CN1222872A - Diffusion welding process and device for joining sheet metal parts - Google Patents

Diffusion welding process and device for joining sheet metal parts Download PDF

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Publication number
CN1222872A
CN1222872A CN98800441A CN98800441A CN1222872A CN 1222872 A CN1222872 A CN 1222872A CN 98800441 A CN98800441 A CN 98800441A CN 98800441 A CN98800441 A CN 98800441A CN 1222872 A CN1222872 A CN 1222872A
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CN
China
Prior art keywords
drift
metal
bonding apparatus
press
punch die
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CN98800441A
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Chinese (zh)
Inventor
汉斯-彼得·利比格
简·鲍伯
詹斯·雅各布森
蒂姆·库尼
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Eckold GmbH and Co KG
Walter Eckold GmbH and Co KG Vorrichtungs und Geraetebau
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Eckold GmbH and Co KG
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Publication of CN1222872A publication Critical patent/CN1222872A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/03Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding
    • B21D39/031Joining superposed plates by locally deforming without slitting or piercing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Insertion Pins And Rivets (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Arc Welding In General (AREA)
  • Forging (AREA)
  • Photovoltaic Devices (AREA)
  • Document Processing Apparatus (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

In a diffusion welding process for joining superimposed sheet metal parts by welding, part of the material of the metal sheets is locally upset at the weld by means of a stamp and a die, and forged perpendicularly to the plane of the metal sheets, causing the material of the sheet metal parts to join into a material flow. In order to achieve a sufficiently solid weld even when the parts to be joined are made of materials with a particular tendency to hardening or pre-hardened materials, the parts of the metal sheet surrounding the weld are pressed onto the die during welding with a force which is sufficient to prevent the material from yielding against the active direction of the stamp.

Description

The jockey of diffusion welding process and metal-sheet parts
The present invention relates to according to the diffusion welding process of the preamble of claim 1 and the device of the described method of enforcement of preamble according to Claim 8.
EP0,330, a kind of method and apparatus is disclosed among the 061B1, be used for the two-layer and more multi-layered planar metal sheet member that laminates mutually of engage pressure, wherein adopted the tool assembly that comprises drift and punch die, punch die have central anvil with respect to the vertical punch die spare that stretches out of anvil block working surface, punch die has therefrom shifted out and has defined and formed the chamber that engages therein in the side in the upsetting process.
In known engage pressure, the metal-sheet parts that connects is shifted and upsetting under situation about not heating subsequently simultaneously at the joint of selecting, exert pressure simultaneously and because the lateral flow of material, metal-sheet parts produces forward with the form of cup-shaped connector each other and interference fit is taken a seat.In this case, the volume that is positioned at the light sheet material of the joint under the punch die working face just has been shifted.For this reason, metallic sheet stock shifts out the plane of metal-sheet parts, the thickness of the roughly corresponding initial sheet metal of the basic thickness of the joint of generation.In further engage pressure process, the cup end of fastener, be clipped between drift working face and the anvil block by means of the lifting impulse force that increases, and realization has the upsetting operation of the material Radial Flow of bottom section, promptly so-called extension.Thickness at the bottom of the sheet metal reduces with respect to the thickness of initial sheet metal by upsetting, and this is essential so that produce necessary connection by extension.
In order to make this upsetting operation easier, the metal-sheet parts that engage can carry out local cutting along direction of displacement in the position that engages, therefore, in the upsetting operation, constraint for surplus material at the bottom of the fastener cup keeps the bigger free degree, and perhaps, this constraint reduces at least.Yet the cutting part that shortcoming is to engage in the operation has reduced the intensity at engage pressure place, and joint is not airtight, thereby not have the fastener of partial cut line be more desirable.
Up to now, for the metal-sheet parts of making by the stainless steel that is mainly austenite basic structure, adopt this engage pressure still not too economical.This point for other metal that in follow-up deformation processing, has especially tangible work hardening trend too, such as the very high stainless steel of alloy content, titanium or other prevulcanized metal such as high strength steel.Herein, the operating force that is caused by material that is used to engage in the metal forming has surpassed the joining tool load limit or has caused the latter to be lost efficacy after repeatedly engaging operation.
Yet, if the operating force that adopts is low excessively, the bearing capacity deficiency of joint.In addition, also can only in fastener, obtain not enough connection even it has been determined that the cold upsetting of maximum possible.Therefore the engage pressure of this metallic sheet stock only with metal-sheet parts cut line the time be only possible, and with relevant therewith shortcoming as cost, reduce to cause the remarkable increase of instrument access times by cutting operating force that line obtains.
First purpose of the present invention is to provide a kind of diffusion welding process of the universal class of mentioning during with beginning, even also can produce firm joint for comprising material with special work hardening trend or to be joined of prevulcanized material.
Second purpose of the present invention provides a kind of device that adopts this method.
First purpose of the present invention is that the feature by the characteristic of claim 1 realizes.
Second purpose of the present invention is that the feature by the characteristic of claim 8 realizes.
Whereby, by a kind of method is provided, realize the material that this method of effective connection is applied to have work hardening trend by using lower engaging force.Engage necessary power and reduce, thereby make instrument can bear this mechanical load.
According to the present invention, it has been determined that special in metallic sheet stock with serious work hardening because material material under compression is always attempted outwards to move and flow back to against the direction of drift action, so extension is difficult to carry out.In engaging operation, by pressurization on to be joined, can prevent this reverse flow, the extension that begins in this way, metallic sheet stock forces to form the connection fastener in the working region of punch die.For the material with special work hardening trend, this method also can form unprecedented good connection.
Because be positioned at bonding station metal-sheet parts on every side by certain defeating on punch die, this power no longer flows back to against the direction of drift action to the volume that material is pressed in the material that (to be punch die here) on the support to be joined greatly, and can realize so particularly: promptly the upset force that applies in early days in upsetting is used to form effective connection.Therefore, when considering the protection instrument, use less power and produce necessary degree of deformation, also can obtain enough bond strengths by advanced person's of the present invention mode at bonding station.Therefore, it is more economical that engage pressure becomes, and this is because the quantity of the contact of being finished by a joining tool increases significantly.
The pressure that acts on metal-sheet parts around bonding station is by power, and this power must be bigger than the adverse current power that engages the material of fastener in the operation.According to the present invention, determined that metal-sheet parts can not ftracture in engaging process if the size of pressure is set at least in the zone of drift, then pressure has surpassed adverse current power.
In addition, for example for smooth, even metal sheet member, the preferred value of pressure is approximately and only makes the fastener demoulding or prevent its 5 to 8 times in the crooked required power of displaced condition.
In addition, pressure preferably is applied on effective contact area of bonding station, and the size of this area is not left a trace on sheet metal for making applied pressure, and punch die spare can shift out when upsetting from the side.It is to be joined by the plastic deformation of folder that the pressure working face wants the enough big so that pressure load of gained can not cause, and as far as possible little again so that contact is in subtle position formation.
Have been found that metal forming can further be improved if metal-sheet parts engages under the temperature that is higher than environment temperature or tool temperature.In this case, suppose that 10 ℃ to the 50 ℃ temperature difference make the bearing capacity of contact improve for same engaging force.In the case, make fastener have the same bearer ability the time, engaging force will reduce nearly 15%.Such reason is reducing of work hardening, and this work hardening occurs in the situation of austenitic metal light sheet material especially.
Adopt press-bonding apparatus of the present invention, it is possible carrying out engage pressure for the metallic sheet stock with obvious work hardening trend, and the plastic deformation of drift and anvil block or the inefficacy of tool body can not take place.In this case, owing to prevented that crackle, the modular construction of drift and punch die from can make the bearing capacity of instrument higher.Therefore, set of tools can be born higher activating pressure.
For drift and the preferred high-strength material of anvil shaft is hard metal or high-strength ceramic.
In order to support drift and anvil shaft in the mode that is suitable for its pressure, they can be bearing on the flat support plate separately.
The shape of anvil block face is preferably the annular that is suitable for material and flows, flat chamfering, and can obtain outside light sheet material and the improved connection of same sheet metal bottom thickness.Simultaneously, this chamfering discharges the pressure at edge, thereby improved service life.
Drift and anvil shaft working face are star grinding pattern, and therefore, further raising and material flowed and improved their service life.
Further improvement of the present invention can obtain by following description and dependent claims.
Explanatory embodiment shown in the present invention with reference to the accompanying drawings and describing in detail, wherein:
Fig. 1 schematically illustrates the side view of partly cut-away of the first explanatory embodiment of press-bonding apparatus;
Fig. 2 illustrates the side view according to the partly cut-away of the punch die that has rolled-up stock of the another explanatory embodiment of press-bonding apparatus of the present invention;
Fig. 3 is the plane of drift working face among Fig. 2;
Fig. 4 is the side view according to the anvil block of another explanatory embodiment of press-bonding apparatus;
Fig. 5 is the plane of the anvil shaft working face of Fig. 4;
Fig. 6,7 and 8 has the enlarged side view of the embodiment of a scribe area for Fig. 4 acceptance of the bid;
Fig. 9 a illustrates the compression joints (partly cut-away's part) of the device production of adopting among Fig. 1;
Fig. 9 b illustrates the compression joints (partly cut-away's part) that employing is not produced with the device of rolled-up stock, supposes identical with the fastener bottom thickness of Fig. 9 a;
Figure 10 a illustrates the compression joints according to the production of Fig. 9 a;
Figure 10 b illustrates the compression joints (partly cut-away's part) that employing is not produced with the device of rolled-up stock, supposes owing to than bigger engaging force among Fig. 9 a, 9b, the 10a fastener bottom thickness being reduced.
Fig. 1 shows the first explanatory embodiment of press-bonding apparatus, comprises the set of tools of band drift 1 and punch die 2, and drift and punch die respectively are arranged on the engage pressure tool holder 3,4.
As core, punch die 2 has anvil block 5, in mould 2, forms the upset station 6 (anvil block working face) of engage pressure die cavity 7 at the top of anvil block.Engage pressure die cavity 7 defines the displacement of material volume by punch die spare, and punch die spare vertically stretches out with respect to upset station 6 with the form of module 8,9, can shift out from the side in the upsetting operation.Module 8,9 also is formed for the die shoe of metal- sheet parts 12,13 to be joined by its top 10 and 11 separately.For this reason, thereupon with corresponding joint operation, the module 8,9 that shifts out returns again and puts also close punch die 2, two back-moving springs 42,43 best combination in place in a spring cup.Punch die 2 can be fixed on the tool holder 4 by clamping screw 14.
Drift 1 has the drift axle 15 of band drift working face 16, enters the engage pressure die cavity and carries out the engage pressure operation with selectable engaging force.In engaging operation, be positioned at the metal-sheet parts 12 of 16 times connecting point positions of drift working face and 13 material volume and begin displacement, that is to say the plane of shifting out metal- sheet parts 12,13, up to bottom 17 (Fig. 9 a and 10a) seating also upsetting by extending subsequently on anvil block 5 of the contact that produces.
Drift 1 is pressed part 18 and surrounds, the rolled-up stock 18 solderless wrapped connection point position of exerting all one's strength, and promptly close drift working face 16 is applied on metal-sheet parts 12 and 13.For this reason, 18 pairs of rolled-up stocks center on punch die working face 16 and exert pressure by die shoe placed metal sheet member 12,13.Rolled-up stock 18 attempts to apply the reaction force to the adverse current power of material.Can control the application level of this power with respect to pressure.This control can separate with applying of engaging force or interrelate with the latter.
The spring part 19,20 that applies rolled-up stock power preferably is set.In addition, rolled-up stock 18 is preferably by 19,20 guidings of the spring part on the tool holder 3 that is used for drift.In engaging operation process, this guiding makes rolled-up stock 18 can improve the application of power by simple mode.For this reason, rolled-up stock 18 is provided with working face 21, and drift 1 is resisted against on the working face 21, and rolled-up stock 18 compresses spring parts 19,20 and increases pressure simultaneously.Rolled-up stock 18 is preferably designed as pressing plate and can be used as knock-outs will in the ending that engages operation in addition.
In order to apply rolled-up stock power, also can adopt spring pressure connecting gear in addition to produce pressure.In addition, it is not essential guiding on drift for rolled-up stock 18.Rolled-up stock 18 also can be realized its function by outer guide member and outer driver.
When the pressure loading that produces did not cause the plastic deformation on surface of metal-sheet parts to be joined 12 and 13, the working face 21 of rolled-up stock 18 was wanted enough greatly, and the module 8 and 9 of punch die 2 is openable in engaging process.
Drift 1 and punch die 2 are preferably modularized design.For this reason, drift 1 comprises drift axle 15, is formed with punch die working face 16 on its top, and drift axle 15 is pressed into body 23.For this reason, body 23 preferably has through hole 24.This modular construction makes can adopt different materials for drift axle 15 with body 23.Drift axle 15 can comprise the material of first material, particularly higher hardness or higher-strength.Such preferred material is hard metal and high-strength ceramic.Body 23 can comprise second material, and hardness is low and therefore have better ductility than first material.Through heat treated tool steel is preferred material as second material.
At its end away from working face, drift axle 15 best additional support are on plate 25, and plate 25 comprises with drift axle identical materials and partly is bearing in the tool holder 3 of forcing press (not shown).The lateral dimension of plate 25 is chosen to be and makes the load that acts on the tool holder 3 and can not lose efficacy by the tool holder absorption.Drift 1 can be fixed on the tool holder 3 by clamping screw 26.
Punch die 2 also can as drift 1 correspondingly modularization constitute.Anvil block 5 forms by the anvil shaft of being made by first material 22, the material of higher hardness or higher-strength particularly, for example hard metal or high-strength ceramic.Anvil shaft 22 is pressed into the body of being made by the ductility better material 27.For this reason, body 27 preferably has through hole 29.As the situation of drift, the material pairing can be selected.Anvil block 5 also is bearing on the tool holder 4 by plate 28.Plate 28 can be designed to consistent with the plate 25 of drift 1.
Fig. 2 to 5 illustrates second embodiment of press-bonding apparatus, and it is local different that itself and above-described explanatory embodiment only illustrate below.In addition, above-mentioned design is used in the mode of unanimity, thereby identical label is used for representing identical parts.
Fig. 2 illustrates the drift 1 of modularized design, and it has drift axle 15, and drift axle 15 is provided with working face 16, and described axial compression is gone into body 23 and is bearing on the substrate.The cannelure 30 of part is used for rapid tool change and drift 1 is fixed on tool holder.The same with the situation of explanatory embodiment among Fig. 1, the working end of drift is pressed part 18 and surrounds, and rolled-up stock 18 is bearing on the body 23 by spring 19,20.Exert pressure by as far as possible closely surrounding drift 1 and having the rolled-up stock 18 and the spring 19,20 that are slidingly matched, rolled-up stock is forced to be pressed on the punch die and metallic sheet stock is clamped firmly around drift 1, the metallic sheet stock that prevents the drift side in the upsetting process upwards flows, that is to say, on the direction opposite, flow with the drift operative orientation.It is possible before the displacement beginning sheet metal being pressed on the die shoe, thereby does not worry that sheet metal can bend in shifting process.
The rolled-up stock 18 of Fig. 2 is different from the rolled-up stock of Fig. 1, and wherein the working face of rolled-up stock 18 is continuous.
Fig. 4 shows the relevant punch die 2 of band anvil block 5, and anvil block 5 is pressed into body 27 and is bearing on the substrate 28.Body 27 has inclined-plane 32 at it in the face of side of drift 1, and inclined-plane 32 upper supports have punch die spare (not shown) and form die cavity by the elastic prestress seating on anvil block 5 and with the working face 6 of anvil block 5.
In order to prevent that anvil block 5 and/or die axis 15 from disconnecting at the edge under high pressure load, annular chamfer 31 is set, as shown in FIGS. 6 to 8, its cross sectional shape has nothing in common with each other: circular (Fig. 6), flat incline plane (Fig. 7), double inclined plane (Fig. 8).This chamfering can be improved flowing of material.
The working face 16,6 of opposed facing drift 1 and/or anvil block 5 is provided with finish, improves material stream to be joined, and this star grinding pattern from Fig. 3 and 5 as can be seen.Can design with corresponding manner according to the working face in the device of Fig. 1 16 and 6.
The diffusion welding process that connects the metal- sheet parts 12,13 overlap together mutually comprises the joint operation, wherein by drift 1 and punch die 2 in the local displacement of the volume of the material of connecting point position metal- sheet parts 12,13 and because to engage perpendicular to the upsetting on the plane of sheet metal be material stream.In bonding operation, will be pressed on the punch die 2 around the metal- sheet parts 12,13 of connecting point position to be enough to prevent any power that flows against the material of drift 1 direction of action.
Pressure can keep constant in whole joint operation.Perhaps, pressure can raise in engaging process, act in the zone around connecting point position so that surpass the pressure of adverse current power at least when upsetting, and that described power can be elected as before this is lower.Before engaging operation or be right after the joint operation, can apply first pressure around the working face of drift.
Metal- sheet parts 12,13 is pressed into punch die 2 in the mode of static determinacy basically, specifically by preventing the pressure of material adverse current.This is applied to have the material or the pre-hardening material of work hardening trend especially.

Claims (19)

1. diffusion welding process, be used for connecting the metal-sheet parts that overlaps together mutually by engaging operation, wherein make in the local displacement of the volume of the material of connecting point position metal-sheet parts and because to engage perpendicular to the upsetting on the plane of sheet metal be material stream by drift and punch die, it is characterized in that, in bonding operation, to be enough to preventing that any power that flows against the material of drift direction of action will be pressed on the punch die around the metal-sheet parts of connecting point position.
2. diffusion welding process as claimed in claim 1 is characterized in that, the size of pressure is set in engaging process metal-sheet parts and can ftractureing in the zone of drift.
3. diffusion welding process as claimed in claim 1 or 2 is characterized in that, for smooth, even metal sheet member, the preferred value of pressure is approximately and only makes the fastener demoulding or prevent its 5 to 8 times in the crooked required power of displaced condition.
4. as the described diffusion welding process of one of claim 1 to 3, it is characterized in that, pressure is applied on effective contact area of bonding station, and the size of this area can make applied pressure not leave a trace on sheet metal, and punch die spare can shift out when upsetting from the side.
5. as the described diffusion welding process of one of claim 1 to 4, it is characterized in that, before the joint operation begins, the metal-sheet parts around pressure is applied to.
6. as the described diffusion welding process of one of claim 1 to 5, it is characterized in that the temperature of metal-sheet parts is higher than environment temperature.
7. diffusion welding process as claimed in claim 6 is characterized in that, the temperature of metal-sheet parts is heated to above 10 ℃ to 50 ℃ of environment temperatures.
8. press-bonding apparatus, be used to adopt drift to be connected the metal-sheet parts that overlaps together mutually with punch die, wherein drift can be pressed into the hollow mould of punch die, punch die have anvil block with from the vertical module that stretches out of described anvil block, punch die can produce and form the mould of hollow from the side, local displacement takes place in hollow mould, it is characterized in that, drift (1) be pressed part (18) around and be used for to metal-sheet parts (12,13) application of force, anvil block (5) and drift (1) respectively have the working face of comprising (16,6) and by high strength steel make the axle (15,22), the body of being made by another kind of material (23 is gone in axial compression, 27).
9. press-bonding apparatus as claimed in claim 8 is characterized in that, the body of drift and anvil block (23,27) has the through hole that holds corresponding axis (15,22), and axle is positioned at the inside of through hole.
10. press-bonding apparatus as claimed in claim 8 or 9, it is characterized in that, axle (15,22) is bearing on the flat support plate (25,28) with the relative end of relevant work face (16,6), by described support plate, locate pressure load at anvil block (5) and drift (1) and import tool holder (3,4) into.
11. press-bonding apparatus as claimed in claim 10 is characterized in that, support plate (25,28) comprises high-strength material.
12., it is characterized in that used high-strength material can be hard metal or high-strength ceramic as the described press-bonding apparatus of one of claim 8 to 11.
13., it is characterized in that the working face of anvil block (5) and/or drift 1 (6,16) is provided with annular chamfer (31) as the described press-bonding apparatus of one of claim 8 to 12.
14. press-bonding apparatus as claimed in claim 13 is characterized in that, annular chamfer (31) is a fillet.
15. press-bonding apparatus as claimed in claim 13 is characterized in that, annular chamfer (31) has the triangular-section.
16. press-bonding apparatus as claimed in claim 13 is characterized in that, annular chamfer (31) cross sectional shape be roughly round.
17., it is characterized in that the working face of anvil block (5) and/or drift 1 (6,16) is provided with the finish that promotes material stream as the described press-bonding apparatus of one of claim 8-16.
18., it is characterized in that rolled-up stock (18) is a pressing plate of going up guiding at drift (1) as the described press-bonding apparatus of one of claim 8 to 17, and support by one or more compression springs (19,20).
19., it is characterized in that rolled-up stock (18) is gone up guiding at the body (23) of drift (1) as described press-bonding apparatus one of in the claim 8 to 18.
CN98800441A 1997-04-05 1998-04-03 Diffusion welding process and device for joining sheet metal parts Pending CN1222872A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19714129A DE19714129A1 (en) 1997-04-05 1997-04-05 Joining method and device
DE19714129.3 1997-04-05
PCT/EP1998/001970 WO1998045065A1 (en) 1997-04-05 1998-04-03 Diffusion welding process and device for joining sheet metal parts

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CN1222872A true CN1222872A (en) 1999-07-14

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EP (1) EP0934132B1 (en)
JP (1) JP2000511470A (en)
CN (1) CN1222872A (en)
AT (1) ATE219708T1 (en)
CA (1) CA2257251A1 (en)
DE (2) DE19714129A1 (en)
DK (1) DK0934132T3 (en)
ES (1) ES2179494T3 (en)
PT (1) PT934132E (en)
RU (1) RU99100054A (en)
WO (1) WO1998045065A1 (en)

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CN102348519A (en) * 2009-03-10 2012-02-08 矢崎总业株式会社 Metal joint body, metal joining method, and metal joining device
CN103801813A (en) * 2014-01-17 2014-05-21 西安交通大学 Composite connecting device for panels based on contravariant electric resistance welding and alternating current servo direct drive stamping
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CN113226586A (en) * 2018-12-24 2021-08-06 罗伯特·博世有限公司 Method for producing a stack of stacked metal parts comprising a multi-layer blanking process step
CN111644502A (en) * 2020-06-12 2020-09-11 中南大学 Electromagnetically-driven rotary locking type plate connecting device and method
CN111672989A (en) * 2020-06-12 2020-09-18 中南大学 Flat-bottom rivet-free tablet type cross spin-lock connecting device and method
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PT934132E (en) 2002-11-29
RU99100054A (en) 2000-11-27
DK0934132T3 (en) 2002-09-30
ES2179494T3 (en) 2003-01-16
EP0934132A1 (en) 1999-08-11
WO1998045065A1 (en) 1998-10-15
DE19714129A1 (en) 1998-10-15
EP0934132B1 (en) 2002-06-26
ATE219708T1 (en) 2002-07-15
CA2257251A1 (en) 1998-10-15
DE59804575D1 (en) 2002-08-01
JP2000511470A (en) 2000-09-05

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