CN1195012C - Fully degradable ecological material with coagulated structure and its producing method - Google Patents
Fully degradable ecological material with coagulated structure and its producing method Download PDFInfo
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- CN1195012C CN1195012C CN 02128821 CN02128821A CN1195012C CN 1195012 C CN1195012 C CN 1195012C CN 02128821 CN02128821 CN 02128821 CN 02128821 A CN02128821 A CN 02128821A CN 1195012 C CN1195012 C CN 1195012C
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J3/16—Powdering or granulating by coagulating dispersions
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2303/00—Characterised by the use of starch, amylose or amylopectin or of their derivatives or degradation products
- C08J2303/02—Starch; Degradation products thereof, e.g. dextrin
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Abstract
The present invention provides an ecological material which has a coagulation structure and can be totally and biologically degraded. The present invention comprises 40 to 95 parts by weight of isomeric nano starch and 5 to 60 parts by weight of coagulating agent, wherein the coagulating agent is compounded from a compound reinforcing toughener, a compound synergistic modifier, a compound degradation promoter, a compound blending plasticizer, a compound bidirectional lubricant and a compound biological attractant; the diameter of each starch granule is from 10 to 300 micrometers; the coagulating agent is granules with the diameter from 0.03 to 3 micrometers through ultramicro processing. Simultaneously, the present invention provides a method for preparing the ecological material which has the coagulation structure and can be totally and biologically degraded. The ordinary starch through ultrahigh-pressure microwave treatment is mixed and processed with the coagulating agent for forming the ecological material. The ecological material simultaneously has good use performance and excellent environment coordination, and can be completely degraded by various methods after used.
Description
Technical field
The present invention relates to field of new, be specifically related to a kind of compliance with environmental protection requirements, the matrix material of favourable ecotope.Simultaneously, the invention still further relates to the manufacture method of this novel material.
Prior art
The current packaging material uses maximum common plastics materials that are, because its non-degradable, ecological property is poor, and the depleted plastics have become an importance of pollution of ecological environment.Replace some novel degradable materials of plastic material, how in plastics, to add degradable substance, to quicken the degradation speed of plastic material.Adding starch is exactly wherein a kind of method, and as patent documentation CN1099399, CN1097449 and CN1156465, but these use the goods of starch as degradation material, very undesirable again on its use properties, there is not easy-formation, the easy embrittlement of goods, problems such as heatproof, cold-resistant and poor water resistance.
The composition of the disclosed a kind of starch-containing and thermoplastic resin of patent documentation PCT/EP92/00959 (CN1077966A) is an example of this class material.The composition of starch-containing and thermoplastic resin in this patent application, obtain by blending heat refining starch-based component and synthetic thermoplastic component, when obtaining polymer composition, the crystallization that destroys starch obtains the thermoplasticity blend, and wherein starch-based component and synthetic thermoplastic component form and interpenetrate or the interpenetrative structure of part.The polymer composition that this method obtains, relatively conventional plastic has biodegradation rate preferably, contrasts other starch-based materials, and mechanicalness, water tolerance and processing characteristics make moderate progress.But, its technical thought still is confined to traditional thought, starch base and polymkeric substance carry out chemical graft and inlay reaction, starch-based materials is easily by biological degradation, and the degradation property of polymkeric substance itself does not still improve, the result who causes is, whole goods by blend processing, by illumination or microbial process in degradable starch base material, make finished-product material be cracked into fritter or netted, but be difficult to become littler and incorporate soil, can not solve the problem that plastic material itself can not be degraded at all, its degradation effect is also not really desirable.On the other hand, this conventional art thought, when producing polymkeric substance, carry out complicated chemical reaction, feed composition complexity, technical process complexity, the polymer architecture composition is not really clear, causes chemical reaction not control at regular time and quantity, obtain unstable product quality, product performance can only be macroscopical qualitative, is difficult to accurately quantitatively.
Summary of the invention
But the object of the present invention is to provide a kind of ecomaterial with the degraded of coagulation structure all biological, it has good use properties and excellent environment compatibility simultaneously, can degrade fully with several different methods after use.
Another object of the present invention, but be to provide a kind of this method made from ecomaterial of coagulation structure all biological degraded, it adopts unusual thinking and hard-core technology means, makes the ecomaterial of manufacturing have good use properties and excellent degradation property.
For achieving the above object, adopt following technical proposals:
But the invention provides a kind of ecomaterial, it is characterized in that, comprise following component with the degraded of coagulation structure all biological:
Isomery nano-starch 40~95 weight parts and
Coagulating agent 5-60 weight part,
Wherein, described starch granules diameter is at 10~300 microns; Described coagulating agent is to pass through the nanometer of ultra micro processing to submicron particles, and particle diameter is 0.03~3 micron;
To be that following component is composite form described coagulating agent:
Composite reinforcing toughner 0~60 weight part,
Compound modified synergic agent 0.1~30 weight part,
Compound short reinforcer 10~85 weight parts that fall,
Compound blend softening agent 1~20 weight part,
Composite Double to lubricant 1~10 weight part and
Compound bio lures different dose 0~3 weight part.
But above-mentioned ecomaterial with the degraded of coagulation structure all biological, wherein, described coagulating agent preferably uses composite reinforcing toughner 40~60 weight parts, compound modified synergic agent 10~30 weight parts, compound short reinforcer 20~80 weight parts that fall, compound blend softening agent 5~15 weight parts, Composite Double is to lubricant 2~8 weight parts and 1~3 part of composite forming of compound bio inductor.
But above-mentioned ecomaterial with the degraded of coagulation structure all biological, wherein, described isomery nano-starch is for preparing through following method: the common starch that will contain conventional water content is placed in the high pressure vessel, and normal temperature is forced into and contains 100Mpa~3000Mpa, and be 5~30 minutes clamping time, thereafter with microwave temperature in the container is risen to 75~150 ℃, preferred temperature is 85~115 ℃, keeps constant temperature 10~30 minutes, be decompressed to normal pressure after, taking-up naturally cools to room temperature, promptly makes isomery nano-starch material.
But above-mentioned ecomaterial with the degraded of coagulation structure all biological, wherein, described composite reinforcing toughner by nanometer calcite, nanomete talc powder and inferior nano fatty acid rare-earth salts by 20~80: 5~50: 0.1~15 weight part assembly forms, and preferably by 30~70: 15~40: 0.1~5 weight part assembly forms; Described compound collaborative improving agent by EAA, EVA and EEA by 20~70: 15~60: 4~30 weight part assembly form, and preferably by 30~40: 20~50: 8~20 weight part assembly form; Described compound short fall reinforcer by PLA, PcL, PGA and PcA by 20~80: 0~50: 5~50: the assembly of 0-40 weight part forms, and preferably by 40~60: 5~30: 2~30: 5~25 weight part assembly form; Described compound blend softening agent by etc. poly-PP, do not have poly-PP, HDPE, LDPE by 20~80: 0~50: 5~50: 0~40 weight part assembly forms, and preferably by 40~75: 0~30: 10~40: 0~15 weight part assembly forms; Described Composite Double to lubricant by stearate, oxidation synthetic wax, Poly Propylene Wax and microcrystalline wax by 0.5~80: 0.5~70: 0.5~50: 0~30 weight part assembly forms.Preferably by 40~60: 20~50: 5~15: 0.5~5 weight part assembly forms; Described compound bio inductor is by honey, beeswax, sesame oil and urge hungry agent K by 10~40: 5~10: 25~80: 0.1~0.5 weight part assembly forms.
But the present invention provides a kind of manufacture method with ecomaterial of coagulation structure all biological degraded simultaneously, step below adopting:
1) with composite reinforcing toughner 0~60 weight part, compound modified synergic agent 0.1~30 weight part, compound short reinforcer 10~85 weight parts that fall, compound blend softening agent 1~20 weight part, Composite Double mix to lubricant 1~10 weight part and compound bio inductor 0~3 weight part normal temperature in kneader made coagulating agent in 15~30 minutes;
2) starch is obtained the isomery nano-starch with the plastics processing of ultra-high voltage microwave;
3) with the starch that makes and coagulating agent by 40~95: 5~60 weight parts add in the twin screw extruder, and coagulation is processed into sheet material or particle.
But above-mentioned manufacture method with ecomaterial of coagulation structure all biological degraded, wherein, described step 2) the isomery nano-starch is through following step process: the common starch that will contain conventional water content is placed in the high pressure vessel, normal temperature is forced into and contains 100Mpa~3000Mpa, be 5~30 minutes clamping time, thereafter with microwave temperature in the container is risen to 75~150 ℃, preferred temperature is 85~115 ℃, kept constant temperature 10~30 minutes, after being decompressed to normal pressure, taking-up naturally cools to room temperature, promptly makes isomery nano-starch material; Preferred composite reinforcing toughner 40~60 weight parts that use in the described step 1), compound modified synergic agent 10~30 weight parts, compound short reinforcer 20~80 weight parts fall, compound blend softening agent 5~15 weight parts, and Composite Double is to 1~3 part of lubricant 2~8 weight parts and compound bio inductor.
But above-mentioned manufacture method with ecomaterial of coagulation structure all biological degraded, wherein, described composite reinforcing toughner is by the nanometer calcite, nanomete talc powder and inferior nano fatty acid rare-earth salts are by 20~80: 5~50: 0.1~15 weight part assembly forms, described compound collaborative improving agent is by EAA, EVA and EEA are by 20~70: 15~60: 4~30 weight part assembly form, described compound urging fallen reinforcer by PLA, PcL, PGA and PcA are by 20~80: 0~50: 5~50: the assembly of 0-40 weight part forms, described compound blend softening agent by etc. poly-PP, there is not poly-PP, HD, PE, LDPE is by 20~80: 0~50: 5~50: 0~40 weight part assembly forms, described Composite Double to lubricant by stearate, the oxidation synthetic wax, Poly Propylene Wax and microcrystalline wax are by 0.5~80: 0.5~70: 0.5~50: 0~30 weight part assembly forms, and described compound bio inductor is by honey, beeswax, sesame oil and short hungry agent K are by 10~20: 5~10: 25~40: 0.1~0.5 weight part assembly forms.
But above-mentioned manufacture method with ecomaterial of coagulation structure all biological degraded, wherein, described composite reinforcing toughner is preferably by the nanometer calcite, nanomete talc powder and inferior nano fatty acid rare-earth salts are by 30~70: 15~40: 0.1~5 weight part assembly forms, described compound collaborative improving agent is preferably by EAA, EVA and EEA are by 30~40: 10~50: 2~15 weight part assembly form, described compound urging fallen reinforcer preferably by PLA, PcL, PGA and PcA are by 40~60: 5~30: 2~30: 5~25 weight part assembly form, described compound blend softening agent preferably by etc. poly-PP, there is not poly-PP, HDPE, LDPE is by 40~75: 0~30: 10~40: 0~15 weight part assembly forms, described Composite Double to lubricant preferably by stearate, the oxidation synthetic wax, Poly Propylene Wax and microcrystalline wax are by 40~60: 20~50: 5~15: 0.5~5 weight part assembly forms, and described compound bio inductor is by honey, beeswax, sesame oil and short hungry agent K are by 15~20: 5~10: 30~35: 0.1~0.3 weight part assembly forms.
The present invention has used the notion of ecomaterial (being called for short ECOMA), so-called ecological environment material nd, be the new research focus that rises in the development of international material scientific and engineering since the nineties in 20th century, it has three characteristics, i.e. form ultramicronising, integrated, the function ecology of structure.In the present invention, the form ultramicronising refers to that used starting material are ultrafine powder, and the starch of submicron attitude, the coagulating agent of micron attitude are arranged; Structure is integrated, refers to that material provided by the invention is a kind of coagulum material with the composite coated structural form of ultra micro that adopts computer simulation design to go out, and sees also accompanying drawing 9; The function ecology is mainly reflected in:
1), adopt ultramicronising to handle, make every kind of starting material all can bring into play the effect of maximum, the minimizing wasting of resources;
2), adopt the composite coated technology of ultra micro, make material have good use properties and good degradation property, and have the advantage of low price;
3), adopt the coagulation method for processing forming of coating, no three wastes generation can not pollute the production efficiency height to environment in the production;
4), all adopt the dry-type processing method, the minimizing energy consumption on the working method;
5), product can the secondary processing utilization after reclaiming, produce foam material or be processed into degradation master batch.Still can be used as the base-material of producing mushroom after finally abandoning, serve as fertilizer or fuel;
6), materials processing moulding of the present invention can be with general plastic processing machinery and technology.Reduce overlapping investment, help the sustainable development of manufacturing enterprise.
Among the present invention, the contriver is engaged in the research of the degradation property of macromolecule polymeric material for a long time, in experiment and practice, find, in the production theory of a large amount of moulding, for satisfying the needs of product use properties, people are using the small-particle small molecule monomer to produce high molecular polymer, and total trend is that molecular weight is increasing, molecular structure becomes increasingly complex, and processing characteristics improves constantly.The consequence of bringing is exactly that ecotope adaptability, the especially degradation capability of this material are worse and worse.Further deeply discover that comprehensively the biological degradability of high molecular polymer is relevant with its morphological structure, molecular weight is big more, and form (granularity) is big more, just is not easy degraded more; Otherwise molecular weight is more little, granularity is more little, and it is just easy to be many to degrade.There is experiment to prove, vinyon, resistance to microbial attack is very high, can resist the attacks of various microorganisms and the consumption that is not degraded, even if be doped with the vinyon of biodegradable material, also can only reach massive material and become fritter or netted, thread, and macromolecular material itself still can not be degraded.Corresponding experiment is crushed to micron particles with polythene material, and when its molecular weight drops to 500 when following, its biological degradability will uprise suddenly, in placing into the soil afterwards less than one-year age, just by complete biodegradable.
The degradation property of small-particle high molecular polymer is degraded easily than the high molecular polymer of macrobead form, and following reason is arranged:
1) small-particle high molecular polymer internal stress is big, and bond energy increases, and molecular activity increases;
2) small-particle high molecular polymer wetting ability increases, and easily by water infiltration, thereby the microorganism active of making and aggressive increasing quicken biochemical reaction;
3) small-particle, especially the particle of ultra micro level, quite high surface energy is arranged, assemble a large amount of charged particles, thereby make polymkeric substance be in a kind of unsteady state, all strengthened biological susceptibility as C-O, C-N, C-C key, the susceptibility to water degraded, enzyme liberating, oxygen degraded etc. significantly improves simultaneously, produces the effect of comprehensive degraded;
4) when high molecular polymer is in the ultra micro form, its physical and chemical stability, catalytic, wettability, electronics, electronics, chemical, optical, rheological, consistency etc. all can change, cause the quantum chemistry reaction, thus the accelerated degradation process;
Based on above research, the contriver advances a new theory from different visual angles, is called " the reverse degraded of Ji Shi is theoretical ", and its main thought is: make the high molecular polymer that is processed in the product still keep the ultra micro form, product processing and come into operation after, very good to the adaptability of ecotope.
" the reverse degraded of Ji Shi is theoretical ", changed the former studies thinking fully, that is: small molecules small-particle monomeric substance is through the polyreaction synthesising macromolecule copolymer, after the processed moulding of high molecular polymer, the use, adopt certain method degraded when discarded again, make it become netted polymkeric substance, take further method again, be degraded to small-particle small molecules element formula compound with expectation.And " the reverse degraded of Ji Shi is theoretical ", at first high molecular polymer being carried out ultra micro handles, and then manufacture the coenocorrelation material of the composite coated coagulation structure form of ultra micro, this materials processing moulding, through use and after discarded, finished product reverts to small-particle small molecules element formula compound behind the degradative reduction under physical environment.This thinking key is, in making the finished product process, high molecular polymer remains ultrastructure, reverts to small-particle, small molecules form thereby make it reduce exactly when entering degradation period, so degradation property is very good, do not need to help degraded with other householder method.
Based on above-mentioned research and theory, technical scheme of the present invention has proposed to be different from conventional technical thought, promptly with the isomery nano-starch as body of material, add coagulating agent after, through equipment coagulation processing, become good, the ecomaterial that can all biological degraded of use properties.Work in-process, the isomery nano-starch keeps original form, does not participate in reaction, mainly undertaken bonding by coagulating agent, so isomery nano-starch consumption can be higher, can reach 95%, and with grafting in the prior art or the starch after inlaying modification can't reach this consumption.
The premium properties of isomery nano-starch comes from its unique texture:
Common starch is hydrophilic, does not have the thermoplastic function, so under heating state, owing to intermolecular dehydration makes the starch coking.Because hot workability is very poor, make that the affinity of the multiple high molecular polymer in starch and the coagulating agent is bad.
Common starch to be become thermoplastic starch (TPS), method in common is that starch is reacted with softening agent or swelling agent under the situation of pressurization of heating, the crystalline structure of common starch is destroyed, become unformed non-crystal structure, and esterification can take place in additive and starch, make the mutual coupling of molecular linkage, change starch and become hydrophobicity by wetting ability, the while also has thermoplasticity and becomes TPS.This method general designation starch is modified method, and product has acid starch, dialdehyde starch, cross-linking starch, graft starch and Sumstar 190 etc.Because the multiple starch of the present invention is as body material, the raw material of multiple different performance and material in the affine coagulating agent.Some are for example arranged in the coagulating agent is the raw materials with hydrophilic feature, at this moment if select for use TPS as body material, because it does not have wetting ability, both can't affinity, and can make TPS embrittlement sex change adding the high-temperature, high humidity and the immense pressure that produce man-hour, so can't adopt TPS.Therefore in making ecomaterial process of the present invention, habitual in the world starch is modified method and can't directly be adopted.Through a large amount of cut-and-try works, the contriver finds, the isomery starch under nano shape, with coagulating agent mixing process in have better avidity than TPS, the contriver has founded " ternary phase boundary isomery affinity " theory thus.For making nanometer isomery starch, the contriver creates " ultra-high voltage microwave ppolymorphism nano-starch processing technology ".
The research and the production of nanometer isomery starch, still number is blank in the world at present.Nanotechnology is a science and technology of material and life being studied in 0.1~100nm scope.Nano material is meant the superfine material of grain diameter between 0.1~100nm, it has special propertys such as the unexistent small-size effect of macrobead material, surface effects, quantum size effect and macro quanta tunnel effect, therefore often demonstrates excellent photoconduction performance, magnetic performance, electric property, embrittlement performance and affinity performance.The superpower affinity ability of nanometer isomery starch, just on phenomenon, find to some extent, also can't get across on principle, because of the research of countries in the world to nano material, the overwhelming majority is to be engaged in inorganic nano material research, as CNT (carbon nano-tube), nano-silicon, nano metal or the like, organic nano material conducted a research mainly to be concentrated on the medical material, to the rarely found report of the research of starch based nano material, and to the research and the creation of nanometer isomery starch, by literature search, still be a blank.
Superhighpressure technology is the new technology that the eighties just begins to rise mid-term, is mainly used in sterilization, and to substitute the heat kill bacterium, this The Application of Technology has expanded to the aspects such as ageing, foodstuff flavouring and modification of wine in the recent period.
The principle of the ultra-high voltage microwave ppolymorphism nano-starch processing technology that the present invention proposes is: in the atmospheric condition of superelevation, distance between the water molecules around the starch and the glucose unit of starch changes, the volume of free water molecule also can diminish, and from microwave, obtain kinetic energy, and then pierce in the three-dimensional arrangement of complexity of starch.Along with pressure continues to increase, water molecules can stick to the glucose unit structure periphery of starch, forces the starch crystal to deform, and makes the hydroxyl of starch that extruding and extension take place, and finally makes starch become the ppolymorphism product of unformed noncrystalline state.Under microwave action, starch also loses the ability of replying crystalline structure, thereby becomes the isomery starch that has good thermoplasticity and have hydrophilic and hydrophobic two-way function, and shape also can be translucent.
For the premium properties that makes the isomery nano-starch obtains maximum performance, the contriver has developed the coagulating agent that excellent comprehensive performance is arranged again specially, it not only aborning can complete maintenance isomery nano-starch form and performance, and can comprehensively simplify production technique, reduce production costs, improve every performance index of product.Particularly improve the comprehensive degradation function of product aspect, urge to fall reinforcer and biotic induce agent, make the degradation function of product obtain promoting and strengthening owing to have in the coagulating agent.Especially the biotic induce agent of the present invention original creation can make product in biodegradation process, induces the microorganism degraded coagulating agent of eating, and makes product produce total collapse in degradation process, afterwards degraded starch particle again.
And conventional biological degradation mainly is with specific bacterial classification some compound in the degradative plastics or starch additive to be reacted, and causes starch and starch additive to be degraded, it is netted that plastics are formed, and then progressively degrade, although it is so, also be difficult to accomplish to degrade fully.
Adopt technical solution of the present invention, the degradation process after material uses can be divided into two kinds:
A kind of is natural degradation, to place with the product that material of the present invention is made under the physical environment, by comprehensive actions such as light, water, temperature, acid and oxidations, make some component volatilization in the coagulating agent, oxidation, expanded etc. earlier, thereby make coagulating agent that aging, embrittlement take place, and then product strength is sharply reduced
Finally become powder.Generalized case just can become powdery as long as expose 2-3 month, and these flours mainly are starch component, are easy to be resolved into water and carbonic acid gas fully.
Another kind is biological degradation, will imbed in the soil with the product that material of the present invention is made, and after the microorganic adhesion, under the effect of biotic induce agent, the decomposition coagulating agent of eating earlier just decomposes starch then, finally reaches all outstanding effects of degraded of product.And, many in microorganisms all can be used for the degraded of material of the present invention, all material of the present invention is had good degradation effect as common mould such as Aspergillus flavus, black-koji mould and plurality of enzymes.
Description of drawings
Fig. 1 is an ortho states isomery nano-starch Electronic Speculum collection of illustrative plates;
Fig. 2 is the coagulating agent Electronic Speculum collection of illustrative plates of cluster;
Section structure form Electronic Speculum collection of illustrative plates when Fig. 3 is not degraded for material of the present invention;
Fig. 4 is the partial enlarged drawing of Fig. 3;
Section Electronic Speculum collection of illustrative plates when Fig. 5 is corroded degraded for material of the present invention the right by mould;
Fig. 6 corrodes the 4 times of enlarged views in degraded position for Fig. 5 mould;
Fig. 7 corrodes the local 100 times of enlarged views in degraded position for Fig. 5 mould.
Embodiment
Below in conjunction with the drawings and specific embodiments explanation content of the present invention.
Among the present invention, if no special instructions, used code name implication:
EAA is that ethylene-acrylic acid copolymer, EVA are that hexene-vinyl acetate between to for plastic, EEA are ethylene-ethyl acrylate copolymer;
PLA is that poly(lactic acid), PCL are that polycaprolactone, PGA are that polyglycolic acid and PCA are polylactide;
Etc. poly-PP is that the poly-PP of isotactic polyprophlene, nothing is that random polypropylene, HDPE are that high density polyethylene(HDPE), LDPE are new LDPE (film grade);
Short hungry agent K is the 5-new-nucleo.
Referring to Fig. 1 to Fig. 4, but the ecomaterial that the present invention proposes with the degraded of coagulation structure all biological, its major ingredient is the isomery nano-starch, circular granular is isomery nano-starch particle in the photo, though this isomery nano-starch is through the plasticizing of ultra-high voltage microwave, its structural form is not changed; Be distributed in the material between a large amount of isomery nano-starch particles, be the coagulating agent that the present invention uses, they do not have the fixed form, be dispersed between the solid particulate, and the dispersed solids particle is bonded together.
Can see that by Fig. 5 existing mould is invaded in the material, the white mass on picture the right is the mould of intrusion.Continue clearly to see that mould at first invades between the starch granules in the material, promptly at first corrode the coagulating agent that is distributed between the particle, and this moment, starch granules still keeps more complete particle form, illustrated that starch granules is not etched as yet by Fig. 6; Continue to observe Fig. 7, around the starch granules that amplifies in the part, the mould part coagulating agent of having eaten forms a lot of cavities.
Above-mentioned collection of illustrative plates should have been demonstrate,proved the biological degradation theory that the contriver proposes, and behind the microorganic adhesion product, the decomposition coagulating agent of promptly eating earlier before starch-splitting makes product finally all be degraded into possibility.
The specific embodiment of technical solution of the present invention can have a lot of variations, and table 1 provides wherein part embodiment:
Sequence number | Starch (Kg) | Coagulating agent (Kg) | |||||
A | B | C | D | E | F | ||
Embodiment one | 400 | A1 288 A2 54 A3 18 amount to 360 | B1 0.2 B2 0.6 B3 0.2 amounts to 1 | C1 12 C2 30 C3 3 C4 15 amount to 60 | D1 24 D2 60 D3 6 D4 30 amount to 120 | E1 30 E2 3 E3 8 E4 18 amount to 59 | F1 0 F2 0 F3 0 F4 0 amounts to 0 |
Embodiment two | 600 | A1 28 A2 40 A3 12 amount to 80 | B1 82 B2 16 B3 16 amount to 114 | C1 64 C2 0 C3 12 C4 4 amount to 80 | D1 64 D2 0 D3 12 D4 4 amount to 80 | E1 20 E2 12 E3 8 E4 0 amount to 40 | F1 1.6 F2 0.8 F3,3.2 F46 (g) amount to 6 |
Embodiment three | 950 | A1 1 A2 3 A3 1 amount to 5 | B1 2.0 B2 1.5 B3 1.5 amount to 5 | C1 21 C2 2 C3 12 C4 0 amount to 35 | D1 0.6 D2 0.06 D3 0.34 D4 0 amounts to 1 | E1 3.2 E2 0.1 E3 0.6 E4 0.1 amounts to 4 | F1 0.01 F2 .005 F3 0.02 F4 microflowmeter 0.05 |
Embodiment four | 700 | A1 93 A2 6 A3 18 amount to 117 | B1 27.6 B2 30 B3 2.4 amount to 60 | C1 36 C2 30 C3 9 C4 15 amount to 90 | D1 1.2 D2 1.0 D3 0.3 D4 0.5 amounts to 3 | E1 10 E2 11.5 E3 4 E4 1.5 amount to 27 | F1 0.6 F2 1 F3,1 F415 (g) amounts to 3 |
Embodiment five | 850 | A1 7 A2 6 A3 2 amount to 15 | B1 8 B2 7 B3 3 amount to 18 | C1 15 C2 4 C3 37 C4 19 amount to 75 | D1 6 D2 1.5 D3 14 D4 6.5 amount to 28 | E1 8 E2 4 E3 1.5 E4 0.5 amount to 14 | F1 0.1 F2 0.1 F3 0.4 F4 microflowmeter 0.7 |
Embodiment six | 450 | A1 0 A2 0 A3 0 amounts to 0 | B1 45 B2 65 B3 20 amount to 130 | C1 115 C2 19 C3 96 C4 154 amount to 384 | D1 2.4 D2 0.4 D3 2 D4 3.2 amount to 8 | E1 1.4 E2 8 E3 2 E4 0.6 amount to 12 | F1 3 F2 0.8 F3 12 F4 0.2 amount to 16 |
In the table, A is a composite reinforcing toughner, and A1 is a calcite, and A2 is a talcum powder, and A3 is a fatty acid rare earth salt;
B is compound modified synergic agent, and B1 is EAA, and B2 is EVA, and B3 is EEA;
C is that reinforcer falls in compound urging, and C1 is PLA, and C2 is PcL, and C3 is PGA, and C4 is PcA;
D is compound blend softening agent, and D1 such as is at poly-PP, and D2 is not for there being poly-PP, and D3 is HDPE, and D4 is LDPE;
E be Composite Double to lubricant, E1 is a stearate, E2 is the oxidation synthetic wax, E3 is a Poly Propylene Wax, E4 is a microcrystalline wax;
F is the compound bio inductor, and F1 is a honey, and F2 is a beeswax, and F3 is a sesame oil, and F4 is short hungry agent K.
The manufacturing step of the foregoing description is:
1, the preparation of isomery nano-starch: the common starch that will contain conventional water content is placed in the high pressure vessel, normal temperature is forced into and contains 100Mpa~3000Mpa, be 5~30 minutes clamping time, thereafter with microwave temperature in the container is risen to 75~150 ℃, preferred temperature is 85~115 ℃, keeps constant temperature 10~30 minutes, be decompressed to normal pressure after, taking-up naturally cools to room temperature, promptly makes isomery nano-starch material.
2, the preparation of A: with putting into the low speed mixer mixing 5-10 minute after A1, the A2 weighing, put into high-speed mixer after the taking-up, add A3, be warming up to 70-90 ℃, mix after 3-5 minute, removal naturally cools to room temperature and obtains the A material;
The preparation of B: the B1 that will quantitatively take by weighing, B2 and B3 put into high mixer, and 70 ℃ of constant temperature mixed 10-20 minute, make three raw materials produce compound synergy after, take out and to naturally cool to the substance B that room temperature is;
The preparation of C: earlier C1 and C2 are mixed, become work in-process; C3 and C4 are put in the agitator,, after 15-30 minute work in-process are added in 70-90 ℃ of stirring, restir 15-20 minute, taking-up was cooled to room temperature and obtains the C material;
The preparation of D: the D1 that will quantitatively take by weighing, D2, D3 and four kinds of raw materials of D4 are put into kneader, and normal temperature is mediated to take out after 15-30 minute and is the D material;
The preparation of E: the E1 that will quantitatively take by weighing, E2, E3 and four kinds of raw materials of E4 are put into kneader, and normal temperature is mediated to take out after 15-30 minute and is the E material;
The preparation of F: the F1 that will quantitatively take by weighing, F2, F3 and four kinds of raw materials of F4 are put into clarifixator, and uniform mixing takes out after 10 minutes and is the F material.
3, above-mentioned ready A, B and E are put into kneader, constant temperature after being warming up to 70-85 ℃, start was mediated 15-20 minute, put into the high-speed mixer of 95 ℃ of constant temperature after the taking-up, add starch and C, the mixing of D material 30-60 minute again, taking-up is cooled to room temperature, and coagulation is processed into sheet material or particle in the adding twin screw extruder, promptly obtains ecomaterial of the present invention;
4, with the sheet material that processes or particle with common process and equipment such as plastic uptake, blowing, injection moulding, hot pressing, manufacture into various appointed products.
Selecting for use the material of embodiment three to make the cutlery box product tests:
The material properties test result
1, outward appearance: obvious aberration, no wrinkling and bubble obviously are out of shape, are not had to smooth smooth, the even white of sample, nothing, glossy, free from extraneous odour;
2, density: 1.154 * 10
3Kg/m
3
3, Vicat softening point: 138.5 ℃
4, melt flow rate: 6.7g/10min
5, second-order transition temperature: 156 ℃
6, decomposition temperature: 216 ℃
7, shock strength: 4.63N/m
8, tensile strength: 11.42mPa
9, water-intake rate: 4.69%
10,30 days biological degradation rates: 80%
11, thermotolerance:>130 ℃
12, winter hardiness:<-20 ℃
13, temperature tolerance (water, oil, 24 hours): do not have distortion, ne-leakage
14, can be to folding endurance:>50 times
The present invention's test result of degrading:
Be processed into mess-tin with ecological environment material nd provided by the invention, carry out the test of aerobic biological degradation rate, adopt GB/T 18006.2-1999 " degradable disposable dinner (beverage) containers degradation property experimental technique ".In the experimentation, can observe institute's test specimens grow mold on every side since the 3rd day, mould resembles one " white cotton pellet " during by the 9th, ten day, and " white hair " begins to disappear after the fortnight, macula lutea stain on the still visible later on sample; Measurement result, total carbon content is 48.3% in the sample, and the starch addition surpasses 80% in the interpret sample, and the aerobic biological degradation rate is 61.7%.
Claims (19)
1, but a kind of ecomaterial with the degraded of coagulation structure all biological is characterized in that, comprises following component:
Isomery nano-starch 40~95 weight parts and
Coagulating agent 5-60 weight part,
Wherein, described starch granules diameter is at 10~300 microns; Described coagulating agent is to pass through the nanometer of ultra micro processing to submicron particles, and particle diameter is 0.03~3 micron;
To be that following component is composite form described coagulating agent:
Composite reinforcing toughner 0~60 weight part,
Compound modified synergic agent 0.1~30 weight part,
Compound short reinforcer 10~85 weight parts that fall,
Compound blend softening agent 1~20 weight part,
Composite Double to lubricant 1~10 weight part and
Compound bio lures different dose 0~3 weight part.
But 2, the ecomaterial with the degraded of coagulation structure all biological according to claim 1, it is characterized in that, described coagulating agent uses composite reinforcing toughner 40~60 weight parts, compound modified synergic agent 10~30 weight parts, compound short reinforcer 20~80 weight parts that fall, compound blend softening agent 5~15 weight parts, Composite Double is to lubricant 2~8 weight parts and composite the forming of compound bio inductor 1~3 weight part.
But 3, the ecomaterial with the degraded of coagulation structure all biological according to claim 1, it is characterized in that, described isomery nano-starch is for preparing through following method: the common starch that will contain conventional water content is placed in the high pressure vessel, normal temperature is forced into and contains 100Mpa~3000Mpa, be 5~30 minutes clamping time, thereafter with microwave temperature in the container is risen to 75~150 ℃, kept constant temperature 10~30 minutes, after being decompressed to normal pressure, taking-up naturally cools to room temperature, promptly makes isomery nano-starch material.
But 4, the ecomaterial with the degraded of coagulation structure all biological according to claim 1, it is characterized in that, described composite reinforcing toughner by nanometer calcite, nanomete talc powder and inferior nano fatty acid rare-earth salts by 20~80: 5~50: 0.1~15 weight part assembly forms.
But 5, the ecomaterial with the degraded of coagulation structure all biological according to claim 4, it is characterized in that, described composite reinforcing toughner by nanometer calcite, nanomete talc powder and inferior nano fatty acid rare-earth salts by 30~70: 15~40: 0.1~5 weight part assembly forms.
But 6, the ecomaterial with the degraded of coagulation structure all biological according to claim 1, it is characterized in that, described compound collaborative improving agent by ethylene-acrylic acid copolymer EAA, hexene-vinyl acetate between to for plastic EVA and ethylene-ethyl acrylate copolymer EEA by 20~70: 15~60: 4~30 weight part assembly form.
7, but the ecomaterial with coagulation structure all biological degraded according to claim 6 is characterized in that, described compound collaborative improving agent by EAA, EVA and EEA by 30~40: 20~50: 8~20 weight part assembly form.
But 8, the ecomaterial with the degraded of coagulation structure all biological according to claim 1, it is characterized in that, described compound short fall reinforcer by polylactic acid PLA, polycaprolactone (PCL), polyglycolic acid PGA and polylactide PCA by 20~80: 0~50: 5~50: the assembly of 0-40 weight part forms.
9, but the ecomaterial with coagulation structure all biological degraded according to claim 8 is characterized in that, described compound short fall reinforcer by PLA, PCL, PGA and PCA by 40~60: 5~30: 2~30: 5~25 weight part assembly form.
But 10, the ecomaterial with the degraded of coagulation structure all biological according to claim 1, it is characterized in that described compound blend softening agent promptly waits poly-PP, random polypropylene promptly not to have poly-PP, high density polyethylene, low density polyethylene by 20~80 by isotactic polyprophlene: 0~50: 5~50: 0~40 weight part assembly forms.
But 11, the ecomaterial with the degraded of coagulation structure all biological according to claim 10, it is characterized in that, described compound blend softening agent by isotactic polyprophlene PP, random polypropylene PP, high density polyethylene, low density polyethylene by 40~75: 0~30: 10~40: 0~15 weight part assembly forms.
But 12, the ecomaterial with the degraded of coagulation structure all biological according to claim 1, it is characterized in that, described Composite Double to lubricant by stearate, oxidation synthetic wax, Poly Propylene Wax and microcrystalline wax by 0.5~80: 0.5~70: 0.5~50: 0~30 weight part assembly forms.
But 13, the ecomaterial with the degraded of coagulation structure all biological according to claim 12, it is characterized in that, described Composite Double to lubricant by stearate, oxidation synthetic wax, Poly Propylene Wax and microcrystalline wax by 40~60: 20~50: 5~15: 0.5~5 weight part assembly forms.
But 14, the ecomaterial with the degraded of coagulation structure all biological according to claim 1, it is characterized in that described compound bio inductor is urged hungry agent K by 10~40 by honey, beeswax, sesame oil and 5-new-nucleo: 5~10: 25~80: 0.1~0.5 weight part assembly forms.
But 15, a kind of manufacture method with ecomaterial of coagulation structure all biological degraded, step below adopting:
1) with composite reinforcing toughner 0~60 weight part, compound modified synergic agent 0.1~30 weight part, compound short reinforcer 10~85 weight parts that fall, compound blend softening agent 1~20 weight part, Composite Double mix to lubricant 1~10 weight part and compound bio inductor 0~3 weight part normal temperature in kneader made coagulating agent in 15~30 minutes;
2) starch is obtained the isomery nano-starch with the plastics processing of ultra-high voltage microwave;
3) with the starch that makes and coagulating agent by 40~95: 5~60 weight parts add in the twin screw extruder, and coagulation is processed into sheet material or particle.
But 16, the manufacture method with ecomaterial of coagulation structure all biological degraded according to claim 15, it is characterized in that: described step 2) the isomery nano-starch is through following step process: the common starch that will contain conventional water content is placed in the high pressure vessel, normal temperature is forced into and contains 100Mpa~3000Mpa, be 5~30 minutes clamping time, thereafter with microwave temperature in the container is risen to 75~150 ℃, kept constant temperature 10~30 minutes, after being decompressed to normal pressure, taking-up naturally cools to room temperature, promptly makes isomery nano-starch material.
But 17, the manufacture method with ecomaterial of coagulation structure all biological degraded according to claim 15, it is characterized in that: use composite reinforcing toughner 40~60 weight parts in the described step 1), compound modified synergic agent 10~30 weight parts, compound short reinforcer 20~80 weight parts that fall, compound blend softening agent 5~15 weight parts, Composite Double is to 1~3 part of lubricant 2~8 weight parts and compound bio inductor.
18, but according to the arbitrary described manufacture method of claim 15 to 17 with ecomaterial of coagulation structure all biological degraded, it is characterized in that: described composite reinforcing toughner is by the nanometer calcite, nanomete talc powder and inferior nano fatty acid rare-earth salts are by 20~80: 5~50: 0.1~15 weight part assembly forms, described compound collaborative improving agent is by ethylene-acrylic acid copolymer EAA, hexene-vinyl acetate between to for plastic EVA and ethylene-ethyl acrylate copolymer EEA are by 20~70: 15~60: 4~30 weight part assembly form, described compound urging fallen reinforcer by polylactic acid PLA, polycaprolactone (PCL), polyglycolic acid PGA and polylactide PCA are by 20~80: 0~50: 5~50: the assembly of 0-40 weight part forms, described compound blend softening agent is by isotactic polyprophlene PP, random polypropylene PP, high density polyethylene, low density polyethylene is by 20~80: 0~50: 5~50: 0~40 weight part assembly forms, described Composite Double to lubricant by stearate, the oxidation synthetic wax, Poly Propylene Wax and microcrystalline wax are by 0.5~80: 0.5~70: 0.5~50: 0~30 weight part assembly forms, and described compound bio inductor is by honey, beeswax, the short hungry agent K of sesame oil and 5-new-nucleo is by 10~40: 5~10: 25~80: 0.1~0.5 weight part assembly forms.
19, but according to the arbitrary described manufacture method of claim 15 to 17 with ecomaterial of coagulation structure all biological degraded, it is characterized in that: described composite reinforcing toughner is by the nanometer calcite, nanomete talc powder and inferior nano fatty acid rare-earth salts are by 30~70: 15~40: 0.1~5 weight part assembly forms, described compound collaborative improving agent is by EAA, EVA and EEA are by 30~40: 10~50: 2~15 weight part assembly form, described compound urging fallen reinforcer by PLA, PCL, PGA and PCA are by 40~60: 5~30: 2~30: 5~25 weight part assembly form, described compound blend softening agent is by isotactic polyprophlene PP, random polypropylene PP, high density polyethylene, low density polyethylene is by 40~75: 0~30: 10~40: 0~15 weight part assembly forms, described Composite Double to lubricant by stearate, the oxidation synthetic wax, Poly Propylene Wax and microcrystalline wax are by 40~60: 20~50: 5~15: 0.5~5 weight part assembly forms, and described compound bio inductor is by honey, beeswax, the short hungry agent K of sesame oil and 5-new-nucleo is by 15~20: 5~10: 30~35: 0.1~0.3 weight part assembly forms.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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CN 02128821 CN1195012C (en) | 2002-08-14 | 2002-08-14 | Fully degradable ecological material with coagulated structure and its producing method |
AU2003257794A AU2003257794A1 (en) | 2002-08-14 | 2003-08-14 | Fully biodegradable ecological material having coagulatory structures and its manufacturing method |
PCT/CN2003/000679 WO2004016676A1 (en) | 2002-08-14 | 2003-08-14 | Fully biodegradable ecological material having coagulatory structures and its manufacturing method |
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CN 02128821 CN1195012C (en) | 2002-08-14 | 2002-08-14 | Fully degradable ecological material with coagulated structure and its producing method |
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CN1392187A CN1392187A (en) | 2003-01-22 |
CN1195012C true CN1195012C (en) | 2005-03-30 |
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CN 02128821 Expired - Fee Related CN1195012C (en) | 2002-08-14 | 2002-08-14 | Fully degradable ecological material with coagulated structure and its producing method |
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CN (1) | CN1195012C (en) |
AU (1) | AU2003257794A1 (en) |
WO (1) | WO2004016676A1 (en) |
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US5449708A (en) * | 1993-06-25 | 1995-09-12 | Schiltz; David C. | Biodegradable starch-based polymer compositions |
CN1037515C (en) * | 1993-08-24 | 1998-02-25 | 北京市星辰现代控制工程研究所 | Biodegradable composition containing starch and its producing method and its use |
CN1117801C (en) * | 2000-05-31 | 2003-08-13 | 广东三九生物降解塑料有限公司 | Completely bio-degradable packaging vibration-damping foamed material and its production method |
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2002
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2003
- 2003-08-14 WO PCT/CN2003/000679 patent/WO2004016676A1/en not_active Application Discontinuation
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AU2003257794A1 (en) | 2004-03-03 |
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