in table 2.

Mechanics Performance Testing has been carried out to the deposited metal of gained in the welding back, and test result is as shown in table 3.

The chemical composition (weight %) of table 1 embodiment flux-cored wire steel band and medicinal powder

Table 2 embodiment flux-cored wire welding mother metal and welding condition

The lot number parameter	1	?2	?3
The lot number parameter	1	?2	?3	Mother metal grade of steel thickness mm	?16Mn ?20	?16Mn ?20	?16Mn ?20
Welding current A	?280	?250	?270	Mother metal grade of steel thickness mm	?16Mn ?20	?16Mn ?20	?16Mn ?20
Welding current A	?280	?250	?270	Weldingvoltage (directly reversal connection)	?28	?29	?27
Speed of welding cm/min	?24	?26	?25	Weldingvoltage (directly reversal connection)	?28	?29	?27
Speed of welding cm/min	?24	?26	?25	Dry extension of electrode degree mm	?25	?20	?22

Table 3 embodiment deposited metal mechanical property

Annotate: Charpy-V impact power in the table is the mean value of five samples.

Claims

1, a kind of gas shield cored electrode for high ductility all position welding is the welding wire crust with the mild-carbon steel strip, it is characterized in that the chemical composition (weight %) of medicinal powder is: TiO ₂30-55%, Mn 5-20%, Si 0.5-5%, Al 0.5-5%, Mg 0.5-5%, fluoride 0.5-5%, MgO 1-10%, other oxide 1-10% agglutinant 2-10%, all the other are iron powder; The chemical composition of agglutinant (weight %) is: carbonate 40-70%, oxide 30-60%.

2, flux-cored wire according to claim 1 is characterized in that fluoride is BaF ₂, MgF ₂, SiO ₂, CaF ₂, Na ₃AlF ₆, Na ₂SiF ₆In any or any two above sum.

3, flux-cored wire according to claim 1 is characterized in that other oxide is Al ₂O ₃, SiO ₂, Fe ₂O ₃, FeO or MnO ₂In any or any two more than.

4, flux-cored wire according to claim 1 is characterized in that the carbonate in the agglutinant is Li ₂CO ₃, Na ₂CO ₃, K ₂CO ₃In any.

5, flux-cored wire according to claim 1 is characterized in that the oxide in the agglutinant is SiO ₂, Al ₂O ₃, TiO ₂, MnO ₂In any.

6, flux-cored wire according to claim 1, the filling rate that it is characterized in that medicinal powder is 10-25%.