CN1185123A - Cyclone recovery system and cyclone separator with perferated thimble - Google Patents
Cyclone recovery system and cyclone separator with perferated thimble Download PDFInfo
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- CN1185123A CN1185123A CN96194063A CN96194063A CN1185123A CN 1185123 A CN1185123 A CN 1185123A CN 96194063 A CN96194063 A CN 96194063A CN 96194063 A CN96194063 A CN 96194063A CN 1185123 A CN1185123 A CN 1185123A
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- Prior art keywords
- powder
- cyclone
- air
- cyclone separator
- separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/08—Vortex chamber constructions
- B04C5/10—Vortex chamber constructions with perforated walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/12—Construction of the overflow ducting, e.g. diffusing or spiral exits
- B04C5/13—Construction of the overflow ducting, e.g. diffusing or spiral exits formed as a vortex finder and extending into the vortex chamber; Discharge from vortex finder otherwise than at the top of the cyclone; Devices for controlling the overflow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/14—Construction of the underflow ducting; Apex constructions; Discharge arrangements ; discharge through sidewall provided with a few slits or perforations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/48—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths specially adapted for particulate material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Apparatus and process for extracting powder from a stream of powder laden air drawn from a manual powder spray booth in a first embodiment, with a cyclone recovery system, typically containing two cyclone separators (28a, 28b) for separating the powder from the air. The resulting cyclone cleaned air is drawn through a prefilter section (32) by a fan section (34) having serially stacked fans. The prefilter section further separates powder from the cyclone cleaned air. The resulting prefilter cleaned air is next filtered in a final filter section (38) and exhausted to the air surrounding the cyclone recovery system. The invention also relates to an improved cyclone separator (28b) which incorporates a perforated thimble (78) between the downwardly, and upwardly moving vortexes in the cyclone separator (28b) to reduce the pressure drop across the cyclone separator (28a). In a second embodiment, a stream of powder laden air is drawn from an automatic powder spray booth with a cyclone recovery system typically incorporating horizontally disposed cyclone separators (248a-c), each with a perforated thimble (300), a filter module (224) with cartridge filters (226a, 226b), a fan module (230), and a final filter (234). The cyclone separators (28a, 28b) are preferably arranged vertically and have a breakaway design to facilitate cleaning.
Description
Invention field
The present invention relates in the powder spray booth that dusty material is sprayed to object to be sprayed with electrostatic means, reclaim the technical field of powder.The invention particularly relates to a kind of method and apparatus that is recovered in the splash powder of collecting in the spray booth of the manually-operated powder that has the cyclone recovery system that the series connection blower fan is housed between two filtration fractions.The invention still further relates to a kind of modified cyclone separator that has the perferated thimble that extends by the cyclone separator center downwards, it can reduce vertical pressure reduction of cyclone separator when guaranteeing powder separation efficient.Second embodiment of the invention relates to a kind of method and apparatus of reusing the splash powder in having the automatic powder spray booth of cyclone separator unit, filter unit and fan unit.
Background of invention
Powder spray coating device, especially electrostatic, generally include spray booth, object to be sprayed or workpiece during by spray booth the powder of static electrification be sprayed onto on it.Object is put into stove after being sprayed one deck powder, and powder smelting and sclerosis become durable coating uniformly in stove.The powder spraying method has some superiority with respect to the liquid coating spraying method.These superiority comprise can eliminate powder spray coating device solvent aerosol on every side, reclaims and also reuses the splash powder that is not sprayed onto on the object.The powder collection system of being made up of various different parts separates the air stream that is loaded with the splash powder from spray booth, holds back excessive powder with air cleaning.These parts generally include cartridge filter unit and/or cyclone separator.Typical cyclone separator structure is cylinder and/or Frusto-conical container, and the tangential introduction of air that is loaded with powder is sent this container to and produce cyclone effect in cyclone chamber.Because the centrifugal action that produces on powder, powder outwards motion contact with the inwall of cyclone chamber.Cyclone chamber generally is vertically arranged.Powder particle bumps against the bottom that will fall cyclone chamber on the wall.Removing powder simultaneously makes the air of cleaning discharge from the cyclone chamber top by the axial pipe that injects cyclone chamber one segment distance.
Cyclone separator is better than some filter such as filtering tube device be easy to take out because be deposited on the excess powder of cyclone separator inside, thereby make the cleaning of cyclone separator can finish rapidly and the prune job cost relatively low.The amount of the powder that separates from air with cyclone separator on the other hand and capture is lacked than filtering tube device, when especially separating the powder than small grain size.The air of being discharged by cyclone separator for fine powder must carry out more additional the filtration through follow-up filter more in addition, can be discharged near the cyclone separator the atmosphere to remove air that most of powder makes cleaning.
As United States Patent (USP) NO.4, to mention in 504,292, prior art has proposed notion that one group of cyclone separator is connected with filter really.But the common issue with to this prior art design is that in the application of many manual spray gun formula hand sprays, Powder Recovery is not economical and practical.This is owing to the cost that uses large-scale cyclone system or use together with the filter that can gather a large amount of powder is too high.And in existing design, for can be effectively from air separated powder need vertically to form very high pressure at cyclone separator, this can cause the very high sound level that does not meet the requirements.Also have, the floor space that the design of prior art cyclone chamber needs is very big.
Another shortcoming of prior art cyclone separator be since cyclone separator directly through bigger, 80% of nearest design also can only be carried being loaded with of discharging from the powder spray booth the powder air powder reclaims.Because cyclone separator is not high enough to the percentage of Powder Recovery, be in that the filter in cyclone separator downstream is very fast sometimes to be stopped up by powder.
Purpose of the present invention and summary
An object of the present invention is to utilize the cyclone recovery system that has one or more cyclone separators, two filters part and be contained in two series connection blower fans in the middle of the two filters part to recycle the splash powder of collecting by the powder spray booth, with the problem and the limitation of the system that avoids prior art.
Another object of the present invention is to propose a kind of cyclone type recovery system, and two series connection blower fans are wherein driven by a common axis.
A further object of the present invention is to propose a kind of modified cyclone separator that can reduce the vertical pressure reduction of cyclone separator when guaranteeing powder separation efficient that has the perferated thimble that is passed down through cyclone separator.
An also purpose of the present invention is to propose a kind ofly to form by two sections, can make things convenient for, promptly take apart the modified cyclone separator of clearing up cyclone separator inside to enter.
Another purpose of the present invention is to propose a kind ofly to have that the air that can will be loaded with powder is extracted out by spray booth and will introduce filter element and fan unit with will be through the modified cyclone type recovery system of the further cyclone separator unit that separates of airborne residual powder that cyclonic separation purifies through the air that cyclonic separation purifies.
Cyclone type recovery system according to the present invention comprises one or more cyclone separators that contain the powder the powder air stream that extract from the powder spray booth that are used for separating.Cyclone separator comes out powder separation from air, will introduce the pre-filtering part through the air that cyclonic separation purifies by air conveying system again and be further separated remaining in the airborne powder that purifies through cyclonic separation.The pre-filtered clean air of process is drawn out of by having two fans parts by a general shaft-driven tandem fan and enters final filtration fraction again, and the powder separation that may be present in pre-filtered clean air is gone out.Clean air through final filter is discharged away then, generally is to be discharged in the factory building that powder spray booth and cyclone recovery system are installed.
According to the air wing wheel of blower fan apparatus structure of the present invention, to reduce the sound level of cyclone type recovery system on a public axle, being installed in series.
Cyclone separator according to the present invention is a structure with the cyclone separator housing, and it comprises the top cylinder part that has the cyclone chamber lid and is the lower frustoconical constriction of terminal with the powder outlet.One pipe fitting is located among the top cylinder part and is coaxial with it, and this pipe protrudes upward and passes the outlet that the cyclone chamber lid forms cyclonic air flow.One long sleeve is characterized in being with perforate, is connected with pipe fitting, extends to the lower frustoconical constriction in cyclone chamber, partly stops in top cylinder.Have among the embodiment of perforate at perferated thimble, perforate can be the shape that needs, and plays the effect that reduces the vertical pressure reduction of cyclone separator.
According to a second embodiment of the present invention, cyclone chamber powder outlet is that the pump that links to each other with outlet is discharged to screen cloth and feed bin with powder along the tangential direction setting of lower frustoconical constriction axis.
According to the present invention, second embodiment of cyclone type recovery system will be together with using the powder spray booth that workpiece is implemented to spray automatically, and the splash powder is drawn into by the some horizontally disposed cyclone separator unit that the cyclone separator that powder is separated from carry the powder air can be formed to carry the powder air form in this spray booth.The air that purifies through cyclonic separation is conducted through filter unit, and residual most of powder here is separated, and the clean air of process filter is drawn through fan unit and is discharged in the spray booth atmosphere on every side through final filter.
To brief description of drawings
Study the narration that the back is done in conjunction with the accompanying drawings carefully, can clearer understanding be arranged structure, use and the superiority of the preferred embodiment of the present invention.Accompanying drawing comprises:
Fig. 1 is the block diagram corresponding to the cyclone type recovery system of using together with the powder spray booth of the present invention;
Fig. 2 is by the cyclone separator part, the side view of the cyclone type recovery system that the pre-filtering of blower fan part and final filter are formed in the middle of having;
Fig. 2 A is along the cutaway view of 2A-2A line among Fig. 2, is depicted as guide vane;
Fig. 3 is the plane of the cyclone type recovery system of being got along 3-3 line among Fig. 2;
Fig. 3 A is depicted as the cyclone separator in clear position by being got view along 3A-3A line among Fig. 5;
The side view of Fig. 4 for being got along the 4-4 line of cyclone type recovery system shown in Figure 3;
The side view of Fig. 5 for being got along the 5-5 line of cyclone type recovery system shown in Figure 3;
Fig. 6 is the side view of cyclone separator, and partly cut-away is to show perferated thimble;
Fig. 7 is the plane along 7-7 line among Fig. 6;
Fig. 8 is second embodiment that has the cyclone separator of tangential direction powder outlet;
Fig. 9 is the bottom view along the cyclone separator of 9-9 line among Fig. 8;
Figure 10 is the block diagram corresponding to the cyclone type recovery system of using together with automatic spray booth of the present invention;
Figure 11 is for covering the plane of the cyclone type recovery system that links to each other with dusting of the large-scale automatic spray booth that is grouped into by cyclone separator unit, filter unit, fan unit and final filter part;
The side view of Figure 12 for being got along 12-12 line among Figure 11 is depicted as the filter unit and the fan unit that are positioned at the cover both sides of dusting;
Figure 13 is the plane of cyclone separator shown in Figure 11 unit;
Figure 14 is the side view along the cyclone separator unit that 14-14 line among Figure 13 is got;
Figure 15 is the end-view along the cyclone separator unit that 15-15 line among Figure 13 is got;
Figure 16 is for forming the side view of the cyclone separator of cyclone separator unit among Figure 13;
Figure 17 is the plane of filter unit shown in Figure 11;
Figure 18 is the side view of the filter unit got along 18-18 line among Figure 17;
Figure 19 is the end-view of the filter unit got along 19-19 line among Figure 17;
Figure 20 is the plane of fan unit shown in Figure 11; And
Figure 21 is the end-view of the fan unit got along 21-22 line among Figure 20.
Detailed description of the present invention
Referring to Fig. 2,3,4 and 5, be used for comprising that by the cyclone type recovery system 10 that spray gun (not shown) is manually carried out the powder spray booth 12 of powder spraying to workpiece 16 powder to system's splash reclaims automatically and the device of circulation.Powder spray booth 12 is a conventional design, has cover 14, and object to be sprayed or workpiece 16 can place it down.In this kind equipment, usually one or several objects to be sprayed or workpiece 16 are bearing on the ordinary fixed device or hook 18 that the conveying mechanism 20 that maybe can make workpiece move through powder spray booth mouth from fixed support hangs.
Cyclone type recovery system 10 is installed in the rear wall of spray booth and (sees Fig. 2,3.4)。It comprises gatherer 22, and collector shell 24 comprises the cyclone separator part that one or more cyclone separator 28a and 28b are housed.Collector shell 24 also comprises the air delivery pipe part 30 that has pipeline 31a, 31b (Fig. 3 Fig. 4) that cyclone separator 28a in the cyclonic separation part 26 and 28b are connected with pre-filtering part 32 respectively.The blower fan part 34 that is installed in pre-filtering part 32 belows and downstream has fans entrance 35, and forms path herein.The outlet 36 of blower fan part 34 is opened wide to final filtration fraction 38, and final filtration fraction cleaned air passes is discharged in gatherer 22 atmosphere on every side.
Cyclone separator
A key property of the present invention becomes the structure of sleeve 78 relevant with insertion pipe, and this part has many apertures 80 that pass the cylindrical wall 82 that forms sleeve 78.Utilize Bolt Connection or welding method the upper end of sleeve 78 and the end 74 of pipe fitting 70 firmly can be linked together, sleeve downward direction towards frusto-conical portion 56 in shell separator 50 is extended.Pipe fitting 70 and sleeve 78 also can be made an one-piece parts.
Sleeve 78 has played the effect of setting limit positions between the inboard air eddy that cyclonic separation purifies of carrying the powder air eddy and upwards flowing through sleeve 78 in the outside under the screw between shell separator 50 inner surfaces and sleeve 78 outer surfaces.Do not have sleeve, interface inboard and outside vortex comes and go, and can cause vertical pressure reduction of cyclone chamber to strengthen.This can cause the efficient of cyclone separator to reduce.Installed sleeve 78 can make in outside vortex boundary face separately and stable, thereby improved the efficient of cyclone separator.In a preferred embodiment, sleeve 78 has many apertures 80 that penetrate its sidewall 82, the determining of orifice size can make by inlet 60 screws that the enter outside down carry air in the powder air eddy enter sleeve 78 and make the inboard vortex that purifies air through cyclonic separation that upwards flows along cyclone separator 28a axis to the rotation of outside vortex rightabout, by the outlet discharge of sleeve 78 and pipe fitting 70.
The size of aperture 80 determines to make air can carry the powder air eddy in the outside that flows downward and the mobile inboard that makes progress purifies air transmits between the vortex, to reduce friction and energy loss, finally reduces vertical pressure drop of cyclone separator.By reducing vertical pressure drop of cyclone separator 28a, can use the blower fan of reduced size will carry the powder air and be drawn into cyclone separator.The aperture perforated area accounts for the 40%～60% comparatively suitable of sleeve 78 sidewalls 82, is preferably in 45%～55% the scope.For air can be transmitted between the vortex of the interior outside, opening diameter is approximately 0.25 to 1.0 inch, and representative value is about 0.5 inch.
Shown in Fig. 2,5 and 6, the top cylinder of cyclone separator housing 50 part has a sealing ring 84 in its lower end, and it is connected with the sealing ring 86 of frustum of a cone constriction 56 upper ends.Sealing ring 84,86 can utilize conventional method such as eccentric clamp 88 or bolt to do and removably connect, and also can adorn the potted component (not shown) between them.Frusto-conical constriction 56 utilizes tumbler assembly 90a (seeing Fig. 3 A) to be fixed on the inwall of cyclone separator part 26.Tumbler assembly 90a has the sidewall bearing 96a that is fixed on the wallboard 91, and fixedly support arm 93a is coupled.The pivoted arm 94a one end other end that links to each other with constriction 56 links to each other with bearing pin turning point 95a, and a pivoted arm 94a 95a that can rotate rotates with respect to fixing support arm 93a.
When cleaning cyclone separator 28a, 28b, clamp 88 is unclamped, make Frusto-conical constriction 56 forward to and the position (seeing Fig. 3 A) that or not does not align mutually cylindrical portions may 52 around fixing support arm 93 with pivoted arm 94, the operator can contact the inside of cylindrical portions may 52 like this, cleaning inner surface 62 and pipe fitting 70 and sleeve 78.Simultaneously also can clear up frusto-conical portion 56.Finish after the cleaning, frustum of a cone constriction 56 can rotate back into the position that aligns with cylindrical portions may 52 rapidly easily, is fixed in place with clamp 88.Subsequently system can then be used to spray the powder of another kind of color and the cross pollution that needn't worry the different colours powder.
Although the sleeve shown in the figure 78 has many perforates 80, also can be in the scope of present embodiment with wall on fully the pipe (not shown) of atresia replace sleeve 78.Also sleeve that can be independent, and pipe fitting 70 is extended to the length or the partial-length of cylindrical portions may 52 downwards.
Can be with from cyclone separator 28a although be set in the tube reducing of the frustum of a cone constriction 56 shown in Fig. 2 and Fig. 5 outlet 68, carry the powder guiding of separating in the powder air among the 28b and fall on the position of collecting bin 69, also can propose within the scope of the invention to be enclosed second embodiment as Fig. 8 and tube reducing shown in Figure 9 end 66.In this embodiment, be provided with tangential outlet 100, and have dress pump 102 thereon, pump can be the transmission pump of the product serial number 165633A of 0hio state Amherst Nordson company.Pump 102 has compressed air inlet 104 powder is transported in the pipeline 106 that is connected with standard screen and feed storehouse (illustrating among the figure).The superiority of this embodiment is owing to can directly powder be transported to the intermediate bunker that the cyclone separator below can be saved in the feed storehouse by pump 102.In addition, be used to discharge the structure permission cyclone separator level installation of the tangential discharge mouth 100 that reclaims powder.
Air delivery pipe
The outlet 76 of pipe fitting 70 is connected with the pipeline 31a or the 31b of air delivery pipe 30.Air delivery pipe 30 has exit opening 111,112 (see figure 4)s of leading to pre-filtering part 32.Collector shell 24 is provided with venting 114 on the outer surface of air delivery pipe, in case the blast that generation is ignited by powder, it can be used as the unmanned space that the safety mouth is discharged into explosion gas gatherer 22 tops.The structure of explosion-proof apparatus 114 is the mylar 117 that covers easy explosion on silk screen 115.
The pre-filtering part
The pre-mistake can be adorned one or more pre-filtering devices 116 apart from part 32 (seeing Fig. 2 and Fig. 4), and these elements are that the lower large mesh material of relative price (bigger than final filter mesh) is made, and it is convenient to change, and uses up and can abandon.By with the fixing prefilter access door (not shown) of conventional method such as clamp and collector shell 24, can change near pre-filtering element 116 easily.The effect of prefilter 116 is the most of powder filterings in the purifying air of cyclonic separation with blower fan part 34 suction.Pre-filtered advantage is to prevent that the balance of fan destruction that can cause that forms on fan assembly 122 and 124 from causing excessive noise and the abnormal powder of fan work to be built up.Pre-filtering partly has the outlet 120 of leading to blower fan part 34.
The blower fan part
Blower fan part 34 has two fan assemblies 122 and 124 that are installed in series on an axle 126, and axle 126 is done the swivel bearing (see figure 4) by bearing holder (housing, cover) 128 and 129.One end of axle 126 is equipped with belt pulley 130.Driving belt 132 is contained in belt pulley 130 and is fixed between another belt pulley 136 on prime mover 134 driving shafts 138, and prime mover can be a common motor.Fan assembly 122,124 is a low noise air wing wheel structure, and installs with series system, can reduce the sound level of fan assembly when keeping the required vertical pressure reduction of cyclone separator of running efficiency of system.And, can make the structure of gatherer 22 small and exquisite, compactness with fan assembly 122,124 arranged in series.The ModelSAFK wheel that the Chicago Blower of Glendale Heights that a kind of suitable available wing wheel is Illinois produces.
Important structure characteristics of fan assembly 122,124 have been to use fans entrance guide vane 92 (seeing Fig. 2 A), and it makes the air rheology that flows to second fan assembly 124 by first fan assembly 122 get straight.Blower fan guide vane 92 is radial distribution around axle 126, and it is fixed on blower fan part 34 is separated on the first half 150 that comprises fan assembly 122 and the plate 127 of the latter half 152 that comprises fan assembly 124.The mouth of fan assembly 124 links to each other with the manhole 154 on the plate 127.Can use 4 fans entrance guide vanes 92.Use two to ten or more a plurality of guide vane as required, all belong to scope of the present invention.It is straight that inlet guide vance 92 gets the air rheology that enters second fan assembly 124 by first fan assembly 122, can improve the efficient of system 10.All air all are directed directly entering second blower fan makes second blower fan strengthen the effect of air-flow, and then has improved fan assembly 122,124 and act on total suction force on the cyclone separator.
Final filtration fraction
Enter final filtration fraction 38 (see figure 2)s that one or more final filter elements 140 are housed by what the fan assembly 122 and 124 of blower fan part 32 was discharged through blower fan section port 131 through pre-filtered air.The mounting means of final filter element 140 makes them remove easily rapidly and to change at final filtration fraction.To remove with the filter fixed frame 142 that conventional method such as thumbscrew are fixed on the screen net structure on the collector shell 24 and can touch final filter (seeing Fig. 2,4).
The operation of first embodiment
Total operation of system 10 as shown in Figure 1.The splash powder is drawn out of powder spray booth 12 with the form of carrying powder air stream, is directed into cyclonic separation part 26 through entrance guiding plate 40, and the air separation of powder and cyclonic separation purification is here opened.Powder is taken in feed bin 69, and the air that purifies through cyclonic separation flows through air delivery pipe 30 and enters pre-filtering part 32, and most of here residual powder is removed.Air after the pre-filtering is drawn through blower fan part 34 and passes final filtration fraction 38.In the atmosphere through final filtered air is emitted the system of entering 10 by system 10 around.Below detailed description is done in the operation of system.
Splash powder in the spray booth 12 is drawn into gatherer 22 in the mode of carrying powder air stream through entrance guiding plate 40.For convenient narration is only done description to two cyclone separator 28a and 28b here, but in system, can install the cyclone separator of any amount.The powder air that carries that is drawn through entrance guiding plate 40 enters cyclone separator 28a, 28b through cyclone chamber inlet 60.Cyclone separator 28a, 28b separates most of powder from carry the powder air, and the powder of separating takes in feed bin 69.Can install two or more cyclone separators 28a, 28b, because it is they are higher than single major diameter cyclone separator efficient, compact more.By cyclone separator 28a, the air that 28b purifies enters pre-filtering part 32 by air delivery pipe 30.After cyclonic separation purifies, still contain some cyclone separator 28a, the air of the powder that 28b the does not separate prefilter 116 that process is with low cost earlier before entering blower fan part 34, mesh is relatively large.Cheap prefilter 116 is isolated the part powder in whirlwind purifies air, and the pre-filtering of flowing through fan assembly 122 and 124 with restriction purifies entrained amount of powder in the air of back.Prefilter 116 can prolong the service life of the higher efficient final filter 140,142 of cost, and prevents the powders on fan assembly 122,124.The pre-filtering cleaned air passes is drawn through two public shaft-driven fan assemblies 122 and 124 that are installed in series and driven by a prime mover.Fan assembly 122 and 124 is installed in series can produce cyclone separator 28a, and the suction that the 28b operation is required is owing to use the air wing wheel of relative low noise can make noise be reduced to the level that meets the requirements.The pre-filtering cleaned air passes flows to final filtration fraction 38 from downstream fan assembly 124.Residual powder in the pre-filtering cleaned air passes is separated by efficient final filter 140, and the air behind the final filtration, purification generally can be discharged in the factory building of cyclone recovery system 10.
Second embodiment
Referring to Figure 10～20, another embodiment of the present invention relates to a kind of powder recovery system 200 (seeing Figure 11) that is used for powder material spray can being sprayed to automatically the large-scale powder spray booth 202 on the workpiece that passes through from the powder spray booth.Spray booth 202 is a conventional design, and it has the powder chamber cover 204 that object to be sprayed or workpiece therefrom pass through.Powder chamber cover 204 includes notch portion 206, exit portion 208 and be fixed on the conveying device 214 support that loads workpiece 216 or vertical elongated slot 210 of hook 212 in order to put.Workpiece 216 is transferred device 214 and transports, and goes out to exit portion 208 by automatic spray gun part 218 and 220 from intake section 206.The spray gun that is contained in spray gun part 218 and 220 is with the source of the gas that is mixed with powder, as being connected with the powder pump (not shown) for filler bin, the powder that will have static sprays to by conveying device 214 and is delivered on the object 216 of the electrical grounding that passes through powder spray booth 202.
The cyclone separator unit
Referring to the cyclone separator unit 222 shown in Figure 12～15, a sidewall 244 of unit 222 latter half of 240 is adjacent to powder spraying chamber cover 204 and is connected, thereby make cyclone separator 248a, 248b, 248c, year powder air intake 246a～246e of 248d and 248e aligns mutually with one group of floss hole (not shown) on powder spraying chamber cover 204 sidewalls 250.The one group of vent openings 254 that the whirlwind cleaned air passes can be introduced filter element 224 is arranged on latter half of 240 the sidewall 252, and this point back will be described in detail.The first half 256 usefulness wheels 260 of cyclone separator unit 222 are bearing on the pedestal 258.One group of eccentric clamp 262 and 264 along first half 256 sidewalls 266 and 268 distributions is clamped to first half 256 on latter half of 240 sidewalls 270 and 272 that extend forward, and formation removably connects.To go through as the back, first half 256 can be removed with respect to latter half of 240 when needing, the operator is promptly cleared up powder material spray that may be residual among cyclone separator 248a～248e is convenient.Only need then first half 256 is retracted with latter half of 240 close again, utilize eccentric clamp 262 and 264 and latter half of being fixedly clamped.
Another main points of the present invention relate to structure and their positions in separator unit 222 of cyclone separator 248a～248e.Should be noted that at first cyclone separator 248a～248e installs with horizontal level.This just can all come out each cyclone separator 248a～248e when first half 256 is removed with latter half of 240.Each cyclone separator 248a～248e is actual to be identical, thereby only shows uppermost cyclone separator 248a among Figure 16 for sake of convenience, also only it is discussed herein.
Narration of the version of cyclone separator 248a and front and cyclone separator 28a, 28b shown in Figure 6 are similar.Cyclone separator 248a (seeing Figure 13,16) is a structure with cyclone separator housing 274, and housing has the anterior frustum of a cone constriction 278 that rear portion cylindrical portions may 276 and big end and rear portion cylindrical portions may 276 sealing-in small ends form blind end 280.Tangential powder outlet 282 (seeing Figure 14) is connected with the pump (not shown), is transported to standard screen and feed bin device (not shown) with the powder that will accumulate in cyclone separator housing 274 blind ends 280.Cyclone inlet 284 tangentially is connected with cylindrical portions may, can tangentially enter cyclone separator housing 274 to 286 with respect to longitudinal axis so carry the powder air.Cyclone chamber inlet 284 flows with helical trajectory along rear portion cylindrical portions may 276 inner surfaces 288 and frustum of a cone constriction 278 inner surfaces 289 for spirality helps to carry powder air stream.Pipe fitting 290 passes top 292 and protrudes upward the formation outlet, and the air that purifies through whirlwind enters delivery pipe 294 and floss hole 254 through this outlet outflow cyclone separator housing 274.The air that purifies through cyclonic separation is sucked by floss hole 254 and enters filter element 224, and the back will go through filter element.One end 296 of pipe fitting 290 joins with frusto-conical portion 278, and the port of export 298 of the other end ends at outside the shell separator 274.
Basic characteristics of the present invention are relevant with the structure of the perferated thimble 300 that has many through holes 302 on its cylindrical wall 304.Connect or welding method fixes an end of sleeve 300 and is connected with the lower end 296 of pipe fitting 290 with bolt, sleeve extends downward in the frustum of a cone constriction 278 in cyclone separator housing 274.
The size of perforate 302 determines to make air can carry powder air eddy and upwards mobile transmitting in the outside that flows downward through between the inboard air eddy of purification, and reduce " friction " and energy loss because the inner surface of outside vortex with the counter-rotating of inboard vortex outer surface rightabout.Friction in reducing between the vortex of the outside can reduce vertical pressure drop of cyclone separator 248, thereby uses less blower fan just can effectively the splash powder be extracted out by spray booth.Perforated area can account for sleeve 300 outer wall areas about 30% to about 60%, optimum range between 45% to 55%, the effect of reducing friction between air transmission and interior outside vortex between the vortex of the outside in the selection of bore size should balancedly be considered.
The rear portion cylindrical portions may 276 of each cyclone separator 248a～248e be fixed on unit 222 latter half of 240 in, anterior frustum of a cone constriction 278 is fixed in the first half 256.Therefore, when cleaning cyclone separator 248a～248e, clamp 262 and 264 is unclamped, again first half 256 is utilized its wheel 260 to remove with latter half of 240, like this frustum of a cone constriction 278 just with 276 disengagings of rear portion cylindrical portions may.Along the powder that may accumulate in the cleaning first half or latter half of 256,240.Because of cyclone separator 248a～248e is that horizontal level is installed, so can in cyclone separator unit 222, cyclone separator repeatedly be adorned.Although there is shown five cyclone separators, the more or less cyclone separator of usage quantity all belongs to scope of the present invention as required.Another benefit that level is installed cyclone separator is when guaranteeing that cyclone separator can make things convenient for the demolition cleaning, the perferated thimble lengthening can be put in frusto-conical portion 278, is different from the length that first embodiment only only extends to cylindrical portions may.Its superiority is that it can reduce vertical pressure reduction of cyclone separator thereby reduce the power that cyclone separator moves required blower fan.The length of sleeve 300 should be definite like this, at least should extend into close pipe fitting 290 low sides 296 places in the frusto-conical portion 228, the longest extended position should make the sectional area between sleeve 300 sidewalls, 304 outer surfaces and housing 276 inner surfaces approximate the interior sectional area of sleeve 300.Finish after the cleaning, can first half 256 be moved back into and latter half of 240 positions that are adjacent at an easy rate, thereby make frusto-conical portion 278 and align with its corresponding cylindrical portions may 276.With clamp 262 and 264 lockings, system just can be used for the spraying operation of the powder of new color, and does not have the danger of different colours powder cross pollution subsequently.
Filter element
Referring to Figure 17, shown in the figure filter element 224 that has two overlapping installed filters 226a and 226b (seeing Figure 18).Filter element 224 is fixed on the powder spray booth 202.The air through striving of whirlwind of being discharged by exhaust outlet 254 enters air chamber 312, flows to then to be equipped with and repeatedly adorns formula filter 226a, the chamber 314 of 226b.Although there is shown seven repeatedly fixed filters, use the repeatedly fixed filter of any amount all to belong to scope of the present invention as required.Can notice that place, the lower right corner lacks a repeatedly fixed filter among Figure 17, this is because this position is to enter air chamber 312 parts through the air that cyclonic separation purifies by one group of opening (not shown) that quantity on sidewall 315 equates with exhaust outlet 254.The air that purifies through cyclonic separation is drawn through repeatedly the exhaust chamber arranged side by side 316 that fixed filter enters the fixed filter below that changes, and enters air delivery pipe 228 (seeing Figure 12) by exhaust outlet 318 again.As shown in figure 19, the pulse valve 320 that is used to clear up filter is located at per two filter 226a of dress repeatedly, the 226b below, and this mode is known for people in prior art.In pulse valve when work,, the powder in the filter is fallen and (is seen Figure 18) on inclined-plane 322 and 324 landing is then advanced in the collecting chamber 326.The powder of collecting in the collecting chamber 326 generally is a spot of different colours mixture of powders, and this powder normally will be discarded.
Fan unit
Shown in Figure 12,20 and 21, fan unit has and is installed in series by two fan assemblies 232 and 233 on the axles 350 of bearing holder (housing, cover) 352 and 354 supportings.As in first embodiment, an axle end of 350 is equipped with belt pulley 356, and driving belt 358 is contained in belt 356 and is fixed on the belt pulley 260 on motor 364 driving shafts 362.Fan assembly 232 and 233 has used the low noise Air wheel structure identical with fan assembly 122 and 124, and being installed in series of they reduced the sound level of blower fan when the assurance system effectively moves required pressure.The same with first embodiment, between fan assembly 232 and 233, installed blower fan guide vane 92 so that the air rheology that flows to second fan assembly 233 by first fan assembly 232 gets straightly, and then second fan assembly has been played a greater role to air-flow improve the total suction force that acts on cyclone separator 248a～248e.In this article, the constitutional detail of band apostrophe label is identical with the constitutional detail with apostrophe jack per line label not.
Final filtration fraction
Flow into the final filtration fraction 234 that final filter 140 is housed by the air after the filtration of fan assembly 233 discharges.Identical with first embodiment, the mounting means of final filter 140 can make them remove easily and to change at final filtration fraction 234.Filter hold-down frame 364 pulled down to touch final filter.
The operation of second embodiment:
The operation of powder recovery system 200 as shown in figure 10.Because the effect of the suction force that blower fan 232,233 produces, the splash powder is drawn out of spray booth 202 with the form of carrying powder air stream and enters cyclone separator unit 222.Powder is separated from the air that purifies through cyclonic separation in unit 222.The air that purifies through cyclonic separation enters filter element 224 then, any here residual powder, and normally thinner powder is removed.Air after the filtration is drawn through fan unit 230 and is guided through final filtration fraction 234, discharges powder recovery system 200 thus through final filtered air and enters in system's atmosphere on every side.Because the working method and the aforesaid system 10 of this system are similar, so no longer comprehensive description is done by system.
Obviously the apparatus and method that are used for reclaiming the splash powder from the powder spray booth that has the cyclone type recovery system of installing serial connection blower fan between two filtration fractions that satisfy according to energy of the present invention and possess aforesaid purpose, mode and superiority are determined.According to the present invention, powder is to be separated by carrying in the powder air stream of extracting out from the artificial powder spray booth that has the cyclone type recovery system, typical cyclone separator comprise two can be with the cyclone separator of powder and air separation.Be drawn through the pre-filtering part with further separated powder from the air that purifies through cyclonic separation through the air that cyclonic separation purifies.The air that pre-filtering purifies is drawn through then and has any residual powder that the blower fan part that be connected in series blower fan contains in purifying air with the filtering pre-filtering by final filtration fraction again and the air of final filtration, purification is discharged in the cyclone type recovery system atmosphere on every side.The invention still further relates to a kind of improved cyclone separator that perferated thimble can reduce the vertical pressure drop of cyclone separator that in cyclone separator, has.In a second embodiment, carry the automatic powder spray booth that powder air stream is the cyclone type recovery system formed from the cyclone separator that has typically the band perferated thimble of being laid by level and extract out.Cyclone separator has the detachable design of easy cleaning.The splash powder that is reclaimed by cyclone separator is by tangential discharge and deliver to the paint spray gun place and reuse.The air that cyclone separator is discharged is filtered by the filter element that filter core is housed.Air is by fan unit and final filter then.
Although in conjunction with embodiment the present invention is described, very clear for the instruction of those skilled in the art according to the front, many replacements, modifications and changes all are easily.Therefore, the present invention is included in these replacements, modifications and changes in the spirit and scope of appended claim book.
Claims (56)
1. cyclone type recovery system is characterized in that comprising:
The cyclonic separation part, comprise that at least one is used for from carrying the cyclone separator of powder air stream separated powder, cyclone separator has and will carry the air discharge cyclone chamber air outlet that cyclone separator passed through that the suction of powder air stream enters cyclone chamber inlet that cyclone separator passes through, powder is discharged cyclone chamber powder outlet that cyclone separator passes through and will be purified through cyclonic separation;
The pre-filtering part, this part is connected with the cyclone chamber air outlet, and has at least one to the pre-filtering element of the further separated powder of air that purifies through cyclonic separation of discharging from cyclone separator with discharge the prefilter outlet of the air that pre-filtering purifies;
The blower fan part, the outlet of this part and prefilter is connected, and has at least one and will carry the blower fan that the powder air is drawn at least one cyclone separator and the fan assembly by the pre-filtering part and discharges the pre-filtering cleaned air passes and export; And
The downstream filter part, this part partly is connected with blower fan, and has at least one with the final filter element of separating residual powder the purifying air after pre-filtering, and purifying air after finally filtering can be emitted.
2. cyclone type recovery system according to claim 1 is characterized in that cyclonic separation is partly with a plurality of cyclone separators.
3. cyclone type recovery system according to claim 1 is characterized in that, blower fan is partly with two fan assemblies.
4. cyclone type recovery system according to claim 3 is characterized in that, each fan assembly all is installed in series on an axle.
5. cyclone type recovery system according to claim 3 is characterized in that, also comprises making that the air rheology gets straight a plurality of fans entrance guide vanes between first and second fan assemblies.
6. cyclone type recovery system according to claim 5 is characterized in that, each fan assembly has air wing wheel structure.
7. cyclone type recovery system according to claim 1 is characterized in that cyclone separator comprises:
Shell separator comprises top cylinder part that has the whirlwind chamber cap and the lower frustoconical constriction that stops with the tube reducing end;
Be contained in the separator inlet on the top cylinder part;
Be contained in the top cylinder part of shell separator coaxially and pass the upwardly extending pipe fitting of whirlwind chamber cap, this pipe fitting one end puts in the top cylinder part of shell separator, and the other end stops having formed the cyclone chamber air outlet slit outside shell separator; And
Sleeve, this sleeve is installed on the pipe fitting or from pipe fitting and extends out, and extends towards the lower frustoconical constriction downwards in shell separator, ends at the top cylinder part.
8. cyclone type recovery system according to claim 7 is characterized in that sleeve has many perforates.
9. cyclone type recovery system according to claim 8 is characterized in that, at least 40% to 60% sleeve surface is the area of perforate.
10. cyclone separator according to claim 9 is characterized in that the shape of perforate comprises circle, ellipse and triangle.
11. cyclone type recovery system according to claim 7 is characterized in that top cylinder partly is releasably attached to the lower frustoconical constriction; And
The lower frustoconical constriction is installed for rotatable, the bottom constriction partly can be removed from top cylinder.
12. cyclone type recovery system according to claim 7 is characterized in that, the separator inlet that is contained in top cylinder part is arranged on the tangential direction with respect to cyclone separator housing longitudinal axis.
13. a cyclone separator is characterized in that, comprising:
Shell separator comprises top cylinder part that has the whirlwind chamber cap and the lower frustoconical constriction that stops with the tube reducing end;
Be contained in the separator inlet on the top cylinder part;
Be contained in the top cylinder of shell separator coaxially and pass the upwardly extending pipe fitting of whirlwind chamber cap, pipe fitting one end puts in the top cylinder part of shell separator, and the other end stops having formed the cyclone chamber air outlet slit outside shell separator; And
Sleeve, this sleeve is installed on the pipe fitting or from pipe fitting and extends out, and extends towards the lower frustoconical constriction downwards in shell separator, ends at the top cylinder part, and this sleeve has many perforates.
14. cyclone separator according to claim 13 is characterized in that, at least 40% to 60% of sleeve surface is a perforated area.
15. cyclone separator according to claim 14 is characterized in that, hole shape comprises circle, ellipse and triangle.
16. cyclone separator according to claim 13 is characterized in that, the tube reducing end has the outlet with lower frustoconical constriction arranged tangential.
17. cyclone separator according to claim 16 is characterized in that, also comprises the pump that is connected with outlet.
18. cyclone separator according to claim 13 is characterized in that, inlet partly is tangential direction with respect to top cylinder and arranges.
19. cyclone separator according to claim 13 is characterized in that, top cylinder partly is releasably attached to the lower frustoconical constriction.
20. utilize the cyclone type recovery system to reclaim the method for powder, it is characterized in that, may further comprise the steps:
Utilize at least one cyclone separator separated powder from carry powder air stream, the step of this separated powder comprises the step of isolated powder from carry powder air stream being discharged by cyclone chamber powder outlet and will isolated whirlwind purifying air and discharging by the cyclone chamber air outlet from carry powder air stream;
Make the air that purifies through whirlwind by at least one first prefilter;
To carry the powder air and be drawn at least one fan assembly; With
The air guiding that will purify from the pre-filtering that at least one fan assembly is discharged is by at least one final filter.
21. method according to claim 20 is characterized in that, will be in cyclone separator isolated powder is discharged from carry powder air stream step comprise with pump powder discharged from tangential powder outlet.
22. method according to claim 21 is characterized in that, comprises carrying the step that powder air stream is extracted out from the powder spray booth.
23. a cyclone type recovery system is characterized in that, comprising:
The cyclonic separation part, this is partly with the cyclone separator of at least one separated powder from carry powder air stream, and cyclone separator has and can will carry cyclone chamber inlet that powder air stream is drawn into cyclone separator, powder be discharged cyclone chamber powder outlet that cyclone separator passes through and the cyclonic separation cleaned air passes is discharged the cyclone chamber air outlet that cyclone separator passed through;
Final filtration fraction, this is partly with at least one final filter element that the air of residual powder and cyclonic separation purification is separated, and the air of final filtration, purification can be emitted; With
Blower fan part, this part have air that at least two guiding cyclonic separation that are installed in series purify from cyclone separator between cyclonic separation part and final filtration fraction, the fan assembly by final filtration fraction again through the blower fan part.
24. cyclone type recovery system according to claim 23 is characterized in that, each fan assembly all is contained on the same axle, and this axle is by a Motor Drive.
25. cyclone type recovery system according to claim 23 is characterized in that, comprises that also a plurality of fans entrance guide vanes can become the air-flow between first and second fan assemblies straight.
26. cyclone type recovery system according to claim 25 is characterized in that, each fan assembly all has air wing wheel structure.
27. cyclone type recovery system according to claim 23, it is characterized in that, also comprise the pre-filtering part that is located between cyclonic separation part and the blower fan part, pre-filtering is partly with at least one pre-filtering element to introduce before the blower fan part separated powder from the air that cyclonic separation purifies at the air that cyclonic separation is purified.
28. cyclone type recovery system according to claim 27 is characterized in that cyclonic separation is partly with a plurality of cyclone separators.
29. utilize the cyclone type recovery system to reclaim the method for powder, it is characterized in that this method may further comprise the steps:
Utilize at least one cyclone separator separated powder from carry powder air stream, the step of this separated powder comprise isolated powder from carry powder air stream discharged from cyclone separator and will from carry the powder air flow the discharge that purifies air of isolated cyclonic separation;
From the air that purifies through cyclonic separation, isolate residual powder and the air behind the final filtration, purification is discharged at final filtration fraction; With
The blower fan part that has at least two fan assemblies that are installed in series that utilization is installed between cyclonic separation part and the final filtration fraction is extracted the air of cyclonic separation purification out and the air of final filtration, purification is discharged from cyclone separator.
30. method according to claim 29 is characterized in that, be included in air suction that cyclonic separation is purified by before the blower fan part in the step of pre-filtering part separated powder from the air that cyclonic separation purifies.
31. method according to claim 29 is characterized in that, comprises that the air rheology that purifies through cyclonic separation that makes between two fan assemblies that are installed in series gets straight step.
32. a cyclone type recovery system is characterized in that, this system comprises:
The cyclonic separation unit, this unit has that at least one level installs being used for from carrying the cyclone separator of powder air stream separated powder, and cyclone separator has and will carry the air discharge cyclone chamber air outlet that cyclone separator passed through that the suction of powder air stream enters cyclone chamber inlet that cyclone separator passes through, powder is discharged cyclone chamber powder outlet that cyclone separator passes through and will be purified through cyclonic separation;
Filter element, this unit are equipped with a plurality of being used for from the filter core of the air separated powder of cyclonic separation purification, and the air that filter core purifies is discharged; With
Fan unit, this unit is used for the air that cyclonic separation purifies is extracted out from cyclone separator in the middle of filter element and final filtration fraction, and the unit is also by final filtration fraction after filtration.
33. cyclone type recovery system according to claim 32 is characterized in that, final filtration fraction is equipped with at least one and is used for from the air separation residual powder of filter core purification and the final filter element that the air of final filtration, purification is discharged.
34. cyclone type recovery system according to claim 32 is characterized in that, the cyclonic separation unit has the cyclone separator that a plurality of levels are installed.
35. cyclone separator according to claim 34 is characterized in that, at least two cyclone separators overlap up and down in vertical direction and install.
36. cyclone type recovery system according to claim 32 is characterized in that, fan unit has two fan assemblies that are installed in series at least.
37. cyclone type recovery system according to claim 36 is characterized in that, each fan assembly all is installed in series on an axle.
38. cyclone type recovery system according to claim 36 is characterized in that, comprises that also some fans entrance guide vanes are to get the air rheology between first and second fan assemblies straight.
39., it is characterized in that each fan assembly all has air wing wheel structure according to the described cyclone type recovery system of claim 38.
40. cyclone type recovery system according to claim 32 is characterized in that, the cyclone separator that level is installed comprises:
Shell separator comprises rear portion cylindrical portions may that has the whirlwind chamber cap and the anterior frustum of a cone constriction that stops with the tube reducing end;
Be the separator inlet that tangential direction is arranged with respect to the rear portion cylindrical portions may;
Be contained in the cylindrical portions may of shell separator rear portion coaxially and pass the pipe fitting of whirlwind chamber cap, pipe fitting one end puts in the rear portion cylindrical portions may of shell separator, and the other end stops forming the cyclone chamber air outlet slit outside shell separator; And
Sleeve, this sleeve is installed on the pipe fitting or from pipe fitting and extends out, and puts in shell separator.
41., it is characterized in that sleeve has many perforates according to the described cyclone type recovery system of claim 40.
42., it is characterized in that the cyclonic separation unit comprises according to the described cyclone separator of claim 40:
Have the rear portion cylindrical portions may and be fixed on latter half of on the powder spray booth;
Have dress thereon anterior frustum of a cone constriction and wheel be housed be movable to and latter half of position that cooperates and the first half removed from this position.
43., it is characterized in that filter element is equipped with wheel and is movable to the position of matching with the cyclonic separation unit and removes from this position according to the described cyclone separator of claim 42.
44., it is characterized in that fan unit is equipped with wheel and is movable to the position of matching with filter element and removes from this position according to the described cyclone separator of claim 43.
45. according to the described cyclone separator of claim 42, it is characterized in that, the cyclonic separation unit has at least two dresses that change up and down in vertical direction in a plurality of cyclone separators and the cyclone separator, thereby the corresponding first half of described at least two cyclone separators repeatedly is contained on the framework that has wheel up and down in vertical direction, is movable to corresponding latter half of position of matching with from this position and removes.
46., it is characterized in that the tube reducing end has with the frustum of a cone constriction and is the outlet that tangential direction is arranged according to the described cyclone separator of claim 40.
47. according to the described cyclone separator of claim 46, it is characterized in that, also comprise the pump that is connected with outlet.
48., it is characterized in that sleeve puts in anterior frustum of a cone constriction according to the described cyclone separator of claim 40.
49. utilize the cyclone type recovery system to reclaim the method for powder, it is characterized in that, may further comprise the steps:
Separated powder from carry powder air stream, described from carry powder air stream the step of separated powder comprise and will carry step of discharging from the powder outlet of each cyclone separator with separated powder and isolated powder from carry powder air stream the cyclonic separation unit of powder air stream suction by the cyclone separator that has a plurality of levels and install and the step that the air that cyclonic separation purifies is discharged through the cyclone chamber air outlet slit of each cyclone separator;
Filter element separated powder from the air that cyclonic separation purifies of a plurality of filter cores is equipped with in utilization, will discharge through the air that filter core purifies; With
The air that cyclonic separation purifies is carried by filter element and final filtration fraction from cyclone separator.
50. according to the described method of claim 49, it is characterized in that, comprise the step of utilizing the fan unit that has at least two fan assemblies that are installed in series to carry the air of cyclonic separation purification.
51. according to the described method of claim 49, it is characterized in that, will comprise with the tangential powder outlet suction powder of pump in the cyclonic separation unit step that isolated powder is discharged from carry powder air stream from each separator.
52. according to the described method of claim 49, it is characterized in that, comprise and to carry the step that powder air stream is extracted out from the powder spray booth.
53. according to the described method of claim 50, it is characterized in that, comprise the mobile step that becomes straight of air of the cyclonic separation purification that makes between two fan assemblies that are installed in series.
54. a cyclone separator is characterized in that, comprising:
Shell separator comprises rear portion cylindrical portions may that has the whirlwind chamber cap and the anterior frustum of a cone constriction that stops with the tube reducing end;
With respect to the tangential separator inlet that is provided with of rear portion cylindrical portions may;
Be contained in the rear portion cylindrical portions may of shell separator coaxially and pass the pipe fitting of whirlwind chamber cap, pipe fitting one end puts in the rear portion cylindrical portions may of housing, and the other end stops forming the cyclone chamber air outlet slit outside shell separator; With
Sleeve, this sleeve is installed on the pipe fitting or from pipe fitting and extends out, and puts in anterior frustum of a cone constriction in shell separator.
55., it is characterized in that sleeve has many perforates according to the described cyclone separator of claim 54.
56., it is characterized in that the tube reducing end has the outlet that is tangential setting with the frustum of a cone constriction according to the described cyclone separator of claim 54.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US44593595A | 1995-05-22 | 1995-05-22 | |
| US08/445,935 | 1995-05-22 | ||
| US53289095A | 1995-09-20 | 1995-09-20 | |
| US08/532,890 | 1995-09-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1185123A true CN1185123A (en) | 1998-06-17 |
Family
ID=27034448
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN96194063A Pending CN1185123A (en) | 1995-05-22 | 1996-05-20 | Cyclone recovery system and cyclone separator with perferated thimble |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0827428A1 (en) |
| JP (1) | JPH11505174A (en) |
| CN (1) | CN1185123A (en) |
| AU (1) | AU698958B2 (en) |
| CA (1) | CA2219102A1 (en) |
| WO (1) | WO1996037310A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104998498B (en) * | 2014-04-22 | 2017-07-07 | 研能科技股份有限公司 | Powder recovery system |
| CN111957983A (en) * | 2020-09-09 | 2020-11-20 | 德清鑫晨新材料有限公司 | Water atomization 316L stainless steel powder manufacturing equipment |
| CN112871494A (en) * | 2021-01-19 | 2021-06-01 | 郭振宇 | Environment-friendly paint spraying apparatus is used in automobile parts processing |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5837136B2 (en) * | 2014-05-14 | 2015-12-24 | 玉 佩 何 | Cyclone separator module |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR83900E (en) * | 1963-08-22 | 1964-10-31 | Apparatus for dry dedusting of a gas stream | |
| DE1907709A1 (en) * | 1969-02-15 | 1970-09-24 | Schilde Ag | Powder spray booth |
| DE3207103C2 (en) * | 1982-02-27 | 1985-10-10 | Kernforschungsanlage Jülich GmbH, 5170 Jülich | Cyclone for cleaning gas with a filter arranged inside the cyclone |
| DE3229756A1 (en) * | 1982-08-10 | 1984-02-16 | ESB Elektrostatische Sprüh- und Beschichtungsanlagen G.F. Vöhringer GmbH, 7758 Meersburg | POWDER SPRAYING CAB |
| FR2586366B1 (en) * | 1985-08-22 | 1988-02-12 | Sames Sa | POWDER RECOVERY METHOD AND DEVICE FOR CARRYING OUT SAID METHOD |
| FR2588780B1 (en) * | 1985-10-17 | 1988-06-24 | Sames Sa | POWDERING SYSTEM FOR PARTS WITH A POWDER CABIN HOLDING LOW PRESSURE |
| SE469279C (en) * | 1988-07-08 | 1997-10-20 | Nils Anders Lennart Wikdahl | Methods and apparatus for releasing a fiber suspension from light impurities |
| DE3842000A1 (en) * | 1988-12-14 | 1990-06-21 | Bosch Gmbh Robert | Centrifugal separator for an exhaust purification device |
| US5107756A (en) * | 1991-01-11 | 1992-04-28 | Reclaim | Spray booth with alternative filtering systems |
| DE4212270A1 (en) * | 1992-04-11 | 1993-10-14 | Pbs Pulverbeschichtungs Und Sp | Solid particle separator from gas-solids flow - has reversible flow cyclones in horizontal configuration, and collector with closable cleaning apertures |
| DE4232382C1 (en) * | 1992-09-26 | 1994-03-24 | Pbs Pulverbeschichtungs Und Sp | Dust-separator with cyclone - has eddy-centring component secured by meshwork held at outlet edge and coarser than largest particle to be separated |
| GB9321239D0 (en) * | 1993-10-14 | 1993-12-01 | Nordson Corp | Improvements in and relating to powder spray coating |
-
1996
- 1996-05-20 EP EP96920314A patent/EP0827428A1/en not_active Withdrawn
- 1996-05-20 CN CN96194063A patent/CN1185123A/en active Pending
- 1996-05-20 JP JP8535792A patent/JPH11505174A/en active Pending
- 1996-05-20 AU AU58660/96A patent/AU698958B2/en not_active Ceased
- 1996-05-20 WO PCT/US1996/007285 patent/WO1996037310A1/en not_active Application Discontinuation
- 1996-05-20 CA CA002219102A patent/CA2219102A1/en not_active Abandoned
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104998498B (en) * | 2014-04-22 | 2017-07-07 | 研能科技股份有限公司 | Powder recovery system |
| CN111957983A (en) * | 2020-09-09 | 2020-11-20 | 德清鑫晨新材料有限公司 | Water atomization 316L stainless steel powder manufacturing equipment |
| CN111957983B (en) * | 2020-09-09 | 2023-08-25 | 德清鑫晨新材料有限公司 | Water atomization 316L stainless steel powder manufacturing equipment |
| CN112871494A (en) * | 2021-01-19 | 2021-06-01 | 郭振宇 | Environment-friendly paint spraying apparatus is used in automobile parts processing |
Also Published As
| Publication number | Publication date |
|---|---|
| AU5866096A (en) | 1996-12-11 |
| WO1996037310A1 (en) | 1996-11-28 |
| EP0827428A1 (en) | 1998-03-11 |
| CA2219102A1 (en) | 1996-11-28 |
| JPH11505174A (en) | 1999-05-18 |
| AU698958B2 (en) | 1998-11-12 |
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