Summary of the invention
The objective of the invention is to overcome weak point of the prior art, and provide a kind of extraction separating method of Ni from waste etching FeCl 3 solution containing, this method can fully guarantee the nickel in the etching waste liquor, the separation of iron, the abundant regeneration that reaches iron trichloride is used, and cost is low, seldom increases liquor ferri trichloridi.
Purpose of the present invention can realize through following scheme.
The extraction separating method of Ni from waste etching FeCl 3 solution containing, its main points are, comprise the steps:
1, provide a kind of Ni from waste etching FeCl 3 solution containing,
2, in waste liquid, feed chlorine and under acidic conditions, carry out the oxidizing reaction waste liquid of winning,
3, in first waste liquid, add nickelous chloride and get second waste liquid,
4, provide a kind of first extraction plant, a kind of first organic extractant,
5, first organic extractant is imported first extraction plant,
6, second waste liquid is imported first extraction plant and carry out separating and extracting, wherein iron trichloride is dissolved in organic phase, and nickelous chloride is soluble in the aqueous phase,
7, water cleans organic phase and gets the high density liquor ferri trichloridi,
8, provide a kind of second extraction plant, a kind of second organic extractant,
9, with second organic extractant and use H
2O
2The water of oxidation imports the purification by liquid extraction that second extraction plant carries out nickelous chloride, and gets the nickelous chloride crystal through condensing crystal.
Because contain a considerable amount of Fe in the waste liquid
2+, Ni
2+And the Fe of a small amount of (about 15%)
3+, by in waste liquid, feeding chlorine Fe
2+Be oxidized to Fe
3+Thereby, the waste liquid of winning.
In order to prevent in the extraction process because iron trichloride is caused the ionic concn of aqueous phase to reduce by organic extractant phase, extractive reaction is thorough inadequately, need in first waste liquid, to add nickelous chloride when extraction or before extracting and get second waste liquid, in order to increase the concentration of the chlorion in the waste liquid, thereby the collection that makes extractive reaction be partial to iron trichloride and organic phase is closed, and improves percentage extraction.
The novel process that interpolation first organic extractant iron trichloride carries out extracting and separating in first extraction plant that the present invention proposes never to have in the prior art replaces the iron replacement method, first organic extractant only need satisfy and the iron trichloride in the waste liquid is had the extraction function gets final product, thereby the kind of organic extractant is not limited, for example can be secondary octanol, methyl iso-butyl ketone (MIBK) etc.
As for extraction plant is the conventional extraction equipment that uses, as tower extractor, box-type extractor.
Usually adopting organic extractant that metal or metal-salt are extracted needs carry out in the acid-reaction system, difference only be the acid of adopting which kind of acid or adopting which kind of concentration.The present invention carries out under acidic conditions for the realization response system, can add HCl in waste liquid, makes it that concentration is 0.2~1.8% in the waste liquid reaction system, and best concentration is 0.5%.
The present invention also carries out wash-out with water to the iron trichloride of organic phase, thereby iron trichloride is separated with organic phase, and the extraction equipment that has in the prior art generally all has the function that extracts simultaneously with wash-out.
Recovery for the nickelous chloride of aqueous phase, what the present invention adopted is method of extraction, extraction equipment can be identical with the equipment of extraction iron(ic) chloride, and the function that second organic extractant then only need satisfy having separating and extracting between the nickelous chloride of aqueous phase and other content gets final product.
This novel process has reached following beneficial technical effects:
Earlier to the Fe in the waste liquid
2+Use chlorine oxidation, because lacked original Fe
3+The chlorine that reduction-oxidation is required, thereby chlorine amount ratio iron replacement method is few, cost reduces;
Whole technology need not expensive iron powder, and cost significantly reduces;
Adopt organic extractant that iron trichloride is extracted, thereby iron trichloride is separated thoroughly with nickelous chloride, the content of Ni in original etching waste liquor is about 1%~3%, and the content of the Ni in the high density liquor ferri trichloridi after the extraction is less than 0.01%, the content nearly approximately 0.1% of Ni in original iron replacement method gained liquor ferri trichloridi, and the concentration of the iron trichloride washed out of present method can reach more than 38%, as seen it is comparatively thorough that this technology makes iron, nickel separation in the waste liquid, fully realized the regeneration of iron trichloride in the etching waste liquor.
And present method is that 1 ton waste liquid is produced 1 ton the new liquid of iron trichloride basically, do not waste raw material, also the problem that can not exist unnecessary liquor ferri trichloridi to handle.
Generally speaking, this extraction separating method greatly reduces cost in the isolating while that fully guarantees iron, nickel in the etching waste liquor.
And then, on iron, nickel separate completely the basis, water is carried out extractive crystallization and regenerate also highlyer the nickelous chloride product than iron trichloride economic worth, fully realized the utilization again of refuse, thereby further reduced cost, improved economic benefit, this is of the present invention one unexpected technique effect.
Moreover the present invention adopts water that iron trichloride is carried out wash-out, can not introduce new ion, and process cost is low, and this is another unexpected technique effect of the present invention.
Purpose of the present invention also can realize through following scheme.
Include the organophosphorus extraction agent in the component of first organic extractant.
The organophosphorus extraction agent be a class can with metal ion or its esters chelating or coordinate oil soluble organo phosphorous compounds, the organophosphorus extraction agent becomes extracted species with iron trichloride Chemical bond in the etching waste liquor and is dissolved in the organic phase, its enrichment combination rate height, thereby percentage extraction height, so the iron in the etching waste liquor, the good separating effect of nickel, and then the regeneration rate height of iron trichloride, cost just reduces.
The organophosphorus extraction agent mainly contains neutral phosphonic type and acidic phosphorus type, the neutral phosphonic type has tributyl phosphate, and acidic phosphorus type has di-(2-ethylhexyl)phosphoric acid (code name P204), 2-ethylhexyl phosphoric acid single 2-ethyl ethyl ester (code name P507), two (1-first heptyl) phosphoric acid (code name P215).
The present invention also is
The organophosphorus extraction agent is specially methyl acid phosphate diformazan heptyl ester (code name: P350).
Molecular formula is:
Methyl acid phosphate diformazan heptyl ester belongs to neutral organophosphorus extractant, and (general formula is XYZPO; X; Y; Z is different groups); they are that ligand complex reaction by metal and phosphoryl Sauerstoffatom realizes to the extraction of metal-salt; because the electric density of phosphoryl Sauerstoffatom is strong in the methyl acid phosphate diformazan heptyl ester; thereby it is strong to the coordination ability of molysite; and then extracting power increases; test shows; adopt methyl acid phosphate diformazan heptyl ester as the percentage extraction height of extraction agent to molysite; thereby make the concentration of the iron trichloride behind the wash-out can reach more than 38%; industry standard 43.5% from the finished product etching solution is comparatively approaching. so it is low to be concentrated into the cost of finished product.
This organophosphorus extraction agent or can also be that (X, Y, Z are OC to tributyl phosphate
4H
9).
Also include kerosene in the component of first organic extractant.
Kerosene plays dilution, and it can increase the flowability of organic phase, prevents that organic phase from coming together too thickly behind the iron trichloride, is unfavorable for the carrying out of follow-up reextraction.
Adding kerosene simultaneously can increase the volume of organic phase, and extraction efficiency E (representing with percentage) is relevant with the volume of organic phase, sees following formula for details:
Wherein, D represents the ratio of total concn with the total concn of aqueous phase extract of extract in the organic phase (iron trichloride), V
WaterThe volume of expression water, V
HaveThe volume of expression organic phase if visible D fixes, reduces V
Water/ V
HavePromptly increase the volume of organic phase, then can improve extraction efficiency, thereby increase the volume that certain kerosene can increase organic phase, thereby further reduce cost, but the raising of efficient is again relative, if the given volume of organic phase, the shared ratio of kerosene is many more, obviously will reduce the consumption of methyl acid phosphate diformazan heptyl ester and reduce extraction efficiency, thereby the used in amounts of methyl acid phosphate diformazan heptyl ester and kerosene is wanted certain ratio, the inventor the results showed, adopt following ratio, when guaranteeing good percentage extraction, can reach the purpose of saving cost preferably.
The weight ratio of each component is in first extraction agent: methyl acid phosphate diformazan heptyl ester 25%~45%, kerosene 55%~75%.
Wherein Zui Jia ratio is
Methyl acid phosphate diformazan heptyl ester 35%, kerosene 65%.
Purpose of the present invention further can also realize through following scheme.
The waste liquid and first organic extractant volume proportion when extraction need satisfy the abundant dissolving of iron trichloride in first organic extractant, for example extract and to make iron trichloride over-saturation in first organic extractant by the volume proportion of the waste liquid of the first about 5 parts organic extractant and 1 part, the consumption of first organic extractant of this moment is less, can certainly increase the consumption of first organic extractant, because D fixes, V
Water/ V
HaveMore little, extraction efficiency E is good more, but cost is increased conventional span:
The volume ratio of the waste liquid and first organic extractant is 1: 5~8.
With the volume ratio of the waste liquid and first organic extractant be 1: 6 be the best.
The inventor is according to experience and the actual operation of carrying out, and the step of first waste liquid importing extraction plant being carried out separating and extracting is specific as follows:
First waste liquid is imported the counter-current extraction that carries out 12 grades in the extraction plant to be separated.
In order to improve extraction efficiency, present method can be taked multi-stage counter current extraction, be that waste liquid enters from head end, discharge by end at last that organic phase then enters from end by at different levels, by at different levels and discharge from head end, can increase the duration of contact of extraction agent and extract like this, thereby guarantee that extract can be extracted more thoroughly, and the consumption of organic phase is also little, thereby improve the content of the iron trichloride of finished product, and then save cost.
Many more as for the progression in the extraction plant, it is thoroughly more that iron, nickel separate, but running cost equally also increases together together with progression, and progression very little, may divide defection not thorough, thereby adopts 12 grades extraction plant can reach best aspect cost performance.
When the present invention is also that further the adding nickelous chloride gets second waste liquid in first waste liquid,
First waste liquid and concentration are that the volume ratio of 180g/l nickel chloride solution is 1.5: 1.
Under the condition of this concentration and volume ratio, can satisfy the requirement of aqueous phase, thereby the collection that improves iron trichloride and organic phase is closed degree, and then improve percentage extraction chlorine ion concentration.
The present invention also comprises the steps:
(1) incite somebody to action first solution that water simmer down to partly contains nickelous chloride 180g/l,
(2) be to mix the two at 1.5: 1 to get second waste liquid according to first waste liquid and the volume ratio of first solution,
(3) remaining water is adopted after with the hydrogen peroxide deep oxidation second organic extractant carry out the purification by liquid extraction of nickelous chloride in second extraction plant, and through condensing crystal and the nickelous chloride crystal product.
It is required that the nickelous chloride that the step order of this increase is reclaimed is used to satisfy present method earlier, thereby reduce the loss of raw material, and then general's nickelous chloride crystal product redundantly reaches the purpose of dual saving cost to realize its another economic worth.
And the extraction present technique field to nickelous chloride has a lot of sophisticated technologies in present method, the invention provides following scheme:
Second organic extractant is specially 20% N235,10% secondary octanol, 70% kerosene.
In sum, the present invention has following advantage compared to prior art: proposed to adopt extraction to come the novel method of iron, nickel etc. in the release etch waste liquid, this method is in the isolating while that fully guarantees iron, nickel in the etching waste liquor, greatly reduce cost, the problem that can exist unnecessary liquor ferri trichloridi to handle has not also generated the high nickelous chloride of recovery value simultaneously.
Embodiment
Below in conjunction with embodiment the present invention is described in more detail.
Embodiment 1:
The extraction separating method of Ni from waste etching FeCl 3 solution containing as shown in Figure 1 comprises the steps:
1, provides a kind of etching waste liquor, wherein FeCl
333%, FeCl
27.7 ± 3%, Ni3%,
2, in the container of etching waste liquor is housed, feed chlorine and carry out oxidizing reaction, and add HCl and in acid system, carry out, and the concentration of HCl is 1.8% in the waste liquid to guarantee entire reaction, and the waste liquid (FeCl that wins
2≤ 0.1%),
3, in first waste liquid by the volume ratio of first waste liquid and nickel chloride solution be add at 1.5: 1 nickelous chloride (180g/l) second waste liquid,
4, provide a kind of first tower extractor, a kind of first organic extractant,
Wherein, first organic extractant contains tributyl phosphate 25%, kerosene 75%,
5, be that 1: 8 proportioning imports the first tower extractor with first organic extractant by the volume ratio of the waste liquid and first organic extractant,
6, second waste liquid is imported the first tower extractor and carry out 6 grades counter-current separation extraction, wherein iron trichloride is dissolved in organic phase, and nickelous chloride is soluble in the aqueous phase,
7, extract organic phase, water cleans and divides 6 grades organic phase advanced the ground wash-out, iron trichloride concentration be 30%, FeCl
2<0.1%, the solution of Ni<0.03% is concentrated into this solution high temperature 43.5% industrial etching solution;
8, provide a kind of second tower extractor, a kind of second organic extractant that contains 20% N235,10% secondary octanol, 70% kerosene,
9, add H at aqueous phase
2O
2Carry out deep oxidation, make the Fe of aqueous phase
3+<0.001%, then water is imported the second tower extractor, through 4 stage countercurrent purification by liquid extractions, make NiCl
2Contain Fe<0.005g/l in the concentrated solution, Cu<0.005g/l, Zn<0.01g/l, and through condensing crystal and industrial nickelous chloride crystal product, the raffinate otherwise processed.
It is same as the prior art that present embodiment is not stated part.
Embodiment 2:
The extraction separating method of Ni from waste etching FeCl 3 solution containing as shown in Figure 2 comprises the steps:
1, provides a kind of etching waste liquor, wherein FeCl
333%, FeCl
27.7 ± 3%, Ni3%,
2, in the container of etching waste liquor is housed, feed chlorine and carry out oxidizing reaction, and add HCl and in acid system, carry out, and the concentration of HCl is 0.2% to guarantee entire reaction, and the waste liquid of winning,
3, in first waste liquid by the volume ratio of first waste liquid and nickel chloride solution be add at 1.5: 1 nickelous chloride (180g/l) the second waste liquid (FeCl
2≤ 0.1%),
4, provide a kind of first box-type extractor, a kind of first organic extractant,
Wherein, first organic extractant contains methyl acid phosphate diformazan heptyl ester 45%, kerosene 55%,
5, be that 1: 6 proportioning imports first box-type extractor with first organic extractant with the volume ratio of the waste liquid and first organic extractant,
6, then second waste liquid is imported first box-type extractor and carry out 13 grades counter-current separation extraction, wherein iron trichloride is dissolved in organic phase, and nickelous chloride is soluble in the aqueous phase,
7, extract organic phase, water cleans and divides 13 grades organic phase advanced the ground wash-out, iron trichloride concentration be 34%, FeCl
2<0.1%, the solution of Ni<0.03% is concentrated into this solution high temperature 43.5% industrial etching solution;
8, extract water, the water simmer down to of part is contained first solution of nickelous chloride 180g/l, this first solution is used for the step 3 of present method as nickel chloride solution.
9, provide a kind of second box-type extractor, a kind of second organic extractant that contains 20% N235,10% secondary octanol, 70% kerosene,
10, in remaining water, add H
2O
2Carry out deep oxidation, make the Fe of aqueous phase
3+<0.001%, import second box-type extractor then, through 4 stage countercurrent purification by liquid extractions, make NiCl
2Contain Fe<0.005g/l in the concentrated solution, Cu<0.005g/l, Zn<0.01g/l, and through condensing crystal and industrial nickelous chloride crystal product, the raffinate otherwise processed.
All the other processing steps are identical with embodiment 1 among the present invention.
Embodiment 3:
The extraction separating method of Ni from waste etching FeCl 3 solution containing as shown in Figure 2 comprises the steps:
First organic extractant contains methyl acid phosphate diformazan heptyl ester 25%, kerosene 75%.
All the other processing steps are identical with embodiment 2 among the present invention.
Most preferred embodiment:
The extraction separating method of Ni from waste etching FeCl 3 solution containing as shown in Figure 2 comprises the steps:
The concentration that adds HCl in the container of etching waste liquor is housed is 0.5%;
First organic extractant contains methyl acid phosphate diformazan heptyl ester 35%, kerosene 65%;
Second waste liquid is imported first extraction plant carry out 12 grades counter-current separation extraction, wherein iron trichloride is dissolved in organic phase, and nickelous chloride is soluble in the aqueous phase;
Water clean to divide 12 grades organic phase advanced the ground wash-out, concentration is 38% liquor ferri trichloridi.
All the other processing steps are identical with embodiment 2 among the present invention.