CN1190809C

CN1190809C - Winder

Info

Publication number: CN1190809C
Application number: CNB021035725A
Authority: CN
Inventors: 立川文雄; 木全隆一
Original assignee: Honda Motor Co Ltd; Toyo Denso Co Ltd
Current assignee: Honda Motor Co Ltd; Toyo Denso Co Ltd
Priority date: 2001-02-14
Filing date: 2002-02-07
Publication date: 2005-02-23
Anticipated expiration: 2022-02-07
Also published as: CN1371107A; DE60227730D1; DK1233431T3; EP1233431B1; EP1233431A1; TW583693B; JP2002246254A

Abstract

The purpose of the present invention is to secure insulating properties in a multiple wound coil by covering an insulating resin with excellent coherency when a coil yarn stock passes through a nozzle for winding. In this winding device, the coil yarn stock, which is supplied from a spool while fixed tension is being applied, is sent out from the nozzle, and at the same time is wound around a bobbin that is mounted to a rotary shaft. The invention is featured with that a fused insulating resin is loaded into the nozzle, and the coil yarn stock that is sent out of the nozzle is covered with the insulating resin.

Description

Winder

Technical field

The present invention relates to twine the Winder of the coils such as ignition coil of engine.

Background technology

In the prior art, for guaranteeing the insulating properties of coil, come winding around with the coil wire rod (copper cash) that has applied insulating barrier in advance, maybe the coil that will twine with the coil wire rod of any insulating material of uncoated is immersed in infiltration with in the insulating varnish, then it is carried out drying and carries out.

In addition, in existing engine igniting coil etc., be wrapped in formation primary and secondary coil on each bobbin with the coil wire rod that has applied the thermmohardening insulating resin that is difficult for peeling off, the coil groups that forms is thus put into coil housing, in coil housing, inject the thermmohardening insulating resin (epoxy resin) (this moment, insulating resin was impregnated into the primary and secondary coil) melted, make the resin thermmohardening, molded thus is one.

The problem that solves is when coming winding around with the coil wire rod that has applied insulating barrier in advance, must implement the processing of coating insulating barrier to the coil wire rod in advance in other operations beyond the wound wire.

In addition, when making insulating varnish (resin) be impregnated in the coil that is wound in, insulating varnish (resin) can not fully be impregnated in the coil that is formed by the very thin multiple winding of coil wire rod, causes occurring the problem of insulation property deterioration, coil performance reduction and coil heating.

At this moment, particularly in engine igniting coil, under the multiple situation that is wound in secondary coil of the fine rule astragal material (copper cash) of diameter 0.05mm, insulating varnish (resin) almost can not infiltrate into.

In addition, injecting the thermmohardening insulating resin molded in coil housing be the existing engine igniting coil etc. of one, if in case make hardening of resin, just can not coil groups wherein separate taking-up.

Summary of the invention

The invention provides a kind of in order to need not to prepare to have applied in advance the coil wire rod of insulating barrier, just can guarantee the insulating properties of the coil that is wound in during coiling effectively, from guiding mouth, send, be wrapped on the Winder on the bobbin that is installed on the rotating shaft and will when bobbin is supplied with, be applied on one side on one side with the coil wire rod of certain pulling force, in guiding mouth, inject the insulating resin melted, thereby coat insulating resin at the coil wire rod of from guiding mouth, sending.

And, particularly in the present invention, can be reused, and in the insulating resin of coating coil wire rod, use the thermoplasticity material in order to make the coil wire rod that is wound in coil.

When the time comes, inject resin with insulating properties at the coil housing of putting into coil groups, make it curing mold and be shaped to engine igniting coil of one etc., because the resin of this molded usefulness is a thermoplasticity, so the described resin heating after the moulding is made it fusing, just coil groups can be separated and take out.

Description of drawings

Fig. 1 is the sketch of general structure example of the Winder of expression winding around.

Fig. 2 is that expression is used for implementing sketch of the present invention, guiding mouth structure example partly in Winder shown in Figure 1.

Fig. 3 is the sketch that expression is used for implementing guiding mouth of the present invention other structure example partly.

Embodiment

What Fig. 1 represented is the general structure example of the Winder of winding around, coil wire rod 3 is untied from bobbin 1 by pulling force, and from the guiding mouth 4 of coiling usefulness, send when applying certain pulling force by tensioning apparatus 2, under the control of controller 7, drive rotating shaft 5 rotations, coil wire rod 3 multiple being wrapped on the bobbin 6 that is coaxially installed in the rotating shaft 5 that guiding mouth 4 one edge axis direction reciprocating motions will be supplied with on one side from guiding mouth 4 by drive division 8.

In such device, the present invention as shown in Figure 2, be provided with the funnel 10 of bar (the ロ Star ト) shape of supplying with insulating resin particle 9 in the guiding mouth 4, simultaneously, the periphery of guiding mouth 4 is being twined heater strip 11, by switching circuit 12 heater power source 13 is switched on or off under the control of controller 7, makes heater strip 11 energisings during coiling, make particle 9 heat fused in the supply orientation mouth 4 thus, make to be coated with on the coil wire rod of sending by guiding mouth 43 to apply insulating resin.

Therefore, according to the present invention, coil wire rod 3 is coated with by guiding mouth 4 time securely applies insulating resin, guarantees the insulating properties of multiple winding around, can obtain the high-quality coil that coil performance is good, can suppress to generate heat easily.Particularly help in engine igniting coil the manufacturing of the secondary coil that forms for the multiple winding of very thin wire rod by diameter 0.05mm.

Fig. 3 represents be horizontal arrangement type guiding mouth 4 ' in be provided with funnel 10 ' situation.

And in the present invention, the insulating resin of coating coil wire rod 3 adopts the thermoplasticity material especially.

Therefore, in case to being wrapped in the coil heats on the bobbin 6, making thus the insulating resin fusing that is coated with apposition, can recovery coil wire rod 3, coil wire rod 3 can utilize again.

In addition, when the time comes, in injecting, injecting insulating resin, making the engine igniting coil of its curing mold moulding by the coil housing that is wrapped in the coil groups that primary coil on each bobbin and secondary coil and binding post and iron core group synthesize, because what the employed resin of molding was used is the thermoplasticity material, thus, resin after the hot briquetting makes its fusing, from coil housing coil groups is taken out, and coil wire rod, binding post, iron core in the coil groups can be separated respectively.

More than, in Winder of the present invention, from guiding mouth, send on one side at the coil wire rod that when bobbin is supplied with, is applied in certain pulling force, when being wrapped on the bobbin that is installed in the rotating shaft on one side, in guiding mouth, inject the insulating resin melted, thereby coat insulating resin at the coil wire rod of from guiding mouth, sending, the coil wire rod is coated with by guiding mouth the time securely applies insulating resin, has the advantage of the insulating properties that can obtain to guarantee multiple winding around easily, functional, the high-quality coil that can suppress to generate heat.

And in the present invention, what apply that the insulating resin of this coil wire rod uses is the thermoplasticity material, therefore, in case to being wrapped in the coil heats on the bobbin, making thus the insulating resin fusing that is coated with apposition, just can the recovery coil wire rod, have the advantage that the coil wire rod can utilize again.

Claims

1. Winder, described Winder, the coil wire rod that when bobbin is supplied with, is applied in certain pulling force, from guiding mouth, send on one side, be wrapped on the bobbin that is installed on the rotating shaft on one side, it is characterized in that, in guiding mouth, inject the insulating resin melted, thereby coat insulating resin at the coil wire rod of from guiding mouth, sending;

Be provided with the funnel of supplying with the insulating resin particle in guiding mouth, simultaneously, the outer setting having heaters of guiding mouth makes particles fuse in the supply orientation mouth by heater heats.

2. the Winder of putting down in writing as claim 1 is characterized in that, insulating resin is the resin of thermoplasticity.