CN1222444A - Filter element paper corrugating machine - Google Patents
Filter element paper corrugating machine Download PDFInfo
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- CN1222444A CN1222444A CN 97112186 CN97112186A CN1222444A CN 1222444 A CN1222444 A CN 1222444A CN 97112186 CN97112186 CN 97112186 CN 97112186 A CN97112186 A CN 97112186A CN 1222444 A CN1222444 A CN 1222444A
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- roller
- paper
- folding
- filter element
- stepping motor
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Abstract
The corrugating machine used in producing filter element paper for strainer of internal combustion engine and gas turbine features its computer control. The paper feeding roller and the paper winding roller are driven by one step motor, the corrugating roller by the other step motor, and the rollers may rotate in the same speed or in different speed, resulting adjustable corrugated width and producing filter element paper with different corrugated width. In addition, the machine has also position detecting sensor, color mark printer, paper failure and breaking sensor and alarm.
Description
The present invention relates to the filter element paper corrugating machine of a kind of production internal combustion engine, the various cleaners of gas turbine (air, fuel oil, lubricating oil) filter core paper.
All be provided with various cleaners on internal combustion engine and gas turbine, the filter core paper in the cleaner uses and must change through after a while, to improve the filtering effect.Because mechanical type is various, the specification of filter core paper is also different thereupon.The filter element paper corrugating machine of production filter core paper adopts the reciprocating type corrugating machine of double blade in addition at present, and technology is relatively backward; Advanced is to adopt a kind of roll-type filter element paper corrugating machine, this corrugating machine is by feeding-in roll, folding ripple roller and collection roller are that critical piece constitutes, because two common motors that it uses a driver control to drive folding ripple roller and collection roller respectively rotate, therefore the width of creasing can not be adjusted as required, a kind of filter core paper of specification can only be produced; And do not adopt computer autocontrol technique, can not realize automated production, it can not satisfy the needs of production development.
The objective of the invention is: invent a kind of employing microcomputer automatic control, drive the collection roller respectively and drive feeding-in roll by two drivers with fast step-by-step motor that rotates and the independent step-by-step motor that rotates of driving folding ripple roller, sending and receiving paper bowl and folding ripple roller are rotated with friction speed, can adjust the filter element paper corrugating machine of folding muscle width as required arbitrarily.
The present invention can be by following technical proposals in to implement: Fig. 1 is a structure schematic overview of the present invention, 1 is the uncoiling frame among the figure, filter core paper roll 2 is contained on the uncoiling frame 1, after filter core paper passes through from the centre of a pair of feeding-in roll 3, enter and drive by stepping motor 10, by folding ripple flower roller 4, crease in the centre of the corrugating machine structure that folding glistening light of waves roller 5 is formed, filter core paper shuts out a lot of and creases on filter core paper under the effect of folding ripple flower roller 4 and folding glistening light of waves roller 5, filter core paper is pushed into shaped opening 7 by a pair of paper collecting mechanism folder of being made up of collection roller 6 after creasing, the filter core paper that band is creased is forced in swing in the shaped opening after shaped opening is subjected to resistance, make filter core paper become folding at the place of creasing.Stepping motor 9 drives collection rollers 6 and drives feeding-in rolls 3 by the belt pulley 13 that belt pulley 11 and belt 12 drive feeding-in rolls 3 and rotates synchronously with collection roller 6.Feeding-in roll 3, folding ripple flower roller 4, the diameter of folding ripple flower roller 5 and collection roller 6 is identical, its girth can be designed to the 250-350 millimeter, as high 1 millimeter, the wide 0.8 millimeter folding muscle 14 of can establishing 10 roads on the periphery of folding ripple flower roller 4 when being decided to be 300 millimeters.Folding muscle 14 places on folding ripple flower roller 4 are provided with folding muscle position detection sensor 15 and product colour code printing equipment 16, carry out sub-cut in order to monitoring corrugating machine ordinary production with to product.The 17th, lack paper, disconnected paper sensor, when taking place to lack paper or disconnected paper, in time stop and give the alarm.Control operation of the present invention is to be undertaken by the keyboard 19 on the thin die face plate 18, its employing human-computer dialogue passage sends instruction and carries out setup parameter to computer 20 under the support of its corresponding software that is complementary, the transmit operation instruction, by light emitting diode 21 and light-emitting nixie tube 22, show the working condition of corrugating machine by computer 20.Computer 20 is to driver 23 and driver 24 export ratio pulses, driver 23,24 respectively to stepping motor 9,10 power supply, and stepping motor 9 drives collection rollers 6 and drives feeding-in rolls 3 by the belt pulley 13 that belt pulley 11 and belt 12 drive feeding-in rolls 3 and rotates synchronously with collection roller 6; Stepping motor 10 drives folding ripple flower roller 4, and folding glistening light of waves roller 5 rotates creases.
Working condition of the present invention is: because feeding-in roll 3 and collection roller 6 are to drive at same stepping motor 9, therefore, feeding-in roll 3 and collection roller 6 synchronization actions, and folding ripple flower roller 4 is driven by another stepping motor 10, it can self contained function.When the present invention works filter core paper by the centre of a pair of feeding-in roll 3 by be admitted to pass through between folding ripple flower roller 4 and the folding glistening light of waves roller 5 after, be pushed to by collection roller 6 folders again that shaped opening 7 foldings are single to be become to roll over; When stepping motor driver 23,24 drives stepping motor 9,10 respectively with identical speed, just shut out on the filter core paper and be spaced apart 30 millimeters crease; When the speed of stepping motor 9 is the speed 1/3 of stepping motor 10, when the rotating speed that is feeding-in roll 3 and collection roller 6 is the speed 1/3 of folding ripple flower roller 4, slide in the scarce piece of filter core paper between two folding muscle 14 of folding ripple flower roller 4 and the gap of rolling between the glistening light of waves roller 5, like this, promptly crease rolling one every 10 millimeters on the filter core paper; When the speed of stepping motor 10 is the speed 4/3 of stepping motor 9, the rotating speed that is feeding-in roll 3 and collection roller 6 is higher than the speed that the folding ripple is spent roller 4, filter core paper slips in the scarce piece between two folding muscle 14 of folding ripple flower roller 4 and the gap of rolling between the glistening light of waves roller 5 equally, like this, promptly crease rolling one every 40 millimeters on the filter core paper, all the other can be by that analogy.Like this, can produce the filter core paper of arbitrary interval width.Just in time roll under the situation on the filter core paper at folding muscle 14 during start, must make the speed unanimity of feeding-in roll 3, folding ripple flower roller 4 and collection roller 6, otherwise, can take place filter core paper is torn, these all are to finish under the effect support of computer 20 by software systems, hardware circuit and position detection sensor 15.The filter core paper kind of when operation, setting to computer 20 inputs, a number of every kind, the broken number of each, the information commands such as width of every folding by the keyboard 19 on the thin die face plate 18, when rolling the broken number of an enough filter core paper, computer 20 will send type information to colour code printing equipment 16, printing equipment 16 just stamps colour code at the crease place so that the cutting apart of product, thereby enters next operation again; When taking place to lack paper or disconnected paper, scarce paper, disconnected paper sensor 17 promptly send cutoff command and report to the police automatically.
Fig. 2 is the computer control system block diagram, the keyboard 19 of thin die face plate instructs to computer 20 input parameters, parameter during by light-emitting nixie tube 22 display settings, light emitting diode 21 shows the working condition in the corrugating machine production, the 15th, detection position sensor, the 16th, colour code printing equipment, the 17th, lack the disconnected paper sensor of paper, the pulse signal that 26 clock pulse generators produce is admitted in the frequency divider 27, and computer 20 changes clock pulse frequency by the frequency division of frequency divider 27, changes speed of production.Clock pulse signal by two by computer-controlled rate multiplier unit 28 and 29 o'clock, can export the clock pulses of two groups of proportionate relationships in computer-controlled ratio, after the clock pulses of these two groups of proportionate relationships is sent in two stepping motor drivers 23 and 24, the stepping pulse signal that is exaggerated into two groups of proportionate relationships is sent into two stepping motors 9 and 10, these two stepping motors just can rotate and control it in the ratio of computer 20 controls and turn to, thereby drive feeding-in roll 3, folding ripple flower roller 5 and 6 work of collection roller, the 30th, data storage, various parameters when it can deposit all settings and production, can preserve under the situation of shutting down halfway and having a power failure that this data are unlikely loses, start can directly move continuous production, the 31st, warning device once more.
The present invention has following beneficial effect: two groups of clock pulses that adopt computer that same clock is produced, the modulation of passing ratio multiplier unit, become two groups on the phase place with frequency on very relevant control impuls, this two group pulse is amplified through stepping motor driver, after sending into two stepping motor operations, make the folding ripple of corrugating machine spend roller, the speed change and the synchronous operation of feeding-in roll and collection roller are very convenient, make this filter element paper corrugating machine shut out the waveform filter core paper of any width, and precision also is guaranteed, speed of production can reach 30 meters/minute, and with the various data of Chinese character output, above beneficial effect has reached purpose of the present invention.
Description of drawings:
Fig. 1 is a structure schematic overview of the present invention, and 1 is the uncoiling frame among the figure, the 2nd, and the filter core paper roll, the 3rd, feeding-in roll, the 4th, folding ripple flower roller, the 5th, folding glistening light of waves roller, the 6th, the collection roller, the 7th, shaped opening, the 8th, the filter core paper that band is creased, the 9, the 10th, stepping motor, the 11st, belt pulley, the 12nd, belt, the 13rd, belt pulley, the 14th, folding muscle, the 15th, position detection sensor, the 16th, the colour code printing equipment, the 17th, scarce paper, disconnected paper sensor 18 are thin die face plates, the 19th, keyboard, the 20th, computer, the 21st, light emitting diode, the 22nd, light-emitting nixie tube, 23 and 24 is stepping motor drivers.
Fig. 2 is the computer control system block diagram, and 3 is feeding-in rolls among the figure, the 4th, and folding ripple flower roller, the 6th, the collection roller, 9 and 10 is stepping motors, the 15th, position detection sensor, the 16th, the colour code printing equipment, the 17th, lack paper, disconnected paper sensor, the 19th, keyboard, the 20th, computer, the 21st, light emitting diode, the 22nd, light-emitting nixie tube 23 and 24 is stepping motor drivers, the 26th, clock pulse generator, the 27th, frequency divider 28 and 29 is rate multiplier unit, the 30th, and data storage, the 31st, warning device.
The present invention can implement by following proposal: the girth of feeding-in roll 3, folding ripple roller 4 basic collection rollers 6 can be the 250-350 millimeter, is good with 300 millimeters, uses steel and common craftwork manufacture; The 150BF003 type stepping motor that stepping motor adopts Changzhou electrical equipment and electrical head factory to produce, stepping motor driver are to adopt Changzhou prosperous connection computer application apparatus factory to aim at BQGH-1513 type high frequency power step motor that 150BF003 type stepping motor the forms a complete production network device of tending to act; Computer is the Industrial Control Computer that adopts universal memory 4M, operating system DOS6.0 application software adopt the C language compilation and and operating system solidify in read-only storage the external equipment of computer such as display, frequency divider in the lump.Rate multipliers etc. are to adopt integrated chip to be made by the computer design.
Claims (4)
1, a kind of filter element paper corrugating machine that is used to produce internal combustion engine, the various filter core papers of gas turbine is made up of feeding-in roll, folding ripple roller and collection roller, driving feeding-in roll, folding ripple roller and collection roller under the driving of motor rotates, when filter core paper in the centre of feeding-in roll, folding ripple roller and collection roller by the time under the effect of folding ripple flower roller and folding glistening light of waves roller, on filter core paper, shut out a lot of and crease, become folding at last at the shaped opening place; It is characterized in that: its manufacturing parameter and instruction are operated and are controlled by computer, two stepping motor drivers of computer control drive two stepping motor actions respectively, one of them stepping motor drives collection roller and feeding-in roll action, and another stepping motor drives the action of folding ripple flower roller.
2, filter element paper corrugating machine as claimed in claim 1 is characterized in that: position detection sensor and colour code printing equipment are equipped with in the folding muscle place at folding ripple flower roller.
3, filter element paper corrugating machine as claimed in claim 1 is characterized in that: the scarce paper paper sensor that breaks is arranged on the collection roller.
4, filter element paper corrugating machine as claimed in claim 1 is characterized in that: it has a warning device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97112186A CN1102105C (en) | 1997-06-25 | 1997-06-25 | Filter element paper corrugating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97112186A CN1102105C (en) | 1997-06-25 | 1997-06-25 | Filter element paper corrugating machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1222444A true CN1222444A (en) | 1999-07-14 |
| CN1102105C CN1102105C (en) | 2003-02-26 |
Family
ID=5172126
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN97112186A Expired - Fee Related CN1102105C (en) | 1997-06-25 | 1997-06-25 | Filter element paper corrugating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1102105C (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101210404B (en) * | 2006-12-25 | 2011-04-27 | 王金夫 | Fuel oil filter paper and producing technique thereof |
| CN105645168A (en) * | 2016-01-05 | 2016-06-08 | 蚌埠市雷泰滤清器设备有限公司 | Folding and bonding integrated mechanism for inner core of filter |
| CN106182907A (en) * | 2016-08-30 | 2016-12-07 | 浙江瑞旭汽车零部件有限公司 | A kind of irregular product of plate type air cleaner cuts paper technique and device thereof |
| CN117021682A (en) * | 2023-09-11 | 2023-11-10 | 佛山市豹王滤芯制造有限公司 | Automatic filter paper forming equipment for air filter |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH621051A5 (en) * | 1976-12-15 | 1981-01-15 | Cigarette Components Ltd | Tobacco smoke filter and manufacturing process for this |
| GB2196874A (en) * | 1986-11-01 | 1988-05-11 | Roger Gladding | Filter element |
| US5043000A (en) * | 1987-09-18 | 1991-08-27 | Toyo Roki Seizo K.K. | Air cleaner element and method of manufacturing the same |
-
1997
- 1997-06-25 CN CN97112186A patent/CN1102105C/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101210404B (en) * | 2006-12-25 | 2011-04-27 | 王金夫 | Fuel oil filter paper and producing technique thereof |
| CN105645168A (en) * | 2016-01-05 | 2016-06-08 | 蚌埠市雷泰滤清器设备有限公司 | Folding and bonding integrated mechanism for inner core of filter |
| CN106182907A (en) * | 2016-08-30 | 2016-12-07 | 浙江瑞旭汽车零部件有限公司 | A kind of irregular product of plate type air cleaner cuts paper technique and device thereof |
| CN117021682A (en) * | 2023-09-11 | 2023-11-10 | 佛山市豹王滤芯制造有限公司 | Automatic filter paper forming equipment for air filter |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1102105C (en) | 2003-02-26 |
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