CN1191905A - Silk fiber pretreatment process and product thereof - Google Patents
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- CN1191905A CN1191905A CN98101526A CN98101526A CN1191905A CN 1191905 A CN1191905 A CN 1191905A CN 98101526 A CN98101526 A CN 98101526A CN 98101526 A CN98101526 A CN 98101526A CN 1191905 A CN1191905 A CN 1191905A
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Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses a pretreatment process of real silk fibers, which comprises the steps of placing messy silks into a degumming container, placing degumming liquid into the degumming container, and degumming while stirring at the temperature of 40-80 ℃ until the gum in the silks is basically removed. The degumming solution comprises 1-3 parts by weight of caustic soda, 0.5-1.5 parts by weight of whitening agent and 94.5-98.5 parts by weight of water. The non-woven fabric product has no toxicity and irritation to human body, white and tasteless appearance, no stain, soft hand feeling, elasticity, water washing and excellent heat retention, and because the non-woven fabric product consists of protein fibers, the non-woven fabric product contains 18 amino acid components and has a protection effect on human skin.
Description
The invention relates to a kind of pretreating process and goods thereof of natural fabric, more particularly about a kind of pretreating process and goods thereof of cocoon fiber.
Real silk, particularly coming unstuck of silk fiber is a problem that is worth research to those skilled in the art always, the mono bath that discloses a kind of silk in Chinese patent application 90100855 is come unstuck and discoloration method, the degumming agent of its use also contains other surfactant of 10~55% except that containing 1~4% paraffin sulfonate, generally speaking these surfactants are high molecular polymers.
Research according to modern science, as far back as 1960's, the Japan scientist is to the cotton analysis and research of silk, think that the important composition of forming the silk cotton is silk many peptides (SilkPolypeptide), have another name called a peptide, its molecular weight height, be water-soluble substances, and further analyze consisting of of peptide of silk 18 kinds of amino acid useful to human body are arranged approximately, the cotton contact very easily with human body skin of silk is absorbed, serine in the good health care effect, particularly component is played in nutrition that can skin care, lysine, arginine, aspartic acid, glutamic acid and histidine all are people's skin, the nutrient that hair etc. are necessary.
The health-care function of silk cotton also is to utilize the ultra violet radiation treatment skin disease of silk fiber, example is arranged: the silkworm cotton of drying with sunshine, because raw material (particularly butyric acid) has absorbed ultraviolet ray, carries out moisture absorption when wearing or cover, radiation can reach sterilization gradually simultaneously.
For skin; moisture remained on 10~20% o'clock in the cuticula; skin anxiety and high resilience; it is comparatively ideal state; this is also very important to the infant; the cuticula of skin possesses natural damping factor; and it is by amino acids; pyrrolidones carbonic acid; lactate; urea; carbohydrate; organic acid; materials such as polypeptide are formed; wherein important composition also has polypeptide (silk peptide); so it can be natural damping factor; reason is the silk-fibroin of solubility; the plain water-based scope of numerous polarity is arranged on its polypeptide chain; make that moisture content is passed to horny layer of epidermis and the water content in the skin is adapted in the body; make skin flexible; smooth and soft; not only and the silk-fibroin of solubility through test to the no abnormal stimulation allergic phenomena of skin, leucine and histidine can also play very remarkable result to skin wound healing in its component, can protect the skin exposed parts not chap; crowfoot cracks etc.
Studies have shown that the silk cotton can also suppress melanin generation in the skin effectively, can keep skin delicate, because the melanin in the skin forms mechanism, be mainly derived from the angle protein tyrosine in forming, but and the activity of silk peptide restraint of tyrosinase and then suppresses the generation of dermal melanin effectively.
One of purpose of the present invention provides a kind of pretreating process of cocoon fiber.
Two of purpose of the present invention provides a kind of through pretreated cocoon fiber goods.
Three of purpose of the present invention provides the cocoon fiber bonded fabric product that a kind of water acupuncture manipulation produces.
These and other objects of the present invention will further embody by following description and detailed description.
In the present invention, the pretreating process of cocoon fiber comprise come unstuck, step such as oven dry, wherein the prescription of degumming baths is: caustic soda 1~3 weight portion, brightening agent 0.5~1.5 weight portion, water 94.5~98.5 weight portions.Further, at first sleave is placed in the container that comes unstuck, puts into degumming baths, stirring and temperature is come unstuck when being 40~80 ℃, to thread in matrix originally taken off till.To take off real silk rinsing in clear water of glue then, to washings PH=7, dehydration (80%) then, oven dry.
Especially, when being used as nonwoven fabric, pretreated cocoon fiber can adopt following steps if need with of the present invention:
At first press as mentioned above, sleave or inferior silk are come unstuck, dry, make keen-witted and capable, and then make the long 6~10cm of tow with the opener shredding, use the carding machine combing then, making it does not have caking, combing is between 10~30 ℃ of temperature, and 30~80% of humidity are carried out, and adopts air-cooled then or the lapping of air lay method.
Real silk net after becoming to net can be by the typing of spray glue, and and then hot pressing rolling is come according to making 25~200g/m
2Real silk cotten non-woven cloth.
Real silk net after becoming to net also can be by acupuncture, and the quilt mode of rolling then comes according to making 80~300g/m
2Real silk cotten non-woven cloth.
Real silk net after becoming to net also can comprise by the typing of water thorn uses water jets under high pressure with the fine water flow jet fiber web of high speed, and simultaneously, the interspersed double action of bounce-back through holder lace curtaining water column makes fiber tangle mutually according to making 20~300g/m again
2Real silk cotten non-woven cloth.
Real silk net after becoming to net also can come according to making 60~200g/m by the mode of impregnation, hot pressing, rolling
2Real silk cotten non-woven cloth, at this, impregnation adopts one to soak three and roll, pressure is 6~8Kg, temperature is 140~170 ℃, the temperature of hot pressing is 100~180 ℃, pressure is 3~8Kg.
In the present invention, the glue that impregnation and spray glue adopt is conventional market adhesive on sale, is applied on the nonwoven fabric after itself and water are mixed by 1: 2~5, and amount of application based on nonwoven fabric heavily generally can be 5~15%.
In the present invention, all equipment is that textile industry uses always, further, can adopt commercially available cotton spinning, silk spinning and pre-processing device.
Especially, in the present invention, alleged real silk can be pure silk cocoon silk, tussah silk, wild silk yarn, can be a kind of separately, also can be its mixture, can certainly use the mixture of real silk and cotton and natural fabric or synthetic fiber.What optimum the present invention used tells, cuts mouth, mouse mouth cocoon, husks, macula lutea and yellowish-white recotti, pin slag etc. as remaining sleave and leftover bits and pieces behind the silkworm firefly silk, particularly silkworm firefly filature as length.
Nontoxic, non-stimulated with the prepared bonded fabric product that goes out of method of the present invention to human body, by mass area ratio can be divided into 20,30,60,90,120,150,200,250,300g/m
2Etc. several, tasteless, the no spot of appearance white, variegated, soft, warmth retention property is fabulous, flexible, no interlayer adhesion after the rolling does not have damaged.The nonwoven fabric that the water acupuncture manipulation produces has intensity height, high-hygroscopicity and gas permeability, be difficult for walking hair, soft, drapability good, particularly adhesive-free is free from environmental pollution.For silk cocoon silk content for the made nonwoven fabric of silk cocoon silk greater than 98%, the ultimate strength warp-wise is not less than 30N, broadwise is not less than 6.5N, the elongation at break warp-wise is not more than 11%, broadwise is not more than 13%, bursting strength is not less than 500kpa, and the wash resistant number of times is not less than 12 times, and Air permenbility is greater than 1.0m
3/ m
2.S.
Real silk cotten non-woven cloth of the present invention selects for use real silk to do raw material, but also can make nonwoven fabric with other fiber blends, but its not only cutting but also can wash is fibrous by true protein, contains 18 seed amino acid compositions, and human body skin is had protective effect.Have loose, the soft natural true qualities of pure silk, and can wash and comply with the need cutting, can replace metal wool and various nonwoven fabric of synthetic fibre, also can make wallpaper, carpet, sanitary napkin, diaper, gauze, disposable hygienic material, brassiere, mouth mask, wall paper and nonwoven fabric base synthetic leather etc., be the best article of resisting cold, warming, ventilative, the moisture absorption.
Below further specify the present invention by specific embodiment, embodiment only be used for the explanation and can not limit the scope of the invention.If not refer in particular in the present invention, all percentage, part all are weight percentage, weight portion.
Example 1:
Get 100Kg silk cocoon silk and place in the container that comes unstuck, put into the 1Kg caustic soda, the 0.5Kg brightening agent, the 98.5Kg running water is warming up to 45 ℃, stirs, and constantly detects, till extremely the matrix in the silk has originally taken off.To take off real silk rinsing in the clear water that flows of glue, to washings PH=7, dehydration then, making it moisture is below 20%, dries or dries and all can.
It is 6~10cm that pretreated real silk is made tow length with the opener shredding, uses the carding machine combing then, and making it does not have caking, and combing is in room temperature, and 60% of humidity is carried out, and adopts the lapping of air lay method then.The typing of spray glue is crossed by real silk Netcom after becoming to net, and and then hot pressing rolling is made 60g/m
2Pure silk flosssilk wadding nonwoven fabric.The real silk content of this nonwoven fabric is 100%, fracture strength warp-wise 36.8N, and broadwise 8.2N, elongation at break warp-wise 5.2%, broadwise 9.7%, durable washing times is greater than 16.
Example 2:
Removing the degumming baths prescription is 3Kg soda ash, the 1Kg brightening agent, and the 96Kg running water, raw material is for containing outside the assorted silk cocoon silk, and all the other are with the first of example 1.
It is 6~10cm that pretreated real silk is made tow length with the opener shredding, use the carding machine combing then, making it does not have caking, combing is at room temperature (15 ℃), 40% of humidity is carried out, adopt the lapping of air lay method then, the real silk net after becoming to net also can be by acupuncture, and the quilt mode of rolling is then made 90g/m
2Pure silk flosssilk wadding nonwoven fabric.The real silk content of this nonwoven fabric is 100%, fracture strength warp-wise 38.6N, broadwise 8.4N, elongation at break warp-wise 10%, broadwise 12.5%, durable washing times be greater than 15, bursting strength 626.7kpa, thickness 1.16mm (before washing), thickness 1.06mm (washing the back), Air permenbility 1841.03 * 10
-3/ m
2.S.
Example 3:
Removing the degumming baths prescription is 2.4Kg alkali, 0.9Kg brightening agent VBL, and outside the 96.7Kg water, raw material is outside the silk cocoon sleave, all the other are with the first of example 1.
It is 8-10cm that pretreated real silk is made tow length with the opener shredding, use the carding machine combing then, making it does not have caking, combing is in August in summer, and room temperature is carried out under the ambient humidity, become net with air cooling method then, real silk net water acupuncture manipulation water thorn typing after becoming to net comprises uses water jets under high pressure with the fine water flow jet fiber web of high speed, and simultaneously, the interspersed double action of bounce-back through holder lace curtaining water column is tangled fiber mutually again.Thermocompression forming then, the temperature of hot pressing is 120 ℃, pressure is made 200g/m for the 4Kg rolling
2Real silk cotten non-woven cloth, the real silk content of this nonwoven fabric is 100%, the fracture strength warp-wise is greater than 65.6N, broadwise 15.2N, elongation at break warp-wise 30%, broadwise 28.5%, durable washing times is greater than 38 times.Example 4:
Removing the degumming baths prescription is 2.0Kg alkali, 1.1Kg brightening agent VBL, and outside the 96.9Kg water, raw material is outside the silk cocoon sleave, all the other are with the first of example 1.
It is 6~10cm that pretreated real silk is made tow length with the opener shredding, uses the carding machine combing then, and making it does not have caking, and combing is in room temperature, and 60% of humidity is carried out, and adopts the lapping of air lay method then.Real silk net water acupuncture manipulation after becoming to net comprises uses water jets under high pressure with the fine water flow jet fiber web of high speed, and simultaneously, the interspersed double action of bounce-back through holder lace curtaining water column is tangled fiber mutually again, makes 30g/m
2Pure silk flosssilk wadding nonwoven fabric.The real silk content of this nonwoven fabric is 100%, fracture strength warp-wise 31.8N, and broadwise 5.8N, elongation at break warp-wise 5.0%, broadwise 7.7%, durable washing times is greater than 14.
Claims (9)
1, a kind of pretreating process of cocoon fiber, comprise come unstuck, step such as oven dry, it is characterized in that the prescription of degumming baths is: caustic soda 1~3 weight portion, brightening agent VBL0.5~1.5 weight portions, water 94.5~98.5 weight portions.
2, cocoon fiber pretreating process as claimed in claim 1 is characterized in that at first sleave being placed in the container that comes unstuck, and puts into degumming baths, stirring and temperature is come unstuck when being 81~120 ℃, to thread in matrix originally taken off till.
3, cocoon fiber pretreating process as claimed in claim 1, the real silk rinsing in clear water that it is characterized in that having taken off glue, to washings PH=6-7, dehydration (more than 80%) then, oven dry.
4, the prepared cocoon fiber of cocoon fiber pretreating process as claimed in claim 1 promptly can be made into the cocoon fiber bonded fabric product through shredding, combing, one-tenth net, the typing of water thorn again.
5, the prepared cocoon fiber of cocoon fiber pretreating process as claimed in claim 4, it is characterized in that the typing of described water thorn comprises with water jets under high pressure with the fine water flow jet fiber web of high speed, simultaneously, the interspersed double action of the bounce-back through holding in the palm the lace curtaining water column is tangled fiber mutually again.
6, the prepared cocoon fiber of cocoon fiber pretreating process as claimed in claim 4 is characterized in that through prepared nonwoven fabric of step such as water thorn typings be 20-30g/m
2
7, the prepared cocoon fiber of cocoon fiber pretreating process as claimed in claim 4 is characterized in that through prepared nonwoven fabric of step such as water thorn typings be 60-100g/m
2
8, the prepared cocoon fiber of cocoon fiber pretreating process as claimed in claim 4 is characterized in that through prepared nonwoven fabric of step such as water thorn typings be 150-200g/m
2
9, as claim 6,7, the prepared nonwoven fabric of 8 described cocoon fiber pretreating process, it is characterized in that described nonwoven fabric can make sanitary napkin, diaper, gauze, disposable hygienic material, brassiere, mouth mask, wall paper and nonwoven fabric base synthetic leather.
Priority Applications (1)
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CN98101526A CN1069706C (en) | 1998-04-09 | 1998-04-09 | Silk fiber pretreatment process and product thereof |
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CN98101526A CN1069706C (en) | 1998-04-09 | 1998-04-09 | Silk fiber pretreatment process and product thereof |
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CN1191905A true CN1191905A (en) | 1998-09-02 |
CN1069706C CN1069706C (en) | 2001-08-15 |
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Cited By (11)
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CN101200813B (en) * | 2006-12-13 | 2010-05-12 | 杨永发 | Cocoon case degumming apparatus and process therefor |
CN101824744A (en) * | 2010-04-22 | 2010-09-08 | 浙江华泰丝绸有限公司 | Method for degumming natural color silk |
CN102677392A (en) * | 2012-05-17 | 2012-09-19 | 南通丝乡丝绸有限公司 | Production technology of biochemical hydrophilic silk non-woven fabric |
CN102965867A (en) * | 2012-10-09 | 2013-03-13 | 浙江理工大学 | Degumming process of natural yellow silk fabrics |
CN104001206A (en) * | 2014-05-23 | 2014-08-27 | 俞祥根 | Environmental-friendly and sanitary product |
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CN103255583A (en) * | 2012-02-20 | 2013-08-21 | 王大亮 | Silk floss stuffing manufacturing method |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3906045A1 (en) * | 1989-02-27 | 1990-09-06 | Henkel Kgaa | ONE-BATHED DEGREASING AND DEFINITION OF NATURAL SILK |
CN1062180A (en) * | 1990-12-05 | 1992-06-24 | 苏州丝绸工学院 | Process for recovering silk fiber from stagnation and leftover |
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1998
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CN104001206A (en) * | 2014-05-23 | 2014-08-27 | 俞祥根 | Environmental-friendly and sanitary product |
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CN104631001A (en) * | 2015-01-27 | 2015-05-20 | 绍兴艾是家居用品有限公司 | Technology for cleaning wall cloth with clean water |
CN107881572A (en) * | 2017-12-08 | 2018-04-06 | 俞祥根 | A kind of cocoon fiber pretreating process and its product |
CN108484266A (en) * | 2018-04-21 | 2018-09-04 | 重庆尚奕辉生物科技有限公司 | A kind of production method of liquid compound fertilizer and its use and methods for using them |
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