Disclosure of Invention
The invention aims to provide an environment-friendly low-pressure pulse bag type dust collector so as to solve the problem that dust cleaning is uneven at the upper and lower parts of a filter bag possibly caused by the background technology.
The invention provides the technical scheme that the environment-friendly low-voltage pulse bag type dust collector comprises a dust collector and an ash collecting hopper, wherein a filter bag frame is arranged in the dust collector, a plurality of groups of filter openings are formed in the outer wall of the filter bag frame, filter bags are fixed at the bottoms of the filter openings, a bag cage is arranged on the inner wall of the filter bags, ash cleaning components are arranged on the inner wall of the bag cage, a threaded rod is rotatably arranged at the bottom of the filter bag frame, a movable seat is arranged on the outer wall of the threaded rod, cleaning components are arranged on the outer wall of the movable seat, electric push rods are symmetrically arranged on two sides of the inner wall of the dust collector, push blocks are fixedly arranged at the extending ends of the electric push rods, gravity sensors for controlling the extending length of the electric push rods are arranged on two sides of the top of the filter bag frame, a limiting plate is fixedly arranged on the inner wall of one side, close to the bottom, of the ash collecting hopper is provided with a dustproof baffle plate, a cavity inside the limiting plate is slidably arranged, the outer wall of the dustproof baffle plate is provided with a vibration component, and an elastic rod connected with the inner wall of the dust collector is arranged on the back plate;
The cleaning assembly comprises two cleaning plates which are symmetrically and slidably arranged on the outer wall of the movable seat, the two cleaning plates are connected with each other through four second springs, a plurality of groups of cleaning openings are formed in the outer wall of each cleaning plate in a penetrating mode, a hairbrush is fixed on the inner wall of each cleaning opening, the cleaning assembly further comprises a vibrating plate which is symmetrically and slidably arranged inside the dust remover, and the vibrating plate back plate is connected with the inner wall of the dust remover through an elastic rod.
Preferably, the threaded rod is externally connected with a motor, and the movable seat is in threaded connection with the threaded rod.
Preferably, the pushing block is in an inclined plane design close to the outer wall of the filter bag frame, and the inclined plane of the pushing block is clung to the outer wall of the vibration plate.
Preferably, the cleaning port corresponds to a filter bag, and the filter bag is positioned in a gap formed by the two cleaning ports.
Preferably, the outer wall of the vibration plate, which is close to the cleaning plate, is in wave design, and the outer wall of the vibration plate is clung to the cleaning plate.
Preferably, the ash removal subassembly is including installing the collection tuber pipe at bag cage top to and rotate the dwang of installing in bag cage inner wall below, the dwang is close to the end fixing of collection tuber pipe and has the rotation fan, and the dwang other end is fixed with first rotating disk, still including installing the multiunit telescopic link in bag cage bottom, the fixed plate is installed to the telescopic link tip, and telescopic link outer wall cover is equipped with first spring, and the connecting rod is installed in the rotation of fixed plate outer wall.
Preferably, a connecting rod is arranged at the bottom of the first rotating disc through a spherical shaft, and a fixing plate is arranged at the other end of the connecting rod (303) through the spherical shaft.
Preferably, the vibration assembly comprises a third spring symmetrically arranged in the cavity of the limiting plate, and further comprises a second rotating disc fixed at the bottom end of the threaded rod, wherein a rotating block is arranged in the second rotating disc close to the edge and is rotationally connected with the dustproof baffle plate.
Preferably, the sliding plate in sliding connection with the dustproof baffle is installed at the third spring top, and the dustproof baffle is inclined to the bottom of the dust collecting hopper.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, through the ash removal assembly, the utilization rate of pulse air flow is improved, the cleaning effect of the bottom of the filter bag is further enhanced, when the pulse air flow is injected from the top of the filter bag at a high speed, the upper filter bag is pushed to expand instantaneously through the guidance of the air collecting pipe, the fan can act on the rotating fan arranged at the bottom of the bag cage, the rotating fan rotates, and meanwhile, the rotating rod drives the first rotating disc below to rotate, the first rotating disc drives the connecting rod to eccentrically rotate, so that the fixing plate is vibrated up and down in a reciprocating manner under the cooperation of the telescopic rod and the first spring, the first spring provides elastic buffering for the fixing plate, the telescopic rod ensures the moving direction and stability of the fixing plate, the fixing plate continuously and regularly vibrates the bottom of the filter bag, the adhesive force of a dust layer and the filter bag is effectively destroyed, the cleaning effect of the bottom of the filter bag is enhanced, the dust removal efficiency of the dust remover is improved, the energy consumption is reduced, and the cost is saved for enterprises.
2. According to the invention, through the arranged threaded rod, the movable seat, the gravity sensor, the electric push rod, the push block and the cleaning component, the phenomenon that dust is hardened on the surface of the filter bag in a humid environment is reduced, the motor drives the threaded rod to rotate, so that the movable seat arranged on the outer wall of the threaded rod drives the cleaning plate to vertically move, the cleaning plate moves and simultaneously continuously contacts the vibration plate arranged on the outer wall in a wave manner, the second spring is extruded, the two cleaning plates move and simultaneously reciprocate in opposite directions, power is provided for cleaning dust on the surface of the filter bag, the cleaning plate extrudes the outer surface of the filter bag through the opened cleaning opening, the brush fixed on the inner wall of the cleaning opening is used for cleaning the hardened dust on the outer surface of the filter bag, the gravity sensor adjusts the extension distance of the electric push rod according to the gravity of the filter bag frame, the electric push rod drives the push block to adjust the movement distance of the vibration plate, the vibration amplitude of the cleaning plate is changed, the cleaning plate can dynamically adjust the vibration amplitude according to the actual accumulation condition of dust on the surface of the filter bag, the air permeability of the filter bag is ensured, the dust removing efficiency of the filter bag is improved, and the service life of the filter bag is prolonged.
3. According to the invention, through the dust-proof baffle, the limiting plate and the vibration component, the shaken-off dust is guided to enter the dust-collecting hopper and simultaneously the pulse airflow is shielded, so that the pulse airflow is prevented from directly rushing into the dust-collecting hopper, the secondary dust emission is reduced, the cleaning effect is affected, the threaded rod rotates, the second rotating disc arranged at the bottom end of the threaded rod synchronously follows rotation, the rotating block is driven to eccentrically rotate, the dust-proof baffle is driven to extrude the third spring and vibrate at the cavity in the limiting plate, the shaken-off dust is promoted to enter the dust-collecting hopper, the dust is prevented from accumulating on the surface of the dust-proof baffle, and meanwhile, the inclined dust-proof baffle can shield the pulse airflow, so that the pulse airflow is prevented from rushing into the dust-collecting hopper to cause secondary dust emission, and the high-efficiency stable operation of the dust remover is ensured.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a perspective cross-sectional view of one view of the present invention;
FIG. 3 is a schematic view of the structure of the filter bag holder, filter bag and cleaning plate of the present invention;
FIG. 4 is a perspective cross-sectional view of a filter bag according to the present invention;
FIG. 5 is an enlarged view of the invention at A in FIG. 4;
FIG. 6 is an enlarged view of the invention at B in FIG. 4;
FIG. 7 is a perspective cross-sectional view of another view of the present invention;
FIG. 8 is an enlarged view of FIG. 7 at C in accordance with the present invention;
FIG. 9 is a schematic view of the structure of the purge plate and threaded rod of the present invention;
FIG. 10 is a schematic view of the structure of the cleaning plate, threaded rod and dust barrier of the present invention;
fig. 11 is an enlarged view of fig. 10 at D in accordance with the present invention.
The dust collector comprises a dust collector body 1, a dust collecting bucket 101, a gravity sensor 102, a 103, an electric push rod 104, a push block, a2, a filter bag frame 201, a filter bag 202, a bag cage 203, a wind collecting pipe 3, a rotating rod 301, a rotating fan 302, a first rotating disc 303, a connecting rod 304, a fixing plate 305, a first spring 306, a telescopic rod 4, a threaded rod 401, a moving seat 402, a cleaning plate 403, a second spring 404, a cleaning port 405, a vibrating plate 5, a dustproof baffle plate 501, a limiting plate 502, a third spring 503, a second rotating disc 504 and a rotating block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 11, the present invention provides a technical solution: an environment-friendly low-pressure pulse bag-type dust collector comprises a dust collector 1 and an ash collecting hopper 101, wherein a filter bag frame 2 is arranged in the dust collector 1, a plurality of groups of filter openings are formed in the outer wall of the filter bag frame 2, a filter bag 201 is fixed at the bottom of each filter opening, a bag cage 202 is arranged on the inner wall of each filter bag 201, an ash cleaning component is arranged on the inner wall of each bag cage 202, a threaded rod 4 is rotatably arranged at the bottom of the filter bag frame 2, a movable seat 401 is arranged on the outer wall of each threaded rod 4, a cleaning component is arranged on the outer wall of each movable seat 401, electric push rods 103 are symmetrically arranged on two sides of the inner wall of the dust collector 1, push blocks 104 are fixed at the extending ends of the electric push rods 103, gravity sensors 102 for controlling the extending lengths of the electric push rods 103 are arranged on two sides of the top of the filter bag frame 2, a limiting plate 501 is fixed on the inner wall of one side of the inner wall of the dust collecting hopper close to the bottom, a dust baffle 5 is slidably arranged in a cavity inside the limiting plate 501, a dust baffle 5 is slidably arranged on the outer wall of the baffle 5, the filter bag frame 2 is used as a supporting main body, a plurality of filter bags 201 are fixed on the outer wall, the bag cage 202 on the inner wall of the filter bag 201 plays a role in supporting the filter bags 201 and preventing the filter bags from collapsing, the stable work of the filter bags 201 is ensured, the ash cleaning component on the inner wall of the bag cage 202 is converted into mechanical vibration by means of pulse airflow energy, dust on the inner wall of the filter bags 201 can be effectively cleaned, the air permeability of the filter bags 201 is ensured, the threaded rod 4 positioned in the center of the filter bag frame 2 is in threaded connection with the movable seat 401 on the outer wall, when the threaded rod 4 is driven by a motor to rotate, the movable seat 401 realizes vertical movement and drives the cleaning component on the movable seat to work, the electric push rods 103 and the push blocks 104 on two sides of the inner wall of the dust remover 1 are controlled by the gravity sensor 102 on the top of the filter bag frame 2, the gravity sensor 102 monitors the gravity of the filter bag frame 2 in real time, the extension length of the electric push rods 103 is adjusted according to the dust accumulation condition of the filter bags 201, the electric push rod 103 drives the push block 104 to adjust the position of the vibration plate 405, changes the vibration amplitude of the cleaning plate 402, realizes accurate ash removal, and the dustproof baffle 5 inclines towards the bottom end of the ash collecting hopper 101, so that dust is guided to smoothly enter the ash collecting hopper 101, pulse airflow can be effectively shielded, secondary dust emission is prevented, and the dust collection efficiency and stability of the dust collector 1 are all-directionally improved;
The cleaning assembly comprises two cleaning plates 402 which are symmetrically and slidably arranged on the outer wall of the movable seat 401, the two cleaning plates 402 are connected with each other through four second springs 403, a plurality of groups of cleaning ports 404 are formed in the outer wall of each cleaning plate 402 in a penetrating mode, brushes are fixed on the inner wall of each cleaning port 404, the cleaning assembly further comprises a vibrating plate 405 which is symmetrically and slidably arranged inside the dust collector 1, the vibrating plate 405 backboard is connected with the inner wall of the dust collector 1 through an elastic rod, when the movable seat 401 moves vertically along the filter bag 201 under the driving of the threaded rod 4, the cleaning plates 402 can tightly follow and fully cover the surface of the filter bag 201, effective cleaning can be achieved in each position, the second springs 403 enable the cleaning plates 402 to keep relatively stable intervals, and can be adaptively adjusted according to actual conditions, damage caused by excessive extrusion of the cleaning plates 402 to the filter bag 201 is avoided, meanwhile, the cleaning plates 402 are guaranteed to be tightly attached to the surface of the filter bag 201, dead-angle-free cleaning is achieved, when the cleaning plates 402 move, the brushes are in direct contact with the surface of the filter bag 201, dust is guaranteed to enter into gaps between the fibers of the filter bag 201, the filter bag 201 can be cleared rapidly and thoroughly, and good ventilation performance of the filter bag 201 is restored.
As an implementation mode of the invention, the threaded rod 4 is externally connected with a motor, the movable seat 401 is in threaded connection with the threaded rod 4, the motor provides a stable, continuous and adjustable power source for the threaded rod 4, the movement frequency of the cleaning plate 402 can be adaptively changed according to different working conditions, dust characteristics and pollution degree of the filter bag 201, the optimization of the ash cleaning effect is realized, and the uniform and stable movement track of the cleaning plate 402 on the surface of the filter bag 201 is ensured by the threaded connection mode.
As one embodiment of the invention, the outer wall of the push block 104 close to the filter bag frame 2 is designed to be an inclined surface, the inclined surface of the push block 104 is tightly attached to the outer wall of the vibration plate 405, and when the electric push rod 103 drives the push block 104 to move, the moving distance of the vibration plate 405 is adjusted by tightly attaching the inclined surface of the push block 104 to the outer wall of the vibration plate 405, and the vibration amplitude when the cleaning plate 402 moves is adjusted.
As an implementation mode of the invention, the cleaning opening 404 corresponds to the filter bag 201, the filter bag 201 is positioned in a gap formed by the two cleaning openings 404, when the cleaning plate 402 drives the cleaning opening 404 to move along the filter bag 201, the hairbrush on the inner wall of the cleaning opening 404 can be tightly attached to the outer surface of the filter bag 201, so that comprehensive and fine cleaning is realized, hardened dust is stripped, the dust cleaning quality is improved, dust residues are prevented from affecting the ventilation of the filter bag 201, and the stable and efficient operation of the dust remover 1 is ensured.
As one implementation mode of the invention, the vibration plate 405 is in a wave design near the outer wall of the cleaning plate 402, the outer wall of the vibration plate 405 is tightly attached to the cleaning plate 402, when the cleaning plate 402 moves vertically along the filter bag 201 under the drive of the moving seat 401, the outer wall of the vibration plate 405 is in a wave shape, the cleaning plate 402 is continuously subjected to the extrusion force with the direction changing, the wave crests and wave troughs alternately act on the cleaning plate 402, so that the cleaning plate 402 moves and generates strong opposite reciprocating motion, strong power is provided for cleaning dust on the surface of the filter bag 201, the cleaning plate 402 can be more frequently and forcefully impacted by the wave design of the vibration plate 405 to penetrate into the fiber gaps of the filter bag 201, the intractable hardened dust can thoroughly shake down, the ash cleaning effect is remarkably improved, and the air permeability of the filter bag 201 is ensured.
As an implementation mode of the invention, the ash removal component comprises an air collecting pipe 203 arranged at the top of the bag cage 202, and a rotating rod 3 rotatably arranged below the inner wall of the bag cage 202, wherein the end part of the rotating rod 3 close to the air collecting pipe 203 is fixedly provided with a rotating fan 301, the other end of the rotating rod 3 is fixedly provided with a first rotating disc 302, the ash removal component further comprises a plurality of groups of telescopic rods 306 arranged at the bottom of the bag cage 202, the end part of each telescopic rod 306 is provided with a fixed plate 304, the outer wall of each telescopic rod 306 is sleeved with a first spring 305, the outer wall of each fixed plate 304 is rotatably provided with a connecting rod 303, the air collecting pipe 203 can guide pulse air flow to impact the rotating fan 301 at the end part of the rotating rod 3, the rotating fan 301 is rapidly rotated under the action of air flow, and then the rotating rod 3 is driven to rotate, a power source is provided for the subsequent ash removal action, the waste of energy is avoided, and when the first rotating disc 302 rotates, the connecting rod 303 is driven to do eccentric motion, and then the fixed plates 304 reciprocate up and down under the cooperation of the telescopic rods 306 and the first springs 304, the filter bag 201 can be directly driven to move up and down, the filter bag 201 can be more effectively and stably driven, and the impact removal efficiency is improved, and the filter bag is more stable, and the impact removal efficiency is guaranteed, and the filter bag is more stable, and the impact removal can be effectively and the vibration can be prevented, and the impact the filter bag can be easily and the vibration can be easily and the stable.
As one implementation mode of the invention, the bottom of the first rotating disc 302 is provided with the connecting rod 303 through the spherical shaft, the other end of the connecting rod 303 is provided with the fixed plate 304 through the spherical shaft, when the rotating rod 3 drives the first rotating disc 302 to rotate, the connecting rod 303 is rotatably arranged at the position, close to the edge, of the outer wall of the first rotating disc 302, the circumferential motion of the first rotating disc 302 is converted into the swinging motion of the connecting rod 303, the other end of the connecting rod 303 is connected with the fixed plate 304, and the fixed plate 304 is driven to reciprocate, so that strong vibration is generated, the vibration directly acts on the bottom of the filter bag 201, the ash cleaning efficiency is enhanced, and the bottom of the filter bag 201 is ensured to be sufficiently cleaned.
As one implementation mode of the invention, the vibration component comprises a third spring 502 symmetrically arranged in the inner cavity of the limiting plate 501, and also comprises a second rotating disc 503 fixed at the bottom end of the threaded rod 4, wherein a rotating block 504 is arranged in the second rotating disc 503 near the edge, the rotating block 504 is rotationally connected with the dust-proof baffle 5, the rotating block 504 arranged at the edge of the outer wall of the second rotating disc 503 synchronously rotates along with the rotation of the threaded rod 4 driven by a motor, the circular motion of the second rotating disc 503 is converted into special swing, and the rotating block 504 is rotationally connected with the dust-proof baffle 5, so that when the rotating block 504 moves along with the second rotating disc 503 in a circular motion, the dust-proof baffle 5 is continuously pushed to vibrate in the inner cavity of the limiting plate 501, so that the shaken dust can enter the dust-collecting hopper 101 more smoothly, and the dust collecting efficiency is improved.
As one implementation mode of the invention, the top end of the third spring 502 is provided with the sliding plate which is in sliding connection with the dustproof baffle plate 5, the dustproof baffle plate 5 is inclined towards the bottom end of the dust collecting hopper 101, the sliding plate prevents the dustproof baffle plate 5 from excessively displacing and simultaneously provides buffering for vibration of the dustproof baffle plate 5, so that component abrasion caused by overlarge vibration amplitude is effectively reduced, the service life of equipment is prolonged, the obliquely designed dustproof baffle plate 5 can better shield pulse airflow in the vibration process, the possibility of secondary dust emission caused by the pulse airflow rushing into the dust collecting hopper 101 is greatly reduced, and the integral dust removing effect of the dust remover 1 is improved.
The working principle is that dust-containing gas enters from an inlet of the dust remover 1 and is uniformly distributed in the dust remover 1 through an airflow distribution device, dust is intercepted on the surface by a filter bag 201, clean gas is discharged from an outlet of the dust remover 1 through the filter bag 201, dust continuously accumulates along with the surface of the filter bag 201, resistance is gradually increased, when a set value is reached, a low-pressure pulse valve is opened, compressed air is sprayed into the filter bag 201, pulse airflow firstly impacts the upper part of the filter bag 201 to enable the filter bag 201 to shake off dust, meanwhile, the pulse airflow is guided by an air collecting pipe 203 to impact a rotating fan 301 fixed at the end part of a rotating rod 3, the rotating fan 301 rotates rapidly under the action of the airflow, the rotating rod 3 is driven to rotate, a first rotating disc 302 fixed at the bottom end of the rotating rod 3 synchronously follows rotation, a connecting rod 303 is driven to make eccentric motion, the fixing plate 304 makes reciprocating vibration in the vertical direction under the cooperation of the first spring 305, the fixing plate 304 provides guiding and supporting functions for the motion of the fixing plate 304, the first spring 305 provides buffering and damping functions for the motion of the fixing plate 304, damage to equipment structures is reduced, the pulse airflow is directly transferred to the bottom of the filter bag 201, the dust is easier to fall off the surface of the filter bag 201, the dust cleaning efficiency is improved effectively,
When the filter bag is in an air-wet environment, dust is adhered to the surface of the filter bag 201 and hardened due to moisture, when the filter bag is difficult to clean only by pulse airflow, the gravity sensor 102 recognizes the gravity change of the filter bag frame 2, when the fact that the gravity increased by the hardening of the dust of the filter bag frame 2 exceeds a normal range is recognized, the gravity sensor 102 regulates the extending distance of the electric push rod 103, the electric push rod 103 drives the push block 104 to descend, the inclined surface of the outer wall of the push block 104 is tightly attached to the vibration plate 405, the vibration plate 405 is pressed when the push block 104 descends, the position of the vibration plate 405 is regulated, then a motor is started to drive the threaded rod 4 to rotate, the threaded rod 4 drives the movable seat 401 to vertically move in the rotating process, the two cleaning plates 402 slidably arranged on the outer wall of the movable seat 401 synchronously move downwards, the cleaning plates 402 are tightly attached to the outer wall of the vibration plate 405 in a wave design, and simultaneously continuously press the second spring 403, the cleaning plates 402 reciprocate in the horizontal direction under the action of the elastic force of the second spring 403, and the brush 402 mounted on the inner wall of the mouth 404 moves along with the cleaning plates 402, so that the filter bag 201 is cleaned up again, and the filter bag 201 is cleaned in a good state and has good ventilation performance;
when the threaded rod 4 rotates, the second rotating disc 503 installed at the bottom end of the threaded rod rotates synchronously, the rotating block 504 is installed at the edge of the outer wall of the second rotating disc 503, the rotating block 504 is rotationally connected with the dust-proof baffle 5, when the rotating block 504 moves circumferentially along with the second rotating disc 503, the dust-proof baffle 5 is pushed to vibrate in the inner cavity of the limiting plate 501, the shaken-off dust can be more smoothly led into the dust-collecting hopper 101, the dust collecting efficiency is improved, the inclined dust-proof baffle 5 can shield pulse airflow in the vibration process, the possibility that the pulse airflow rushes into the dust-collecting hopper 101 to cause secondary dust emission is reduced, and the integral dust-collecting effect of the dust remover 1 is improved.
In the description of the present invention, unless otherwise indicated, the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", etc., refer to the orientation or positional relationship as indicated on the drawings, which are well known to those skilled in the art, merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, unless explicitly stated and limited otherwise, the terms "connected" and "connected" are to be construed broadly, and for example, they may be fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.