CN118494160A - A single-gear-ring dual-planetary-row hybrid power coupling structure and control method thereof - Google Patents
A single-gear-ring dual-planetary-row hybrid power coupling structure and control method thereof Download PDFInfo
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- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
- B60K6/365—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/26—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the motors or the generators
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
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- B60W20/00—Control systems specially adapted for hybrid vehicles
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Abstract
Description
技术领域Technical Field
本发明涉及混动技术领域,具体涉及一种单齿圈双行星排混合动力耦合结构及其控制方法。The present invention relates to the field of hybrid technology, and in particular to a single-gear-ring and double-planetary-row hybrid power coupling structure and a control method thereof.
背景技术Background Art
混合动力汽车的关键系统是混合动力系统,现有的双电机混合动力系统通常区分发电机和驱动电机,发电机只用于发电,供给车辆动力电池,不参与驱动车辆,纯电驱动状态只有单电机用于驱动,对驱动电机功率要求较高。The key system of a hybrid vehicle is the hybrid power system. Existing dual-motor hybrid systems usually distinguish between generators and drive motors. The generator is only used to generate electricity and supply the vehicle's power battery, and does not participate in driving the vehicle. In the pure electric drive state, only a single motor is used for driving, which requires a higher power for the drive motor.
中国专利(公开号:CN110077219B)中公开了一种双行星排混合动力系统及控制方法,前行星排的前排齿圈和后行星排的后行星架相连,第一电机输出端与前行星排的前排太阳轮相连,第二电机的输出端与后行星排的后排太阳轮相连,并且设置有飞轮总成,飞轮总成通过第二模式离合器与前排齿圈相连,采用了双行星排并增加飞轮储能系统,实现物理储能效果,发动机能够长时间高效工作,第一电机和第二电机功率可适当降低;其采用相互独立的双齿圈结构,通过离合器实现功率分流,需要额外布置多个制动器和离合器,导致结构较为复杂,成本较高,所采用的双电机仍然是一个ISG电机用于发电、一个TM电机用于驱动,在纯电驱动状态下只有单个电机用于驱动,仍然存在对驱动电机功率需求较高的问题。A Chinese patent (publication number: CN110077219B) discloses a dual planetary gear hybrid system and a control method, in which the front ring gear of the front planetary gear is connected to the rear planet carrier of the rear planetary gear, the output end of the first motor is connected to the front sun gear of the front planetary gear, the output end of the second motor is connected to the rear sun gear of the rear planetary gear, and a flywheel assembly is provided, which is connected to the front ring gear through a second mode clutch. A dual planetary gear is adopted and a flywheel energy storage system is added to achieve a physical energy storage effect, the engine can work efficiently for a long time, and the power of the first motor and the second motor can be appropriately reduced; it adopts a mutually independent dual ring gear structure, and realizes power diversion through a clutch, and multiple brakes and clutches need to be arranged additionally, resulting in a more complex structure and higher cost. The dual motors used are still one ISG motor for power generation and one TM motor for driving. In the pure electric drive state, only a single motor is used for driving, and there is still a problem of high power demand for the drive motor.
发明内容Summary of the invention
本发明的目的是针对现有技术存在的缺陷,提供一种单齿圈双行星排混合动力耦合结构及其控制方法,采用双行星排双电机的结构,第一行星排和第二行星排共用齿圈,第一行星排的太阳轮和第二行星排的太阳轮分别连接有电机,在切换工作状态时通过对行星排的工作状态进行变换来实现,减少制动器和离合器的使用,并且能够在纯电驱动时实现双电机同时输出,提高纯电驱动状态下的输出功率,降低对电机的功率需求。The purpose of the present invention is to address the defects of the prior art and provide a single-gear ring and double-planetary row hybrid power coupling structure and a control method thereof. The structure of the double planetary row and double motors is adopted. The first planetary row and the second planetary row share a common gear ring. The sun gear of the first planetary row and the sun gear of the second planetary row are respectively connected to motors. When switching the working state, the working state of the planetary row is changed to reduce the use of brakes and clutches, and the dual motors can be output simultaneously in pure electric drive, thereby improving the output power in the pure electric drive state and reducing the power demand for the motor.
本发明的第一目的是提供一种单齿圈双行星排混合动力耦合结构,采用以下方案:The first object of the present invention is to provide a single-gear-ring dual-planetary-row hybrid power coupling structure, which adopts the following scheme:
包括发动机、第一行星排、第二行星排、第一电机和第二电机,第一行星排包括第一太阳轮、第一行星轮、第一行星架和齿圈,第二行星排包括第二太阳轮、第二行星轮、第二行星架和齿圈,第一行星排和第二行星排共用同一齿圈;发动机的输出端通过输入轴连接第一行星架,第一电机的输入输出端与第一太阳轮相连,第二电机的输入输出端与第二太阳轮相连,第二行星架连接有输出轴。It includes an engine, a first planetary row, a second planetary row, a first motor and a second motor. The first planetary row includes a first sun gear, a first planetary gear, a first planetary carrier and a ring gear. The second planetary row includes a second sun gear, a second planetary gear, a second planetary carrier and a ring gear. The first planetary row and the second planetary row share the same ring gear. The output end of the engine is connected to the first planetary carrier through an input shaft, the input and output ends of the first motor are connected to the first sun gear, the input and output ends of the second motor are connected to the second sun gear, and the second planetary carrier is connected to an output shaft.
进一步地,所述齿圈一端设有第一内齿环,另一端设有第二内齿环,第一行星轮与第一内齿环啮合,第二行星轮与第二内齿环啮合。Furthermore, a first inner gear ring is provided at one end of the gear ring, and a second inner gear ring is provided at the other end, the first planetary gear is meshed with the first inner gear ring, and the second planetary gear is meshed with the second inner gear ring.
进一步地,以齿圈轴向中点的垂直平分面为基准面,所述第一内齿环和第二内齿环相对于基准面对称分布,且第一内齿环和第二内齿环同步转动。Furthermore, taking the perpendicular bisector of the axial midpoint of the gear ring as a reference plane, the first inner gear ring and the second inner gear ring are symmetrically distributed relative to the reference plane, and the first inner gear ring and the second inner gear ring rotate synchronously.
进一步地,所述第一电机和第二电机均为发电电动机。Furthermore, the first motor and the second motor are both generator motors.
进一步地,所述输入轴与发动机的输出端之间连接有扭转减振器,输出轴通过差速器连接轮端。Furthermore, a torsional vibration damper is connected between the input shaft and the output end of the engine, and the output shaft is connected to the wheel end through a differential.
本发明的第二目的是提供一种一种单齿圈双行星排混合动力耦合结构的控制方法,应用于如第一目的所述的一种单齿圈双行星排混合动力耦合结构,包括:A second object of the present invention is to provide a control method for a single-gear-ring dual-planetary-gear hybrid coupling structure, which is applied to a single-gear-ring dual-planetary-gear hybrid coupling structure as described in the first object, comprising:
原地充电时,发动机参与工作,发动机驱动第一电机和第二电机分别发电,并将所发电能储存于动力电池;When charging on the spot, the engine is involved in the work, the engine drives the first motor and the second motor to generate electricity respectively, and the generated electricity is stored in the power battery;
纯电运行时,发动机不参与工作,第一电机和/或第二电机工作,驱动输出轴进行输出;During pure electric operation, the engine does not work, and the first motor and/or the second motor work to drive the output shaft for output;
混联运行时,发动机参与工作,发动机将功率分流至第一电机进行发电和输出轴进行输出,第二电机工作并协同电动机驱动输出轴。During hybrid operation, the engine participates in the work, and the engine diverts power to the first motor for power generation and output to the output shaft, while the second motor works and cooperates with the electric motor to drive the output shaft.
进一步地,直驱运行时,发动机独立工作带动输出轴进行输出,第一电机和第二电机不工作;Furthermore, during direct drive operation, the engine works independently to drive the output shaft to output, and the first motor and the second motor do not work;
混合运行时,发动机参与工作,发动机、第一电机和第二电机协同工作,共同驱动输出轴;During hybrid operation, the engine participates in the work, and the engine, the first motor and the second motor work together to drive the output shaft;
能量回收时,发动机不参与工作,输出轴反拖第二电机发电,并将所发电能储存于动力电池。During energy recovery, the engine does not participate in the work, the output shaft reversely drags the second motor to generate electricity, and the generated energy is stored in the power battery.
进一步地,当车辆速度不为零且低于第一设定速度时,获取车辆运行状态;Further, when the vehicle speed is not zero and is lower than a first set speed, obtaining the vehicle running state;
若车辆为加速状态,则第一电机和第二电机协同工作,驱动输出轴;If the vehicle is in an accelerating state, the first motor and the second motor work together to drive the output shaft;
若车辆为匀速状态,则第一电机或第二电机工作,驱动输出轴;If the vehicle is in a constant speed state, the first motor or the second motor works to drive the output shaft;
若车辆为减速状态,则执行能量回收。If the vehicle is in a decelerating state, energy recovery is performed.
进一步地,当车辆速度不低于第一设定速度且不高于第二设定速度时,执行混联运行,发动机参与工作并处于满足设定燃油经济性的工况,驱动输出轴运行,第二电机作为辅助动力,辅助驱动输出轴运行。Furthermore, when the vehicle speed is not lower than the first set speed and not higher than the second set speed, hybrid operation is performed, the engine participates in the work and is in a working condition that meets the set fuel economy, driving the output shaft to operate, and the second motor serves as an auxiliary power to assist in driving the output shaft to operate.
进一步地,当车辆速度高于第二设定速度时,获取车辆运行状态,Further, when the vehicle speed is higher than the second set speed, the vehicle running state is obtained,
若车辆为加速状态,则执行混合运行,发动机、第一电机和第二电机协同工作,驱动输出轴;If the vehicle is in an accelerating state, a hybrid operation is performed, and the engine, the first motor and the second motor work together to drive the output shaft;
若车辆为匀速状态,则执行直驱运行,发动机工作,驱动输出轴;If the vehicle is in a constant speed state, direct drive operation is performed, the engine works, and the output shaft is driven;
若车辆为减速状态,则执行能量回收。If the vehicle is in a decelerating state, energy recovery is performed.
与现有技术相比,本发明具有的优点和积极效果是:Compared with the prior art, the present invention has the following advantages and positive effects:
(1)针对目前混合动力驱动系统中对驱动电机功率要求较高的问题,采用双行星排双电机的结构,前行星排和后行星排共用齿圈,前行星排的太阳轮和后行星排的太阳轮分别连接有电机,在切换工作状态时通过对行星排的工作状态进行变换来实现,减少制动器和离合器的使用,并且能够在纯电驱动时实现双电机同时输出,提高纯电驱动状态下的输出功率,降低对电机的功率需求。(1) In order to solve the problem of high power requirements for drive motors in current hybrid drive systems, a dual planetary gear and dual motor structure is adopted. The front planetary gear and the rear planetary gear share a common ring gear. The sun gear of the front planetary gear and the sun gear of the rear planetary gear are respectively connected to motors. When switching the working state, the working state of the planetary gear is changed to reduce the use of brakes and clutches. In addition, the dual motors can output simultaneously in pure electric drive, thereby increasing the output power in the pure electric drive state and reducing the power demand for the motors.
(2)充分利用发动机和电机的特点,采用单齿圈双行星排双电机对称结构布置,能够利用双电机实现驱动和发电,并能够根据需求实现双电机同时驱动或分别驱动,实现混联运行或混动运行,提高混合动力输出的灵活性。(2) Taking full advantage of the characteristics of the engine and motor, the symmetrical structure of single gear ring, double planetary gear and dual motor is adopted. The dual motors can be used for driving and power generation. The dual motors can be driven simultaneously or separately as required, achieving parallel-parallel operation or hybrid operation, thus improving the flexibility of hybrid power output.
(3)利用双电机协同发动机的运行,在处于相对较高的车速时,发动机能够保持在燃油经济性较佳的工况,对于车辆速度的变化可以通过电机辅助驱动来实现,降低发动机的运行油耗,保证车辆的运行动力。(3) By utilizing the dual motors to coordinate the operation of the engine, the engine can maintain a fuel-efficient operating condition at a relatively high vehicle speed. The changes in vehicle speed can be achieved through motor-assisted drive, thereby reducing the engine's operating fuel consumption and ensuring the vehicle's operating power.
(4)发动机、第一电机和第二电机三个输入端的不同模式和状态的组合可以产生多种不同的工作模式,第一电机和第二电机能够进行发电和驱动输出,纯电双电机输出模式,电机功率利用率高,加速性能好,同时也降低了电机的设计要求,优化了传动装置的布局,两电机可以采用相同配置的电机,有效降低批量采购成本,且第一电机可替代启动电机用于启动发动机,简化结构,降低成本,并且发动机可直驱,动力直接输出,传动效率高,可达到最优性能及油耗驱动车辆。(4) The combination of different modes and states of the three input terminals of the engine, the first motor and the second motor can produce a variety of different working modes. The first motor and the second motor can generate electricity and drive output. In the pure electric dual-motor output mode, the motor power utilization rate is high and the acceleration performance is good. At the same time, the design requirements of the motor are reduced and the layout of the transmission device is optimized. The two motors can use motors with the same configuration, which effectively reduces the batch procurement cost. The first motor can replace the starter motor to start the engine, simplify the structure and reduce the cost. The engine can be directly driven, the power is directly output, and the transmission efficiency is high, which can achieve the best performance and fuel consumption to drive the vehicle.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
图1为本发明实施例1和2中一种单齿圈双行星排混合动力耦合结构的示意图。FIG. 1 is a schematic diagram of a single-ring gear and double-planetary gear hybrid coupling structure in Embodiments 1 and 2 of the present invention.
图2为本发明实施例1和2中原地充电时动力供应的示意图。FIG. 2 is a schematic diagram of power supply during on-site charging in Embodiments 1 and 2 of the present invention.
图3为本发明实施例1和2中纯电运行时动力供应的示意图。FIG3 is a schematic diagram of power supply during pure electric operation in Embodiments 1 and 2 of the present invention.
图4为本发明实施例1和2中混联运行时动力供应的示意图。FIG. 4 is a schematic diagram of power supply during series-parallel operation in Embodiments 1 and 2 of the present invention.
图5为本发明实施例1和2中直驱运行时动力供应的示意图。FIG. 5 is a schematic diagram of power supply during direct drive operation in Embodiments 1 and 2 of the present invention.
图6为本发明实施例1和2中能量回收时动力供应的示意图。FIG6 is a schematic diagram of power supply during energy recovery in Embodiments 1 and 2 of the present invention.
其中,1.发动机,2.扭转减振器,3.输入轴,4.第一电机,5.第一太阳轮,6.第一行星轮,7.第一行星架,8.齿圈,9.第二行星架,10.第二行星轮,11.第二太阳轮,12.第二电机,13.输出轴,14.差速器,15.轮端。Among them, 1. engine, 2. torsional vibration damper, 3. input shaft, 4. first motor, 5. first sun gear, 6. first planetary gear, 7. first planetary carrier, 8. ring gear, 9. second planetary carrier, 10. second planetary gear, 11. second sun gear, 12. second motor, 13. output shaft, 14. differential, 15. wheel end.
具体实施方式DETAILED DESCRIPTION
实施例1Example 1
本发明的一个典型实施例中,如图1-图6所示,给出一种单齿圈双行星排混合动力耦合结构。In a typical embodiment of the present invention, as shown in FIG. 1 to FIG. 6 , a single-ring gear and double-planetary gear hybrid power coupling structure is provided.
目前的双电机混合动力系统中,通过增加飞轮储能系统来实现物理储能,从而降低双电机的功率,但在增加了飞轮储能系统后,需要额外布置适配飞轮的离合器和制动器,增加了结构的复杂度,并且,其采用的双电机仍然无法实现双电机发电和双电机驱动,电机难以得到有效利用,对驱动电机功率的需求仍然较高。基于此,本实施例提供一种单齿圈双行星排双电机混合动力系统驱动装置,采用单齿圈双行星排双电机结构,发动机1能够驱动双电机同时进行充电,并且双电机能够同时或分别驱动输出轴13,以提供驱动力,提高纯电驱动状态下的输出功率,降低对电机功率的需求。In the current dual-motor hybrid power system, physical energy storage is achieved by adding a flywheel energy storage system, thereby reducing the power of the dual motors. However, after adding the flywheel energy storage system, it is necessary to additionally arrange a clutch and brake adapted to the flywheel, which increases the complexity of the structure. In addition, the dual motors used still cannot achieve dual-motor power generation and dual-motor drive, and the motors are difficult to be effectively utilized, and the demand for the drive motor power is still high. Based on this, this embodiment provides a single-ring gear dual-planetary gear dual-motor hybrid power system drive device, which adopts a single-ring gear dual-planetary gear dual-motor structure. The engine 1 can drive the dual motors to charge at the same time, and the dual motors can drive the output shaft 13 simultaneously or separately to provide driving force, improve the output power in the pure electric drive state, and reduce the demand for motor power.
如图1所示,一种单齿圈双行星排混合动力耦合结构包括发动机1、第一行星排、第二行星排、第一电机4和第二电机12,发动机1与第一电机4、第二电机12协同工作,实现多种运行状态的切换。As shown in FIG1 , a single-ring gear and dual-planetary gear hybrid coupling structure includes an engine 1, a first planetary gear, a second planetary gear, a first motor 4 and a second motor 12. The engine 1 works in coordination with the first motor 4 and the second motor 12 to achieve switching between multiple operating states.
第一行星排包括第一太阳轮5、第一行星轮6、第一行星架7和齿圈8,第一行星轮6转动安装于第一行星架7,第一太阳轮5与齿圈8的内齿环同轴分布,第一行星轮6一侧与齿圈8的内齿环部分相啮合,第一行星轮6的另一侧与第一太阳轮5相啮合,第一行星架7的轴体与齿圈8同轴分布;第二行星排包括第二太阳轮11、第二行星轮10、第二行星架9和齿圈8,第二行星轮10转动安装于第二行星架9,第二太阳轮11与齿圈8的内齿环同轴分布,第二行星轮10的一侧与齿圈8的内齿环部分相啮合,第二行星轮10的另一侧与第二太阳轮11相啮合,第二行星架9的轴体与齿圈8同轴分布。本实施例中,第一行星排和第二行星排共用同一齿圈8,并啮合于齿圈8的不同位置。The first planetary row includes a first sun gear 5, a first planetary gear 6, a first planetary carrier 7 and a ring gear 8. The first planetary gear 6 is rotatably mounted on the first planetary carrier 7. The first sun gear 5 is coaxially distributed with the inner gear ring of the ring gear 8. One side of the first planetary gear 6 is meshed with the inner gear ring portion of the ring gear 8. The other side of the first planetary gear 6 is meshed with the first sun gear 5. The shaft of the first planetary carrier 7 is coaxially distributed with the ring gear 8. The second planetary row includes a second sun gear 11, a second planetary gear 10, a second planetary carrier 9 and a ring gear 8. The second planetary gear 10 is rotatably mounted on the second planetary carrier 9. The second sun gear 11 is coaxially distributed with the inner gear ring of the ring gear 8. One side of the second planetary gear 10 is meshed with the inner gear ring portion of the ring gear 8. The other side of the second planetary gear 10 is meshed with the second sun gear 11. The shaft of the second planetary carrier 9 is coaxially distributed with the ring gear 8. In this embodiment, the first planetary row and the second planetary row share the same ring gear 8 and mesh at different positions of the ring gear 8.
发动机1的输出端通过输入轴3连接第一行星架7,第一电机4的输入输出端与第一太阳轮5相连,第二电机12的输入输出端与第二太阳轮11相连,第二行星架9连接有输出轴13,输出轴13能够接入轮端15,为轮端15提供动力。The output end of the engine 1 is connected to the first planetary carrier 7 through the input shaft 3, the input and output ends of the first motor 4 are connected to the first sun gear 5, the input and output ends of the second motor 12 are connected to the second sun gear 11, and the second planetary carrier 9 is connected to the output shaft 13, which can be connected to the wheel end 15 to provide power for the wheel end 15.
其中,第一行星排和第二行星排共用同一齿圈8,齿圈8一端设有第一内齿环,另一端设有第二内齿环,第一行星轮6与第一内齿环啮合,第二行星轮10与第二内齿环啮合,并且,第一行星排除齿圈8外的其他组件与第二行星排除齿圈8外的其他组件相隔离。Among them, the first planetary row and the second planetary row share the same ring gear 8, a first inner ring gear is provided at one end of the ring gear 8, and a second inner ring gear is provided at the other end, the first planetary gear 6 is meshed with the first inner ring gear, and the second planetary gear 10 is meshed with the second inner ring gear, and other components of the first planetary gear except the ring gear 8 are isolated from other components of the second planetary gear except the ring gear 8.
具体的,以齿圈8轴向中点的垂直平分面为基准面,第一内齿环和第二内齿环相对于基准面对称分布,且第一内齿环和第二内齿环同步转动。在第一内齿环和第二内齿环对称分布后,其所配合的行星轮、行星架和太阳轮也处于相对应的位置。Specifically, the perpendicular bisector of the axial midpoint of the gear ring 8 is used as the reference plane, and the first inner gear ring and the second inner gear ring are symmetrically arranged relative to the reference plane, and the first inner gear ring and the second inner gear ring rotate synchronously. After the first inner gear ring and the second inner gear ring are symmetrically arranged, the planetary gears, planet carriers and sun gears they match are also in corresponding positions.
第一电机4和第二电机12均为发电电动机,既能够满足电机辅助驱动时输出转矩带动输出轴13的需求,又能够满足在动能回收、发动机1驱动时的发电需求。如图2、图4和图6所示,第一电机4和第二电机12将发电产生的电能输送至动力电池进行储存,如图3、图5所示,在第一电机4和第二电机12对外工作输出转矩时,从动力电池进行取电。The first motor 4 and the second motor 12 are both generator motors, which can not only meet the demand of output torque to drive the output shaft 13 during motor-assisted driving, but also meet the demand of power generation during kinetic energy recovery and engine 1 driving. As shown in Figures 2, 4 and 6, the first motor 4 and the second motor 12 transmit the generated electric energy to the power battery for storage. As shown in Figures 3 and 5, when the first motor 4 and the second motor 12 work externally and output torque, they draw electricity from the power battery.
第一电机4和第二电机12可以采用永磁同步电机,既能作为电动机使用,将电能转换为机械能,也能作为发电机使用,将机械能转换为电能;在其他可选的实施方式中,也可以采用其他形式的电机来作为第一电机4和第二电机12。第一电机4能够替代启动电机用于启动发动机1,简化结构,降低成本。The first motor 4 and the second motor 12 can be permanent magnet synchronous motors, which can be used as motors to convert electrical energy into mechanical energy, and can also be used as generators to convert mechanical energy into electrical energy; in other optional implementations, other forms of motors can also be used as the first motor 4 and the second motor 12. The first motor 4 can replace the starter motor to start the engine 1, simplifying the structure and reducing costs.
输入轴3与发动机1的输出端之间连接有扭转减振器2,输出轴13通过差速器14连接轮端15。扭转减振器2主要由弹性元件和阻尼元件等组成,通过降低发动机1曲轴与传动系接合部分的扭转刚度,从而降低传动系扭转振动固有频率。有助于减少传动系统在运转过程中产生的共振现象,提高传动的稳定性和平顺性。增加传动系的扭转阻尼,抑制因扭转共振而产生的振幅。差速器14在汽车转弯时,使左右车轮以不同的转速滚动,从而保证两侧驱动车轮作纯滚动运动,避免轮胎与地面打滑。A torsional vibration damper 2 is connected between the input shaft 3 and the output end of the engine 1, and the output shaft 13 is connected to the wheel end 15 through the differential 14. The torsional vibration damper 2 is mainly composed of elastic elements and damping elements, etc., and reduces the torsional stiffness of the joint part between the crankshaft of the engine 1 and the transmission system, thereby reducing the natural frequency of torsional vibration of the transmission system. It helps to reduce the resonance phenomenon generated by the transmission system during operation and improve the stability and smoothness of the transmission. Increase the torsional damping of the transmission system and suppress the amplitude caused by torsional resonance. When the car turns, the differential 14 makes the left and right wheels roll at different speeds, thereby ensuring that the driving wheels on both sides perform pure rolling motion to prevent the tires from slipping on the ground.
充分利用发动机1和电机的特点,采用单齿圈双行星排双电机对称结构布置,能够利用双电机实现驱动和发电,并能够根据需求实现双电机同时驱动或分别驱动,实现混联运行或混动运行,提高混合动力输出的灵活性。Taking full advantage of the characteristics of the engine 1 and the motor, a symmetrical structure arrangement of a single gear ring, double planetary gears and double motors is adopted. The dual motors can be used for driving and power generation, and the dual motors can be driven simultaneously or separately as required, achieving parallel-parallel operation or hybrid operation, thereby improving the flexibility of hybrid power output.
实施例2Example 2
本发明的另一典型实施方式中,如图1-图6所示,给出一种单齿圈双行星排混合动力耦合结构的控制方法,利用如实施例1中的一种单齿圈双行星排混合动力耦合结构。In another typical embodiment of the present invention, as shown in FIGS. 1 to 6 , a control method for a single-ring gear and double-planet gear hybrid coupling structure is provided, using a single-ring gear and double-planet gear hybrid coupling structure as in Example 1.
包括:include:
原地充电时,如图2所示,发动机1参与工作,发动机1驱动第一电机4和第二电机12分别发电,并将所发电能储存于动力电池;During on-site charging, as shown in FIG2 , the engine 1 is engaged in the work, and the engine 1 drives the first motor 4 and the second motor 12 to generate electricity respectively, and the generated electricity is stored in the power battery;
纯电运行时,如图3所示,发动机1不参与工作,第一电机4和/或第二电机12工作,驱动输出轴13进行输出;During pure electric operation, as shown in FIG3 , the engine 1 does not participate in the work, and the first motor 4 and/or the second motor 12 work to drive the output shaft 13 to output;
混联运行时,如图4所示,发动机1参与工作,发动机1将功率分流至第一电机4进行发电和输出轴13进行输出,第二电机12工作并协同电动机驱动输出轴13;During the hybrid operation, as shown in FIG4 , the engine 1 participates in the work, the engine 1 diverts the power to the first motor 4 for power generation and the output shaft 13 for output, and the second motor 12 works and cooperates with the motor to drive the output shaft 13;
直驱运行时,如图5所示,发动机1独立工作带动输出轴13进行输出,第一电机4和第二电机12不工作;During direct drive operation, as shown in FIG5 , the engine 1 works independently to drive the output shaft 13 to output, and the first motor 4 and the second motor 12 do not work;
混合运行时,发动机1参与工作,发动机1、第一电机4和第二电机12协同工作,共同驱动输出轴13;During hybrid operation, the engine 1 participates in the work, and the engine 1, the first motor 4 and the second motor 12 work together to drive the output shaft 13;
能量回收时,如图6所示,发动机1不参与工作,输出轴13反拖第二电机12发电,并将所发电能储存于动力电池。During energy recovery, as shown in FIG6 , the engine 1 does not participate in the work, and the output shaft 13 reversely pulls the second motor 12 to generate electricity, and the generated electricity is stored in the power battery.
一种单齿圈双行星排混合动力耦合结构的控制方法中的多种运行状态,控制一种单齿圈双行星排混合动力耦合结构执行多种工作模式,对应实现原地充电模式、纯电模式、混联模式、直驱模式、混合模式和能量回收模式。A control method for a single-ring gear and double-planetary gear hybrid coupling structure has multiple operating states, and controls a single-ring gear and double-planetary gear hybrid coupling structure to execute multiple working modes, corresponding to the realization of in-situ charging mode, pure electric mode, hybrid mode, direct drive mode, hybrid mode and energy recovery mode.
在动力到达输出轴13后,经由差速器14分配到轮端15。After the power reaches the output shaft 13 , it is distributed to the wheel ends 15 via the differential 14 .
如图2所示,当动力电池电量较低时,可以切换到原地充电模式,执行原地充电,发动机1带动第一电机4和第二电机12运行进行发电,并将电能储存于动力电池。As shown in FIG. 2 , when the power battery is low in power, it can be switched to the on-site charging mode to perform on-site charging, where the engine 1 drives the first motor 4 and the second motor 12 to generate electricity and store the electrical energy in the power battery.
其中,结合图1和图3,纯电模式还可以根据第一电机4或第二电机12的工作状态,分为单电机纯电模式和双电机纯电模式。Among them, in combination with Figure 1 and Figure 3, the pure electric mode can also be divided into a single-motor pure electric mode and a dual-motor pure electric mode according to the working status of the first motor 4 or the second motor 12.
当采用单电机纯电模式时,发动机1和第一电机4不工作,第二电机12驱动输出轴13用于驱动车辆;或,发动机1和第二电机12不工作,第一电机4驱动输出轴13以驱动车辆。When the single-motor pure electric mode is adopted, the engine 1 and the first motor 4 do not work, and the second motor 12 drives the output shaft 13 to drive the vehicle; or, the engine 1 and the second motor 12 do not work, and the first motor 4 drives the output shaft 13 to drive the vehicle.
当采用双电机纯电模式时,如图3所示,发动机1不工作,输入轴3和输入轴3连接的第一行星架7锁定,第一电机4通过第一太阳轮5驱动齿圈8运行,从而驱动第二行星轮10运动,同时,第二电机12通过第二太阳轮11驱动第二行星轮10运行,结合第一电机4共同通过第二行星架9带动输出轴13运行,共同驱动车辆。When the dual-motor pure electric mode is adopted, as shown in Figure 3, the engine 1 is not working, the input shaft 3 and the first planetary carrier 7 connected to the input shaft 3 are locked, and the first motor 4 drives the ring gear 8 to operate through the first sun gear 5, thereby driving the second planetary gear 10 to move. At the same time, the second motor 12 drives the second planetary gear 10 to operate through the second sun gear 11, and together with the first motor 4, drives the output shaft 13 to operate through the second planetary carrier 9 to jointly drive the vehicle.
具体的,采用纯电模式时还可以根据车辆的运动状态来调整第一电机4和第二电机12的工作状态,包括:Specifically, when the pure electric mode is adopted, the working states of the first motor 4 and the second motor 12 can also be adjusted according to the motion state of the vehicle, including:
当车辆速度不为零且低于第一设定速度时,获取车辆运行状态;When the vehicle speed is not zero and is lower than a first set speed, obtaining the vehicle running state;
若车辆为加速状态,执行双电机纯电模式,则第一电机4和第二电机12协同工作,驱动输出轴13;双电机运行以提高驱动转矩,可以通过改变两个电机的转矩和转速改变输出轴13的转速,操作方便,车辆起步或者加速状态下,采用双电机对外输出转矩,爆发力强,电机功率利用率高,加速性能好,同时也降低了电机的功率设计要求进而降低成本;If the vehicle is in the acceleration state and executes the dual-motor pure electric mode, the first motor 4 and the second motor 12 work together to drive the output shaft 13; the dual motors are operated to increase the driving torque, and the speed of the output shaft 13 can be changed by changing the torque and speed of the two motors. The operation is convenient. When the vehicle starts or accelerates, the dual motors are used to output torque to the outside, which has strong explosive power, high motor power utilization, and good acceleration performance. At the same time, the power design requirements of the motors are reduced, thereby reducing costs;
若车辆为匀速状态,执行单电机纯电模式,则第一电机4或第二电机12工作,驱动输出轴13;车辆低速匀速纯电状态下,所需转矩相对较低,单电机驱动可满足工况要求,有效降低电能损耗;If the vehicle is in a uniform speed state and executes the single-motor pure electric mode, the first motor 4 or the second motor 12 works to drive the output shaft 13; when the vehicle is in a low-speed uniform pure electric state, the required torque is relatively low, and the single-motor drive can meet the working condition requirements and effectively reduce the power loss;
若车辆为减速状态,则执行能量回收。If the vehicle is in a decelerating state, energy recovery is performed.
如图4所示,当车辆速度不低于第一设定速度且不高于第二设定速度时,采用混联模式,执行混联运行,发动机1参与工作并处于满足设定燃油经济性的工况,驱动输出轴13运行,第二电机12作为辅助动力,耦合发动机1过来的转矩后传递到输出轴13,驱动输出轴13运行。As shown in Figure 4, when the vehicle speed is not lower than the first set speed and not higher than the second set speed, the hybrid mode is adopted to perform hybrid operation. The engine 1 participates in the work and is in a working condition that meets the set fuel economy, driving the output shaft 13 to operate, and the second motor 12 serves as an auxiliary power, and after coupling the torque from the engine 1, it is transmitted to the output shaft 13 to drive the output shaft 13 to operate.
具体的,发动机1启动并处于最佳工作状态,一部分转矩通过输出轴13、第一行星架7、第一行星轮6、第一太阳轮5传递到第一电机4进行发电、另一部分转矩通过输出轴13、第一行星架7、第一行星轮6、齿圈8、第二行星轮10、第二行星架9传递到输出轴13,经过差速器14分配给轮端15,第二电机12的转矩通过与其相连的第二太阳轮11、第二行星轮10传递到第二行星架9,与发动机1传递过来的转矩耦合后传递到输出轴13输出,通过混联运行,提高了整体转矩,并确保发动机1处于最佳工作状态,实现节油。Specifically, the engine 1 is started and is in the best working state, a part of the torque is transmitted to the first motor 4 through the output shaft 13, the first planetary carrier 7, the first planetary gear 6, and the first sun gear 5 to generate electricity, and the other part of the torque is transmitted to the output shaft 13 through the output shaft 13, the first planetary carrier 7, the first planetary gear 6, the ring gear 8, the second planetary gear 10, and the second planetary carrier 9, and is distributed to the wheel end 15 through the differential 14. The torque of the second motor 12 is transmitted to the second planetary carrier 9 through the second sun gear 11 and the second planetary gear 10 connected thereto, and is coupled with the torque transmitted by the engine 1 and then transmitted to the output shaft 13 for output. Through the hybrid operation, the overall torque is improved, and it is ensured that the engine 1 is in the best working state to achieve fuel saving.
如图5、图6所示,当车辆的速度达到发动机1燃油经济性较高的速度区间时,可以通过发动机1执行直驱模式或混合模式,保证发动机1的燃油经济性和转矩输出。As shown in FIG. 5 and FIG. 6 , when the vehicle speed reaches a speed range where the fuel economy of the engine 1 is relatively high, the engine 1 can execute a direct drive mode or a hybrid mode to ensure the fuel economy and torque output of the engine 1 .
当车辆速度高于第二设定速度时,获取车辆运行状态,When the vehicle speed is higher than the second set speed, the vehicle running state is obtained.
若车辆为加速状态,切换为混合模式,执行混合运行,发动机1、第一电机4和第二电机12协同工作,驱动输出轴13;转矩通过输出轴13、第一行星架7、第一行星轮6、齿圈8、第二行星轮10、第二行星架9传递到输出轴13,经过差速器14分配给轮端15,第一电机4输出的转矩通过与其相连的第一太阳轮5、第一行星轮6、齿圈8传递到第二行星架9,第二电机12的转矩通过与其相连的第二太阳轮11、第二行星轮10传递到第二行星架9,与第一电机4传递过来的转矩耦合后传递到输出轴13输出,经过差速器14分配给轮端15;第一电机4和第二电机12运行输出转矩,作为辅助动力,提高输出轴13的转矩,给车辆高速超车提供充足的动力;If the vehicle is in the acceleration state, it switches to the hybrid mode and performs hybrid operation. The engine 1, the first motor 4 and the second motor 12 work together to drive the output shaft 13; the torque is transmitted to the output shaft 13 through the output shaft 13, the first planetary carrier 7, the first planetary gear 6, the ring gear 8, the second planetary gear 10 and the second planetary carrier 9, and is distributed to the wheel end 15 through the differential 14. The torque output by the first motor 4 is transmitted to the second planetary carrier 9 through the first sun gear 5, the first planetary gear 6 and the ring gear 8 connected thereto, and the torque of the second motor 12 is transmitted to the second planetary carrier 9 through the second sun gear 11 and the second planetary gear 10 connected thereto, and is coupled with the torque transmitted by the first motor 4 and transmitted to the output shaft 13 for output, and is distributed to the wheel end 15 through the differential 14; the first motor 4 and the second motor 12 run and output torque, which serves as auxiliary power to increase the torque of the output shaft 13 and provide sufficient power for the vehicle to overtake at high speed;
若车辆为匀速状态,切换为直驱模式,执行直驱运行,发动机1工作,驱动输出轴13;转矩通过输出轴13、第一行星架7、第一行星轮6、齿圈8、第二行星轮10、第二行星架9传递到输出轴13,经过差速器14分配给轮端15,第一电机4和第二电机12空转,发动机1的转矩直接传递到输出轴13,经过差速器14分配给轮端15;车辆高速行驶状态下,发动机1直驱传动效率高,燃油经济性较高;If the vehicle is in a constant speed state, it switches to the direct drive mode and performs direct drive operation. The engine 1 works to drive the output shaft 13. The torque is transmitted to the output shaft 13 through the output shaft 13, the first planetary carrier 7, the first planetary gear 6, the ring gear 8, the second planetary gear 10, and the second planetary carrier 9, and is distributed to the wheel end 15 through the differential 14. The first motor 4 and the second motor 12 are idling, and the torque of the engine 1 is directly transmitted to the output shaft 13 and distributed to the wheel end 15 through the differential 14. When the vehicle is running at high speed, the direct drive transmission efficiency of the engine 1 is high, and the fuel economy is high.
若车辆为减速状态,切换为能量回收模式,执行能量回收。If the vehicle is in a decelerating state, it switches to energy recovery mode and performs energy recovery.
如图6所示,车辆减速过程中,车辆电池的荷电状态不超过电池荷电状态的上限时,车辆进入能量回收模式,转矩从轮端15、差速器14、输出轴13、第二行星架9、第二行星轮10、第二太阳轮11传递到第二电机12,此时第二电机12进行发电,一方面第二电机12发电供给至动力电池进行储存,在后续释放以降低车辆的能耗,另一方面第二电机12能够提供制动力,以使车辆减速。As shown in Figure 6, during the vehicle deceleration process, when the charge state of the vehicle battery does not exceed the upper limit of the battery charge state, the vehicle enters the energy recovery mode, and the torque is transmitted from the wheel end 15, the differential 14, the output shaft 13, the second planetary carrier 9, the second planetary gear 10, and the second sun gear 11 to the second motor 12. At this time, the second motor 12 generates electricity. On the one hand, the second motor 12 generates electricity and supplies it to the power battery for storage, which is then released to reduce the energy consumption of the vehicle. On the other hand, the second motor 12 can provide braking force to decelerate the vehicle.
紧急制动情况下,一部分转矩从轮端15、差速器14、输出轴13、第二行星架9、第二行星轮10、第二太阳轮11传递到第二电机12,另一部分转矩从轮端15、差速器14、输出轴13、第二行星架9、第二行星轮10、齿圈8、第一行星轮6、第一太阳轮5传递到第一电机4,此时第一电机4和第二电机12同时进行发电,回收能量并提供更大的制动力,使车辆快速减速。In the case of emergency braking, part of the torque is transmitted from the wheel end 15, the differential 14, the output shaft 13, the second planetary carrier 9, the second planetary gear 10, and the second sun gear 11 to the second motor 12, and the other part of the torque is transmitted from the wheel end 15, the differential 14, the output shaft 13, the second planetary carrier 9, the second planetary gear 10, the ring gear 8, the first planetary gear 6, and the first sun gear 5 to the first motor 4. At this time, the first motor 4 and the second motor 12 generate electricity simultaneously, recover energy and provide greater braking force, so that the vehicle can decelerate quickly.
可以理解的是,本实施例中的第一设定速度和第二设定速度可以根据需求进行选择和调整,第二设定速度的值大于第一设定速度的值,第一设定速度可以采用40km/h、50km/h等,第二设定速度可以采用90km/h、100km/h等。It can be understood that the first set speed and the second set speed in this embodiment can be selected and adjusted according to needs. The value of the second set speed is greater than the value of the first set speed. The first set speed can be 40km/h, 50km/h, etc., and the second set speed can be 90km/h, 100km/h, etc.
发动机1、第一电机4和第二电机12三个输入端的不同模式和状态的组合可以产生多种不同的工作模式,第一电机4和第二电机12能够进行发电和驱动输出,纯电双电机输出模式,电机功率利用率高,加速性能好,同时也降低了电机的设计要求,优化了传动装置的布局,两电机可以采用相同配置的电机,有效降低批量采购成本,且第一电机4可替代启动电机用于启动发动机1,简化结构,降低成本,并且发动机1可直驱,动力直接输出,传动效率高,可达到最优性能及油耗驱动车辆。The combination of different modes and states of the three input terminals of the engine 1, the first motor 4 and the second motor 12 can produce a variety of different working modes. The first motor 4 and the second motor 12 can generate electricity and drive output. The pure electric dual-motor output mode has high motor power utilization and good acceleration performance. At the same time, it also reduces the design requirements of the motor and optimizes the layout of the transmission device. The two motors can use motors with the same configuration, effectively reducing the batch procurement cost, and the first motor 4 can replace the starter motor to start the engine 1, simplifying the structure and reducing costs. The engine 1 can be directly driven, the power is directly output, and the transmission efficiency is high, which can achieve optimal performance and fuel consumption to drive the vehicle.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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