CN2469028Y - Printing and dyeing united machine with tension synchronous control - Google Patents

Printing and dyeing united machine with tension synchronous control Download PDF

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Publication number
CN2469028Y
CN2469028Y CN 01237394 CN01237394U CN2469028Y CN 2469028 Y CN2469028 Y CN 2469028Y CN 01237394 CN01237394 CN 01237394 CN 01237394 U CN01237394 U CN 01237394U CN 2469028 Y CN2469028 Y CN 2469028Y
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China
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tension
fabric
roll
roller
circuit
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Expired - Fee Related
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CN 01237394
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Chinese (zh)
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顾金华
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Individual
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Abstract

The utility model relates to a printing and dyeing united machine with tension synchronous control, which is provided with a machine body, at least a pair of front and back rollers fixedly arranged on the machine body, at least a fabric guide roller arranged between a front roller and a back roller and driving control circuits used for respectively controlling the movement of the front roller and the back roller, wherein a tension detecting device is fixedly arranged on the shaft end of at least one fabric guide roller, and the output end of the tension detecting device is connected with one of the driving control circuits of the front roller and the back roller. The utility model has simple structure, makes the front roller and the back roller of each unit keep synchronous, and also directly measures, directly gives and controls in an online mode the fabric tension of each unit.

Description

Tension force Synchronization Control printing and dyeing joint machine
The utility model relates to a kind of tension force Synchronization Control printing and dyeing joint machine, and described printing and dyeing joint machine is a kind of dyeing machine that has three padding machines at least.
In the tension force Synchronization Control of the printing and dyeing joint machine of three above padding machines, in order to control the fabric synchronous operation between each unit, so that fabric can not produce loose or phenomenon of rupture, promptly do not influence the crudy of fabric, the tension force Synchronization Control that present printing and dyeing joint machine adopts is confined to control the roll linear velocity by displacement detecting, so that the roll of each unit reaches synchronously, but there is not tension measuring device.When change in displacement, the tension force of fabric promptly produces fluctuation.For example: a kind of printing and dyeing joint machine that adopts lift speed to regulate, it mainly is made up of fabric guide roll, falling-rising roller, counterweight, sprocket wheel, chain, sensor etc., when fabric tension changes, just drive the motion together up and down of dance roller and chain, make the sprocket wheel revolution, signal is passed to displacement transducer, change the output signal of displacement transducer, regulate the rotating speed that rotating speed of motor changes roll by driver, make the linear velocity of front and back, same unit roll identical.Another kind is a tension force swing type linear velocity adjusting device, it mainly is made up of swing guide roller, lever, counterweight, sprocket wheel, chain, displacement transducer etc., after front and back roll linear velocity has elementary errors, fabric tension changes, and makes lever swing, by sprocket wheel, chain signal is passed to sensor, signal of sensor is changed, regulate rotating speed of motor by driver, thereby changed the rotating speed of a certain roll, the linear velocity of roll is identical before and after reaching.Above-mentioned two kinds of printing and dyeing joint machine are all by the linear differential of two roll shop buildings before and after the sky system of displacement is measured, and roll reaches synchronous operation before and after making, and is not the tension force of directly measuring fabric.These two kinds of structures all are to adopt the position that changes counterweight to realize to the setting of fabric tension, operation is inconvenience very, and the online tension force that is difficult for directly setting and controlling fabric, its purpose only keeps synchronously for roll before and after guaranteeing, and the required tension force difference of different fabrics, or environmental factor changes, and the required tension force of same fabric also changes, more than the tension force size can't accurately be set and control to device all, and repeatability is poor.
The purpose of this utility model provides a kind of simple in structure, can make each unit before and after roll keep synchronously, can directly measure again, online direct setting and control the tension force Synchronization Control printing and dyeing joint machine of fabric tension between each unit.
The utility model is that the technical scheme that achieves the above object is: a kind of tension force Synchronization Control printing and dyeing joint machine, have body, be packed at least one pair of the front and back roll on the body, the Drive and Control Circuit that is arranged at least one fabric guide roll between the roll of front and back and controls front and back roll action respectively, wherein, the axle head of at least one fabric guide roll is fixed with tension detecting apparatus, and one of Drive and Control Circuit of the output of tension detecting apparatus and front and back roll is joined.
Owing to be fixed with tension detecting apparatus connecting on the fabric guide roll of fabric, displacement detector in the tension force Synchronization Control before having replaced, when fabric passed the fabric guide roll operation, fabric formed certain cornerite on fabric guide roll, and the fabric tension of formation is measured through tension detecting apparatus and shown.When two breaker rolls produce the linear velocity elementary errors, the fabric tension that changes is sent into tension detecting apparatus, tension detecting apparatus is measured tension force on the one hand, control simultaneously the Drive and Control Circuit of a roll again, roll keeps synchronous operation before and after making, thereby has reached the purpose that roll before and after each unit keeps can directly measuring synchronously, again fabric tension.Simultaneously, require different fabrics for tension force, or when environmental change, when fabric tension need be changed, not deciding signal and can control tension force in the change tension detecting apparatus carried out online adjusting, setting to tension force, and repeatability is good.The utility model is owing to substituted the displacement detector in the prior art with tension detecting apparatus, and structure is simpler, compact and reasonable.
Below in conjunction with drawings and Examples the utility model is described in further detail.
Fig. 1 is the structural representation of the utility model tension force Synchronization Control;
Fig. 2 is the mounting structure schematic diagram of pressure sensor and fabric guide roll;
Fig. 3 is Fig. 2 schematic side view;
Fig. 4 is the electrical schematic diagram of the tension detecting apparatus of the utility model embodiment 1;
Fig. 5 is the Drive and Control Circuit schematic diagram of the control roll action of embodiment;
Fig. 6 is the another kind of circuit theory diagrams of Drive and Control Circuit of the control roll action of embodiment;
Fig. 7 is the electrical schematic diagram of the tension detecting apparatus of the utility model embodiment 2.
The body that the utlity model has shown in Figure 1, be packed at least one pair of the front and back roll (1 and 2) on the body, it is used for control and drives the fabric operation, at least one fabric guide roll 3 before and after being arranged between the roll (1 and 2), and the Drive and Control Circuit (4 and 5) of rolls (1 and 2) action before and after controlling respectively, wherein, the axle head of at least one fabric guide roll 3 is fixed with tension detecting apparatus 6, and one of Drive and Control Circuit (4 and 5) of the output of tension detecting apparatus 6 and front and back roll (1 and 2) is joined.Described tension detecting apparatus 6 among the embodiment is made of pressure sensor 6-1 and change-over circuit 6-2 thereof.By Fig. 2 and Fig. 3 as can be known, pressure sensor can be selected one for use, and fixedlys connected with the bearing block 3-1 of axle one end of fabric guide roll 3, also can select 2 for use, fixedlys connected with the bearing block 3-1 at 3 two ends of fabric guide roll respectively.Pressure sensor 6-1 can adopt commercially available resistance strain-gauge transducer or diffuse silicon formula sensor, as shown in Figure 4, the change-over circuit 6-2 of the tension detecting apparatus 6 of example I sets regulating circuit 6-2-4 by bridge circuit 6-2-1, amplifying circuit 6-2-2, display circuit 6-2-3 and tension force and constitutes, wherein the output one tunnel of amplifying circuit 6-2-2 meets display circuit 6-2-3, and another road connects tension force and sets regulating circuit 6-2-4.It is the amplifier of XTR104 that amplifying circuit can adopt model, and display circuit 6-2-3 can adopt LED or LCD display circuit.Tension force is set regulating circuit 6-2-4 and can be made of given signal generator 6-2-41 of commercially available potentiometer formula and proportional integral regulating circuit 6-2-42, sees Fig. 4; Also can directly constitute, see Fig. 6 by the given signal generator 6-2-41 of commercially available potentiometer formula.Fabric tension shows to display circuit by pressure sensor, bridge circuit, amplifying circuit, simultaneously, tension signal is set behind the regulating circuit to Drive and Control Circuit 4 or Drive and Control Circuit 5 through also delivering to tension force behind the amplifying circuit, thus can reach adjustment of tonicity by the signal that adjustment of tonicity is set regulating circuit and make before and after roll keep synchronous purpose.Described Drive and Control Circuit (4 and 5) adopts known control circuit, sees Fig. 5, and a frequency converter or a day intrinsic safety river frequency converter that example adopts commercially available Siemens to produce drive alternating current generator work, and the model that frequency converter adopts is CIMR-G5A45PA.During concrete enforcement, also can adopt DC speed regulator to drive direct current generator work.Wherein be connected to linear velocity initialization circuit 4-1 in the Drive and Control Circuit 4, be used to set the initialization state of printing and dyeing joint machine, i.e. the initialization speed of roll 1.
As shown in Figure 7, the tension detecting apparatus 6 of the utility model embodiment 2 can be that the discrete type far-end control module of I-7016 constitutes by 485 bus interface PLC modules by the pressure sensor that connects successively and bridge circuit thereof, model, wherein the PLC module is circumscribed with the display screen that model is TP27, and the PLC module comprises that model is that elementary cell and the model of 216-1BD21-OXAO is the expanding element of 232-OHB20-OXAO.
Concrete operation principle is as follows: at first set linear velocity for roll 1 by the linear velocity initialization circuit 4-1 in the Drive and Control Circuit 4, when fabric passes through fabric guide roll 3, produce certain force of strain, when fabric at the uniform velocity during synchronous operation, its tension force is certain, and decide by setting linear velocity, tension detecting apparatus 6 detects tension force, veer away tension signal big and transmission circuit after, one the tunnel directly send display circuit to demonstrate the fabric tension size, reached the purpose of direct measurement fabric tension, simultaneously, the signal of amplification and transmission circuit also send tension force to set regulating circuit, when fabric between front and back roll (1 and 2) at the uniform velocity during synchronous operation, the tension force that fabric produces on fabric guide roll 3 changes, thereby the output signal with fabric guide roll 3 fixed pressure sensor 6-1 is changed, and the output of the change-over circuit 6-2 of pressure sensor 6-1 changes thereupon, this signal is sent into Drive and Control Circuit 5, Drive and Control Circuit 5 work, motor speed changes, and roll 2 and roll 1 are kept synchronously.When environmental factor changes, or fabric difference, need to regulate fabric tension, set the given signal generator 6-2-4 of regulating circuit 6-2-4 by adjustment of tonicity, the signal of sending into drive circuit 5 changes, the rotating speed of roll 2 changes, fabric tension also changes thereupon, the output signal of tension detecting apparatus 6 is changed, display circuit shows the tension force that makes new advances on the one hand, the motor speed of also controlling in the Drive and Control Circuit 2 changes on the other hand, makes the synchronous operation once more of two rolls, has reached the purpose of online direct setting and control tension force.

Claims (3)

1, a kind of tension force Synchronization Control printing and dyeing joint machine, have body, be packed at least one pair of the front and back roll (1 and 2) on the body, the Drive and Control Circuit (4 and 5) that is arranged at least one fabric guide roll (3) between the front and back rolls (1 and 2) and controls front and back rolls (1 and 2) action respectively, it is characterized in that: the axle head of at least one fabric guide roll (3) is fixed with tension detecting apparatus (6), and one of Drive and Control Circuit (4 and 5) of the output of tension detecting apparatus (6) and front and back roll (1 and 2) is joined.
2, tension force Synchronization Control printing and dyeing joint machine according to claim 1, it is characterized in that: tension detecting apparatus (6) is made of pressure sensor (6-1) and change-over circuit (6-2) thereof, and pressure sensor (6-1) is selected one for use, fixedlys connected with the bearing block (3-1) of fabric guide roll (3) axle one end.
3, tension force Synchronization Control printing and dyeing joint machine according to claim 1, it is characterized in that: tension detecting apparatus (6) is made of pressure sensor (6-1) and change-over circuit (6-2) thereof, and pressure sensor (6-1) is selected 2 for use, fixedlys connected with the bearing block at fabric guide roll (3) axle two ends respectively.
CN 01237394 2001-04-16 2001-04-16 Printing and dyeing united machine with tension synchronous control Expired - Fee Related CN2469028Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 01237394 CN2469028Y (en) 2001-04-16 2001-04-16 Printing and dyeing united machine with tension synchronous control

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Application Number Priority Date Filing Date Title
CN 01237394 CN2469028Y (en) 2001-04-16 2001-04-16 Printing and dyeing united machine with tension synchronous control

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CN2469028Y true CN2469028Y (en) 2002-01-02

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100588475C (en) * 2007-11-26 2010-02-10 中国重型机械研究院 On-line tension force detecting mechanism
CN107010453A (en) * 2017-05-16 2017-08-04 湖州鑫宏润辐照技术有限公司 A kind of stocker tensioner for automatically adjusting tension force
CN107254752A (en) * 2017-08-02 2017-10-17 南充嘉美印染有限公司 Double end, which is moved back, boils rinsing combination machine
CN111891807A (en) * 2020-07-31 2020-11-06 天津容大机电科技有限公司 Automatic correcting system and correcting method for tension of flexible material in feeding process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100588475C (en) * 2007-11-26 2010-02-10 中国重型机械研究院 On-line tension force detecting mechanism
CN107010453A (en) * 2017-05-16 2017-08-04 湖州鑫宏润辐照技术有限公司 A kind of stocker tensioner for automatically adjusting tension force
CN107254752A (en) * 2017-08-02 2017-10-17 南充嘉美印染有限公司 Double end, which is moved back, boils rinsing combination machine
CN111891807A (en) * 2020-07-31 2020-11-06 天津容大机电科技有限公司 Automatic correcting system and correcting method for tension of flexible material in feeding process

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20020102

Termination date: 20100416