CN118638010A - A method for preparing perfluoroester from fluoroformate - Google Patents
A method for preparing perfluoroester from fluoroformate Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 30
- BPQPBEVHMFRECG-UHFFFAOYSA-N fluoro formate Chemical compound FOC=O BPQPBEVHMFRECG-UHFFFAOYSA-N 0.000 title abstract description 10
- 238000006243 chemical reaction Methods 0.000 claims abstract description 83
- 239000003054 catalyst Substances 0.000 claims abstract description 38
- 239000002904 solvent Substances 0.000 claims abstract description 26
- 239000002994 raw material Substances 0.000 claims abstract description 22
- -1 carbon anion Chemical class 0.000 claims abstract description 18
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 claims abstract description 15
- 150000003839 salts Chemical class 0.000 claims abstract description 15
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims abstract description 10
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims abstract description 8
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052794 bromium Inorganic materials 0.000 claims abstract description 8
- 229910052740 iodine Inorganic materials 0.000 claims abstract description 8
- 239000011630 iodine Substances 0.000 claims abstract description 8
- 239000011259 mixed solution Substances 0.000 claims description 21
- 150000002148 esters Chemical class 0.000 claims description 18
- FZFAMSAMCHXGEF-UHFFFAOYSA-N chloro formate Chemical compound ClOC=O FZFAMSAMCHXGEF-UHFFFAOYSA-N 0.000 claims description 9
- ZVJOQYFQSQJDDX-UHFFFAOYSA-N 1,1,2,3,3,4,4,4-octafluorobut-1-ene Chemical compound FC(F)=C(F)C(F)(F)C(F)(F)F ZVJOQYFQSQJDDX-UHFFFAOYSA-N 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- SIDXFGMQLJSRTB-UHFFFAOYSA-N (2-butylphenyl)-diphenylphosphanium bromide Chemical compound [Br-].CCCCC1=CC=CC=C1[PH+](C=1C=CC=CC=1)C1=CC=CC=C1 SIDXFGMQLJSRTB-UHFFFAOYSA-N 0.000 claims description 4
- BYWYUIMSUOKBAF-UHFFFAOYSA-N CCCCC(C=CC=C1)=C1P(C1=CC=CC=C1)C1=CC=CC=C1.I Chemical compound CCCCC(C=CC=C1)=C1P(C1=CC=CC=C1)C1=CC=CC=C1.I BYWYUIMSUOKBAF-UHFFFAOYSA-N 0.000 claims description 4
- DASNDJBQHOUCAV-UHFFFAOYSA-N CCCCP(CCCC)(CCCC)CCCC.Br Chemical compound CCCCP(CCCC)(CCCC)CCCC.Br DASNDJBQHOUCAV-UHFFFAOYSA-N 0.000 claims description 4
- DPKBAXPHAYBPRL-UHFFFAOYSA-M tetrabutylazanium;iodide Chemical compound [I-].CCCC[N+](CCCC)(CCCC)CCCC DPKBAXPHAYBPRL-UHFFFAOYSA-M 0.000 claims description 4
- BGQMOFGZRJUORO-UHFFFAOYSA-M tetrapropylammonium bromide Chemical compound [Br-].CCC[N+](CCC)(CCC)CCC BGQMOFGZRJUORO-UHFFFAOYSA-M 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 2
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 claims description 2
- GKXDJYKZFZVASJ-UHFFFAOYSA-M tetrapropylazanium;iodide Chemical compound [I-].CCC[N+](CCC)(CCC)CCC GKXDJYKZFZVASJ-UHFFFAOYSA-M 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims 5
- 150000001336 alkenes Chemical class 0.000 claims 1
- RIFGWPKJUGCATF-UHFFFAOYSA-N ethyl chloroformate Chemical compound CCOC(Cl)=O RIFGWPKJUGCATF-UHFFFAOYSA-N 0.000 claims 1
- XMJHPCRAQCTCFT-UHFFFAOYSA-N methyl chloroformate Chemical group COC(Cl)=O XMJHPCRAQCTCFT-UHFFFAOYSA-N 0.000 claims 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims 1
- 239000007791 liquid phase Substances 0.000 abstract description 8
- 239000006227 byproduct Substances 0.000 abstract description 7
- 239000000126 substance Substances 0.000 abstract description 7
- 229920000642 polymer Polymers 0.000 abstract description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052731 fluorine Inorganic materials 0.000 abstract description 3
- 239000011737 fluorine Substances 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 abstract description 2
- 125000001246 bromo group Chemical group Br* 0.000 abstract description 2
- 229910052799 carbon Inorganic materials 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 13
- 238000004821 distillation Methods 0.000 description 11
- YGJMWVCEUNWDOU-UHFFFAOYSA-N methyl carbonofluoridate Chemical group COC(F)=O YGJMWVCEUNWDOU-UHFFFAOYSA-N 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- PWEHMQBAMSTRDF-UHFFFAOYSA-N ethyl carbonofluoridate Chemical compound CCOC(F)=O PWEHMQBAMSTRDF-UHFFFAOYSA-N 0.000 description 10
- 150000004673 fluoride salts Chemical class 0.000 description 9
- CGMUKBZUGMXXEF-UHFFFAOYSA-N methyl 2,3,3,3-tetrafluoro-2-(trifluoromethyl)propanoate Chemical compound COC(=O)C(F)(C(F)(F)F)C(F)(F)F CGMUKBZUGMXXEF-UHFFFAOYSA-N 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 238000012512 characterization method Methods 0.000 description 4
- UXPOTXZXGAMKLV-UHFFFAOYSA-N ethyl 2,3,3,3-tetrafluoro-2-(trifluoromethyl)propanoate Chemical compound CCOC(=O)C(F)(C(F)(F)F)C(F)(F)F UXPOTXZXGAMKLV-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- ZUHZGEOKBKGPSW-UHFFFAOYSA-N tetraglyme Chemical compound COCCOCCOCCOCCOC ZUHZGEOKBKGPSW-UHFFFAOYSA-N 0.000 description 4
- YJDMCDWHXOSSHI-UHFFFAOYSA-N 2,3,3,3-tetrafluoro-2-(trifluoromethyl)propanoic acid Chemical compound OC(=O)C(F)(C(F)(F)F)C(F)(F)F YJDMCDWHXOSSHI-UHFFFAOYSA-N 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- ABDBNWQRPYOPDF-UHFFFAOYSA-N carbonofluoridic acid Chemical class OC(F)=O ABDBNWQRPYOPDF-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- SYNPRNNJJLRHTI-UHFFFAOYSA-N 2-(hydroxymethyl)butane-1,4-diol Chemical compound OCCC(CO)CO SYNPRNNJJLRHTI-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- XJHCXCQVJFPJIK-UHFFFAOYSA-M caesium fluoride Chemical compound [F-].[Cs+] XJHCXCQVJFPJIK-UHFFFAOYSA-M 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 239000002920 hazardous waste Substances 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- NROKBHXJSPEDAR-UHFFFAOYSA-M potassium fluoride Chemical compound [F-].[K+] NROKBHXJSPEDAR-UHFFFAOYSA-M 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- QKAGYSDHEJITFV-UHFFFAOYSA-N 1,1,1,2,2,3,4,5,5,5-decafluoro-3-methoxy-4-(trifluoromethyl)pentane Chemical compound FC(F)(F)C(F)(F)C(F)(OC)C(F)(C(F)(F)F)C(F)(F)F QKAGYSDHEJITFV-UHFFFAOYSA-N 0.000 description 1
- HRXXERHTOVVTQF-UHFFFAOYSA-N 1,1,1,2,3,3,3-heptafluoro-2-methoxypropane Chemical compound COC(F)(C(F)(F)F)C(F)(F)F HRXXERHTOVVTQF-UHFFFAOYSA-N 0.000 description 1
- PBVZTJDHQVIHFR-UHFFFAOYSA-N 1,1,2,3,3,3-hexafluoroprop-1-ene Chemical compound FC(F)=C(F)C(F)(F)F.FC(F)=C(F)C(F)(F)F PBVZTJDHQVIHFR-UHFFFAOYSA-N 0.000 description 1
- IRPGOXJVTQTAAN-UHFFFAOYSA-N 2,2,3,3,3-pentafluoropropanal Chemical compound FC(F)(F)C(F)(F)C=O IRPGOXJVTQTAAN-UHFFFAOYSA-N 0.000 description 1
- AASDJASZOZGYMM-UHFFFAOYSA-N 2,3,3,3-tetrafluoro-2-(trifluoromethyl)propanenitrile Chemical compound FC(F)(F)C(F)(C#N)C(F)(F)F AASDJASZOZGYMM-UHFFFAOYSA-N 0.000 description 1
- DJXNLVJQMJNEMN-UHFFFAOYSA-N 2-[difluoro(methoxy)methyl]-1,1,1,2,3,3,3-heptafluoropropane Chemical compound COC(F)(F)C(F)(C(F)(F)F)C(F)(F)F DJXNLVJQMJNEMN-UHFFFAOYSA-N 0.000 description 1
- KLZUFWVZNOTSEM-UHFFFAOYSA-K Aluminum fluoride Inorganic materials F[Al](F)F KLZUFWVZNOTSEM-UHFFFAOYSA-K 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 150000001265 acyl fluorides Chemical group 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000012295 chemical reaction liquid Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 150000003841 chloride salts Chemical class 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010574 gas phase reaction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910001506 inorganic fluoride Inorganic materials 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000001035 methylating effect Effects 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000005580 one pot reaction Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 235000003270 potassium fluoride Nutrition 0.000 description 1
- 239000011698 potassium fluoride Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- POSYVRHKTFDJTR-UHFFFAOYSA-M tetrapropylazanium;fluoride Chemical compound [F-].CCC[N+](CCC)(CCC)CCC POSYVRHKTFDJTR-UHFFFAOYSA-M 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/30—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group
- C07C67/333—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by isomerisation; by change of size of the carbon skeleton
- C07C67/343—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms
- C07C67/347—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms by addition to unsaturated carbon-to-carbon bonds
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
本发明涉及氟化工技术领域,具体是一种氟甲酸酯制备全氟酸酯的方法,以等摩尔比的氟甲酸酯和全氟烯烃为反应原料,以氢氟醚为溶剂,以溴基有机盐或碘基有机盐为催化剂,在微通道反应器内反应即得全氟酸酯;本发明提供的制备全氟酸酯的方法,通过使用氢氟醚作为溶剂、使用溴基有机盐或碘基有机盐作为催化剂,使整个体系均为液相,不引入额外的金属元素,溴原子和碘原子尺寸更大,形成的碳负离子中间产物不稳定,有利于溴离子/碘离子的离去,不出现过度反应,产生的副产物如六氟丙烯多聚体等明显降低。The invention relates to the technical field of fluorine chemical industry, in particular to a method for preparing perfluoroester from fluoroformate, wherein fluoroformate and perfluoroolefin in an equal molar ratio are used as reaction raw materials, hydrofluoroether is used as solvent, and bromine organic salt or iodine organic salt is used as catalyst, and the perfluoroester is obtained by reaction in a microchannel reactor; the method for preparing perfluoroester provided by the invention uses hydrofluoroether as solvent and bromine organic salt or iodine organic salt as catalyst, so that the whole system is in liquid phase, no additional metal elements are introduced, the sizes of bromine atoms and iodine atoms are larger, the formed carbon anion intermediate is unstable, which is conducive to the departure of bromide ions/iodide ions, no overreaction occurs, and the generated by-products such as hexafluoropropylene polymers are significantly reduced.
Description
技术领域Technical Field
本发明涉及氟化工技术领域,具体是一种氟甲酸酯制备全氟酸酯的方法。The invention relates to the technical field of fluorine chemical industry, in particular to a method for preparing perfluoroester from fluoroformate.
背景技术Background Art
氟甲酸酯类物质是一种由碳酰氟和醇类物质,在碳酰氟过量的条件下合成的一种甲基化试剂,其可以用于合成氢氟醚全氟异丙基甲醚(HFE-i7100)和全氟异丁基甲醚等产品。Fluoroformate substances are a kind of methylating reagent synthesized from carbonyl fluoride and alcohol substances under the condition of excess carbonyl fluoride. They can be used to synthesize products such as hydrofluoroether perfluoroisopropyl methyl ether (HFE-i7100) and perfluoroisobutyl methyl ether.
但氟甲酸酯类由于存在酰氟官能团,同样也可以发生加成反应,合成更长链的全氟烷基羧酸酯类物质,也可以用于合成低GWP电气绝缘气体全氟异丁腈。采用氟甲酸酯类加成法获得长链酯的方法,具有原料选择更灵活、反应活性更高、副产物更少和原子利用率更高的优点。但是对于该反应的研究一直仅限于理论和小试合成,其工业化依然存在较大的难点。However, due to the presence of acyl fluoride functional groups, fluoroformates can also undergo addition reactions to synthesize longer-chain perfluoroalkyl carboxylates, which can also be used to synthesize low-GWP electrical insulating gas perfluoroisobutyronitrile. The method of obtaining long-chain esters using fluoroformate addition has the advantages of more flexible raw material selection, higher reaction activity, fewer by-products and higher atomic utilization. However, research on this reaction has been limited to theory and small-scale synthesis, and its industrialization still faces great difficulties.
现有技术中,文章(Journal of Fluorine Chemistry, 56 (1992) 93-99)提及从机理上讲,氟甲酸酯类可以和六氟丙烯反应合成全氟异丁酸酯类物质,但没有提出可工业化的合成工艺或方法,其采用的催化剂也是常规的氟化钠,反应为非均相固液反应。该体系下,该反应时间长达6h,无法实现工业化。在该条件下氟化盐催化会导致六氟丙烯发生自聚,产生六氟丙烯多聚体,沸点与相关酯类接近,难以分离。In the prior art, an article (Journal of Fluorine Chemistry, 56 (1992) 93-99) mentioned that, in terms of mechanism, fluoroformic acid esters can react with hexafluoropropylene to synthesize perfluoroisobutyrate substances, but no industrializable synthesis process or method was proposed. The catalyst used was also conventional sodium fluoride, and the reaction was a heterogeneous solid-liquid reaction. Under this system, the reaction time was as long as 6 hours, which could not be industrialized. Under this condition, fluoride salt catalysis would cause hexafluoropropylene to self-polymerize and produce hexafluoropropylene polymers, which had a boiling point close to that of related esters and were difficult to separate.
中国专利文献CN 108395382 A(申请号201810233636.9)公开了一种将氯甲酸酯与六氟丙烯在非质子性溶剂与氟化盐的存在下一锅法反应合成七氟异丁酸酯的方法,同样的其选择了氟化盐作为催化剂,极易生成六氟丙烯自聚物。其更大的问题在于使用了氯甲酸酯作为原料,该物质中的氯元素无法用于形成七氟异丁酸酯,会导致形成副产物氯化盐,体系中的氟化盐由催化剂变成了原料产生了大量的消耗。Chinese patent document CN 108395382 A (application number 201810233636.9) discloses a method for synthesizing heptafluoroisobutyrate by reacting chloroformate with hexafluoropropylene in a non-protonic solvent and fluoride salt in one pot. Similarly, it selects fluoride salt as a catalyst, which is very easy to generate hexafluoropropylene self-polymer. The bigger problem is that chloroformate is used as a raw material. The chlorine element in the substance cannot be used to form heptafluoroisobutyrate, which will lead to the formation of chloride salt as a byproduct. The fluoride salt in the system is converted from a catalyst to a raw material, resulting in a large amount of consumption.
由此可见,虽然已有部分技术提到了全氟酸酯的加成法合成机理,但催化剂普遍选用了氟化盐,其中,无机氟化盐在有机溶剂中溶解度极低;而有机氟化盐则活性太强,导致副产物产生较多。同时,反应装置普遍选择反应釜,反应釜内进行的反应形式为液膜反应,选用反应釜的反应液膜比表面积小、反应效率低,不利于工业化生产。若采用非氟甲酸酯类的原料则会导致原子不能充分利用,进而导致氟化盐由催化剂变成了原料产生消耗。It can be seen that although some technologies have mentioned the addition synthesis mechanism of perfluoroesters, fluoride salts are generally used as catalysts. Among them, inorganic fluoride salts have extremely low solubility in organic solvents; while organic fluoride salts are too active, resulting in more by-products. At the same time, the reaction unit generally chooses a reactor, and the reaction form carried out in the reactor is a liquid film reaction. The reaction liquid film selected from the reactor has a small specific surface area and low reaction efficiency, which is not conducive to industrial production. If non-fluoroformate raw materials are used, the atoms cannot be fully utilized, which will cause the fluoride salt to be consumed as a raw material instead of a catalyst.
发明内容Summary of the invention
本发明的目的是为克服上述现有技术的不足,提供一种氟甲酸酯制备全氟酸酯的方法,通过使用溴/碘基有机盐类作为催化剂和氢氟醚作为溶剂,使反应在微通道反应器内以全液相条件反应,有效提升选择性和转化率的同时,反应时间和危废产出量均得到了有效控制。The purpose of the present invention is to overcome the deficiencies of the above-mentioned prior art and provide a method for preparing perfluoroesters from fluoroformates. By using bromine/iodine organic salts as catalysts and hydrofluoroethers as solvents, the reaction is carried out under full liquid phase conditions in a microchannel reactor, effectively improving the selectivity and conversion rate while effectively controlling the reaction time and the output of hazardous waste.
为实现上述技术效果,本发明采用下述技术方案:In order to achieve the above technical effects, the present invention adopts the following technical solutions:
一种氟甲酸酯制备全氟酸酯的方法,以等摩尔比的氟甲酸酯和全氟烯烃为反应原料,以氢氟醚为溶剂,以溴基有机盐或碘基有机盐为催化剂,在微通道反应器内反应即得全氟酸酯;A method for preparing perfluoroester from fluoroformate, comprising: using fluoroformate and perfluoroolefin in an equal molar ratio as reaction raw materials, using hydrofluoroether as solvent, using bromine organic salt or iodine organic salt as catalyst, and reacting in a microchannel reactor to obtain perfluoroester;
方法具体包括如下步骤:The method specifically comprises the following steps:
S1.将催化剂投入溶剂中,预热得到混合溶液备用;S1. Put the catalyst into the solvent and preheat to obtain a mixed solution for standby use;
S2.将反应原料与混合溶液共同注入微通道反应器,反应后精馏分离即得全氟酸酯。S2. The reaction raw materials and the mixed solution are injected into a microchannel reactor together, and the perfluoroester is obtained by distillation and separation after the reaction.
本发明提供的制备全氟酸酯的方法,通过使用氢氟醚作为溶剂、使用溴基有机盐或碘基有机盐作为催化剂,使整个体系均为液相,不引入额外的金属元素,溴原子和碘原子尺寸更大,形成的碳负离子中间产物不稳定,有利于溴离子/碘离子的离去,不出现过度反应,产生的副产物如六氟丙烯多聚体等明显降低。The method for preparing perfluoroester provided by the present invention uses hydrofluoroether as a solvent and a bromine-based organic salt or an iodine-based organic salt as a catalyst, so that the entire system is in a liquid phase, no additional metal elements are introduced, the sizes of bromine atoms and iodine atoms are larger, the formed carbon anion intermediates are unstable, which is conducive to the departure of bromide ions/iodide ions, no overreaction occurs, and the generated by-products such as hexafluoropropylene polymers are significantly reduced.
同时,通过溴基有机盐或碘基有机盐与氢氟醚的配合,氢氟醚具有亲氟链和亲酯链,使催化剂和反应原料溶于溶剂中,在反应温度下形成均相体系,便于在微通道反应器内进行反应以制得产物。微通道反应器产出的产物同样为液相状态,精馏分离产物后,也可同时将溶剂氢氟醚与催化剂和副产物分离,实现溶剂再生重复使用。At the same time, by combining bromine organic salt or iodine organic salt with hydrofluoroether, hydrofluoroether has fluorine-loving chain and ester-loving chain, so that the catalyst and reaction raw materials are dissolved in the solvent, and a homogeneous system is formed at the reaction temperature, which is convenient for reacting in the microchannel reactor to obtain the product. The product output by the microchannel reactor is also in liquid phase. After the product is separated by distillation, the solvent hydrofluoroether can also be separated from the catalyst and by-products at the same time, so that the solvent can be regenerated and reused.
优选的,步骤S1中,催化剂与溶剂的质量比为(5-50):100;进一步优选的,催化剂与溶剂的质量比为(5-15):100。Preferably, in step S1, the mass ratio of the catalyst to the solvent is (5-50):100; further preferably, the mass ratio of the catalyst to the solvent is (5-15):100.
优选的,步骤S2中,反应原料与混合溶液的投料质量比为1:(10-50);进一步优选的,反应原料与混合溶液的投料质量比为1:(20-30)。Preferably, in step S2, the mass ratio of the reaction raw material to the mixed solution is 1:(10-50); further preferably, the mass ratio of the reaction raw material to the mixed solution is 1:(20-30).
优选的,步骤S2中,反应温度为30℃-100℃。Preferably, in step S2, the reaction temperature is 30°C-100°C.
优选的,氟甲酸酯选自氟甲酸甲酯或氟甲酸乙酯,全氟烯烃选自六氟丙烯或八氟-1-丁烯;进一步优选的,全氟烯烃选用八氟-1-丁烯。Preferably, the fluoroformate is selected from methyl fluoroformate or ethyl fluoroformate, and the perfluoroolefin is selected from hexafluoropropylene or octafluoro-1-butene; further preferably, the perfluoroolefin is octafluoro-1-butene.
优选的,催化剂选自四丁基溴化铵、四丁基碘化铵、四丙基溴化铵、四丙基碘化铵、正丁基三苯基溴化膦、正丁基三苯基碘化膦、四丁基溴化膦或四丁基碘化膦中的至少一种;进一步优选的,催化剂选自正丁基三苯基溴化膦、正丁基三苯基碘化膦、四丁基溴化膦或四丁基碘化膦中的至少一种。Preferably, the catalyst is selected from at least one of tetrabutylammonium bromide, tetrabutylammonium iodide, tetrapropylammonium bromide, tetrapropylammonium iodide, n-butyltriphenylphosphine bromide, n-butyltriphenylphosphine iodide, tetrabutylphosphine bromide or tetrabutylphosphine iodide; further preferably, the catalyst is selected from at least one of n-butyltriphenylphosphine bromide, n-butyltriphenylphosphine iodide, tetrabutylphosphine bromide or tetrabutylphosphine iodide.
当催化剂选用有机膦盐时,物质沸点更高,高温下稳定性更好,在氢氟醚中的溶解度也更高。When an organic phosphine salt is used as the catalyst, the substance has a higher boiling point, better stability at high temperatures, and higher solubility in hydrofluoroethers.
优选的,氢氟醚选自Preferably, the hydrofluoroether is selected from
CF3OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH3、CF 3 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCH 3 ,
CF3OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH2CH3、CF 3 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCH 2 CH 3 ,
CF3CF2OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH3、CF 3 CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCH 3 ,
CF3CF2OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH2CH3、CF 3 CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCH 2 CH 3 ,
CF3CF2CF2OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH3或CF 3 CF 2 CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCH 3 or
CF3CF2CF2OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH2CH3中的至少一种。At least one of CF 3 CF 2 CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCH 2 CH 3 .
上述氢氟醚均具有较长的主碳链,且具有150℃以上的沸点,在高温反应条件下依然可以稳定保持为液相。而常用的HFE-7100、HFE-7300等低沸点氢氟醚,在50℃左右就会气化,无法在反应过程中维持体系整体的液相状态。The above hydrofluoroethers all have relatively long main carbon chains and boiling points above 150°C, and can remain stably in liquid phase under high temperature reaction conditions. However, the commonly used low-boiling-point hydrofluoroethers such as HFE-7100 and HFE-7300 will vaporize at around 50°C and cannot maintain the overall liquid phase of the system during the reaction.
通过使用氢氟醚作为溶剂,反应体系在任意时刻均为均相,可以通过氢氟醚的溶解性能配合一定的压力,使得其在反应过程中不出现显著气化,避免在微通道反应器中形成柱塞流。由于没有固体物料的形成条件,采用微通道反应器时整体均为液相,比之固定床催化气相反应具有传热性能更好、反应温度更低、催化剂和溶剂更换方便、不会出现结焦现象等优势,更适用于工业化生产。By using hydrofluoroether as a solvent, the reaction system is homogeneous at any time. The solubility of hydrofluoroether can be combined with a certain pressure to prevent it from being significantly vaporized during the reaction, thus avoiding the formation of a plug flow in the microchannel reactor. Since there are no conditions for the formation of solid materials, the entire microchannel reactor is in liquid phase. Compared with fixed-bed catalytic gas phase reactions, it has the advantages of better heat transfer performance, lower reaction temperature, convenient replacement of catalysts and solvents, and no coking, making it more suitable for industrial production.
优选的,微通道反应器包括预混器和反应通道,预混器用于将注入的流体进行混合。Preferably, the microchannel reactor comprises a premixer and a reaction channel, and the premixer is used to mix the injected fluid.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明提供的方法,通过选用溴基有机盐或碘基有机盐作为催化剂和选用氢氟醚作为溶剂,确保全体系无固体存在或生成,减少微通道反应器在使用过程中的运维需求,在反应长时间运转后,溶剂可以通过精馏再生。且投料中不含金属元素,反应残液经简单处理即可全部转化,减轻了后续处理负担,同时降低了固体危废的产生量。The method provided by the present invention ensures that no solid exists or is generated in the whole system by selecting bromine-based organic salt or iodine-based organic salt as a catalyst and hydrofluoroether as a solvent, thereby reducing the operation and maintenance requirements of the microchannel reactor during use, and the solvent can be regenerated by distillation after the reaction has been running for a long time. In addition, the feed does not contain metal elements, and the reaction residue can be completely converted by simple treatment, which reduces the burden of subsequent treatment and reduces the amount of solid hazardous waste generated.
具体实施方式DETAILED DESCRIPTION
下面结合实施例和对比例对本发明进行进一步说明。The present invention will be further described below with reference to the embodiments and comparative examples.
各实施例和对比例中使用的原料和装置均为本领域现有常用市售原料和装置,如微通道反应器可选用中国专利文献CN 114130326 A(申请号202111516043.1)提供的带有预混器的微通道反应器,本领域技术人员在具体应用时可根据实际需要选用其他带有预混器的微通道反应器。其他原料的具体来源在此不再赘述。The raw materials and devices used in each embodiment and comparative example are all commonly used commercially available raw materials and devices in the art. For example, the microchannel reactor can use the microchannel reactor with a premixer provided in Chinese patent document CN 114130326 A (application number 202111516043.1). Those skilled in the art can choose other microchannel reactors with premixers according to actual needs in specific applications. The specific sources of other raw materials are not repeated here.
实施例1Example 1
氟甲酸甲酯制备全氟异丁酸甲酯的方法,具体步骤如下:The method for preparing methyl perfluoroisobutyrate from methyl fluoroformate comprises the following specific steps:
(1)先将CF3OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH3和CF3OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH2CH3等体积混合,然后向其中加入等质量比的四丙基溴化铵和四丁基碘化铵,配成催化剂与溶剂质量比为5:100的混合溶液,升温该液体到60℃备用;(1) First, mix equal volumes of CF 3 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCH 3 and CF 3 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCH 2 CH 3 , then add equal mass ratios of tetrapropylammonium bromide and tetrabutylammonium iodide thereto to prepare a mixed solution with a catalyst to solvent mass ratio of 5:100, and heat the liquid to 60°C for standby use;
(2)在通道当量直径100μm、主反应区总长为30m的微通道预混器进口处,通入混合溶液和等摩尔比的氟甲酸甲酯和六氟丙烯,预混器总长0.5m,原料与混合溶液的质量投料比为1: 50,混合后的物料流动速度为1m/min,反应温度控制为30℃;(2) A mixed solution and methyl fluoroformate and hexafluoropropylene in equal molar ratios were introduced into the inlet of a microchannel premixer with a channel equivalent diameter of 100 μm and a total length of 30 m in the main reaction zone. The total length of the premixer was 0.5 m, the mass feed ratio of the raw material to the mixed solution was 1:50, the flow rate of the mixed material was 1 m/min, and the reaction temperature was controlled at 30 °C;
(3)精馏后获得纯度为99.5%的全氟异丁酸甲酯,反应选择性89.7%,转化率82.1%。产物结构表征数据如下:1H NMR (600 MHz,CDCl3)δ3.89(s,3H);19F NMR(600 MHz,CDCl3)δ-76.15~-76.17(d,J=12 Hz,6H),-183.02~-183.11(m,J=54Hz,1H)。(3) After distillation, methyl perfluoroisobutyrate with a purity of 99.5% was obtained, with a reaction selectivity of 89.7% and a conversion rate of 82.1%. The structural characterization data of the product are as follows: 1 H NMR (600 MHz, CDCl 3 )δ3.89(s, 3H); 19 F NMR(600 MHz, CDCl 3 )δ-76.15~-76.17(d, J=12 Hz, 6H), -183.02~-183.11(m, J=54 Hz, 1H).
实施例2Example 2
氟甲酸乙酯制备全氟异丁酸乙酯的方法,具体步骤如下:The method for preparing ethyl perfluoroisobutyrate from ethyl fluoroformate, the specific steps are as follows:
(1)向CF3CF2OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH3加入等质量比的正丁基三苯基溴化膦和正丁基三苯基碘化膦,配成催化剂与溶剂质量比为50:100的混合溶液,升温该液体到100℃备用;(1) Add n-butyltriphenylphosphine bromide and n-butyltriphenylphosphine iodide in equal weight ratio to CF 3 CF 2 OCF(CF 3 )CF 2 OCF( CF 3 ) CF 2 OCH 3 to prepare a mixed solution with a catalyst to solvent weight ratio of 50:100, and heat the liquid to 100°C for standby use;
(2)在通道当量直径100μm、主反应区总长为25m的微通道预混器进口处,通入混合溶液和等摩尔比的氟甲酸乙酯和六氟丙烯,预混器总长0.5m,原料与混合溶液的质量投料比为1: 30,混合后的物料流动速度为1m/min,反应温度控制为100℃;(2) A mixed solution and ethyl fluoroformate and hexafluoropropylene in equal molar ratios were introduced into the inlet of a microchannel premixer with a channel equivalent diameter of 100 μm and a total length of 25 m in the main reaction zone. The total length of the premixer was 0.5 m. The mass feed ratio of the raw material to the mixed solution was 1:30. The flow rate of the mixed material was 1 m/min, and the reaction temperature was controlled at 100 °C.
(3)精馏后获得纯度为99.3%的全氟异丁酸乙酯,反应选择性91.5%,转化率90.9%。产物结构表征数据如下:1H NMR(600 MHz,CDCl3)δ4.53~4.48(m,2H),1.42~1.38(t,3H);19F NMR(600 MHz,CDCl3)δ -76.44~-76.46(d,J=12Hz,6F),-183.17~-183.26(m,1F)。(3) After distillation, ethyl perfluoroisobutyrate with a purity of 99.3% was obtained, with a reaction selectivity of 91.5% and a conversion rate of 90.9%. The structural characterization data of the product are as follows: 1 H NMR (600 MHz, CDCl 3 )δ4.53~4.48 (m, 2H), 1.42~1.38 (t, 3H); 19 F NMR (600 MHz, CDCl 3 )δ -76.44~-76.46 (d, J=12Hz, 6F), -183.17~-183.26 (m, 1F).
实施例3Example 3
氟甲酸乙酯制备全氟异戊酸乙酯的方法,具体步骤如下:The method for preparing ethyl perfluoroisovalerate from ethyl fluoroformate, the specific steps are as follows:
(1)向CF3CF2OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2O -CH2CH3中加入催化剂四丁基溴化膦,配成催化剂与溶剂质量比为15:100的混合溶液,预热该液体到80℃备用;(1) Add catalyst tetrabutylphosphine bromide to CF 3 CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 O-CH 2 CH 3 to prepare a mixed solution with a mass ratio of catalyst to solvent of 15:100, and preheat the liquid to 80°C for use;
(2)在通道当量直径100μm、主反应区总长为25m的微通道预混器进口处,通入混合溶液和等摩尔比的氟甲酸乙酯和八氟-1-丁烯,预混器总长0.5m,原料与混合溶液的质量投料比为1: 20,混合后的物料流动速度为1m/min,反应温度控制为70℃;(2) A mixed solution and ethyl fluoroformate and octafluoro-1-butene in equal molar ratios were introduced into the inlet of a microchannel premixer with a channel equivalent diameter of 100 μm and a total length of 25 m in the main reaction zone. The total length of the premixer was 0.5 m, the mass feed ratio of the raw material to the mixed solution was 1:20, the flow rate of the mixed material was 1 m/min, and the reaction temperature was controlled at 70 °C;
(3)精馏后获得纯度为99.4%的全氟异戊酸乙酯,反应选择性91.0%,转化率88.8%。产物结构表征数据如下:1H NMR(600 MHz,CDCl3)δ3.79~3.74(m,2H),1.28~1.26(t,3H);19F NMR(600 MHz,CDCl3)δ -70.78~-70.81(m,3F),-80.79~-80.81(m,3F),-86.26~-86.29(m,2F),-118.78~-118.81(m,2F),-182.39~-182.48(m,1F)。连续运行10天后,产物的反应选择性和转化率均能维持初始水平。(3) After distillation, ethyl perfluoroisovalerate with a purity of 99.4% was obtained, with a reaction selectivity of 91.0% and a conversion rate of 88.8%. The structural characterization data of the product are as follows: 1 H NMR (600 MHz, CDCl 3 )δ3.79~3.74 (m, 2H), 1.28~1.26 (t, 3H); 19 F NMR (600 MHz, CDCl 3 )δ -70.78~-70.81 (m, 3F), -80.79~-80.81 (m, 3F), -86.26~-86.29 (m, 2F), -118.78~-118.81 (m, 2F), -182.39~-182.48 (m, 1F). After 10 days of continuous operation, the reaction selectivity and conversion rate of the product were able to maintain the initial level.
实施例4Example 4
氟甲酸甲酯制备全氟异戊酸甲酯的方法,具体步骤如下:The method for preparing methyl perfluoroisovalerate from methyl fluoroformate comprises the following steps:
(1)将CF3CF2CF2OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH3和CF3CF2CF2OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH2CH3等体积混合,然后向其中加入催化剂四丁基碘化膦配成催化剂与溶剂质量比为50:100的混合溶液,预热该液体到50℃备用;(1) Mix equal volumes of CF 3 CF 2 CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCH 3 and CF 3 CF 2 CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCF(CF 3 )CF 2 OCH 2 CH 3 , then add catalyst tetrabutylphosphine iodide to prepare a mixed solution with a mass ratio of catalyst to solvent of 50:100, and preheat the liquid to 50°C for use;
(2)在通道当量直径100μm、主反应区总长为30m的微通道预混器进口处,通入混合溶液和等摩尔比的氟甲酸甲酯和八氟-1-丁烯,预混器总长0.5m,原料与混合溶液的质量投料比为1:10,混合后的物料流动速度为1m/min,反应温度控制为50℃;(2) A mixed solution and methyl fluoroformate and octafluoro-1-butene in equal molar ratios were introduced into the inlet of a microchannel premixer with a channel equivalent diameter of 100 μm and a total length of 30 m in the main reaction zone. The total length of the premixer was 0.5 m, the mass feed ratio of the raw material to the mixed solution was 1:10, the flow rate of the mixed material was 1 m/min, and the reaction temperature was controlled at 50 °C;
(3)精馏后获得纯度为99.4%的全氟异戊酸甲酯,反应选择性90.2%,转化率85.0%。产物结构表征数据如下:1H NMR(600 MHz,CDCl3)δ3.41(s,3H);19F NMR(600 MHz,CDCl3)δ -70.79~-70.81(m,3F),-80.78~-80.80(m,3F),-86.26~-86.29(m,2F),-118.77~-118.80(m,2F),-182.39~-182.48(m,1F)。(3) After distillation, methyl perfluoroisovalerate with a purity of 99.4% was obtained, with a reaction selectivity of 90.2% and a conversion rate of 85.0%. The structural characterization data of the product are as follows: 1 H NMR (600 MHz, CDCl 3 )δ3.41(s, 3H); 19 F NMR (600 MHz, CDCl 3 )δ -70.79~-70.81(m, 3F), -80.78~-80.80(m, 3F), -86.26~-86.29(m, 2F), -118.77~-118.80(m, 2F), -182.39~-182.48(m, 1F).
对比例1Comparative Example 1
氟甲酸甲酯制备全氟异丁酸甲酯的方法,具体方法如下:The method for preparing methyl perfluoroisobutyrate from methyl fluoroformate is as follows:
以100L反应釜为反应设备,向其中加入2-全氟丁烷基苯并噻唑200g作为催化剂,然后加入70L二乙二醇二甲醚溶液,最后投入氟甲酸甲酯312g和六氟丙烯600g,100℃加热反应釜最高压力达到1MPa,反应3h,精馏后获得全氟异丁酸甲酯99.1%纯度,反应选择性87.5%,转化率78.0%。反应选择性、转化率与反应时间均较实施例有显著的不足。需要特别说明,该体系需高温反应,在30℃下不发生反应,无法获得目标产物。A 100L reactor was used as the reaction equipment, 200g of 2-perfluorobutylbenzothiazole was added thereto as a catalyst, then 70L of diethylene glycol dimethyl ether solution was added, and finally 312g of methyl fluoroformate and 600g of hexafluoropropylene were added, the reactor was heated at 100°C to a maximum pressure of 1MPa, and the reaction was carried out for 3h. After distillation, methyl perfluoroisobutyrate was obtained with a purity of 99.1%, a reaction selectivity of 87.5%, and a conversion rate of 78.0%. The reaction selectivity, conversion rate, and reaction time were significantly insufficient compared with the embodiments. It should be noted that the system requires high temperature reaction, does not react at 30°C, and cannot obtain the target product.
对比例2Comparative Example 2
氟甲酸乙酯制备全氟异丁酸乙酯的方法,具体方法如下:The method for preparing ethyl perfluoroisobutyrate from ethyl fluoroformate is as follows:
以50L反应釜为反应设备,向其中加入氟化铯200g作为催化剂,然后投入氟甲酸乙酯156g和六氟丙烯300g,加入到25L乙二醇二甲醚溶液中,150℃加热,反应6h,精馏后获得99.2%纯度的全氟异丁酸乙酯产品,选择性88.7%,转化率77.5%。反应选择性、转化率、产能与反应时间均较实施例有显著的不足。生成的主要杂质为六氟丙烯二聚体,由于六氟丙烯的过量损失,导致氟甲酸乙酯无法充分反应,转化率下降。With 50L reactor as reaction equipment, cesium fluoride 200g is added thereto as catalyst, then 156g of ethyl fluoroformate and 300g of hexafluoropropylene are put into, added into 25L ethylene glycol dimethyl ether solution, heated at 150°C, reacted for 6h, and 99.2% purity of ethyl perfluoroisobutyrate product is obtained after rectification, with selectivity of 88.7% and conversion rate of 77.5%. Reaction selectivity, conversion rate, production capacity and reaction time are all significantly insufficient compared with the embodiment. The main impurity generated is hexafluoropropylene dimer, and due to the excessive loss of hexafluoropropylene, ethyl fluoroformate cannot be fully reacted, and the conversion rate decreases.
对比例3Comparative Example 3
氟甲酸乙酯制备全氟异戊酸乙酯的方法,具体方法如下:The method for preparing ethyl perfluoroisovalerate from ethyl fluoroformate, the specific method is as follows:
以长80cm、直径2.5cm的管子为固定床反应器、总体积为30L的列管式固定床反应器以反应设备,催化剂由等质量的氟化铝和氟化钾混合而成,填满所有管道,加热温度到190℃,将氟甲酸乙酯和八氟-1-丁烯等摩尔比一起投入,停留时间维持3min,开始反应时,产品全氟异戊酸乙酯纯度为99.3%,选择性达到90.2%,转化率70.1%。运行10天后,选择性下降到88.1%,转化率下降到65%。随着运行时间的延长,选择性和转化率一直存在下降趋势。拆开反应器后,发现存在结焦情况难以清理更换,这也是导致催化活性下降的主要因素。The reaction equipment is a tube-type fixed bed reactor with a length of 80 cm and a diameter of 2.5 cm and a total volume of 30 L. The catalyst is a mixture of equal masses of aluminum fluoride and potassium fluoride. All pipes are filled and heated to 190 ° C. Ethyl fluoroformate and octafluoro-1-butene are added together in equal molar ratios. The residence time is maintained for 3 minutes. When the reaction starts, the product perfluoroisovalerate ethyl ester has a purity of 99.3%, a selectivity of 90.2%, and a conversion rate of 70.1%. After 10 days of operation, the selectivity dropped to 88.1% and the conversion rate dropped to 65%. With the extension of the operating time, the selectivity and conversion rate have been on a downward trend. After disassembling the reactor, it was found that coking was difficult to clean and replace, which is also the main factor leading to the decline in catalytic activity.
对比例4Comparative Example 4
氟甲酸甲酯制备全氟异戊酸甲酯的方法,具体方法如下:The method for preparing methyl perfluoroisovalerate from methyl fluoroformate is as follows:
以100L喷淋塔为反应设备,向其中加入四丁基碘化膦200g作为催化剂,然后投入氟甲酸甲酯312g和八氟-1-丁烯800g,加入到由50L四乙二醇二甲醚、0.5LCF3CF2CF2O -CF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH3和0.5LCF3CF2CF2OCF(CF3)CF2OCF(CF3)CF2O -CF(CF3)CF2OCH2CH3混合溶液中,90℃加热,反应最高压力达到1MPa,反应4h,精馏后获得99%纯度的全氟异戊酸甲酯产品,选择性87.7%,转化率80.1%。对比例4与实施例4使用同样的催化剂和反应体系,转化率相较其他对比例出现了显著提升,但由于反应釜气相空间较大,设备尺寸较大,相对于同条件下的微通道反应器放大效应明显,存在安全风险,不适于工业化规模生产。A 100L spray tower is used as the reaction equipment, 200g of tetrabutylphosphine iodide is added thereto as a catalyst, and then 312g of methyl fluoroformate and 800g of octafluoro-1-butene are added, and added into a mixed solution of 50L of tetraethylene glycol dimethyl ether, 0.5LCF3CF2CF2O - CF ( CF3 ) CF2OCF ( CF3 )CF2OCF( CF3 ) CF2OCF ( CF3 ) CF2OCH3 and 0.5LCF3CF2CF2OCF ( CF3 ) CF2OCF ( CF3 ) CF2OCF ( CF3 ) CF2O-CF ( CF3 ) CF2OCH2CH3 , heated at 90° C , the maximum reaction pressure reaches 1MPa, the reaction is carried out for 4h, and after distillation, 99% purity of methyl perfluoroisovalerate product is obtained, the selectivity is 87.7%, and the conversion rate is 80.1%. Comparative Example 4 uses the same catalyst and reaction system as Example 4, and the conversion rate is significantly improved compared with other comparative examples. However, due to the large gas phase space of the reactor and the large equipment size, the amplification effect is obvious compared with the microchannel reactor under the same conditions, there is a safety risk, and it is not suitable for industrial-scale production.
对比例5Comparative Example 5
氟甲酸甲酯制备全氟异丁酸甲酯的方法,本对比例的具体步骤与实施例1的区别在于,步骤(1)中,催化剂使用等量的四丙基氟化铵代替四丙基溴化铵和四丁基碘化铵,其他条件均与实施例1相同。The method for preparing methyl perfluoroisobutyrate from methyl fluoroformate is different from that in Example 1 in that, in step (1), an equal amount of tetrapropylammonium fluoride is used as the catalyst instead of tetrapropylammonium bromide and tetrabutylammonium iodide, and the other conditions are the same as those in Example 1.
精馏后获得全氟异丁酸甲酯99.4%纯度,反应选择性82.1%,转化率75.5%,转化率相较实施例1差距较大,这是因为使用有机氟化盐作为催化剂,产生了较多的六氟丙烯二加成副产物。After distillation, methyl perfluoroisobutyrate was obtained with a purity of 99.4%, a reaction selectivity of 82.1%, and a conversion rate of 75.5%. The conversion rate was significantly lower than that in Example 1 because more hexafluoropropylene diaddition by-products were produced when an organic fluoride salt was used as a catalyst.
对比例6Comparative Example 6
氟甲酸甲酯制备全氟异丁酸甲酯的方法,本对比例的具体步骤与实施例1的区别在于,步骤(1)中,将溶剂使用等量的四乙二醇二甲醚代替CF3OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH3和CF3OCF(CF3)CF2OCF(CF3)CF2OCF(CF3)CF2OCH2CH3,其他条件均与实施例1相同。The method for preparing methyl perfluoroisobutyrate from methyl fluoroformate is different from that in Example 1 in that, in step (1), an equal amount of tetraethylene glycol dimethyl ether is used as the solvent instead of CF3OCF ( CF3 ) CF2OCF (CF3) CF2OCF ( CF3 ) CF2OCH3 and CF3OCF ( CF3 ) CF2OCF ( CF3 ) CF2OCF ( CF3 ) CF2OCF ( CF3 ) CF2OCH2CH3 ; other conditions are the same as those in Example 1 .
精馏后获得全氟异丁酸甲酯99.1%纯度,反应选择性83.5%,转化率70.1%。这是因为溶剂未使用氢氟醚,无法确保反应体系始终保持全液相状态,导致反应过程中出现显著的柱塞流,进而使转化率严重下降。After distillation, methyl perfluoroisobutyrate was obtained with a purity of 99.1%, a reaction selectivity of 83.5%, and a conversion rate of 70.1%. This is because the solvent did not use hydrofluoroether, which could not ensure that the reaction system always remained in a full liquid phase state, resulting in significant plug flow during the reaction, which in turn caused a serious decrease in the conversion rate.
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CA1174685A (en) * | 1976-12-02 | 1984-09-18 | Carl G. Krespan | Polyfluoroallyloxy compounds, their preparation and copolymers therefrom |
US4612143A (en) * | 1984-09-17 | 1986-09-16 | Societe Nationale Des Poudres Et Explosifs | Process for the preparation of fluoroformates |
US20110136713A1 (en) * | 2008-08-11 | 2011-06-09 | Solvay Solexis S.P.A. | Hydrofluoroalcohols with improved thermal and chemical stability |
CN108395382A (en) * | 2018-03-14 | 2018-08-14 | 黎明化工研究设计院有限责任公司 | Method for synthesizing perfluoroisobutyronitrile |
US20190119192A1 (en) * | 2016-03-31 | 2019-04-25 | Solvay Specialty Polymers Italy S.P.A. | Method for the manufacture of fluorinated compounds |
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CA1174685A (en) * | 1976-12-02 | 1984-09-18 | Carl G. Krespan | Polyfluoroallyloxy compounds, their preparation and copolymers therefrom |
US4612143A (en) * | 1984-09-17 | 1986-09-16 | Societe Nationale Des Poudres Et Explosifs | Process for the preparation of fluoroformates |
US20110136713A1 (en) * | 2008-08-11 | 2011-06-09 | Solvay Solexis S.P.A. | Hydrofluoroalcohols with improved thermal and chemical stability |
US20190119192A1 (en) * | 2016-03-31 | 2019-04-25 | Solvay Specialty Polymers Italy S.P.A. | Method for the manufacture of fluorinated compounds |
CN108395382A (en) * | 2018-03-14 | 2018-08-14 | 黎明化工研究设计院有限责任公司 | Method for synthesizing perfluoroisobutyronitrile |
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