CN118428931A - Wind power equipment maintenance method, system, equipment and medium - Google Patents
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Abstract
Description
技术领域Technical Field
本发明涉及风电技术领域,特别涉及一种风电设备检修方法、系统、设备及介质。The present invention relates to the field of wind power technology, and in particular to a wind power equipment maintenance method, system, equipment and medium.
背景技术Background technique
随着新能源装机容量的不断增加,新能源场站设备检修工作中面临的问题也日益凸显,如:检修队伍水平参差不齐、检修过程监管难以落实、检修质量难以把控等。当前,数字化支持系统、维护检修能力与产业高速发展不匹配,已有集控、诊断等数字化支持系统功能不健全,数字化、智能化水平不高。生产管理体系不完善,集约化水平不高,建设标准、技术标准、管理标准不全,新模式后落地缺少先进的技术支持系统保障安全有序高效生产组织。因此,如何提供一种解决上述技术问题的方案是本领域技术人员目前需要解决的问题。With the continuous increase in the installed capacity of new energy, the problems faced in the maintenance of new energy station equipment are becoming increasingly prominent, such as: the level of the maintenance team is uneven, the supervision of the maintenance process is difficult to implement, and the quality of maintenance is difficult to control. At present, the digital support system and maintenance and repair capabilities are not matched with the rapid development of the industry. The existing digital support systems such as centralized control and diagnosis are not fully functional, and the level of digitization and intelligence is not high. The production management system is imperfect, the level of intensiveness is not high, the construction standards, technical standards, and management standards are incomplete, and the new model lacks advanced technical support systems to ensure safe, orderly and efficient production organization. Therefore, how to provide a solution to the above-mentioned technical problems is a problem that technical personnel in this field currently need to solve.
发明内容Summary of the invention
有鉴于此,本发明的目的在于提供一种风电设备检修方法、系统、设备及介质,能够解决新能源场站设备检修工作中面临的问题,满足风光场站检修管理的实际需求,实现风电智能检修。其具体方案如下:In view of this, the purpose of the present invention is to provide a wind power equipment maintenance method, system, equipment and medium, which can solve the problems faced in the maintenance of new energy station equipment, meet the actual needs of wind and solar station maintenance management, and realize wind power intelligent maintenance. The specific scheme is as follows:
第一方面,本申请公开了一种风电设备检修系统,包括:In a first aspect, the present application discloses a wind power equipment maintenance system, comprising:
非计划性检修模块,用于汇集风电设备的缺陷任务,并对所述缺陷任务进行集中管理以进行检修工作;An unplanned maintenance module is used to collect defect tasks of wind power equipment and centrally manage the defect tasks for maintenance work;
计划性检修模块,用于针对所述风电设备制定不同的检修项目,并根据所述检修项目按照预设时间周期对所述风电设备进行定期检修;A planned maintenance module, used to formulate different maintenance items for the wind power equipment, and perform regular maintenance on the wind power equipment according to the maintenance items and at a preset time period;
设备异动管理模块,用于发起设备异动申请并根据所述设备异动申请确定不同的设备异动程度,以便根据所述设备异动程度进行相应的审批流程;An equipment change management module is used to initiate an equipment change application and determine different equipment change degrees according to the equipment change application, so as to carry out a corresponding approval process according to the equipment change degree;
检修知识库模块,用于建立针对所述风电设备的层级结构的检修知识库,并基于所述检修知识库中的数据训练问答模型以生成问答机器人,以便利用所述问答机器人为所述非计划性检修模块和所述计划性检修模块提供相应的故障处理措施;A maintenance knowledge base module, used to establish a maintenance knowledge base of a hierarchical structure for the wind power equipment, and train a question-answering model based on data in the maintenance knowledge base to generate a question-answering robot, so as to use the question-answering robot to provide corresponding fault handling measures for the unplanned maintenance module and the planned maintenance module;
排程模块,用于利用预设影响因子对任务池中的任务进行计算,以确定所述任务执行的优先级顺序,并根据所述优先级顺序为所述任务设置相应的任务执行时间。The scheduling module is used to calculate the tasks in the task pool using preset influencing factors to determine the priority order of the task execution, and set corresponding task execution time for the task according to the priority order.
可选的,所述非计划性检修模块,包括:Optionally, the unplanned maintenance module includes:
缺陷登记单元,用于编辑多个风电设备的同一缺陷任务和/或一个风电设备的多个缺陷任务,并根据编辑的所述缺陷任务自动生成缺陷登记记录;A defect registration unit, used for editing the same defect task of multiple wind power equipment and/or multiple defect tasks of one wind power equipment, and automatically generating a defect registration record according to the edited defect task;
工单生成与关联单元,用于针对所述缺陷登记记录中的多个同类的缺陷任务进行合并操作,并根据所述缺陷任务对应的任务状态,利用合并后的所述缺陷任务生成缺陷工单;以及根据预设匹配条件将所述缺陷工单中的新生成工单与已生成工单进行选择性关联;A work order generation and association unit, configured to merge a plurality of similar defect tasks in the defect registration record, and generate a defect work order using the merged defect tasks according to the task status corresponding to the defect tasks; and selectively associate a newly generated work order with an already generated work order in the defect work order according to a preset matching condition;
缺陷任务处理单元,用于基于所述缺陷工单对所述缺陷任务进行预处理、处理以及验收;所述预处理的过程包括两票审批关联、备品备件关联、作业指导书关联、检修工序卡关联;A defect task processing unit is used to pre-process, process and accept the defect task based on the defect work order; the pre-processing process includes two-ticket approval association, spare parts association, operation instruction association, and maintenance process card association;
统计分析单元,用于根据预设对标选项对所述风电设备进行统计分析;A statistical analysis unit, used for performing statistical analysis on the wind power equipment according to preset benchmarking options;
特殊检修管理单元,用于预先设定特殊检修条件,然后根据所述特殊检修条件从所述缺陷登记记录中筛选目标缺陷任务,并生成与所述目标缺陷任务对应的特殊检修方案;对所述特殊检修方案进行审批,并在所述特殊检修方案审批通过后将所述目标缺陷任务进行拆分以得到多个子计划;A special maintenance management unit is used to pre-set special maintenance conditions, and then select target defect tasks from the defect registration records according to the special maintenance conditions, and generate a special maintenance plan corresponding to the target defect task; review and approve the special maintenance plan, and after the special maintenance plan is reviewed and approved, split the target defect task into multiple sub-plans;
特殊检修工单生成单元,用于基于所述子计划,设置相应的关键检修节点,以便根据所述关键检修节点生成所述目标缺陷任务的特殊检修工单;A special maintenance work order generating unit, used to set corresponding key maintenance nodes based on the sub-plan, so as to generate a special maintenance work order for the target defect task according to the key maintenance nodes;
第一检修结果评估单元,用于对所述风电设备进行检修前后的指标进行对比并生成第一评估结果。The first maintenance result evaluation unit is used to compare the indicators of the wind power equipment before and after the maintenance and generate a first evaluation result.
可选的,所述特殊检修管理单元,具体用于:Optionally, the special maintenance management unit is specifically used to:
预先设定特殊检修条件,并根据所述特殊检修条件从所述缺陷登记记录中筛选目标缺陷任务;Presetting special maintenance conditions, and selecting target defect tasks from the defect registration records according to the special maintenance conditions;
根据所述目标缺陷任务从所述检修知识库模块中获取相应的系统推荐检修方案,并对所述系统推荐检修方案进行调整修改以生成与所述目标缺陷任务对应的特殊检修方案;Acquire a corresponding system recommended maintenance plan from the maintenance knowledge base module according to the target defect task, and adjust and modify the system recommended maintenance plan to generate a special maintenance plan corresponding to the target defect task;
对所述特殊检修方案进行审批,并在所述特殊检修方案审批通过后将所述目标缺陷任务进行拆分以得到多个子计划。The special maintenance plan is approved, and after the special maintenance plan is approved, the target defect task is split into multiple sub-plans.
可选的,所述计划性检修模块,包括:Optionally, the planned maintenance module includes:
检修项目计划制定单元,用于制定检修项目计划并将所述检修项目计划提交审批流程;A maintenance project plan making unit, used to make a maintenance project plan and submit the maintenance project plan to an approval process;
检修项目任务制定单元,用于根据所述检修项目计划自动生成待检修设备列表,并根据所述待检修设备列表制定定期检修项目任务;A maintenance project task formulation unit, used to automatically generate a list of equipment to be maintained according to the maintenance project plan, and formulate regular maintenance project tasks according to the list of equipment to be maintained;
检修项目工单生成单元,用于对所述定期检修项目任务进行预处理及处理,以利用处理后的所述定期检修项目任务生成定期检修项目工单;所述预处理的过程包括两票审批关联、备品备件关联、作业指导书关联、检修工序卡关联;A maintenance project work order generation unit is used to pre-process and process the periodic maintenance project task, so as to generate a periodic maintenance project work order using the processed periodic maintenance project task; the pre-processing process includes two-ticket approval association, spare parts association, operation instruction association, and maintenance process card association;
第二检修结果评估单元,用于对所述风电设备进行检修前后的指标进行对比并生成第二评估结果。The second maintenance result evaluation unit is used to compare the indicators of the wind power equipment before and after the maintenance and generate a second evaluation result.
可选的,所述检修知识库模块,包括:Optionally, the maintenance knowledge base module includes:
缺陷数据字典维护单元,用于对所述缺陷任务的定义信息进行维护,并提供所述缺陷任务的统一描述;A defect data dictionary maintenance unit, used to maintain the definition information of the defect task and provide a unified description of the defect task;
检修方案库维护单元,用于对所述风电设备发生的故障案例进行案例录入;其中,案例录入的数据包括故障类型、故障名称、设备厂家、故障现象、故障发生次数、故障原因、故障处理方案、故障分析报告、故障现象图片以及故障分析报告;A maintenance plan library maintenance unit is used to input the case of the fault occurred in the wind power equipment; wherein the case input data includes the fault type, fault name, equipment manufacturer, fault phenomenon, number of fault occurrences, fault cause, fault handling plan, fault analysis report, fault phenomenon picture and fault analysis report;
故障案例检索单元,用于根据预设检索条件进行故障检索以确定所述风电设备的故障原因,并针对所述故障原因为所述风电设备提供参考故障处理方案。The fault case retrieval unit is used to perform fault retrieval according to preset retrieval conditions to determine the fault cause of the wind power equipment, and provide a reference fault handling solution for the wind power equipment according to the fault cause.
可选的,所述缺陷数据字典维护单元,具体用于:Optionally, the defect data dictionary maintenance unit is specifically used to:
针对所述缺陷任务进行缺陷等级划分,并根据所述缺陷等级为所述缺陷任务设置相应的处理期限;Classifying the defect tasks into defect levels, and setting corresponding processing deadlines for the defect tasks according to the defect levels;
针对所述缺陷任务为不同类型的缺陷定义相应的缺陷内容,以便在监测到所述缺陷任务后将所述缺陷内容与所述缺陷任务进行匹配。Corresponding defect contents are defined for different types of defects with respect to the defect task, so that the defect contents are matched with the defect task after the defect task is monitored.
可选的,所述排程模块,包括:Optionally, the scheduling module includes:
任务排程池生成单元,用于利用预设影响因子对任务池中的任务进行计算以确定所述任务执行的优先级顺序,并按照所述优先级顺序将所述任务推送至任务排程池;A task scheduling pool generating unit, used to calculate the tasks in the task pool using preset influencing factors to determine the priority order of the task execution, and push the tasks to the task scheduling pool according to the priority order;
任务时间排布单元,用于为所述任务排程池中的所述任务提供预设时间段的排布时间窗口,并基于所述排布时间窗口根据预设约束条件为所述任务设置相应的任务执行时间。The task time scheduling unit is used to provide a scheduling time window of a preset time period for the task in the task scheduling pool, and set a corresponding task execution time for the task based on the scheduling time window according to preset constraints.
第二方面,本申请公开了一种风电设备检修方法,应用于风电设备检修系统,包括:In a second aspect, the present application discloses a wind power equipment maintenance method, which is applied to a wind power equipment maintenance system, comprising:
通过所述风电设备检修系统中的非计划性检修模块汇集风电设备的缺陷任务,并对所述缺陷任务进行集中管理以进行检修工作;Collect defect tasks of wind power equipment through the unplanned maintenance module in the wind power equipment maintenance system, and centrally manage the defect tasks to perform maintenance work;
通过所述风电设备检修系统中的计划性检修模块针对所述风电设备制定不同的检修项目,并根据所述检修项目按照预设时间周期对所述风电设备进行定期检修;Formulate different maintenance items for the wind power equipment through the planned maintenance module in the wind power equipment maintenance system, and perform regular maintenance on the wind power equipment according to the maintenance items and at a preset time period;
通过所述风电设备检修系统中的设备异动管理模块发起设备异动申请并根据所述设备异动申请确定不同的设备异动程度,以便根据所述设备异动程度进行相应的审批流程;Initiating an equipment change application through the equipment change management module in the wind power equipment maintenance system and determining different equipment change degrees according to the equipment change application, so as to carry out a corresponding approval process according to the equipment change degree;
通过所述风电设备检修系统中的检修知识库模块建立针对所述风电设备的层级结构的检修知识库,并基于所述检修知识库中的数据训练问答模型以生成问答机器人,以便利用所述问答机器人为所述非计划性检修模块和所述计划性检修模块提供相应的故障处理措施;Establishing a hierarchical maintenance knowledge base for the wind power equipment through the maintenance knowledge base module in the wind power equipment maintenance system, and training a question-answering model based on the data in the maintenance knowledge base to generate a question-answering robot, so as to use the question-answering robot to provide corresponding fault handling measures for the unplanned maintenance module and the planned maintenance module;
通过所述风电设备检修系统中的排程模块利用预设影响因子对任务排程池中的任务进行计算,以确定所述任务执行的优先级顺序,并根据所述优先级顺序为所述任务设置相应的任务执行时间。The scheduling module in the wind power equipment maintenance system calculates the tasks in the task scheduling pool using preset influencing factors to determine the priority order of the task execution, and sets corresponding task execution times for the tasks according to the priority order.
第三方面,本申请公开了一种电子设备,所述电子设备包括处理器和存储器;其中,所述存储器用于存储计算机程序,所述计算机程序由所述处理器加载并执行以实现如前所述的风电设备检修方法。In a third aspect, the present application discloses an electronic device, comprising a processor and a memory; wherein the memory is used to store a computer program, and the computer program is loaded and executed by the processor to implement the wind power equipment maintenance method as described above.
第四方面,本申请公开了一种计算机可读存储介质,用于存储计算机程序;其中所述计算机程序被处理器执行时实现如前所述的风电设备检修方法。In a fourth aspect, the present application discloses a computer-readable storage medium for storing a computer program; wherein the computer program, when executed by a processor, implements the wind power equipment maintenance method as described above.
本申请提供了一种风电设备检修系统,包括:非计划性检修模块,用于汇集风电设备的缺陷任务,并对所述缺陷任务进行集中管理以进行检修工作;计划性检修模块,用于针对所述风电设备制定不同的检修项目,并根据所述检修项目按照预设时间周期对所述风电设备进行定期检修;设备异动管理模块,用于发起设备异动申请并根据所述设备异动申请确定不同的设备异动程度,以便根据所述设备异动程度进行相应的审批流程;检修知识库模块,用于建立针对所述风电设备的层级结构的检修知识库,并基于所述检修知识库中的数据训练问答模型以生成问答机器人,以便利用所述问答机器人为所述非计划性检修模块和所述计划性检修模块提供相应的故障处理措施;排程模块,用于利用预设影响因子对任务池中的任务进行计算,以确定所述任务执行的优先级顺序,并根据所述优先级顺序为所述任务设置相应的任务执行时间。The present application provides a wind power equipment maintenance system, including: an unplanned maintenance module, which is used to collect defective tasks of wind power equipment and centrally manage the defective tasks to perform maintenance work; a planned maintenance module, which is used to formulate different maintenance projects for the wind power equipment, and perform regular maintenance on the wind power equipment according to the maintenance projects in a preset time period; an equipment change management module, which is used to initiate an equipment change application and determine different equipment change degrees according to the equipment change application, so as to perform a corresponding approval process according to the equipment change degree; a maintenance knowledge base module, which is used to establish a hierarchical maintenance knowledge base for the wind power equipment, and train a question-and-answer model based on the data in the maintenance knowledge base to generate a question-and-answer robot, so as to use the question-and-answer robot to provide corresponding fault handling measures for the unplanned maintenance module and the planned maintenance module; a scheduling module, which is used to calculate the tasks in the task pool using preset influencing factors to determine the priority order of the task execution, and set the corresponding task execution time for the task according to the priority order.
本申请的有益技术效果为:提供了一种能够实现基于多维数据针对风电设备进行检修。风电设备检修系统中集成了非计划性检修模块、计划性检修模块、设备异动管理模块、检修知识库模块以及智能排程模块。结构完善、系统紧凑,实用性强,适合风电、光伏等行业使用,在考虑科学性的基础上,指标有理有据,原始数据方便获取,具备可操作性。另外,检修知识库能够针对风电设备的各层级结构涵盖风电、光伏和电气设备典型缺陷以及特殊检修所需要的作业指导书、检修工序卡、检修方案、备品备件和工器具等相关内容,为现场检修工作提供指导。排程模块综合考虑设置的各类影响因子进行任务排布,能够实现从经济收益最优角度进行任务排程,实现运维效益最大化。The beneficial technical effect of the present application is: it provides a system that can realize maintenance of wind power equipment based on multi-dimensional data. The wind power equipment maintenance system integrates unplanned maintenance module, planned maintenance module, equipment change management module, maintenance knowledge base module and intelligent scheduling module. It has a complete structure, compact system and strong practicality. It is suitable for use in wind power, photovoltaic and other industries. On the basis of scientific considerations, the indicators are reasonable and well-founded, the original data is easy to obtain and has operability. In addition, the maintenance knowledge base can cover the typical defects of wind power, photovoltaic and electrical equipment at each level of the wind power equipment structure, as well as the work instructions, maintenance process cards, maintenance plans, spare parts and tools required for special maintenance, etc., to provide guidance for on-site maintenance work. The scheduling module comprehensively considers the various influencing factors set to arrange tasks, and can realize task scheduling from the perspective of optimal economic benefits, thereby maximizing the operation and maintenance benefits.
此外,本申请提供的一种风电设备检修方法、设备及介质,与上述风电设备检修系统对应,效果同上。In addition, the present application provides a wind power equipment maintenance method, equipment and medium, which correspond to the above-mentioned wind power equipment maintenance system and have the same effect as above.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
图1为本申请公开的一种风电设备检修系统结构示意图;FIG1 is a schematic diagram of the structure of a wind power equipment maintenance system disclosed in the present application;
图2为本申请公开的一种风电设备检修系统页面示意图;FIG2 is a schematic diagram of a page of a wind power equipment maintenance system disclosed in the present application;
图3为本申请公开的一种生成工单示意图;FIG3 is a schematic diagram of generating a work order disclosed in the present application;
图4为本申请公开的一种进行关联工单的页面示意图;FIG4 is a schematic diagram of a page for associating work orders disclosed in the present application;
图5为本申请公开的一种生成的两票审批页面示意图;FIG5 is a schematic diagram of a two-ticket approval page generated by the present application;
图6为本申请公开的一种生成的两票审批页面过程示意图;FIG6 is a schematic diagram of a two-ticket approval page generation process disclosed in the present application;
图7为本申请公开的一种审批流程进展查看示意图;FIG7 is a schematic diagram of viewing the progress of an approval process disclosed in this application;
图8为本申请公开的一种生成的备品备件页面示意图;FIG8 is a schematic diagram of a generated spare parts page disclosed in the present application;
图9为本申请公开的一种由生成工单到缺陷任务处理的处理流程示意图;FIG9 is a schematic diagram of a process flow from generating a work order to handling a defect task disclosed in the present application;
图10为本申请公开的一种经统计分析单元处理后生成的页面示意图;FIG10 is a schematic diagram of a page generated after being processed by a statistical analysis unit disclosed in the present application;
图11为本申请公开的一种不同工单状态转特殊检修工单的页面示意图;FIG11 is a schematic diagram of a page for converting a special maintenance work order from a different work order status disclosed in the present application;
图12为本申请公开的一种特殊检修工单的页面示意图;FIG12 is a schematic diagram of a page of a special maintenance work order disclosed in the present application;
图13为本申请公开的一种特殊检修方案审批界面示意图;FIG13 is a schematic diagram of a special maintenance plan approval interface disclosed in this application;
图14为本申请公开的一种不同状态下的特殊检修计划界面示意图;FIG14 is a schematic diagram of a special maintenance plan interface under different states disclosed in the present application;
图15为本申请公开的一种特殊检修工单示意图;FIG15 is a schematic diagram of a special maintenance work order disclosed in the present application;
图16为本申请公开的一种非计划性检修模块的流程示意图;FIG16 is a schematic diagram of a flow chart of an unplanned maintenance module disclosed in the present application;
图17为本申请公开的一种检修项目计划的页面示意图;FIG17 is a schematic diagram of a page of a maintenance project plan disclosed in the present application;
图18为本申请公开的一种检修项目计划制定界面示意图;FIG18 is a schematic diagram of a maintenance project plan making interface disclosed in the present application;
图19为本申请公开的一种具体的检修项目计划制定界面示意图;FIG19 is a schematic diagram of a specific maintenance project plan making interface disclosed in the present application;
图20为本申请公开的一种检修项目计划列表示意图;FIG20 is a schematic diagram of a maintenance project plan list disclosed in the present application;
图21为本申请公开的一种经检修项目计划制定单元审批的流程示意图;FIG21 is a schematic diagram of a process for approval by a maintenance project planning unit disclosed in the present application;
图22为本申请公开的一种检修项目任务示意图;FIG22 is a schematic diagram of a maintenance project task disclosed in the present application;
图23为本申请公开的一种检修项目工单示意图;FIG23 is a schematic diagram of a maintenance project work order disclosed in the present application;
图24为本申请公开的一种计划性检修结果评估的界面示意图;FIG24 is a schematic diagram of an interface for evaluating a planned maintenance result disclosed in the present application;
图25为本申请公开的一种缺陷数据字典界面示意图;FIG25 is a schematic diagram of a defect data dictionary interface disclosed in the present application;
图26为本申请公开的一种针对缺陷任务进行缺陷等级划分示意图;FIG26 is a schematic diagram of defect level classification for defect tasks disclosed in the present application;
图27为本申请公开的一种检修方案提供列表示意图;FIG27 is a schematic diagram of a list of maintenance solutions disclosed in the present application;
图28为本申请公开的一种作业指导书的提供示意图;FIG28 is a schematic diagram of providing an operation instruction disclosed in the present application;
图29为本申请公开的一种作业指导书的生成示意图;FIG29 is a schematic diagram of generating a work instruction disclosed in the present application;
图30为本申请公开的一种检修工序卡的生成示意图;FIG30 is a schematic diagram of generating a maintenance process card disclosed in the present application;
图31为本申请公开的一种业务逻辑关系示意图;FIG31 is a schematic diagram of a business logic relationship disclosed in this application;
图32为本申请公开的一种智能机器人问答界面示意图;FIG32 is a schematic diagram of an intelligent robot question-answering interface disclosed in the present application;
图33为本申请公开的一种风电设备检修方法流程图;FIG33 is a flow chart of a wind power equipment maintenance method disclosed in the present application;
图34为本申请公开的一种电子设备结构图。FIG34 is a structural diagram of an electronic device disclosed in the present application.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
当前,随着新能源装机容量的不断增加,新能源场站设备检修工作中面临的问题也日益凸显,如:检修队伍水平参差不齐、检修过程监管难以落实、检修质量难以把控。目前还没有一种基于多维数据的风电智能检修系统及其方法开展相关研究。立足于解决新能源场站设备检修工作中面临的问题,满足风光场站检修管理的实际需求,围绕检修策略优化、检修结果评估等方面业务功能,借助人工智能技术,开展智能检修系统设计工作是目前亟待解决的问题。At present, with the continuous increase in the installed capacity of new energy, the problems faced in the maintenance of new energy station equipment are becoming increasingly prominent, such as: the level of the maintenance team is uneven, the supervision of the maintenance process is difficult to implement, and the maintenance quality is difficult to control. At present, there is no relevant research on a wind power intelligent maintenance system and its method based on multi-dimensional data. Based on solving the problems faced in the maintenance of new energy station equipment, meeting the actual needs of wind and solar station maintenance management, focusing on business functions such as maintenance strategy optimization and maintenance result evaluation, with the help of artificial intelligence technology, it is an urgent problem to carry out the design of intelligent maintenance systems.
为此,本申请提供了一种结构设计合理的风电设备检修方案,能够克服现有技术中存在的上述不足,实现基于多维数据的风电智能检修。To this end, the present application provides a wind power equipment maintenance solution with a reasonable structural design, which can overcome the above-mentioned deficiencies in the prior art and realize intelligent wind power maintenance based on multi-dimensional data.
本发明实施例公开了一种风电设备检修方法,根据用户隶属公司权限查看下设公司的日常检修统计数据。具体功能以区域侧为例,区域权限用户可在地图上查看所有片区场站检修汇总数据,同时可通过上方搜索条件不断延伸展示层级,查看片区及其下设场站的检修统计数据,或可查看场站检修数据,以此类推。可在系统首页的数据看板中查看权限范围内的所有汇总检修统计数据。方便区域人员快速掌握当前各场站设备检修运行状态,实时了解所有场站的综合检修指标。参见图1所示,该系统包括:The embodiment of the present invention discloses a method for maintenance of wind power equipment, which can view the daily maintenance statistics of subordinate companies according to the authority of the company to which the user belongs. Taking the regional side as an example of the specific function, users with regional authority can view the summary maintenance data of all area stations on the map, and at the same time, they can continuously extend the display level through the search conditions above to view the maintenance statistics of the area and its subordinate stations, or they can view the maintenance data of the station, and so on. All summary maintenance statistics within the scope of authority can be viewed in the data dashboard on the system homepage. It is convenient for regional personnel to quickly grasp the current maintenance and operation status of each station equipment and understand the comprehensive maintenance indicators of all stations in real time. As shown in Figure 1, the system includes:
非计划性检修模块11,用于汇集风电设备的缺陷任务,并对所述缺陷任务进行集中管理以进行检修工作。The unplanned maintenance module 11 is used to collect defective tasks of wind power equipment and centrally manage the defective tasks to perform maintenance work.
本申请实施例中,非计划性检修模块的主要功能是获取分级诊断、远程监控、智能巡检、技术监督等平台推送的设备缺陷,加之现场人员对设备缺陷的手动登记,实现对缺陷任务汇集、智能排程、生成工单、缺陷统计分析及重大问题转特殊检修一系列流程进行规范化、科学化、智能化管理。In the embodiment of the present application, the main function of the unplanned maintenance module is to obtain equipment defects pushed by platforms such as hierarchical diagnosis, remote monitoring, intelligent inspection, and technical supervision, and to manually register equipment defects by on-site personnel, so as to realize standardized, scientific, and intelligent management of a series of processes including defect task collection, intelligent scheduling, work order generation, defect statistical analysis, and transfer of major issues to special maintenance.
非计划性检修模块具体包含了:The unplanned maintenance module specifically includes:
1、缺陷登记单元,用于编辑多个风电设备的同一缺陷任务和/或一个风电设备的多个缺陷任务,并根据编辑的所述缺陷任务自动生成缺陷登记记录。1. A defect registration unit is used to edit the same defect task of multiple wind power equipment and/or multiple defect tasks of one wind power equipment, and automatically generate a defect registration record according to the edited defect task.
首先对页面展示部分进行相关描述。如图2所示,针对缺陷任务,全部、已办、待办均针对当前用户。“待派单”任务中,缺陷等级为“一类”(最严重的等级)的任务需要加警示提醒。除以上规则外,所有任务都按时间排序。待办用于展示当前用户所有待办任务,排列顺序同上。已办用于展示当前用户所有操作过的缺陷任务,操作栏只有查看详情按钮。First, the page display part is described. As shown in Figure 2, for defect tasks, all, completed, and pending tasks are for the current user. In the "pending order" task, tasks with a defect level of "class 1" (the most serious level) need to be warned. In addition to the above rules, all tasks are sorted by time. To-do is used to display all pending tasks of the current user, and the arrangement order is the same as above. Completed is used to display all defect tasks that the current user has operated, and the operation bar only has a view details button.
本申请实施例中,缺陷登记单元能够实现对检修模块缺陷任务的汇总管理。日常缺陷登记会存在同一缺陷发生在同一批次的风机设备中,或者一个风机发现多个缺陷为了提高系统实际应用性,在缺陷登记单元中设置了缺陷设备多选和不同设备分组功能,可在功能界面中直接一次性编辑多个缺陷,系统自动拆分处理生成多个缺陷登记记录,便于后续设备缺陷统计分析。In the embodiment of the present application, the defect registration unit can realize the summary management of the defect tasks of the maintenance module. In daily defect registration, the same defect may occur in the same batch of fan equipment, or multiple defects may be found in one fan. In order to improve the practical applicability of the system, the defect registration unit is provided with the function of multiple selection of defective equipment and grouping of different equipment. Multiple defects can be edited directly at one time in the function interface, and the system automatically splits and processes to generate multiple defect registration records, which is convenient for subsequent statistical analysis of equipment defects.
当缺陷任务填报并提交后,该场站所有的有处理权限的员工的【全部】【待办】页面中均可获取该任务。当场站负责人线下指派员工进行处理后,该员工进行下一步操作后,其他员工的【待办】页面中,将删除此条任务。After the defect task is filled in and submitted, the task will be available on the [All] [To Do] page of all employees with processing authority at the site. When the site manager assigns an employee to handle the task offline, the task will be deleted from the [To Do] page of other employees after the employee performs the next operation.
2、工单生成与关联单元,用于针对所述缺陷登记记录中的多个同类的缺陷任务进行合并操作,并根据所述缺陷任务对应的任务状态,利用合并后的所述缺陷任务生成缺陷工单;以及根据预设匹配条件将所述缺陷工单中的新生成工单与已生成工单进行选择性关联。2. A work order generation and association unit, which is used to merge multiple similar defect tasks in the defect registration record, and generate a defect work order using the merged defect tasks according to the task status corresponding to the defect tasks; and selectively associate the newly generated work order in the defect work order with the generated work order according to the preset matching conditions.
当存在多个同类缺陷统一处理的场景时,对已生成的缺陷信息进行合并操作,可将待派单状态的缺陷关联到选中的工单中,如图3所示为示例性提供的一种生成的工单示意图。可以多选或单选下方列表中状态为“待派单”的信息,选择后点击生成工单,弹出“生成工单”弹窗,可在弹窗页面对所选信息增删,需要在此页面选择工作联系人。选择后点击提交,系统生成缺陷工单,新生成的缺陷工单可在“缺陷工单页面”查看,同时缺陷任务列表中所选列表信息的状态调整为“已派单”。When there are multiple scenarios where the same type of defects need to be handled uniformly, the generated defect information can be merged, and the defects in the waiting-to-be-dispatched state can be associated with the selected work order. Figure 3 is an exemplary schematic diagram of a generated work order. You can select multiple or single information in the list below with a status of "waiting for dispatch". After selecting, click Generate Work Order, and a "Generate Work Order" pop-up window will pop up. You can add or delete the selected information on the pop-up page, and you need to select a work contact on this page. After selecting, click Submit, and the system will generate a defect work order. The newly generated defect work order can be viewed on the "Defect Work Order Page", and the status of the selected list information in the defect task list will be adjusted to "Dispatched".
需要指出的是,针对缺陷任务的缺陷状态,存在待提交、待派单、已派单、已完成、已转特殊检修五种状态,为每种状态都提供了状态按钮。It should be pointed out that there are five defect statuses for defect tasks: pending submission, pending dispatch, dispatched, completed, and transferred to special maintenance. A status button is provided for each status.
待提交状态:查看详情(基本信息、缺陷登记信息)、编辑、提交;Status to be submitted: view details (basic information, defect registration information), edit, submit;
待派单状态:查看详情(基本信息、缺陷登记信息)、生成工单、转特殊检修、关联工单;系统自动录入的工单默认为待派单状态,无论何种录入途径,该场站所有的有处理权限的员工的【全部】【待办】页面中均可获取该任务,当场站负责人线下指派员工进行处理,被指定员工进行下一步操作后,其他员工的【待办】页面中,将删除此条任务。Status of pending orders: view details (basic information, defect registration information), generate work orders, transfer to special maintenance, and associate work orders; work orders automatically entered by the system are in the status of pending orders by default. Regardless of the entry method, all employees with processing authority at the site can obtain the task from the [All] [To Do] page. When the site manager assigns employees to handle the task offline and the designated employee performs the next step, this task will be deleted from the [To Do] page of other employees.
已派单状态:查看详情(基本信息、缺陷登记信息、确认信息、处理信息(根据工单处理情况展示)、部件更换记录(历史记录));Order status: View details (basic information, defect registration information, confirmation information, processing information (displayed according to the work order processing status), component replacement record (history record));
已完成状态(派单后对应工单处理完成):查看详情(基本信息、缺陷登记信息、确认信息、处理信息、部件更换记录(历史记录及本次记录)、验收记录));Completed status (the corresponding work order has been processed after the order is dispatched): View details (basic information, defect registration information, confirmation information, processing information, component replacement records (historical records and current records), acceptance records);
已转特殊检修:查看详情。Transferred to special maintenance: View details.
点击生成工单后,在弹窗中选择工作联系人,系统生成缺陷工单,新生成的缺陷工单可在“缺陷工单页面”查看,缺陷任务列表中的缺陷任务更新为“已派单”。通过系统派发的缺陷工单会自动推送到工作联系人的“我的工单”列表中,工作联系人可在“我的工单”中接单,并进行缺陷工单关联工作的处理,当所有消缺前的准备工作完成后才能到现场开工作业。After clicking Generate Work Order, select the work contact in the pop-up window, and the system will generate a defect work order. The newly generated defect work order can be viewed on the "Defect Work Order Page", and the defect task in the defect task list is updated to "Dispatched". Defect work orders dispatched by the system will be automatically pushed to the "My Work Order" list of the work contact. The work contact can accept the order in "My Work Order" and process the work associated with the defect work order. Only when all the preparatory work before defect elimination is completed can the work be started on site.
当存在多个同类缺陷统一处理的场景时,对已生成的缺陷信息进行合并操作,可将待派单状态的缺陷关联到选中的工单中,点击关联工单后,在已生成的工单中选择一条工单,与该工单进行关联,缺陷任务更新为“已派单”。匹配条件有“工单编号”为工单编号,可以通过手动输入模糊匹配下拉选项。如图4所示为一种包含缺陷登记信息以及进行关联工单的页面示意图。When there are multiple similar defects that need to be handled uniformly, the generated defect information can be merged to associate the defects in the pending order status with the selected work order. After clicking Associate Work Order, select a work order from the generated work orders and associate it with the work order. The defect task is updated to "assigned". The matching condition is "work order number" for the work order number, and you can manually enter the fuzzy matching drop-down option. Figure 4 shows a schematic diagram of a page containing defect registration information and associated work orders.
3、缺陷任务处理单元,用于基于所述缺陷工单对所述缺陷任务进行预处理、处理以及验收;所述预处理的过程包括两票审批关联、备品备件关联、作业指导书关联、检修工序卡关联。3. A defect task processing unit is used to pre-process, process and accept the defect task based on the defect work order; the pre-processing process includes two-ticket approval association, spare parts association, work instruction association, and maintenance process card association.
本单元的主要功能是对设备缺陷的预处理及处理、验收,实现缺陷闭环。The main function of this unit is to pre-process, process and accept equipment defects to achieve defect closed loop.
其中,预处理的过程包括两票审批关联、备品备件关联、作业指导书关联、检修工序卡关联。Among them, the preprocessing process includes the association of two-ticket approval, spare parts, operation instructions, and maintenance process cards.
两票审批关联:在“缺陷工单关联工作页面”,选中进入“两票审批”界面,点击“创建”按钮,系统自动从两票模块系统中获取拟票界面,进行工作票的编辑、审批操作。当检修人员在两票系统中操作完后返回缺陷工单页面,系统自动生成一条该缺陷工单的两票信息,点击“查看”按钮,可查询两票的审批进度。关联的两票审批完成后,在缺陷工单“两票审批”界面的“状态”列显示完成。如图5所示为生成的两票审批页面。在具体实施过程中,如图6所示,点击添加,弹出弹窗选择票种;添加完成后回到初始创建页面,点击查看即可查看审批进展,如图7所示为提供的一种审批流程进展查看示意图。Two-ticket approval association: In the "Defect Work Order Association Work Page", select to enter the "Two-ticket Approval" interface, click the "Create" button, the system will automatically obtain the draft ticket interface from the two-ticket module system, and perform editing and approval operations on the work ticket. When the maintenance personnel return to the defect work order page after completing the operation in the two-ticket system, the system will automatically generate two-ticket information for the defect work order. Click the "View" button to query the approval progress of the two tickets. After the approval of the associated two tickets is completed, the "Status" column of the "Two-ticket Approval" interface of the defect work order will display completion. Figure 5 shows the generated two-ticket approval page. In the specific implementation process, as shown in Figure 6, click Add, a pop-up window will pop up to select the ticket type; after adding, return to the initial creation page and click View to view the approval progress. Figure 7 shows a schematic diagram of the approval process progress.
备品备件关联:在“缺陷工单关联工作页面”,选中进入“备品备件”界面,点击“添加”按钮,系统自动从备品备件模块系统中获取材料列表,选中备品备件后点击“确认”按钮,系统在备品备件系统中发送申请,审批结束后,在缺陷工单“备品备件”界面的“状态”列显示完成。备品备件类型分为“备品备件/工器具”两种,其中,添加备品备件需要经过审批,添加工器具无需经过审批。如图8所示为生成的备品备件页面。Spare parts association: On the "Defect Work Order Association Work Page", select to enter the "Spare Parts" interface, click the "Add" button, the system automatically obtains the material list from the spare parts module system, select the spare parts and click the "Confirm" button, the system sends the application in the spare parts system, and after the approval is completed, the "Status" column of the "Spare Parts" interface of the defect work order will display "Complete". Spare parts are divided into two types: "Spare Parts/Tools". Among them, adding spare parts requires approval, while adding tools does not require approval. Figure 8 shows the generated spare parts page.
作业指导书关联:从检修知识库的检修作业指导书列表中选中,点击“添加”按钮,系统将选中的检修作业指导书关联到缺陷工单。Work instruction association: Select from the list of maintenance work instructions in the maintenance knowledge base, click the "Add" button, and the system will associate the selected maintenance work instruction to the defect work order.
关联检修工序卡:从检修知识库的检修工序卡列表中选中,点击“添加”按钮,系统将选中的检修工序卡关联到缺陷工单。Associate maintenance process card: Select from the maintenance process card list in the maintenance knowledge base, click the "Add" button, and the system will associate the selected maintenance process card with the defect work order.
本申请实施例中,系统根据在上一环节“关联工作”中,两票环节设置的工作负责人和工作班成员,将缺陷工单处理任务进行推送操作。任务推送可根据实际业务场景选择不同的通知方式,包括:站内信息通知、短信消息通知,两种推送方式支持2选1,也支持全选。通知消息包括:通知标题(缺陷名称)、通知类型(缺陷工单)、通知内容(缺陷工单信息)。关联工作环节完成后,点击提交,工单将推送至对应工作负责人和工作班成员处。In an embodiment of the present application, the system pushes the defect work order processing task according to the work leader and work shift members set in the two ticket links in the previous link "Associated Work". Task push can choose different notification methods according to the actual business scenario, including: in-site information notification, SMS message notification, and the two push methods support 2-choose-1, and also support all selection. The notification message includes: notification title (defect name), notification type (defect work order), and notification content (defect work order information). After the associated work link is completed, click Submit, and the work order will be pushed to the corresponding work leader and work shift members.
需要指出的是,此时若“关联工作”中两票的工作负责人、工作班成员发生变更,则处理人也发生变更。需要在原工作负责人处取消处理按钮,【工单状态变更为待提交】,并新增提交按钮,点击可将消息推送至新工作负责人处;若仅变更工作班成员,则在工作负责人新增提交按钮,点击可将消息推送至对应工作班成员处;若同时变更工作负责人和工作班成员,则在原工作负责人的操作栏新增提交按钮,【工单状态变更为待提交】,点击可将消息同时推送给新工作负责人和工作班成员。It should be pointed out that if the work leader and work team members of the two tickets in "Related Work" are changed, the processor will also be changed. You need to cancel the processing button at the original work leader, [Work Order Status Changes to Pending Submission], and add a Submit button. Click it to push the message to the new work leader; if only the work team members are changed, add a Submit button to the work leader. Click it to push the message to the corresponding work team members; if both the work leader and the work team members are changed at the same time, add a Submit button to the operation bar of the original work leader. [Work Order Status Changes to Pending Submission], click it to push the message to the new work leader and the work team members at the same time.
检修/集控人员接收到信息后,登录系统可接收到系统推送的待办工作信息,检修/集控人员点击消息提醒,系统自动查询缺陷工单并跳转到工单处理页面,实现快捷操作。工作负责人在缺陷工单页面的“缺陷信息”栏,选中缺陷点击“处理”按钮,弹出“缺陷处理页面”,在页面中填入“原因分析”、“处理过程”、“处理结果”,确认无误后点击“保存”按钮,完成缺陷处理操作。值得注意的是,需要判断关联工作环节中两票和备品备件的状态为审批完结状态方可提交处理,在此之前,处理按钮置灰,点击按钮则红字提示“请先完成两票和备品备件审批工作”。也即,存在需判断两票审批完成、工器具完成审批方可点击“处理”的限制条件。After receiving the information, the maintenance/centralized control personnel can log in to the system to receive the to-do work information pushed by the system. The maintenance/centralized control personnel click on the message reminder, and the system automatically queries the defect work order and jumps to the work order processing page to achieve quick operation. The person in charge of the work selects the defect in the "Defect Information" column of the defect work order page and clicks the "Process" button. The "Defect Processing Page" pops up, fills in the "Cause Analysis", "Processing Process", and "Processing Result" on the page, and clicks the "Save" button after confirmation to complete the defect processing operation. It is worth noting that it is necessary to determine that the status of the two tickets and spare parts in the associated work link is in the approval completion status before submitting for processing. Before this, the processing button is grayed out. Clicking the button will prompt in red "Please complete the approval of the two tickets and spare parts first". In other words, there is a restriction that requires judgment that the approval of the two tickets and the approval of the tools and equipment must be completed before clicking "Process".
另外,系统提供了查看历史记录选项。为帮助检修人员进行缺陷原因排查,系统会自动将该设备缺陷部位的历史缺陷登记、处理记录查询展示出来,【工作负责人、工作班成员】可点击查看历史缺陷详细信息,包括:缺陷信息、缺陷确认信息、缺陷处理记录、缺陷验收记录。在具体的实施方式中,实现页面功能操作的具体过程如下:在缺陷工单页面的“历史缺陷”栏,选中历史缺陷点击“查看”按钮,弹出历史缺陷处理页面信息,包括:序号、缺陷类型(类型)、缺陷确认信息(等级)、缺陷处理信息(处理过程)、缺陷验收信息(验收结果)、发现人、发现时间、状态。弹出的历史缺陷记录中,可点击“查看”,查看具体信息,包括:缺陷类型、验收结果、缺陷信息(缺陷部位+缺陷描述)、缺陷确认信息(缺陷确认人+缺陷等级)、缺陷处理记录(原因分析+处理过程)、参考资源(备品备件)等。In addition, the system provides an option to view historical records. In order to help maintenance personnel troubleshoot the causes of defects, the system will automatically display the historical defect registration and processing record inquiries of the defective parts of the equipment. [Work leaders and work shift members] can click to view the detailed information of historical defects, including: defect information, defect confirmation information, defect processing records, and defect acceptance records. In a specific implementation method, the specific process of implementing the page function operation is as follows: In the "Historical Defects" column of the defect work order page, select the historical defect and click the "View" button to pop up the historical defect processing page information, including: serial number, defect type (type), defect confirmation information (level), defect processing information (processing process), defect acceptance information (acceptance result), discoverer, discovery time, and status. In the pop-up historical defect record, you can click "View" to view specific information, including: defect type, acceptance result, defect information (defect location + defect description), defect confirmation information (defect confirmer + defect level), defect processing record (cause analysis + processing process), reference resources (spare parts), etc.
另外,缺陷处理完后,在缺陷工单页面的“缺陷信息”栏,工作负责人选中缺陷点击“检修交代”按钮,弹出“检修交代页面”,在页面中填入“检修交代”内容。以上内容确认无误后点击“提交”按钮,完成检修交代操作。In addition, after the defect is handled, in the "Defect Information" column of the defect work order page, the person in charge of the work selects the defect and clicks the "Maintenance Account" button, and the "Maintenance Account Page" pops up, where the "Maintenance Account" content is filled in. After confirming that the above content is correct, click the "Submit" button to complete the maintenance account operation.
进一步的,工作负责人确认验收是否通过,并给出验收意见(若通过,无需填写验收意见,若不通过,则验收意见为必填项)。验收审批做“通过”、“不通过”,不通过可选择退回【1、退回至填报人环节2、退回至上一环节】。验收负责人可上传附件(附件非必选)。也即,需要验收之后两票方可终结(此为两票逻辑)的限制条件。Furthermore, the person in charge of the work confirms whether the acceptance is passed and gives the acceptance opinion (if it is passed, there is no need to fill in the acceptance opinion, if it is not passed, the acceptance opinion is required). The acceptance approval is "passed" or "failed". If it is not passed, you can choose to return [1. Return to the person filling in the report 2. Return to the previous link]. The person in charge of acceptance can upload attachments (attachments are not required). In other words, the restriction condition that two votes are required before the acceptance can be terminated (this is the two-vote logic).
本申请实施例中,系统还提供了挂起(延期)选项,工作负责人点击挂起按钮,在弹出的“挂起申请”页面中完成信息填写,点击提交,由所在部门负责人进行审批。挂起申请提交后,流程自动提交至所在部门负责人审批;所在部门负责人审批环节可选择下一步审批人。审批做“通过”、“不通过”;不通过则视为拒绝挂起,需要返回正常流程正常处理或重新发起挂起申请。工作负责人点击挂起按钮,可完成工单激活,激活后的工单可选择转特殊检修或继续处理。如图9所示为由生成工单到缺陷任务处理的处理流程示意图,在验收结束后进行缺陷统计分析。In the embodiment of the present application, the system also provides a suspension (delay) option. The person in charge of the work clicks the suspend button, completes the information filling in the "Suspend Application" page that pops up, clicks Submit, and the person in charge of the department will review and approve it. After the suspension application is submitted, the process is automatically submitted to the person in charge of the department for approval; the person in charge of the department can select the next approver in the approval link. The approval is "passed" or "failed"; if it fails, it is deemed to be rejected for suspension, and it is necessary to return to the normal process for normal processing or re-initiate the suspension application. The person in charge of the work clicks the suspend button to complete the work order activation. The activated work order can choose to transfer to special maintenance or continue processing. As shown in Figure 9, this is a schematic diagram of the processing flow from generating a work order to processing defect tasks, and defect statistical analysis is performed after the acceptance is completed.
4、统计分析单元,用于根据预设对标选项对所述风电设备进行统计分析。4. A statistical analysis unit, used for performing statistical analysis on the wind power equipment according to preset benchmarking options.
本申请实施例中,统计分析单元能够实现对设备缺陷进行查询、汇总、统计和分析。缺陷分析可以解决对同一设备在某一段时间内对其发生的故障进行分类分析,对设备缺陷数据进行抽取、分类、归纳、统计和处理,能自动派生出该缺陷所对应的工作票。也可以对相同的设备进行分类分析。缺陷统计可以实现按系统、设备、专业、时间段、完成时间、缺陷状态、缺陷类别、负责专业、消缺率等,对缺陷发生数、处理数进行汇总、统计,也可进行消缺率统计。对于已完结的缺陷工单,可对缺陷处理的及时率进行统计,提供按部门、专业、设备的条件进行统计。如图10所示为经统计分析单元处理后生成的页面示意图。In the embodiment of the present application, the statistical analysis unit can query, summarize, count and analyze equipment defects. Defect analysis can solve the classification analysis of faults that occur to the same equipment within a certain period of time, extract, classify, summarize, count and process equipment defect data, and automatically derive the work ticket corresponding to the defect. The same equipment can also be classified and analyzed. Defect statistics can summarize and count the number of defects and the number of defects processed by system, equipment, profession, time period, completion time, defect status, defect category, responsible profession, defect elimination rate, etc., and can also perform defect elimination rate statistics. For completed defect work orders, the timely rate of defect processing can be counted, and statistics can be provided according to the conditions of department, profession, and equipment. As shown in Figure 10, a schematic diagram of the page generated after processing by the statistical analysis unit.
示例性的,对标选项可以包括:故障时间,为所选范围内所有缺陷从发现到处理的汇总时间;缺陷次数,为所选范围内所有缺陷的次数;电量,由故障时间计算获得,如故障时间×016÷10000(具体公式可能要数据接入时确定);图表,下方图、表更具上方筛选条件变化,如选定片区,则图中横坐标变更为该片区的各场站,表中统计类型切换为该片区的各场站,如选定场站,则图中横坐标变更为该场站的各设备,表中统计类型切换为该片区的各设备,如选定设备,则图中、表中做筛选,只显示该设备的图、表信息。Exemplarily, the benchmarking options may include: failure time, which is the summary time from discovery to processing of all defects in the selected range; number of defects, which is the number of all defects in the selected range; power, which is calculated from the failure time, such as failure time × 016 ÷ 10000 (the specific formula may be determined when the data is accessed); charts, the charts and tables below change according to the filtering conditions above. If an area is selected, the horizontal axis in the chart is changed to the stations in the area, and the statistical type in the table is switched to the stations in the area. If a station is selected, the horizontal axis in the chart is changed to the equipment in the station, and the statistical type in the table is switched to the equipment in the area. If a device is selected, the charts and tables are filtered to display only the chart and table information of the device.
5、特殊检修管理单元,用于预先设定特殊检修条件,然后根据所述特殊检修条件从所述缺陷登记记录中筛选目标缺陷任务,并生成与所述目标缺陷任务对应的特殊检修方案;对所述特殊检修方案进行审批,并在所述特殊检修方案审批通过后将所述目标缺陷任务进行拆分以得到多个子计划。5. A special maintenance management unit is used to pre-set special maintenance conditions, then filter the target defect tasks from the defect registration records according to the special maintenance conditions, and generate a special maintenance plan corresponding to the target defect tasks; review and approve the special maintenance plan, and after the special maintenance plan is approved, split the target defect task into multiple sub-plans.
本单元的主要功能是在设备缺陷登记确认为特殊检修后,检修人员编辑修改检修方案,使其符合当前特殊检修条件。检修人员修改完特殊检修方案后可提交审批。另外,本单元还可以在特殊检修方案审批通过后进行检修任务拆分以及检修子计划制定,设置检修关键节点,拆分的子计划可独立进行派单,生成特殊检修工单。The main function of this unit is that after the equipment defect is registered and confirmed as a special maintenance, the maintenance personnel edit and modify the maintenance plan to make it meet the current special maintenance conditions. After the maintenance personnel have modified the special maintenance plan, they can submit it for approval. In addition, this unit can also split the maintenance tasks and formulate maintenance sub-plans after the special maintenance plan is approved, set maintenance key nodes, and the split sub-plans can be dispatched independently to generate special maintenance work orders.
若经现场确认后,认为此缺陷属于特殊检修,则点击“转特殊检修”按钮,在弹窗中确认“是否转特殊检修”,并选定处理人点击提交后,该缺陷转入“特殊检修管理-特殊检修方案”中,状态为“待确认”。缺陷任务列表中该缺陷信息的状态调整为“已转特殊检修”。如图11所示为对应不同工单状态的转为特殊检修工单的页面示意图。If after on-site confirmation, it is considered that this defect belongs to special maintenance, click the "Transfer to Special Maintenance" button, confirm "Whether to transfer to special maintenance" in the pop-up window, select the handler and click Submit, the defect will be transferred to "Special Maintenance Management-Special Maintenance Plan" with the status of "Pending Confirmation". The status of the defect information in the defect task list is adjusted to "Transferred to Special Maintenance". Figure 11 shows a schematic diagram of the page for transferring to special maintenance work orders corresponding to different work order statuses.
本申请实施例中,设备缺陷登记确认为特殊检修后,需通过检修知识库中的检修智能决策系统获取系统推荐检修方案,并根据系统推荐的检修方案生成特殊检修方案,检修人员可在系统推荐的检修方案基础上进行调整修改,使其符合当前特殊检修条件。检修人员修改完特殊检修方案后,需提交审批至片区主任和新能源公司相关领导,检修方案审批通过后,按照方案开展特殊检修工作。具体的,预先设定特殊检修条件,并根据所述特殊检修条件从所述缺陷登记记录中筛选目标缺陷任务;根据所述目标缺陷任务从所述检修知识库模块中获取相应的系统推荐检修方案,并对所述系统推荐检修方案进行调整修改以生成与所述目标缺陷任务对应的特殊检修方案;对所述特殊检修方案进行审批,并在所述特殊检修方案审批通过后将所述目标缺陷任务进行拆分以得到多个子计划。可以理解的是,特殊检修任务列表中展示的是针对大部件检修方案制定的检修任务,在制定特殊检修任务页面中,需设置特殊检修方案,拆分各项子任务计划。具体操作:进入特殊检修计划菜单页面,系统查询展示已制定的特殊检修计划列表,如“检修任务管理”示意图;点击“新增”按钮弹出“检修任务拆分子项计划”页面,在页面中维护检修任务信息,选择审批通过的特殊检修方案,再根据方案内容添加具体子项任务计划。In the embodiment of the present application, after the equipment defect registration is confirmed as a special maintenance, it is necessary to obtain the system recommended maintenance plan through the maintenance intelligent decision-making system in the maintenance knowledge base, and generate a special maintenance plan based on the maintenance plan recommended by the system. The maintenance personnel can adjust and modify the maintenance plan recommended by the system to make it meet the current special maintenance conditions. After the maintenance personnel have modified the special maintenance plan, they need to submit it for approval to the district director and relevant leaders of the new energy company. After the maintenance plan is approved, the special maintenance work is carried out according to the plan. Specifically, special maintenance conditions are set in advance, and the target defect tasks are screened from the defect registration records according to the special maintenance conditions; the corresponding system recommended maintenance plan is obtained from the maintenance knowledge base module according to the target defect task, and the system recommended maintenance plan is adjusted and modified to generate a special maintenance plan corresponding to the target defect task; the special maintenance plan is approved, and after the special maintenance plan is approved, the target defect task is split to obtain multiple sub-plans. It is understandable that the special maintenance task list shows the maintenance tasks formulated for the maintenance plan of large components. In the special maintenance task formulation page, it is necessary to set up a special maintenance plan and split the various sub-task plans. Specific operation: Enter the special maintenance plan menu page, the system queries and displays the list of special maintenance plans that have been formulated, such as the "Maintenance Task Management" diagram; click the "Add" button to pop up the "Maintenance Task Split Sub-item Plan" page, maintain the maintenance task information on the page, select the approved special maintenance plan, and then add specific sub-item task plans according to the plan content.
如图12所示为特殊检修工单的页面示意图。操作栏中所有操作弹窗右侧配有流程图,点击“智能决策”按钮对特殊检修方案进行调整设置,涉及模块包括:Figure 12 shows a schematic diagram of the special maintenance work order page. There is a flow chart on the right side of all operation pop-up windows in the operation bar. Click the "Smart Decision" button to adjust and set the special maintenance plan. The modules involved include:
特殊检修方案:Special maintenance plan:
特殊检修方案附件、特殊检修方案备品备件、特殊检修方案作业指导书、特殊检修方案工序卡、特殊检修方案四措两案,对以上信息,检修人员在系统中直接进行编辑修改、保存、提交操作;Special maintenance plan attachments, special maintenance plan spare parts, special maintenance plan operation instructions, special maintenance plan process cards, special maintenance plan four measures and two plans. Maintenance personnel can directly edit, modify, save and submit the above information in the system;
如表1所示,基本信息包括:方案编号(*)、方案名称(*)、检修设备(*)、缺陷类型(*)、检修部件(*)、缺陷等级(*)、上报时间(*)、检修状态(*)、缺陷原因(*)、缺陷附件(*)、计划开始时间(*)、计划结束时间(*)、检修方案示例(*)、智能方案模块(*);As shown in Table 1, the basic information includes: plan number (*), plan name (*), maintenance equipment (*), defect type (*), maintenance component (*), defect level (*), reporting time (*), maintenance status (*), defect cause (*), defect attachment (*), planned start time (*), planned end time (*), maintenance plan example (*), and intelligent plan module (*);
表1Table 1
其中:方案编号、方案名称为自动生成,方案名称支持修改;“检修设备”“缺陷类型”“检修部件”“缺陷等级”“上报时间”“缺陷原因”“缺陷附件”等信息为缺陷任务中同步过来的信息,为置灰状态,不可修改。“检修状态”当前为待确认,置灰不可修改。“缺陷附件”点击可下载查看。计划开始时间、计划结束时间为可填写编辑状态。其中,检修方案示例为填报人手动填写。Among them: the plan number and plan name are automatically generated, and the plan name can be modified; "Maintenance Equipment", "Defect Type", "Maintenance Parts", "Defect Level", "Reporting Time", "Defect Cause", "Defect Attachments" and other information are synchronized from the defect task, which are grayed out and cannot be modified. "Maintenance Status" is currently pending confirmation, grayed out and cannot be modified. Click "Defect Attachments" to download and view. The planned start time and planned end time are editable. Among them, the maintenance plan example is filled in manually by the filler.
智能方案模块为多选下拉框,包括:特殊检修方案附件、特殊检修方案备品备件、特殊检修方案作业指导书、特殊检修方案工序卡、特殊检修方案四措两案。填报人可手动选择需要的模块,若选择该模块,则所有字段为必填项。若智能方案推荐或手选的方案/指导书/工序卡/备品备件信息不足,需要可以手动补足。可以选择下一环节(审批)负责人(支持模糊搜索)。如图13所示为特殊检修方案审批界面示意图。The smart solution module is a multiple-selection drop-down box, including: special maintenance plan attachments, special maintenance plan spare parts, special maintenance plan operation instructions, special maintenance plan process card, special maintenance plan four measures and two cases. The person filling out the form can manually select the required module. If this module is selected, all fields are required. If the plan/instruction/process card/spare parts information recommended by the smart solution or manually selected is insufficient, it can be supplemented manually. You can select the person in charge of the next link (approval) (fuzzy search is supported). Figure 13 is a schematic diagram of the special maintenance plan approval interface.
特殊检修方案包括:序号、检修方案名称、检修方案类型、适用设备类型、适用设备型号、适用设备部件、操作栏。点击添加,可通过下拉选择检修方案编号选定方案;选定并完成修改后,方案内的备品备件、指导书、工序卡、自动同步至下方,此部分内容不允许删除、修改,若用户需要修改/删除,则提示:“请到检修方案中修改此条信息”,但允许用户在下方备品备件/工序卡/指导书模块补充相关信息。备品备件包括:备品备件名称、规格型号、物资编码、类别(备品备件、工器具)、计量单位、数量、金额、备品备件状态、操作栏;可添加编辑方案/指导书外的备品备件/工器具信息,点击备品备件/工器具添加,关联备品备件/工器具平台,从备品备件/工器具列表中获取信息【可编辑数量、可删除】。作业指导书包括:序号、指导书名称、引用文件、所属部门、创建人、创建时间、操作栏;只可添加编辑方案外的指导书信息,选定并修改后,指导书中包含的工序卡,备品备件自动同步至对应模块,此部分内容不允许删除、修改,若用户需要修改/删除,则提示:“请到指导书中修改此条信息”,但允许用户补充相关信息。检修工序卡包括:序号、工序卡编号、工序卡名称、专业、设备名称、操作栏。可编辑添加方案/指导书外的工序卡信息。Special maintenance plans include: serial number, maintenance plan name, maintenance plan type, applicable equipment type, applicable equipment model, applicable equipment parts, and operation bar. Click Add to select the plan by selecting the maintenance plan number through the drop-down menu; after selecting and completing the modification, the spare parts, instructions, and process cards in the plan are automatically synchronized to the bottom. This part of the content is not allowed to be deleted or modified. If the user needs to modify/delete, a prompt will appear: "Please modify this information in the maintenance plan", but the user is allowed to supplement relevant information in the spare parts/process card/instruction module below. Spare parts include: spare parts name, specification model, material code, category (spare parts, tools), unit of measurement, quantity, amount, spare parts status, and operation bar; spare parts/tool information outside the plan/instruction can be added and edited. Click Spare Parts/Tools to add, associate the spare parts/tools platform, and obtain information from the spare parts/tools list [editable quantity, deletable]. The work instruction includes: serial number, instruction name, reference file, department, creator, creation time, and operation column; only instruction information outside the editing plan can be added. After selection and modification, the process card and spare parts included in the instruction are automatically synchronized to the corresponding module. This part of the content is not allowed to be deleted or modified. If the user needs to modify/delete, it will prompt: "Please modify this information in the instruction", but the user is allowed to add relevant information. The maintenance process card includes: serial number, process card number, process card name, specialty, equipment name, and operation column. The process card information outside the plan/instruction can be edited and added.
如表2所示为特殊检修方案示意。Table 2 shows a special maintenance plan.
表2Table 2
如表3所示为特殊检修方案备品备件示意。Table 3 shows the spare parts for special maintenance plans.
表3table 3
如表4所示为特殊检修方案工器具示意。Table 4 shows the tools and equipment for special maintenance plans.
表4Table 4
如表5所示为特殊检修方案作业指导书示意。Table 5 shows the operating instructions for special maintenance plans.
表5table 5
如表6所示为特殊检修方案工序卡示意。Table 6 shows a schematic diagram of the special maintenance plan process card.
表6Table 6
需要指出的是,智能检修方案经确认后提交审批,系统支持自定义检修任务审批流程,在流程管理页面,设置检修任务审批环节,保存并部署审批流程即可生效。审批涉及新能源场站主要领导和片区领导,可自定义审批人,选定审批人后带出审批人身份。系统内部会记录审批流程设置的版本号,当系统管理员新修改审批流程环节后也不会影响当前正在执行的审批流程。审批流程设置完,检修人员提交验收,系统将检修任务审核工作推送到相关审批人进行逐级审核操作。当特殊检修方案审批通过后,该检修人员可在系统中进行后续检修计划编制,设置检修项目计划。It should be pointed out that the intelligent maintenance plan is submitted for approval after confirmation. The system supports custom maintenance task approval processes. On the process management page, set the maintenance task approval link, save and deploy the approval process to take effect. The approval involves the main leaders of the new energy stations and district leaders. The approvers can be customized, and the identity of the approver will be brought out after the approver is selected. The version number of the approval process setting will be recorded internally in the system. When the system administrator modifies the approval process link, it will not affect the currently executing approval process. After the approval process is set, the maintenance personnel submit the acceptance, and the system pushes the maintenance task review work to the relevant approvers for step-by-step review operations. When the special maintenance plan is approved, the maintenance personnel can prepare subsequent maintenance plans in the system and set maintenance project plans.
本申请实施例中,页签切换有全部、待办、已办三种状态。所有子计划均已为完成状态,状态为待验收,若验收提交后被退回初始环节,则状态一开始为待验收,当用户新增拆分的子计划后,状态更新为进行中。如图14所示为不同状态下的特殊检修计划界面示意图。特殊检修工作开启后,可在系统检修进度中查看特殊检修任务的整体进度,点击具体检修任务进入检修任务详细列表中查看每项子项任务计划完成进度。In the embodiment of the present application, the tab switching has three states: all, pending, and done. All sub-plans are completed and the status is pending acceptance. If they are returned to the initial stage after acceptance submission, the status will be pending acceptance at the beginning. When the user adds a split sub-plan, the status is updated to in progress. As shown in Figure 14, it is a schematic diagram of the special maintenance plan interface in different states. After the special maintenance work is started, the overall progress of the special maintenance task can be viewed in the system maintenance progress. Click on the specific maintenance task to enter the detailed list of maintenance tasks to view the completion progress of each sub-task plan.
特殊检修计划操作栏中所有操作弹窗右侧配有流程图,基本信息包括:片区名称、场站名称、设备名称、设备编号、缺陷部位、缺陷类型、缺陷等级、缺陷原因、任务名称(总任务名称)、检修方案(与前面方案名称一致)。All operation pop-up windows in the special maintenance plan operation bar are equipped with flow charts on the right side. The basic information includes: area name, site name, equipment name, equipment number, defect location, defect type, defect level, defect cause, task name (general task name), and maintenance plan (the same as the previous plan name).
特殊检修任务拆分:计划名称(自动生成)、计划编号(自动生成)、项目任务(*输入填写)、项目费用(*输入填写)、计划开始时间(*手填)、计划结束时间(*手填)、实际开始时间(记录工单生成时间)、实际结束时间(记录工单结束时间)、项目状态(待派单、已派单、已完成)、项目工期(根据计划开始时间和实际开始时间计算)、操作(编辑「点击编辑,直接在列表修改」、删除)。点击拆分,可对检修任务进行子计划拆分,拆分列表中展示所有子计划,其中待派单状态的子计划允许删除和编辑,;点击【保存】后,子计划不同步至拆分列表;点击【提交】后,子计划同步至拆分列表,且新增的子计划状态为【待派单】。Special maintenance task splitting: plan name (automatically generated), plan number (automatically generated), project task (*enter and fill in), project cost (*enter and fill in), plan start time (*manually fill in), plan end time (*manually fill in), actual start time (record the time when the work order was generated), actual end time (record the time when the work order ended), project status (pending, dispatched, completed), project duration (calculated based on the planned start time and actual start time), operation (edit "click to edit, modify directly in the list", delete). Click Split to split the maintenance task into sub-plans. All sub-plans are displayed in the split list, and sub-plans in the pending state can be deleted and edited; after clicking [Save], the sub-plan is not synchronized to the split list; after clicking [Submit], the sub-plan is synchronized to the split list, and the status of the newly added sub-plan is [pending].
进一步的,当任务对应子计划全部为已完成状态后,点击“验收”按钮,在弹窗中确认“是否发起验收”,系统将特殊检修验收推送到【片区负责人,新能源生技部,新能源分管领导进行逐级审核操作】。Furthermore, when all the sub-plans corresponding to the task are completed, click the "Acceptance" button and confirm "whether to initiate acceptance" in the pop-up window. The system will push the special maintenance acceptance to [area manager, new energy biotechnology department, and new energy in charge for step-by-step review].
6、特殊检修工单生成单元,用于基于所述子计划,设置相应的关键检修节点,以便根据所述关键检修节点生成所述目标缺陷任务的特殊检修工单。6. A special maintenance work order generating unit is used to set corresponding key maintenance nodes based on the sub-plan, so as to generate a special maintenance work order for the target defect task according to the key maintenance nodes.
本申请实施例中,检修计划完成保存后,系统将工单类型由“缺陷工单”变更为“特殊检修工单”。本单元的主要功能是对特殊缺陷的预处理及处理、验收,实现缺陷闭环。其中,预处理过程包括关联两票、备品备件、作业指导书、检修工序卡。特殊检修子计划状态包括待派单、已派单、已完成三种状态的检修节点,每种状态提供相应的状态按钮:In the embodiment of the present application, after the maintenance plan is completed and saved, the system changes the work order type from "defect work order" to "special maintenance work order". The main function of this unit is to pre-process, process and accept special defects to achieve a closed-loop defect. Among them, the pre-processing process includes associating two tickets, spare parts, work instructions, and maintenance process cards. The status of the special maintenance sub-plan includes maintenance nodes in three states: waiting for dispatch, dispatched, and completed. Each state provides a corresponding status button:
待派单:查看详情、生成工单、删除、编辑;Waiting for dispatch: view details, generate work orders, delete, edit;
已派单:查看详情;Order has been dispatched: view details;
已完成:查看详情。Completed: View details.
在特殊检修子计划操作栏中,生成工单:点击生成工单后,在弹窗中选择工作联系人,系统生成特殊检修工单,新生成的特殊检修工单可在“特殊检修工单页面”查看,特殊检修计划的子计划列表中的项目状态更新为“已派单”。如图15所示为特殊检修工单示意图。特殊检修工单完成后可对任务进行验收,完成整个任务闭环。In the special maintenance sub-plan operation column, generate a work order: After clicking Generate Work Order, select the work contact in the pop-up window, and the system will generate a special maintenance work order. The newly generated special maintenance work order can be viewed on the "Special Maintenance Work Order Page", and the project status in the sub-plan list of the special maintenance plan is updated to "Dispatched". Figure 15 shows a schematic diagram of a special maintenance work order. After the special maintenance work order is completed, the task can be accepted to complete the entire task closed loop.
7、第一检修结果评估单元,用于对所述风电设备进行检修前后的指标进行对比并生成第一评估结果。7. A first maintenance result evaluation unit, used to compare the indicators of the wind power equipment before and after the maintenance and generate a first evaluation result.
本单元的主要功能是系统通过设备检修前后的指标对比来评估本次检修的效果。主要的评估指标有特殊检修前后一段时间内的设备能效指标和可靠性指标。各区域人员可以根据公司要求自行选择时间段并勾选需要的能效指标和可靠性指标进行评估结果导出。The main function of this unit is to evaluate the effect of this maintenance by comparing the indicators before and after the maintenance. The main evaluation indicators are the energy efficiency index and reliability index of the equipment in a period of time before and after the special maintenance. The personnel in each area can select the time period according to the company's requirements and check the required energy efficiency index and reliability index to export the evaluation results.
其中,特殊检修评估功能设计如下:Among them, the special maintenance evaluation function is designed as follows:
(1)评估指标库。(1) Evaluation indicator library.
系统通过设备检修前后的指标对比来评估本次检修的效果,为了提高系统实际应用中的灵活性,系统管理员可对评估指标类型进行维护,评估类型涉及:设备能效指标、设备可靠性指标。之后可根据系统评估指标类型的实用性对其进行调整。The system evaluates the effect of the equipment overhaul by comparing the indicators before and after the equipment overhaul. In order to improve the flexibility of the system in actual application, the system administrator can maintain the evaluation indicator types, including equipment energy efficiency indicators and equipment reliability indicators. The system evaluation indicator types can be adjusted according to their practicality.
(2)诊断指标获取。(2) Obtaining diagnostic indicators.
通过接口访问诊断系统获取检修评估的各项指标,评估指标默认为最近一次检修前一个月和检修后一个月的数值,时间范围可在页面中调整,系统获取到指标后将指标按区域、设备、时间范围进行划分保存到指标库中。保存过程为系统自动完成,无需人工操作。Access the diagnostic system through the interface to obtain various indicators for maintenance evaluation. The default evaluation indicators are the values of the month before and the month after the most recent maintenance. The time range can be adjusted on the page. After the system obtains the indicators, it divides them by region, equipment, and time range and saves them in the indicator library. The saving process is completed automatically by the system without manual operation.
接口参数示例:Interface parameter example:
(3)自定义指标评估。(3) Customized indicator evaluation.
系统操作员可自定义选择时间范围以及选择设置要评估的指标。System operators can custom select the time frame and choose which metrics to evaluate.
页面功能操作:Page function operation:
设置评估指标:在指标评估列表中,点击“设置”按钮弹出“检修指标评估页面”,从列表中选中要评估的指标项,确认无误后点击“确认”按钮,保存本次要评估的指标列表。Set evaluation indicators: In the indicator evaluation list, click the "Set" button to pop up the "Maintenance Indicator Evaluation Page", select the indicator items to be evaluated from the list, and click the "Confirm" button after confirmation to save the indicator list to be evaluated.
设置评估日期:设置选中评估指标后,可在指标评估列表中,选择指标评估时间范围,选择“开始日期”和“结束日期”,点击“查询”按钮,即可完成特殊检修指标评估。Set the evaluation date: After setting the selected evaluation indicator, you can select the indicator evaluation time range in the indicator evaluation list, select the "start date" and "end date", and click the "query" button to complete the special maintenance indicator evaluation.
页面展示内容:Page display content:
风电具体评估指标:Specific evaluation indicators for wind power:
设备能效类:能效损失率、功率预测准确率、利用小时相对可研偏差率、能量利用率。Equipment energy efficiency category: energy efficiency loss rate, power prediction accuracy, utilization hour relative feasibility deviation rate, and energy utilization rate.
设备可靠性类:平台通讯中断率、设备可利用率、平均故障恢复时间、平均检修后无故障时间、台均停机次数、台均停机时间、集团统计缺陷次数、问题处理及时性。Equipment reliability category: platform communication interruption rate, equipment availability, mean fault recovery time, mean time between failures after maintenance, average number of downtimes per unit, average downtime per unit, number of defects counted by the group, and timeliness of problem handling.
光伏具体评估指标:Photovoltaic specific evaluation indicators:
设备能效类:光伏方阵效率、逆变器效率、功率预测准确率、组件功率衰减。Equipment energy efficiency: photovoltaic array efficiency, inverter efficiency, power prediction accuracy, and component power attenuation.
设备可靠性类:平台通讯中断率、光伏组串可利用率、逆变器可利用率、逆变器平均停机时间、问题处理及时性、逆变器平均中断时间。Equipment reliability category: platform communication interruption rate, PV string availability, inverter availability, average inverter downtime, problem handling timeliness, and average inverter interruption time.
如图16所示为经上述单元处理后实现的非计划性检修模块的流程示意图,其中更加具体的过程可参考前述实施例中公开的内容,在此不再进行赘述。As shown in FIG. 16 , it is a flow chart of the unplanned maintenance module realized after the processing of the above-mentioned units. For more specific processes, reference may be made to the contents disclosed in the aforementioned embodiments, which will not be described in detail here.
计划性检修模块12,用于针对所述风电设备制定不同的检修项目,并根据所述检修项目按照预设时间周期对所述风电设备进行定期检修。The planned maintenance module 12 is used to formulate different maintenance items for the wind power equipment, and perform regular maintenance on the wind power equipment according to the maintenance items and at a preset time period.
本申请实施例中,计划性检修模块的主要功能是依据公司相关制度、技术监督要求,结合设备运行状况,制定全检修项目计划对场站设备进行不同周期、不同检修项目的定期检查。In the embodiment of the present application, the main function of the planned maintenance module is to formulate a full maintenance project plan to conduct regular inspections of different cycles and different maintenance items of the station equipment based on the company's relevant systems, technical supervision requirements, and combined with the equipment operation status.
计划性检修模块具体包含了:The planned maintenance module specifically includes:
1、检修项目计划制定单元,用于制定检修项目计划并将所述检修项目计划提交审批流程。1. A maintenance project plan making unit, which is used to make a maintenance project plan and submit the maintenance project plan to an approval process.
如图17所示为一种检修项目计划的页面示意图。计划制定后,需提交审批流程。对于页签切换,有全部、待办、已办三种状态;对于搜索栏,搜索条件包括:片区名称、场站名称、设备名称、设备编号、计划时间、计划状态,所有下拉筛选条件支持手动输入后,模糊匹配下拉项。对于操作按钮:导入,用于下载系统提供的模板,在模板中维护好检修计划相关内容,点击“导入”按钮,选择本地编辑好的检修计划模板上传到系统,系统自动将模板内容保存到数据库中,若后续有修改需求,可通过手动维护页面修改保存即可。Figure 17 shows a schematic diagram of a maintenance project plan page. After the plan is formulated, it needs to be submitted for approval. For tab switching, there are three states: All, To-do, and Done; for the search bar, the search conditions include: area name, site name, equipment name, equipment number, planned time, and planned status. All drop-down filter conditions support manual input and fuzzy matching of drop-down items. For the operation button: Import, it is used to download the template provided by the system, maintain the maintenance plan related content in the template, click the "Import" button, select the locally edited maintenance plan template and upload it to the system. The system automatically saves the template content to the database. If there is a need for modification later, you can modify and save it by manually maintaining the page.
首先,在检修项目计划列表中,点击“新增”按钮,弹出“检修项目计划”页面,编辑录入页面元素,确认无误后点击“保存”按钮,完成检修项目计划新增操作。如图18所示为检修项目计划制定界面示意图。填写内容包括:计划名称(自动生成)、计划编码(自动生成)、片区名称(*)、场站名称(*)、设备名称(*)、项目名称(*)、计划时间(*时间段)、计划类型(*)、计划制定最终时间(*)、是否同步至技术监督(*)、技术监督类别(*)、是否涉网(*)、上次检修时间(自动带入)、计划执行提醒(*多少天)、备注等。First, in the maintenance project plan list, click the "Add" button to pop up the "Maintenance Project Plan" page, edit and enter the page elements, and click the "Save" button after confirmation to complete the maintenance project plan addition operation. Figure 18 is a schematic diagram of the maintenance project plan formulation interface. Fill in the content including: plan name (automatically generated), plan code (automatically generated), area name (*), site name (*), equipment name (*), project name (*), plan time (*time period), plan type (*), plan formulation final time (*), whether synchronized to technical supervision (*), technical supervision category (*), whether network-related (*), last maintenance time (automatically brought in), plan execution reminder (*how many days), remarks, etc.
其中,设备名称为一大类,如:风机;计划类型,分为年度计划/月度计划两种;计划制定最终时间:选定时间后,后续计划审批流程中,若达到该时间节点则不允许编辑计划(添加计划性检修项目);是否同步至技术监督:单选“是”或“否”,若选“是”,则需要选择技术监督类别;是否涉网:单选“是”或“否”;上次检修时间:选定片区、场站、设备后,带出上次检修时间,供计划编制人员参考;计划执行提醒:可手动设置提醒天数,项目结束日期前做临期提醒;检修项目:点击“添加项目”弹窗填写项目内容;点击“导入”,根据以往维护的计划(根据设备),推送检修项目。Among them, the equipment name is a large category, such as: fan; plan type, divided into annual plan/monthly plan; final plan formulation time: after selecting the time, in the subsequent plan approval process, if this time node is reached, the plan editing (adding planned maintenance items) is not allowed; whether to synchronize to technical supervision: single select "yes" or "no", if "yes" is selected, you need to select the technical supervision category; whether it involves the Internet: single select "yes" or "no"; last maintenance time: after selecting the area, station, and equipment, the last maintenance time is brought out for reference by plan preparation personnel; plan execution reminder: the reminder days can be manually set, and a reminder will be made before the project end date; maintenance project: click "add project" to pop up a window to fill in the project content; click "import" to push maintenance projects according to previous maintenance plans (based on equipment).
如图19所示,点击添加项目,弹窗新增内容,其中分类和部件为下拉选项。内容包括:分类(*下拉)、部件(*下拉)、检修项目(*手填)、检修内容及步骤(*手填)、标准要求(*手填)、检修日期(*为时间段)。As shown in Figure 19, click Add Item, and a pop-up window will appear with new content, where categories and parts are drop-down options. The content includes: Category (*drop-down), Parts (*drop-down), Maintenance Item (*manually filled), Maintenance Content and Steps (*manually filled), Standard Requirements (*manually filled), Maintenance Date (* represents time period).
进一步的,下载系统提供的模板,在模板中维护好检修计划相关内容,点击“导入”按钮,选择本地编辑好的检修计划模板上传到系统,系统自动将模板内容保存到数据库中,若后续有修改需求,可通过手动维护页面修改保存即可。Furthermore, download the template provided by the system, maintain the relevant content of the maintenance plan in the template, click the "Import" button, select the locally edited maintenance plan template and upload it to the system. The system will automatically save the template content to the database. If there is a need for modification later, you can modify and save it through the manual maintenance page.
如图20所示为一种检修项目计划列表示意图。列表信息包括:计划名称(自动生成)、计划编码(自动生成)、片区名称、场站名称、设备名称、设备部件(多个,如:风扇、叶轮、……)、项目名称、计划时间【时间段】、进度【已完成检修的设备/计划中所有需检修设备】、备注、状态、操作栏。Figure 20 is a schematic diagram of a maintenance project plan list. The list information includes: plan name (automatically generated), plan code (automatically generated), area name, site name, equipment name, equipment components (multiple, such as: fan, impeller, ...), project name, plan time [time period], progress [equipment that has been repaired/all equipment that needs to be repaired in the plan], remarks, status, and operation column.
本申请实施例中,检修项目计划状态包括:待提交、待审批、审批中、变更待审批、待开始、进行中、已完成。为每种状态设置相应的状态按钮:In the embodiment of the present application, the maintenance project plan status includes: pending submission, pending approval, in approval, pending approval, pending start, in progress, and completed. Set a corresponding status button for each status:
待提交:查看详情、编辑、提交、删除;To be submitted: view details, edit, submit, delete;
待审批:查看详情、变更(填报人:仅增加项目)、审批(计划审批人);Pending approval: view details, change (submitter: only add items), approval (planned approver);
审批中:查看详情、变更(填报人:仅增加项目)、审批(计划审批人);Under review: view details, change (submitter: only add items), approve (planned approver);
变更待审批:查看详情、审批(片区负责人审批、计划审批人「计划审批人处审批按钮不可点,鼠标悬停时提示:此计划变更审批中,请变更审批完成后继续审批」);Changes pending approval: View details, approval (approval by the area manager, plan approver "The approval button for the plan approver cannot be clicked, and a prompt will appear when the mouse is hovered: This plan change is under approval, please continue approval after the change approval is completed");
待开始:(审批完成,但未达到计划开始时间,且未被挂起);To be started: (approval completed, but the planned start time has not yet been reached and is not suspended);
进行中:(已达到计划开始时间,未达到计划完成时间,且未被挂起);In progress: (the planned start time has been reached, the planned completion time has not been reached, and it is not suspended);
已结束:(已达到计划完成时间,且未被挂起);Completed: (the scheduled completion time has been reached and it is not suspended);
挂起审批中:发起挂起且处于审批中;Pending for approval: the application is pending and is under approval;
挂起:发起挂起并通过审批;Suspension: initiate suspension and pass approval;
操作栏中,查看详情,编辑:在检修项目计划列表中,点击“编辑”按钮,弹出“检修项目计划”页面,系统将页面元素数据初始化,再由检修人员进行编辑修改,确认无误后点击“保存”按钮,完成检修项目计划编辑操作。删除:仅未提交审批的检修项目计划可以删除,若选择不可删除数据,提示:“所选数据存在不能删除的数据,请取消勾选后再尝试”。提交,变更申请,计划提交后,允许发起变更申请:点击“变更”按钮,发起变更申请。限制条件:当时间到达预设的计划制定最终时间时,禁止发起变更。也即,当审批流程完结时,禁止发起变更,仅填报人可发起变更。另外,变更内容仅允许添加检修项目,不允许对基本信息编辑修改,不允许对已添加的检修项目编辑或删除。审批通过后,允许发起“挂起”申请。In the operation bar, view the details, edit: in the maintenance project plan list, click the "Edit" button, the "Maintenance Project Plan" page pops up, the system initializes the page element data, and then the maintenance personnel edit and modify it. After confirmation, click the "Save" button to complete the maintenance project plan editing operation. Delete: Only maintenance project plans that have not been submitted for approval can be deleted. If you select non-deletable data, the prompt will be: "The selected data contains data that cannot be deleted. Please uncheck and try again." Submit, change application, after the plan is submitted, it is allowed to initiate a change application: click the "Change" button to initiate a change application. Restrictions: When the time reaches the preset final time for plan formulation, it is prohibited to initiate changes. That is, when the approval process is completed, it is prohibited to initiate changes, and only the person filling in the form can initiate changes. In addition, the change content only allows the addition of maintenance items, and does not allow editing and modification of basic information, and does not allow editing or deletion of added maintenance items. After approval, it is allowed to initiate a "suspended" application.
如图21所示为检修项目计划制定单元经审批后的整体流程示意图。检修项目计划经确认后,提交审批,审批涉及片区主任、新能源生计部、新能源分管领导,可自定义审批人,选定审批人后带出审批人身份。若在提交计划后发起变更申请,则仅需片区负责人进行审批若计划审批通过后发起延期申请,需要所在部门负责人(默认)、生计部门、分管领导审批通过,所在部门负责人为默认审批人,生计部门审批人、分管领导审批人支持自定义,选定审批人后,身份部门信息默认带出。Figure 21 shows the overall process diagram of the maintenance project plan formulation unit after approval. After the maintenance project plan is confirmed, it is submitted for approval. The approval involves the district director, the new energy livelihood department, and the new energy in-charge leader. The approver can be customized, and the approver's identity is displayed after the approver is selected. If a change application is initiated after the plan is submitted, only the district head is required to approve it. If an extension application is initiated after the plan is approved, the department head (default), livelihood department, and in-charge leader need to approve it. The department head is the default approver, and the livelihood department approver and the in-charge leader approver support customization. After the approver is selected, the identity department information is displayed by default.
2、检修项目任务制定单元,用于根据所述检修项目计划自动生成待检修设备列表,并根据所述待检修设备列表制定定期检修项目任务。2. A maintenance project task formulation unit is used to automatically generate a list of equipment to be maintained according to the maintenance project plan, and formulate regular maintenance project tasks according to the list of equipment to be maintained.
本单元的主要功能是通过制定检修任务执行定期检修工作,系统根据检修计划自动生成待检修设备列表,这些待检修设备存在待检修设备工作池中。检修任务制定时需从待检修设备池中获取选中本次检修任务涉及的设备。检修任务生成后可进行后续定期检修工单的生成。如图22所示为示例性提供的一种检修项目任务示意图。The main function of this unit is to perform regular maintenance work by formulating maintenance tasks. The system automatically generates a list of equipment to be maintained according to the maintenance plan. These equipment to be maintained are stored in the equipment pool to be maintained. When formulating maintenance tasks, it is necessary to obtain the equipment involved in this maintenance task from the equipment pool to be maintained. After the maintenance task is generated, subsequent regular maintenance work orders can be generated. Figure 22 shows an exemplary maintenance project task diagram.
3、检修项目工单生成单元,用于对所述定期检修项目任务进行预处理及处理,以利用处理后的所述定期检修项目任务生成定期检修项目工单;所述预处理的过程包括两票审批关联、备品备件关联、作业指导书关联、检修工序卡关联。3. A maintenance project work order generation unit is used to preprocess and process the periodic maintenance project tasks so as to generate a periodic maintenance project work order using the processed periodic maintenance project tasks; the preprocessing process includes two-ticket approval association, spare parts association, work instruction association, and maintenance process card association.
本单元主要功能是对设备检修预处理及处理,实现缺陷闭环。其中,预处理包括关联两票、备品备件、作业指导书、检修工序卡。The main function of this unit is to pre-process and process equipment maintenance to achieve defect closed loop. Pre-processing includes associating two tickets, spare parts, operation instructions, and maintenance process cards.
检修任务制定了检修人员、检修日期、检修设备信息,但实际定期检修是一项非常复杂的工作,涉及的关联内容较多。为了方便检修人员不漏项,并规范定期检修工作,可在系统中将定期检修任务生成定期检修工单。如图23所示为示例性提供的一种检修项目工单示意图。The maintenance task specifies the maintenance personnel, maintenance date, and maintenance equipment information, but actual regular maintenance is a very complex task involving many related contents. In order to facilitate maintenance personnel to avoid missing items and standardize regular maintenance work, regular maintenance tasks can be generated into regular maintenance work orders in the system. Figure 23 shows an exemplary maintenance project work order diagram.
本申请实施例中,系统根据在上一环节“关联工作”中,两票环节设置的工作负责人和工作班成员,将缺陷工单处理任务进行推送操作。任务推送可根据实际业务场景选择不同的通知方式,包括:站内信息通知、短信消息通知。两种推送方式支持2选1,也支持全选。通知消息包括:通知标题(缺陷名称)、通知类型(检修项目工单)、通知内容(缺陷工单信息)。In the embodiment of the present application, the system pushes the defect work order processing task according to the work leader and work shift members set in the two ticket links in the previous link "Related Work". Task push can choose different notification methods according to the actual business scenario, including: in-site information notification, SMS message notification. The two push methods support 2-choice 1, and also support all selection. The notification message includes: notification title (defect name), notification type (maintenance project work order), and notification content (defect work order information).
关联工作环节完成后,点击提交,工单将推送至对应工作负责人和工作班成员处。此时若“关联工作”中两票的工作负责人、工作班成员发生变更,则处理人也发生变更。需要在原工作负责人处取消处理按钮,【工单状态变更为待提交】,并新增提交按钮,点击可将消息推送至新工作负责人处;若仅变更工作班成员,则在工作负责人新增提交按钮,点击可将消息推送至对应工作班成员处;若同时变更工作负责人和工作班成员,则在原工作负责人的操作栏新增提交按钮,【工单状态变更为待提交】,点击可将消息同时推送给新工作负责人和工作班成员。After the associated work link is completed, click Submit, and the work order will be pushed to the corresponding work supervisor and work shift member. At this time, if the work supervisor and work shift member of the two tickets in the "Associated Work" are changed, the processor will also change. It is necessary to cancel the processing button at the original work supervisor, [the work order status changes to pending submission], and add a submit button. Click to push the message to the new work supervisor; if only the work shift member is changed, add a submit button to the work supervisor, click to push the message to the corresponding work shift member; if the work supervisor and work shift member are changed at the same time, add a submit button to the operation bar of the original work supervisor, [the work order status changes to pending submission], click to push the message to the new work supervisor and work shift member at the same time.
进一步的,点击“处理”按钮,弹出“检修处理页面”,在页面中填入“原因分析”、“处理过程”、“检修结果”,确认无误后点击“保存”按钮,完成缺陷处理操作。缺陷处理完后,在缺陷工单页面的“缺陷信息”栏,工作负责人选中缺陷点击“检修交代”按钮,弹出“检修交代页面”,在页面中填入“检修交代”内容。点击“验收”按钮,验收负责人确认验收是否通过,并给出验收意见(若通过,无需填写验收意见,若不通过,则验收意见为必填项)。点击推送可选推送至“缺陷”或“隐患”,若推送至“隐患”则将消息推送给平台,若推送至缺陷,则将该信息推送至缺陷任务,状态为待确认,且检修项目工单列表中的关联缺陷工单栏,记录推送的缺陷任务。Furthermore, click the "Process" button, and the "Maintenance Processing Page" pops up. Fill in the "Cause Analysis", "Processing Process", and "Maintenance Result" on the page. After confirmation, click the "Save" button to complete the defect handling operation. After the defect is handled, in the "Defect Information" column of the defect work order page, the work supervisor selects the defect and clicks the "Maintenance Explanation" button. The "Maintenance Explanation Page" pops up and fills in the "Maintenance Explanation" content on the page. Click the "Acceptance" button, and the acceptance supervisor confirms whether the acceptance is passed and gives the acceptance opinion (if passed, there is no need to fill in the acceptance opinion. If not passed, the acceptance opinion is required). Click Push to choose to push to "Defects" or "Hidden Dangers". If pushed to "Hidden Dangers", the message will be pushed to the platform. If pushed to defects, the information will be pushed to the defect task, and the status is pending confirmation. The associated defect work order column in the maintenance project work order list records the pushed defect task.
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4、第二检修结果评估单元,用于对所述风电设备进行检修前后的指标进行对比并生成第二评估结果。4. A second maintenance result evaluation unit is used to compare the indicators of the wind power equipment before and after the maintenance and generate a second evaluation result.
本单元的主要功能是系统通过设备检修前后的指标对比来评估本次检修的效果。主要的评估指标有检修前后一段时间内的设备能效指标和可靠性指标。各区域人员可以根据公司要求自行选择时间段并勾选需要的能效指标和可靠性指标进行评估结果导出。如图24所示为示例性提供的一种计划性检修结果评估的界面示意图。The main function of this unit is to evaluate the effect of this maintenance by comparing the indicators before and after the equipment maintenance. The main evaluation indicators are the equipment energy efficiency index and reliability index in the period before and after the maintenance. The personnel in each area can select the time period according to the company's requirements and check the required energy efficiency index and reliability index to export the evaluation results. Figure 24 shows an exemplary interface diagram of a planned maintenance result evaluation.
设备异动管理模块13,用于发起设备异动申请并根据所述设备异动申请确定不同的设备异动程度,以便根据所述设备异动程度进行相应的审批流程。The equipment change management module 13 is used to initiate an equipment change application and determine different equipment change degrees according to the equipment change application, so as to perform a corresponding approval process according to the equipment change degree.
该模块的主要功能是帮助片区或集控中心人员依据公司相关制度、生产设备异动工作的管理要求,结合设备运行状况,发起设备异动申请,及申请审批。根据设备异动重大情况,实现不同的审批流程。审批通过且设备异动实施完成后,由实施人员填写设备异动报告,由相关领导及负责人依次审批。The main function of this module is to help the personnel of the area or the centralized control center to initiate equipment change applications and apply for approval according to the company's relevant systems, the management requirements of production equipment changes, and the equipment operation status. Different approval processes are implemented according to the major circumstances of equipment changes. After the approval is passed and the equipment change is completed, the implementation personnel will fill in the equipment change report, which will be approved in turn by the relevant leaders and persons in charge.
检修知识库模块14,用于建立针对所述风电设备的层级结构的检修知识库,并基于所述检修知识库中的数据训练问答模型以生成问答机器人,以便利用所述问答机器人为所述非计划性检修模块和所述计划性检修模块提供相应的故障处理措施;The maintenance knowledge base module 14 is used to establish a maintenance knowledge base of a hierarchical structure for the wind power equipment, and train a question-answering model based on the data in the maintenance knowledge base to generate a question-answering robot, so as to use the question-answering robot to provide corresponding fault handling measures for the unplanned maintenance module and the planned maintenance module;
本申请实施例中,检修知识库的主要功能是通过全面有组织地进行知识管理后形成事实、概念的知识集群,是设备检修的理论基础,智能决策的依据。其中,作业指导书维护基本信息及安全措施、人员要求、备品备件等等信息,为检修工作提供指导意见。检修工序卡主要功能是明确系统进行消缺处理、特殊检修处理等检修操作时的检修工序卡处理步骤。问答机器人基于已有的知识进行训练形成问答模型,可实现智能问答查询缺陷对应的检修方案库、作业指导书、检修工序卡等知识。In the embodiment of the present application, the main function of the maintenance knowledge base is to form a knowledge cluster of facts and concepts through comprehensive and organized knowledge management. It is the theoretical basis for equipment maintenance and the basis for intelligent decision-making. Among them, the operating instructions maintain basic information and safety measures, personnel requirements, spare parts and other information to provide guidance for maintenance work. The main function of the maintenance process card is to clarify the processing steps of the maintenance process card when the system performs maintenance operations such as defect elimination and special maintenance. The question-and-answer robot is trained based on existing knowledge to form a question-and-answer model, which can realize intelligent question-and-answer queries on the maintenance plan library, operating instructions, maintenance process cards and other knowledge corresponding to the defects.
检修知识库模块具体包括了:The maintenance knowledge base module specifically includes:
1、缺陷数据字典维护单元,用于对所述缺陷任务的定义信息进行维护,并提供所述缺陷任务的统一描述。1. A defect data dictionary maintenance unit is used to maintain the definition information of the defect task and provide a unified description of the defect task.
本申请实施例中,系统提供了缺陷数据字典维护单元可对缺陷的基础定义信息进行维护,有利于系统维护人员对基础信息的规范化、标准化建设,当需要对基础信息进行变更操作时可对全局应用模块变更立即生效。同时创建缺陷数据字典可统一业务人员对同一缺陷的描述,为系统使用人员提供标准话术,提高业务人员的专业术语及日常工作效率。如图25所示为示例性提供的一种缺陷数据字典界面示意图。In the embodiment of the present application, the system provides a defect data dictionary maintenance unit that can maintain the basic definition information of the defect, which is conducive to the normalization and standardization of basic information by system maintenance personnel. When the basic information needs to be changed, the change to the global application module can take effect immediately. At the same time, creating a defect data dictionary can unify the description of the same defect by business personnel, provide standard words for system users, and improve the professional terminology and daily work efficiency of business personnel. As shown in Figure 25, an exemplary defect data dictionary interface diagram is provided.
本申请实施例中,在缺陷数据字典维护单元的功能设计中针对缺陷任务进行缺陷等级划分。In the embodiment of the present application, defect levels are divided for defect tasks in the functional design of the defect data dictionary maintenance unit.
如图26所示为示例性提供的一种针对缺陷任务进行缺陷等级划分示意图。缺陷等级用于建立或修改本单位的缺陷类型。例如可以分为一类缺陷、二类缺陷、三类缺陷、四类缺陷,也可以分为紧急缺陷和一般缺陷等。并且可以为不同类型的缺陷设置不同的处理期限要求。进一步的,如果某一类设备可能出现的缺陷比较有规律,则可以定义缺陷内容。即将可能出现的缺陷定义到系统中,一旦发现缺陷,通过快速的选择,即可输入缺陷的内容。具体的,针对所述缺陷任务进行缺陷等级划分,并根据所述缺陷等级为所述缺陷任务设置相应的处理期限;针对所述缺陷任务为不同类型的缺陷定义相应的缺陷内容,以便在监测到所述缺陷任务后将所述缺陷内容与所述缺陷任务进行匹配。As shown in FIG26, it is a schematic diagram of an exemplary defect level classification for defect tasks. The defect level is used to establish or modify the defect type of the unit. For example, it can be divided into Class I defects, Class II defects, Class III defects, Class IV defects, and can also be divided into emergency defects and general defects, etc. And different processing deadlines can be set for different types of defects. Furthermore, if the defects that may occur in a certain type of equipment are relatively regular, the defect content can be defined. That is, the possible defects are defined in the system, and once the defects are found, the content of the defects can be entered through quick selection. Specifically, the defect level is divided for the defect task, and the corresponding processing deadline is set for the defect task according to the defect level; the corresponding defect content is defined for different types of defects for the defect task, so that the defect content can be matched with the defect task after the defect task is monitored.
需要指出的是,针对缺陷数据字典,缺陷管理中的设备分类和设备信息应该从设备台账系统中得到。设备的每次缺陷信息也会记录到设备台账系统中,以便于对设备运行的状况和设备的质量进行对照分析。It should be pointed out that for the defect data dictionary, the equipment classification and equipment information in defect management should be obtained from the equipment ledger system. Each defect information of the equipment will also be recorded in the equipment ledger system to facilitate comparative analysis of the equipment operation status and equipment quality.
2、检修方案库维护单元,用于对所述风电设备发生的故障案例进行案例录入;其中,案例录入的数据包括故障类型、故障名称、设备厂家、故障现象、故障发生次数、故障原因、故障处理方案、故障分析报告、故障现象图片以及故障分析报告。2. A maintenance plan library maintenance unit is used to enter the fault cases of the wind power equipment; wherein the case entry data includes the fault type, fault name, equipment manufacturer, fault phenomenon, number of fault occurrences, fault cause, fault handling plan, fault analysis report, fault phenomenon picture and fault analysis report.
检修方案库随时记录每种设备类型包括:故障类型、故障名称、设备厂家、故障现象、故障发生次数、故障原因、故障处理方案、故障分析报告,支持故障现象图片的上传以及故障分析报告的上传。The maintenance plan library records each type of equipment at any time, including: fault type, fault name, equipment manufacturer, fault phenomenon, number of fault occurrences, fault cause, fault handling plan, and fault analysis report. It supports uploading of fault phenomenon pictures and fault analysis reports.
当现场人员发现设备故障时,可在检修方案库中根据设备的厂家、故障类型、故障现象进行相似故障的快速检索,通过查阅相关故障案例的故障现象、处理方案、故障分析报告,通过对比实际发生的设备故障情况,快速甄别设备的故障原因,为解决实际设备故障提供参考方案。When on-site personnel discover equipment failure, they can quickly search for similar failures in the maintenance solution library based on the equipment manufacturer, failure type, and failure phenomenon. By consulting the failure phenomenon, treatment plan, and failure analysis report of related failure cases and comparing with the actual equipment failure situation, they can quickly identify the cause of the equipment failure and provide a reference solution for solving the actual equipment failure.
检修方案库的故障案例录入采用两种方式,第一种对行业内发生的重大设备故障案例进行总结、提炼,定期录入系统;第二种是现场设备发生的重大故障,处理完成后,将详尽的事件记录、处理流程、结果分析录入检修方案库,此种方式生成的检修方案需要审核通过后才能正式生效。There are two ways to enter fault cases into the maintenance plan library. The first is to summarize and refine major equipment failure cases that occur in the industry and enter them into the system regularly. The second is to enter detailed event records, processing procedures, and result analysis into the maintenance plan library after major failures of on-site equipment are handled. The maintenance plan generated in this way needs to be reviewed and approved before it can take effect.
检修方案库涉及模块包括:The modules involved in the maintenance solution library include:
检修方案信息:具体字段信息请查看页面元素。Maintenance plan information: Please check the page elements for specific field information.
检修方案附件信息:具体字段信息请查看页面元素。Maintenance plan attachment information: Please check the page elements for specific field information.
检修方案备品备件信息:具体字段信息请查看页面元素。Maintenance plan spare parts information: Please check the page elements for specific field information.
检修方案工器具信息:具体字段信息请查看页面元素。Maintenance plan tool information: Please check the page elements for specific field information.
检修方案作业指导书信息:具体字段信息请查看页面元素。Maintenance plan work instruction information: Please check the page elements for specific field information.
检修方案工序卡信息:具体字段信息请查看页面元素。Maintenance plan process card information: Please check the page elements for specific field information.
如图27所示为示例性提供的一种检修方案提供列表示意图。其中包括:序号、检修方案名称、检修方案编号、检修方案类型、适用设备类型、适用设备型号、适用设备部位、操作栏;状态包括:待提交、待审批、已启用、已停用。每个状态都提供了状态按钮:待提交:查看详情、编辑、上传附件、删除;待审批:查看详情、查看附件、审批,审批通过的方案默认为生效状态。操作栏中包括;查看详情以及查看/上传附件。As shown in Figure 27, it is a schematic diagram of a maintenance plan list provided as an example. It includes: serial number, maintenance plan name, maintenance plan number, maintenance plan type, applicable equipment type, applicable equipment model, applicable equipment part, operation bar; status includes: pending submission, pending approval, enabled, disabled. Each status provides a status button: pending submission: view details, edit, upload attachments, delete; pending approval: view details, view attachments, approve, and the approved plan is in effect by default. The operation bar includes; view details and view/upload attachments.
需要填写基本信息,选择备品备件、标准工序卡、作业指导书:新增基本信息内容包括:方案编号(自动生成)、方案类型(*)、方案名称(*)、方案耗时工时(小时)、适用设备类型(*设备名称,单选下拉)、适用设备型号(*)、适用设备部位(*)、适用缺陷类型、故障现象描述、故障原因分析、故障处理过程、故障预防措施、适用工作票票种、分析报告上传、配合单位选择等。对于可编辑选项,列表:序号、指导书名称、引用文件、所属部门、创建人、创建时间、操作栏;作业指导书:序号、指导书名称、引用文件、所属部门、创建人、创建时间、操作栏;指导书中包含的工序卡,备品备件自动同步至对应模块,此部分内容不允许删、修改,若用户需要修改/删除,则提示:“请到指导书中修改此条信息”。备品备件:可添加编辑指导书外的备品备件/工器具信息,点击备品备件/工器具添加,关联备品备件/工器具平台,从备品备件/工器具列表中获取信息:可编辑数量、可删除;备品备件名称、规格型号、物资编码、类别(备品备件、工器具)、计量单位、数量、金额、备品备件状态、操作栏;检修工序卡:序号、工序卡编号、工序卡名称、专业、设备名称、操作栏。可添加编辑指导书外的工序卡信息。You need to fill in basic information, select spare parts, standard process card, and operation instruction: New basic information includes: plan number (automatically generated), plan type (*), plan name (*), plan time (hours), applicable equipment type (* equipment name, single-select drop-down), applicable equipment model (*), applicable equipment location (*), applicable defect type, fault phenomenon description, fault cause analysis, fault handling process, fault prevention measures, applicable work ticket type, analysis report upload, cooperation unit selection, etc. For editable options, list: serial number, instruction name, reference file, department, creator, creation time, operation column; operation instruction: serial number, instruction name, reference file, department, creator, creation time, operation column; process card included in the instruction, spare parts are automatically synchronized to the corresponding module, this part of the content is not allowed to be deleted or modified. If the user needs to modify/delete, it will prompt: "Please modify this information in the instruction." Spare parts: You can add spare parts/tools information outside the editing instructions. Click on spare parts/tools to add, link the spare parts/tools platform, and get information from the spare parts/tools list: editable quantity, deletable; spare parts name, specification model, material code, category (spare parts, tools), measurement unit, quantity, amount, spare parts status, operation column; maintenance process card: serial number, process card number, process card name, specialty, equipment name, operation column. You can add process card information outside the editing instructions.
故障案例包括:光伏组件故障、风力发电机组故障、输电故障、逆变器故障、控制系统故障等,同时系统可检索故障排除流程、预防措施、应急响应计划等信息,以确保在出现故障时能够迅速有效地解决问题,保障新能源发电系统的稳定运行。Failure cases include: photovoltaic module failure, wind turbine failure, transmission failure, inverter failure, control system failure, etc. At the same time, the system can retrieve information such as troubleshooting processes, preventive measures, emergency response plans, etc. to ensure that problems can be solved quickly and effectively when failures occur, thereby ensuring the stable operation of the new energy power generation system.
如图28、29所示为针对作业指导书的一种提供与生成示意图,其中基本信息:版本编号(自动生成)、起草人(默认带出)、所属部门(默认带出)、指导书名称(*)、目的、范围、引用文件。需要填写基本信息,选择备品备件、标准工序卡:备品备件点击添加,关联备品备件平台,从备品备件列表中获取信息。备品备件名称、规格型号、物资编码、类别(备品备件、工器具)、计量单位、数量、金额、备品备件状态、操作栏;标准工序卡,点击添加,从检修知识库-标准工序卡中获取并选择信息。准备工作、安全措施、人员要求、备品备件、工序卡至少填写一行。Figures 28 and 29 show a schematic diagram of providing and generating work instructions, where the basic information includes: version number (automatically generated), drafter (default), department (default), instruction name (*), purpose, scope, and referenced documents. You need to fill in the basic information and select spare parts and standard process cards: click Add for spare parts, associate the spare parts platform, and obtain information from the spare parts list. Spare parts name, specification model, material code, category (spare parts, tools), unit of measurement, quantity, amount, spare parts status, and operation column; for standard process cards, click Add to obtain and select information from the maintenance knowledge base-standard process card. Fill in at least one line for preparation, safety measures, personnel requirements, spare parts, and process cards.
如图30所示为检修工序卡的生成示意图,针对检修工序卡,工序卡编号(自动生成),工序卡名称(*)、设备名称(*)、部件名称(*)、部门(*)、专业(*)、班组(*)、添加人。工序卡内容:操作序号(默认顺序)、操作分类(*)、作业工序内容及标准工艺(*)、执行确认(*)、备注。Figure 30 shows the schematic diagram of the generation of the maintenance process card. For the maintenance process card, the process card number (automatically generated), process card name (*), equipment name (*), component name (*), department (*), specialty (*), team (*), and added person. Process card content: operation sequence number (default order), operation classification (*), operation process content and standard process (*), execution confirmation (*), and remarks.
3、故障案例检索单元,用于根据预设检索条件进行故障检索以确定所述风电设备的故障原因,并针对所述故障原因为所述风电设备提供参考故障处理方案。3. A fault case retrieval unit, configured to perform a fault search according to preset retrieval conditions to determine the fault cause of the wind power equipment, and provide a reference fault handling solution for the wind power equipment according to the fault cause.
当发生特殊检修时,需从系统中快速检索出相对应的检修方案,系统中设置了快速检索条件,便于检修人员能够从检修方案库中快速定位。设置检索条件包括:适用设备类型、适用设备型号、适用设备部位、适用缺陷类型。When special maintenance occurs, the corresponding maintenance plan needs to be quickly retrieved from the system. The system sets up quick search conditions to facilitate maintenance personnel to quickly locate from the maintenance plan library. The search conditions include: applicable equipment type, applicable equipment model, applicable equipment part, and applicable defect type.
目前智能检修方面的研究按计划开展,主要针对“检修决策关键技术研究”和“检修全过程质量管控关键技术研究”研发内容开展研究工作,并且基于这两项研发成果开展剩余研发内容研究,具体情况如下:At present, the research on intelligent maintenance is being carried out as planned, mainly focusing on the research and development contents of "research on key technologies for maintenance decision-making" and "research on key technologies for quality control of the entire maintenance process", and the remaining research and development contents are being carried out based on these two research and development results. The specific situation is as follows:
1)建立了针对风机设备层级结构的故障知识库,针对故障对象与故障现象、故障处理措施建立相应关联关系,完成故障知识库建设。1) A fault knowledge base for the hierarchical structure of wind turbine equipment was established, and corresponding correlations were established between fault objects, fault phenomena, and fault handling measures to complete the construction of the fault knowledge base.
2)已完成海上风电防灾服务系统的需求调研,并结合海上风电资产保护管控、作业过程安全管控、防灾预警管控等实际管理需求进行研究,已经形成海上风电防灾服务系统技术规范书。2) The demand survey of the offshore wind power disaster prevention service system has been completed, and research has been conducted in combination with actual management needs such as offshore wind power asset protection control, operation process safety control, and disaster prevention and early warning control. A technical specification book for the offshore wind power disaster prevention service system has been formed.
3)合作研发进展。围绕提升检修质量和检修效率这两个目标,完成研发。3) Progress of cooperative R&D. Complete R&D around the two goals of improving maintenance quality and efficiency.
4)将可靠性算法集成于设备可靠性模型当中,得出基于数据挖掘的动态故障规律,将实时数据和维修业务数据相结合,构建数据驱动的设备动态风险分级和健康状态识别,实现对风机设备的绩效和风险评估,综合考虑风险、绩效和成本多维度指标,制定和优化设备检修策略,实现智慧检修的决策与支持。4) Integrate the reliability algorithm into the equipment reliability model, derive dynamic fault patterns based on data mining, combine real-time data with maintenance business data, build data-driven dynamic risk classification and health status identification for equipment, realize performance and risk assessment of wind turbine equipment, comprehensively consider multi-dimensional indicators of risk, performance and cost, formulate and optimize equipment maintenance strategies, and realize decision-making and support for intelligent maintenance.
5)通过智慧检修关键技术研究,建立具备国际领先水平的,融合资源预测、设备健康状态、市场电价、备品备件等检修全要素的智慧检修决策和支持系统。5) Through the research of key technologies of intelligent maintenance, an intelligent maintenance decision-making and support system with international leading level will be established, which integrates all maintenance factors such as resource forecasting, equipment health status, market electricity prices, spare parts, etc.
6)本团队依据本方法编制了风力发电场状态检修导则、风力发电机组偏航系统运行性能测试规程、风力发电机组重大事故防范规程。6) Based on this method, our team compiled the wind farm condition inspection and maintenance guidelines, wind turbine yaw system operation performance test procedures, and wind turbine major accident prevention procedures.
排程模块15,用于利用预设影响因子对任务池中的任务进行计算,以确定所述任务执行的优先级顺序,并根据所述优先级顺序为所述任务设置相应的任务执行时间。The scheduling module 15 is used to calculate the tasks in the task pool using preset influencing factors to determine the priority order of the task execution, and to set corresponding task execution times for the tasks according to the priority order.
本申请实施例中,排程模块对推送进任务池中的任务,结合系统内置的预设影响因子进行计算,形成任务的优先级排序。排序完成后,通过陆上气象数据、海上出海窗口期数据、标准作业时间段等形成可作业和不可作业时间窗口,然后结合任务优先级、任务所需作业人数、任务预计处理时长、所需工器具、车辆等因素,从节省时间和发电量损失最小等现实角度出发,逐条把任务排布到对应的推荐时间段。In the embodiment of the present application, the scheduling module calculates the tasks pushed into the task pool in combination with the preset influencing factors built into the system to form a priority ranking of the tasks. After the ranking is completed, the operational and inoperable time windows are formed through onshore meteorological data, offshore window period data, standard operating time periods, etc., and then combined with the task priority, the number of people required for the task, the estimated processing time of the task, the required tools and vehicles, etc., from the practical perspective of saving time and minimizing the loss of power generation, the tasks are arranged one by one to the corresponding recommended time periods.
其中,预设影响因子包括受限条件类因子和分值计算类因子。受限条件类因子包括:人员受限、技能受限、备品备件、时间受限、风速受限等;分值计算类因子包括:距离、场站类型、人员职称、风速、故障频次等。Among them, the preset influencing factors include factors of restricted conditions and factors of score calculation. Factors of restricted conditions include: personnel restrictions, skills restrictions, spare parts, time restrictions, wind speed restrictions, etc.; factors of score calculation include: distance, station type, personnel title, wind speed, fault frequency, etc.
智能排程综合考虑功率预测、备品备件等排程因子,建立排程算法模型,得到排程结果,再结合受限约束条件对检修任务进行排布,最终实现输出以发电量最优、运维成本最低等多维度排程推荐结果。后续通过在排程因子中引入电力市场预测电价因子作为排程因素,实现从经济收益最优角度进行任务排程,同时跟踪反馈任务执行情况对算法模型进行优化,实现运维效益最大化。Intelligent scheduling comprehensively considers scheduling factors such as power forecast and spare parts, establishes a scheduling algorithm model, obtains scheduling results, and then arranges maintenance tasks in combination with restricted constraints, and finally outputs multi-dimensional scheduling recommendation results with optimal power generation and lowest operation and maintenance costs. Subsequently, by introducing the power market forecast electricity price factor as a scheduling factor in the scheduling factor, task scheduling can be achieved from the perspective of optimal economic benefits. At the same time, tracking and feedback on task execution can be used to optimize the algorithm model and maximize operation and maintenance benefits.
具体的,所述排程模块,包括:Specifically, the scheduling module includes:
任务排程池生成单元,用于利用预设影响因子对任务池中的任务进行计算以确定所述任务执行的优先级顺序,并按照所述优先级顺序将所述任务推送至任务排程池;A task scheduling pool generating unit, used to calculate the tasks in the task pool using preset influencing factors to determine the priority order of the task execution, and push the tasks to the task scheduling pool according to the priority order;
任务时间排布单元,用于为所述任务排程池中的所述任务提供预设时间段的排布时间窗口,并基于所述排布时间窗口根据预设约束条件为所述任务设置相应的任务执行时间。The task time scheduling unit is used to provide a scheduling time window of a preset time period for the task in the task scheduling pool, and set a corresponding task execution time for the task based on the scheduling time window according to preset constraints.
本申请实施例中,任务池,用于展示任务列表,当系统在有新任务创建后,会推送到任务池作为排程的输入。任务排程池,用于对任务池中任务,结合系统内置的受限条件类因子(人员受限、技能受限、备品备件、时间受限、风速受限等)和分值计算类因子(距离、场站类型、人员职称、风速、故障频次等)进行计算,首先形成任务的优先级排序。点击【任务排布】按钮(序号1),进入日历排布页面,页面显示排程信息对应的任务日历排布信息。任务排布日历,用于对已排序任务给出未来一个月的日历排布时间窗口。对已排序的任务,再通过陆上气象数据、海上出海窗口期数据、标准作业时间段等形成可作业和不可作业时间窗口,结合任务优先级、任务所需作业人数、任务预计处理时长、所需工器具、车辆等因素,从节省时间和发电量损失最小等现实角度出发,逐条把任务排布到对应的推荐时间段。智能排程系统在行业内首次综合气象预报和电力市场等多重输入因素建立了多源数据条件下智能排程综合调度模型,为现场检修任务提供检修决策,生成短、中、长期的运检计划和优化建议,提高检修效率和发电效益。单击日排布信息,进入该天任务排布信息页面,可查看日任务时间安排情况。点击【一键推送】,将任务的排程推荐时间窗推送到智盟检修系统做后续业务处理。In the embodiment of the present application, the task pool is used to display the task list. When the system creates a new task, it will be pushed to the task pool as the input for scheduling. The task scheduling pool is used to calculate the tasks in the task pool in combination with the system's built-in restricted condition factors (personnel restrictions, skills restrictions, spare parts, time restrictions, wind speed restrictions, etc.) and score calculation factors (distance, station type, personnel title, wind speed, fault frequency, etc.), and first form the priority sorting of the tasks. Click the [Task Arrangement] button (serial number 1) to enter the calendar arrangement page, and the page displays the task calendar arrangement information corresponding to the scheduling information. The task arrangement calendar is used to give the calendar arrangement time window for the next month for the sorted tasks. For the sorted tasks, the operational and inoperable time windows are formed through onshore meteorological data, offshore window period data, standard operation time periods, etc., combined with task priority, the number of people required for the task, the estimated processing time of the task, the required tools, vehicles and other factors, from the realistic perspective of saving time and minimizing power generation losses, the tasks are arranged one by one to the corresponding recommended time periods. The intelligent scheduling system is the first in the industry to integrate multiple input factors such as weather forecasts and power markets to establish an intelligent scheduling comprehensive dispatch model under multi-source data conditions, provide maintenance decisions for on-site maintenance tasks, generate short-, medium- and long-term operation and maintenance plans and optimization suggestions, and improve maintenance efficiency and power generation benefits. Click on the daily schedule information to enter the task schedule information page for that day to view the daily task schedule. Click [One-click Push] to push the recommended scheduling time window of the task to the Zhimeng Maintenance System for subsequent business processing.
本申请提供了一种风电设备检修系统,包括:非计划性检修模块,用于汇集风电设备的缺陷任务,并对所述缺陷任务进行集中管理以进行检修工作;计划性检修模块,用于针对所述风电设备制定不同的检修项目,并根据所述检修项目按照预设时间周期对所述风电设备进行定期检修;设备异动管理模块,用于发起设备异动申请并根据所述设备异动申请确定不同的设备异动程度,以便根据所述设备异动程度进行相应的审批流程;检修知识库模块,用于建立针对所述风电设备的层级结构的检修知识库,并基于所述检修知识库中的数据训练问答模型以生成问答机器人,以便利用所述问答机器人为所述非计划性检修模块和所述计划性检修模块提供相应的故障处理措施;排程模块,用于利用预设影响因子对任务池中的任务进行计算,以确定所述任务执行的优先级顺序,并根据所述优先级顺序为所述任务设置相应的任务执行时间。The present application provides a wind power equipment maintenance system, including: an unplanned maintenance module, which is used to collect defective tasks of wind power equipment and centrally manage the defective tasks to perform maintenance work; a planned maintenance module, which is used to formulate different maintenance projects for the wind power equipment, and perform regular maintenance on the wind power equipment according to the maintenance projects in a preset time period; an equipment change management module, which is used to initiate an equipment change application and determine different equipment change degrees according to the equipment change application, so as to perform a corresponding approval process according to the equipment change degree; a maintenance knowledge base module, which is used to establish a hierarchical maintenance knowledge base for the wind power equipment, and train a question-and-answer model based on the data in the maintenance knowledge base to generate a question-and-answer robot, so as to use the question-and-answer robot to provide corresponding fault handling measures for the unplanned maintenance module and the planned maintenance module; a scheduling module, which is used to calculate the tasks in the task pool using preset influencing factors to determine the priority order of the task execution, and set the corresponding task execution time for the task according to the priority order.
本申请的有益技术效果为:提供了一种能够实现基于多维数据针对风电设备进行检修。风电设备检修系统中集成了非计划性检修模块、计划性检修模块、设备异动管理模块、检修知识库模块以及智能排程模块。结构完善、系统紧凑,实用性强,适合风电、光伏等行业使用,在考虑科学性的基础上,指标有理有据,原始数据方便获取,具备可操作性。另外,检修知识库能够针对风电设备的各层级结构涵盖风电、光伏和电气设备典型缺陷以及特殊检修所需要的作业指导书、检修工序卡、检修方案、备品备件和工器具等相关内容,为现场检修工作提供指导。排程模块综合考虑设置的各类影响因子进行任务排布,能够实现从经济收益最优角度进行任务排程,实现运维效益最大化。The beneficial technical effect of the present application is: it provides a system that can realize maintenance of wind power equipment based on multi-dimensional data. The wind power equipment maintenance system integrates unplanned maintenance module, planned maintenance module, equipment change management module, maintenance knowledge base module and intelligent scheduling module. It has a complete structure, compact system and strong practicality. It is suitable for use in wind power, photovoltaic and other industries. On the basis of scientific considerations, the indicators are reasonable and well-founded, the original data is easy to obtain and has operability. In addition, the maintenance knowledge base can cover the typical defects of wind power, photovoltaic and electrical equipment at each level of the wind power equipment structure, as well as the work instructions, maintenance process cards, maintenance plans, spare parts and tools required for special maintenance, etc., to provide guidance for on-site maintenance work. The scheduling module comprehensively considers the various influencing factors set to arrange tasks, and can realize task scheduling from the perspective of optimal economic benefits, thereby maximizing the operation and maintenance benefits.
在一种具体的实施方式中,关于计划性检修模块,对其中的检修项目计划功能设计进行详细说明:In a specific implementation, regarding the planned maintenance module, the maintenance project planning function design therein is described in detail:
(1)检修项目计划模板。(1) Maintenance project plan template.
编辑设置检修项目计划模板内容包括:片区、场站、检修设备、设备部件、项目名称、计划时间、具体检修项目、备注。The contents of the maintenance project plan template to be edited and set up include: area, station, maintenance equipment, equipment components, project name, planned time, specific maintenance items, and remarks.
页面功能操作:Page function operation:
新增:在检修项目计划列表中,点击“新增”按钮,弹出“检修项目计划”页面,编辑录入页面元素,确认无误后点击“保存”按钮,完成检修项目计划新增操作。Add: In the maintenance project plan list, click the "Add" button to pop up the "Maintenance Project Plan" page, edit and enter the page elements, click the "Save" button after confirmation to complete the maintenance project plan addition operation.
编辑:在检修项目计划列表中,点击“编辑”按钮,弹出“检修项目计划”页面,系统将页面元素数据初始化,再由检修人员进行编辑修改,确认无误后点击“保存”按钮,完成检修项目计划编辑操作。Edit: In the maintenance project plan list, click the "Edit" button to pop up the "Maintenance Project Plan" page. The system will initialize the page element data, and then the maintenance personnel can edit and modify it. After confirmation, click the "Save" button to complete the maintenance project plan editing operation.
查询:在检修项目计划列表中录入条件,点击“查询”按钮,系统检索系统登录用户权限范围内的检修项目计划。Query: Enter the conditions in the maintenance project plan list, click the "Query" button, and the system will retrieve the maintenance project plans within the scope of the system login user's authority.
删除:在检修项目计划列表中点击“删除”按钮,将数据库中本条数据进行逻辑删除。Delete: Click the "Delete" button in the maintenance project plan list to logically delete this data in the database.
计划时间:在检修项目计划新增的编辑页面中,可设置检修项目计划的计划时间,系统根据检修人员录入的检修计划时间,到期后自动生成待检修设备列表。Planned time: In the newly added editing page of the maintenance project plan, you can set the planned time of the maintenance project plan. The system will automatically generate a list of equipment to be maintained based on the maintenance plan time entered by the maintenance personnel when it expires.
检修项目:在检修项目计划新增/编辑页面中,点击“添加”按钮维护检修项目计划的详细检修项目。Maintenance Project: In the maintenance project plan add/edit page, click the "Add" button to maintain the detailed maintenance projects of the maintenance project plan.
(2)片区负责人增加检修项目。(2) The area manager shall add maintenance items.
片区负责人制定检修项目计划提交新能源公司进行审批,审批通过后下发到片区,针对已审核通过的检修项目计划中的检修项目可进行添加操作,但不能修改审核通过的内容。The person in charge of the district formulates a maintenance project plan and submits it to the new energy company for approval. After approval, it is sent to the district. Maintenance items in the approved maintenance project plan can be added, but the approved content cannot be modified.
页面功能操作:Page function operation:
添加:点在“检修项目计划”列表中,选中审批通过的检修项目计划,弹出“检修项目计划”详情页面,在“检修项目”栏中,点击“添加”新增补充检修项目。Add: Click in the "Maintenance Project Plan" list, select the approved maintenance project plan, and the "Maintenance Project Plan" details page will pop up. In the "Maintenance Project" column, click "Add" to add a new supplementary maintenance project.
审批:对新增补充检修项目的检修项目计划,在操作列点击“提交”按钮,将检修项目计划提交片区领导对新增补充的检修项目进行片区内部审核,审核通过后项目检修计划才能生效。Approval: For the maintenance project plan of the newly added and supplementary maintenance projects, click the "Submit" button in the operation column to submit the maintenance project plan to the district leaders for internal review of the newly added and supplementary maintenance projects. The project maintenance plan will take effect only after the review is passed.
(3)检修项目计划审核流程。(3) Maintenance project plan review process.
系统支持自定义检修项目计划审批流程,在流程管理页面设置检修项目计划审批环节,保存并部署审批流程即可生效。系统内部会记录审批流程设置的版本号,当系统管理员新修改审批流程环节后也不会影响当前正在执行的审批流程,审批流程设置完,检修人员提交验收,系统将检修项目计划审核工作推送相关领导和负责人进行逐级审核操作。审批流程支持自定义配置。The system supports custom maintenance project plan approval process. Set the maintenance project plan approval link on the process management page, save and deploy the approval process to take effect. The system will record the version number of the approval process setting. When the system administrator modifies the approval process link, it will not affect the currently executing approval process. After the approval process is set, the maintenance personnel submit the acceptance, and the system will push the maintenance project plan review work to the relevant leaders and persons in charge for step-by-step review. The approval process supports custom configuration.
(4)检修项目计划导入功能。(4) Maintenance project plan import function.
系统提供检修计划两种录入方式。对于手动录入:在系统中通过页面维护检修模板内容保存生成检修计划模板。对于模板导入:下载系统提供的Excel模板,在模板中维护好检修计划相关内容,点击“导入”按钮,选择本地编辑好的检修计划Excel模板上传到系统,系统自动将模板内容保存到数据库中,若后续有修改需求,可通过手动维护页面修改保存即可。The system provides two ways to enter maintenance plans. For manual entry: save and generate a maintenance plan template by maintaining the maintenance template content on the system page. For template import: download the Excel template provided by the system, maintain the maintenance plan related content in the template, click the "Import" button, select the locally edited maintenance plan Excel template and upload it to the system. The system automatically saves the template content to the database. If there is a need for subsequent modification, you can modify and save it by manually maintaining the page.
(5)检修项目计划周期策略。(5) Maintenance project planning cycle strategy.
定期检修项目计划除人工设置外,还可以通过智能算法系统根据输入的模型参数自动计算推送检修周期。In addition to manual settings, regular maintenance project plans can also be automatically calculated and pushed through maintenance cycles by an intelligent algorithm system based on input model parameters.
页面功能操作:Page function operation:
点击检修项目计划列表页面中的“智能推荐”按钮,弹出“选择设备范围页面”可按选择场站、设备型号、具体设备,点击“确认”按钮,系统调用智能算法系统接口,自动传入定期检修策略模型参数并获取系统返回的定检策略。Click the "Smart Recommendation" button on the maintenance project plan list page, and the "Select Equipment Range Page" will pop up, where you can select the site, equipment model, and specific equipment. Click the "Confirm" button, and the system will call the intelligent algorithm system interface to automatically pass in the regular maintenance strategy model parameters and obtain the regular maintenance strategy returned by the system.
检修人员接收系统返回的定检策略,预览定检策略中设置的定检周期,通过人工最终判断是否执行,点击“确认”按钮,保存设备检修周期及检修项目。系统按照检修项目计划定期执行生成待检修设备列表。The maintenance personnel receive the scheduled inspection strategy returned by the system, preview the scheduled inspection cycle set in the scheduled inspection strategy, manually determine whether to execute it, click the "Confirm" button, and save the equipment maintenance cycle and maintenance items. The system generates a list of equipment to be repaired according to the maintenance project plan.
检修任务功能设计:Maintenance task function design:
(1)创建定期检修任务,定期任务的主要作用是指定检修人员在规定的时间范围内执行处理完由系统根据检修计划自动生成的定期设备检修工作。定期任务内容包括:检修任务基本信息、检修任务人员设置、检修任务周期设备。(1) Create a regular maintenance task. The main function of a regular task is to specify maintenance personnel to perform regular equipment maintenance work automatically generated by the system according to the maintenance plan within a specified time range. The content of a regular task includes: basic information of the maintenance task, maintenance task personnel settings, and maintenance task cycle equipment.
(2)选择待检修设备:从待检修设备列表中获取并选中本次检修任务的检修设备。(2) Select the equipment to be repaired: Obtain and select the equipment to be repaired for this maintenance task from the list of equipment to be repaired.
(3)生成定期检修工单:检修任务制定了检修人员、检修日期、检修设备信息,但实际定期检修是一项非常复杂的工作,涉及的关联内容较多。为了方便检修人员不漏项,并规范定期检修工作,可在系统中将定期检修任务生成定期检修工单。(3) Generate regular maintenance work orders: The maintenance task specifies the maintenance personnel, maintenance date, and maintenance equipment information, but actual regular maintenance is a very complex task involving many related contents. In order to facilitate maintenance personnel to avoid missing items and standardize regular maintenance work, regular maintenance tasks can be generated into regular maintenance work orders in the system.
检修工单功能设计:Maintenance work order function design:
(1)生成工单:检修计划创建后自动保存到检修任务列表中,对检修任务生成定检工单。(1) Generate work order: After the maintenance plan is created, it is automatically saved in the maintenance task list, and a scheduled maintenance work order is generated for the maintenance task.
页面交互操作:Page interaction operations:
点击“生成工单”按钮,弹出“生成定检工单页面”,页面中展示检修项目计划信息,检修人员在该页面的工单信息栏中选择“工作负责人”、“工作班成员”、“工单关联工作”,确认无误后点击“保存”按钮,系统生成定检工单,新生成的定检工单可在“我的工单页面”查看。Click the "Generate Work Order" button and the "Generate Scheduled Inspection Work Order Page" will pop up. The page displays the maintenance project plan information. The maintenance personnel select "Work Leader", "Work Shift Members", and "Work Order Related Work" in the work order information column of the page. After confirmation, click the "Save" button. The system will generate a scheduled inspection work order. The newly generated scheduled inspection work order can be viewed on the "My Work Order Page".
页面展示内容:Page display content:
任务详情:片区名称、场站名称、设备名称、设备编号、检修任务名称、检修计划、检修工时。Task details: area name, site name, equipment name, equipment number, maintenance task name, maintenance plan, and maintenance working hours.
工单信息:工单号、工单类型、工作负责人、工作班成员。Work order information: work order number, work order type, work supervisor, and work team members.
工单关联工作:两票审批、工器具、备品备件、作业指导书、检修工序卡、检修方案。Work order related work: two-ticket approval, tools, spare parts, operation instructions, maintenance process card, and maintenance plan.
(2)变更工单(2) Change Work Order
对于已生成的定检工单,可进行定检工单变更操作。For the generated scheduled inspection work order, you can perform the scheduled inspection work order change operation.
页面功能操作:Page function operation:
点击“变更”按钮,弹出“变更定检工单页面”,页面中展示定检项目计划信息,检修人员在该页面的工单信息栏中,编辑“工作负责人”、“工作班成员”,确认无误后点击“保存”按钮完成定检工单信息变更操作。Click the "Change" button and the "Change Scheduled Inspection Work Order Page" will pop up. The page displays the scheduled inspection project plan information. The maintenance personnel edit the "Work Supervisor" and "Work Shift Members" in the work order information column of the page. After confirmation, click the "Save" button to complete the scheduled inspection work order information change operation.
页面展示内容:Page display content:
任务详情:片区名称、场站名称、设备名称、设备编号、检修任务名称、检修计划、检修工时。Task details: area name, site name, equipment name, equipment number, maintenance task name, maintenance plan, and maintenance working hours.
工单信息:工单号、工单类型、工作负责人、工作班成员。Work order information: work order number, work order type, work supervisor, and work team members.
(3)工单关联工作(3) Work order related work
通过系统派发的定检工单会自动推送到工作负责人的“我的工单”列表中,工作负责人可在“我的工单”中接单,并进行定检工单关联工作的处理,当所有消缺前的准备工作完成后才能到现场开工作业。The scheduled inspection work order issued by the system will be automatically pushed to the "My Work Order" list of the work supervisor. The work supervisor can accept the order in "My Work Order" and handle the work related to the scheduled inspection work order. Only when all the preparatory work before defect elimination is completed can the work be started on site.
页面功能操作:Page function operation:
关联两票审批:在“缺陷工单关联工作页面”,选中进入“两票审批”界面,点击“创建”按钮,系统自动从两票模块系统中获取拟票界面,进行工作票的编辑、审批操作。当检修人员在两票系统中操作完后返回缺陷工单页面,系统自动生成一条该缺陷工单的两票信息,点击“查看”按钮,可查询两票的审批进度。关联的两票审批完成后,在缺陷工单“两票审批”界面的“状态”列显示完成。Associate two tickets for approval: On the "Defect Work Order Associated Work Page", select to enter the "Two Tickets Approval" interface, click the "Create" button, and the system will automatically obtain the draft ticket interface from the two-ticket module system to edit and approve the work ticket. When the maintenance personnel return to the defect work order page after completing the operation in the two-ticket system, the system will automatically generate two-ticket information for the defect work order. Click the "View" button to query the approval progress of the two tickets. After the approval of the associated two tickets is completed, the "Status" column of the "Two Tickets Approval" interface of the defect work order will display "Completed".
关联工器具:根据工单任务内容,自动推送工器具。支持手动添加,点击“添加”按钮,系统将选中的工器具关联到缺陷工单。Associate tools: Automatically push tools based on the work order task content. Manual addition is supported. Click the "Add" button and the system will associate the selected tools with the defect work order.
关联备品备件:根据工单任务内容,自动推送所需备品备件。支持手动添加,在“缺陷工单关联工作页面”,选中进入“备品备件”界面,点击“添加”按钮,系统自动从备品备件模块系统中获取材料列表。选中备品备件后点击“确认”按钮,系统在备品备件系统中发送申请,审批结束后,在缺陷工单“备品备件”界面的“状态”列显示完成。Associated spare parts: Automatically push the required spare parts according to the work order task content. Manual addition is supported. In the "Defect Work Order Associated Work Page", select to enter the "Spare Parts" interface, click the "Add" button, and the system automatically obtains the material list from the spare parts module system. After selecting the spare parts, click the "Confirm" button, and the system sends the application in the spare parts system. After the approval is completed, the "Status" column of the "Spare Parts" interface of the defect work order will display completed.
关联作业指导书:根据工单任务内容,自动推送相关作业指导书。Associated work instructions: Automatically push related work instructions based on the work order task content.
关联检修工序卡:根据工单任务内容,自动推送检修工序卡。Associated maintenance process card: Automatically push the maintenance process card according to the work order task content.
(4)检修交代(4) Maintenance and explanation
定检工作处理完后,在定检工单页面的“定检工作”栏,选中定检工作点击“检修交代”按钮,弹出“检修交代页面”,在页面中填入“检修交代”内容,确认无误后点击“保存”按钮,完成检修交代操作。After the scheduled inspection work is completed, in the "Scheduled Inspection Work" column of the scheduled inspection work order page, select the scheduled inspection work and click the "Maintenance Handover" button. The "Maintenance Handover Page" will pop up. Fill in the "Maintenance Handover" content on the page. After confirming that it is correct, click the "Save" button to complete the maintenance handover operation.
(5)定期检修工单验收(5) Regular inspection and acceptance of work orders
定期检修工单验收是基于检修任务验收合格通过后,对整体定检工单中涉及的所有工作进行验收,查看各个相关申请环节是否都已完成,确保不存在未处理完的问题或审批流程,如果存在则需将工单驳回给检修人员继续处理,若工单中其他关联工作也全部完成,则由验收人员给出验收结果以及验收意见。The acceptance of regular maintenance work orders is based on the acceptance of all work involved in the overall regular maintenance work order after the maintenance task has been accepted. It checks whether all relevant application links have been completed to ensure that there are no unresolved issues or approval processes. If so, the work order needs to be rejected and returned to the maintenance personnel for further processing. If other related work in the work order has also been completed, the acceptance personnel will give the acceptance results and acceptance opinions.
(6)APP移动处理(6) APP mobile processing
检修人员接收到定检工单后,可登录移动端APP,在APP中查看定检工单,并进行定检项目处理。检修项目处理过程可在APP中直接编辑,保存,同时可将处理过程中产生的图片/视频上传到系统中,图片/视频名称自动保存为工单编号加序号,便于其他人员查看。同时移动APP具备同一项工单任务可多人同时进行操作功能。After receiving the scheduled inspection work order, the maintenance personnel can log in to the mobile APP, view the scheduled inspection work order in the APP, and process the scheduled inspection items. The maintenance project processing process can be directly edited and saved in the APP, and the pictures/videos generated during the processing can be uploaded to the system. The picture/video name is automatically saved as the work order number plus the sequence number, which is convenient for other personnel to view. At the same time, the mobile APP has the function that multiple people can operate the same work order task at the same time.
检修验收功能设计包括:The maintenance acceptance function design includes:
(1)检修验收列表。(1) Maintenance acceptance list.
新增:在检修验收菜单中,点击“新增”弹出检修验收编辑页面,将检修验收信息录入系统保存都数据库。New: In the maintenance acceptance menu, click "New" to pop up the maintenance acceptance editing page, and enter the maintenance acceptance information into the system and save it in the database.
查询:在检修验收列表中录入条件查询权限范围内的检修验收记录。Query: Enter the maintenance and acceptance records within the scope of the query permission in the maintenance and acceptance list.
删除:在检修验收列表中点击“删除”按钮,将数据库中本条数据进行逻辑删除。Delete: Click the "Delete" button in the maintenance and acceptance list to logically delete this data in the database.
(2)检修验收推送。(2) Maintenance and acceptance push.
系统根据定检验收设置的验收人,将定检验收任务进行推送操作。任务推送可根据实际业务场景选择不同的通知方式,包括:站内信息通知、短信消息通知。通知消息包括:通知标题(任务名称)、通知类型(定检验收)、通知内容(定检验收信息)。The system pushes the inspection and acceptance tasks according to the acceptance personnel set in the inspection and acceptance. Task push can choose different notification methods according to the actual business scenario, including: in-site information notification, SMS message notification. The notification message includes: notification title (task name), notification type (inspection and acceptance), and notification content (inspection and acceptance information).
(3)检修验收。(3) Inspection and acceptance.
检修验收人员接收到信息后,登录系统可接收到系统推送的待办工作信息,验收人员点击消息提醒,系统自动查询检修验收,并跳转到验收处理页面,实现快捷操作。After receiving the information, the maintenance and acceptance personnel can log in to the system to receive the to-do work information pushed by the system. The acceptance personnel clicks on the message reminder, the system automatically queries the maintenance acceptance, and jumps to the acceptance processing page to achieve quick operation.
检修人员处理完定期检修后,编辑检修交代提交定期检修验收,运行人员在进行定期检修验收时可查看检修交代内容。After the maintenance personnel complete the regular maintenance, they edit the maintenance instructions and submit them for regular maintenance acceptance. The operating personnel can review the maintenance instructions when conducting regular maintenance acceptance.
页面功能操作:Page function operation:
在定期检修列表中选中定期检修,点击“验收”按钮,弹出“定期检修验收页面”,在页面中展示定期检修信息、检修计划信息、检修交代信息,验收人员编辑“验收意见”后点击“保存”按钮,完成定期检修验收操作。Select the scheduled maintenance in the scheduled maintenance list, click the "Acceptance" button, and the "Periodic Maintenance Acceptance Page" will pop up, showing the scheduled maintenance information, maintenance plan information, and maintenance instructions information. The acceptance personnel edit the "Acceptance Opinion" and click the "Save" button to complete the regular maintenance acceptance operation.
页面展示内容:Page display content:
定期检修信息:片区、场站、设备名称、检修人员、检修项目计划。Regular maintenance information: area, station, equipment name, maintenance personnel, and maintenance project plan.
定期检修验收:定期检修验收过程中发现存在的问题和整改要求可在系统中进行动态维护,并给出验收意见。Regular inspection and acceptance: Problems and rectification requirements found during the regular inspection and acceptance process can be dynamically maintained in the system and acceptance opinions can be given.
检修交代信息:检修交代内容。Maintenance briefing information: Maintenance briefing content.
验收简况:检修验收简况需维护验收项目、验收时间、验收依据、验收组织及验收情况简述。Acceptance summary: The maintenance acceptance summary needs to maintain the acceptance items, acceptance time, acceptance basis, acceptance organization and a brief description of the acceptance situation.
存在的问题及整改要求:检修验收过程中发现存在的问题和整改要求可在系统中进行动态维护,并给出班组验收意见和场站验收意见。Existing problems and rectification requirements: Problems and rectification requirements found during the maintenance and acceptance process can be dynamically maintained in the system, and team acceptance opinions and site acceptance opinions can be given.
检修人员处理完检修后,编辑检修交代提交检修验收,运行人员在进行检修验收时可查看检修交代内容。After the maintenance personnel complete the maintenance, they edit the maintenance instructions and submit them for maintenance acceptance. The operating personnel can review the contents of the maintenance instructions when conducting maintenance acceptance.
(4)检修验收审核流程。(4) Maintenance acceptance review process.
系统支持自定义检修验收审批流程,在流程管理页面,设置检修验收审批环节,保存并部署审批流程即可生效。系统内部会记录审批流程设置的版本号,当系统管理员新修改审批流程环节后也不会影响当前正在执行的审批流程。The system supports customizing the inspection and acceptance approval process. On the process management page, set the inspection and acceptance approval process, save and deploy the approval process to take effect. The system will record the version number of the approval process setting. When the system administrator modifies the approval process, it will not affect the currently executing approval process.
审批流程设置完,检修人员提交验收,系统将检修验收工作推送到相关负责人进行审核操作。After the approval process is set up, the maintenance personnel submit the acceptance, and the system pushes the maintenance acceptance work to the relevant person in charge for review.
如图31所示,为一种基于多维数据的风电智能检修系统及其方法与其他模块的业务逻辑关系图以及智能检修内部各子功能模块之间的逻辑关系示意图。符号释义:As shown in Figure 31, it is a business logic relationship diagram of a wind power intelligent maintenance system and method based on multi-dimensional data and other modules, as well as a schematic diagram of the logical relationship between the sub-functional modules within the intelligent maintenance. Symbol explanation:
A—远程监控;B—分级诊断;C—运行管理;D—两票系统;E—技术监督;F—培训系统;G—对标评价;H—设备资产管理;I—智能巡检;J—智能检修;K—安全管理;L—备品备件;M—其他。A—remote monitoring; B—tiered diagnosis; C—operation management; D—two-ticket system; E—technical supervision; F—training system; G—benchmarking evaluation; H—equipment asset management; I—intelligent inspection; J—intelligent maintenance; K—safety management; L—spare parts; M—others.
1—远程监控模块输入智能检修模块,主要内容有缺陷登记;1—The remote monitoring module inputs the intelligent maintenance module, and the main content is defect registration;
2—分级诊断模块输入智能检修模块,主要内容有缺陷登记;2—The hierarchical diagnosis module inputs the intelligent maintenance module, and the main content is defect registration;
3—技术监督模块输入智能检修模块,主要内容有缺陷登记;3—Technical supervision module inputs intelligent maintenance module, the main content of which is defect registration;
4—设备资产管理模块输入智能检修模块,主要内容有检修设备的基础数据;4—The equipment asset management module inputs the intelligent maintenance module, and its main contents include the basic data of the maintenance equipment;
5—智能巡检模块输入智能检修模块,主要内容有缺陷登记;5—Intelligent inspection module inputs the intelligent maintenance module, the main content of which is defect registration;
6—安全管理模块输入智能检修模块,主要用于检修工作全过程安全管理;6—Safety management module input intelligent maintenance module, mainly used for safety management of the whole maintenance process;
7—备品备件模块输入智能检修模块,主要用于检修过程中工器具和所需备件管理;7—The spare parts module inputs the intelligent maintenance module, which is mainly used for the management of tools and required spare parts during the maintenance process;
8—功率预测模块输入智能检修模块,主要内容有气象信息,用于检修工作安排;8—The power prediction module inputs the intelligent maintenance module, and its main contents include meteorological information, which is used for maintenance work arrangement;
9—电力市场模块输入智能检修模块,主要内容有电价交易信息,用于检修工作安排;9—The power market module inputs the intelligent maintenance module, and its main contents include electricity price transaction information, which is used for maintenance work arrangement;
10—移动APP(H5)模块输入智能检修模块,主要用于现场检修工作使用;10—Mobile APP (H5) module input intelligent maintenance module, mainly used for on-site maintenance work;
11—智能检修模块输出运行管理模块,主要内容有工单信息;11—The intelligent maintenance module outputs the operation management module, and the main content includes work order information;
12—智能检修模块输出技术监督模块,主要内容有定期检修项目结果,用于部分监督计划闭环;12—Intelligent maintenance module outputs technical supervision module, the main content of which is the results of regular maintenance projects, which is used for partial supervision plan closed loop;
13—智能检修模块输出设备资产管理模块,主要内容有检修期间产生的作业包、文档,用于生成缺陷、检修台账;13—The intelligent maintenance module outputs the equipment asset management module, which mainly includes the work packages and documents generated during the maintenance period, which are used to generate defect and maintenance records;
14—智能检修模块输出备品备件模块,主要内容有检修结果的备件使用情况,用于需求预测。14—The intelligent maintenance module outputs the spare parts module, the main content of which is the spare parts usage of the maintenance results, which is used for demand forecasting.
①—定检计划下达,计划任务执行;①—Regular inspection plan is issued and planned tasks are executed;
②—消缺任务下达、现场消缺任务执行;②—Issuance of defect elimination tasks and on-site defect elimination tasks;
③—检修方案库根据任务类型生成检修方案,指导现场工作执行;③—The maintenance plan library generates maintenance plans according to the task type and guides the execution of on-site work;
④—消缺任务完成验收后,消缺信息录入缺陷统计分析;④—After the defect elimination task is completed and accepted, the defect elimination information is entered into the defect statistics analysis;
⑤—检修任务结束,进行检修评估。⑤—After the maintenance task is completed, a maintenance evaluation is carried out.
另外,在本系统的对用户显示界面中,页面展示检修统计数据包括:区域基本信息、计划性检修进度统计、缺陷类型统计、缺陷数量统计、特殊检修类型统计、特殊检修数量统计、智能排程工作台。用户点击个性化,可通过自定义显示或隐藏某一模块在个人首页的展示。如图32所示为智能机器人问答界面示意图。检修知识库能够涵盖风电、光伏和电气设备典型缺陷以及特殊检修所需要的作业指导书、检修工序卡、检修方案、备品备件和工器具等相关内容,为现场检修工作提供指导。智能问答基于长期积累沉淀的缺陷数据,结合前沿的深度学习、知识图谱等人工智能技术,构建智能问答、智能推荐等产品功能,完成复杂缺陷知识推理、关联缺陷知识推荐及相关案例深入解析。In addition, in the user display interface of this system, the maintenance statistics displayed on the page include: basic regional information, planned maintenance progress statistics, defect type statistics, defect quantity statistics, special maintenance type statistics, special maintenance quantity statistics, and intelligent scheduling workbench. Users click on personalization to customize the display or hide a module on their personal homepage. Figure 32 shows a schematic diagram of the intelligent robot question and answer interface. The maintenance knowledge base can cover typical defects of wind power, photovoltaic and electrical equipment, as well as work instructions, maintenance process cards, maintenance plans, spare parts and tools required for special maintenance, and provide guidance for on-site maintenance work. Intelligent question and answer is based on long-term accumulated defect data, combined with cutting-edge deep learning, knowledge graphs and other artificial intelligence technologies, to build intelligent question and answer, intelligent recommendation and other product functions, complete complex defect knowledge reasoning, associated defect knowledge recommendation and in-depth analysis of related cases.
相应的,本申请实施例还公开了一种风电设备检修方法,应用于风电设备检修系统,参见图33所示,该方法包括:Correspondingly, the embodiment of the present application further discloses a wind power equipment maintenance method, which is applied to a wind power equipment maintenance system. Referring to FIG. 33 , the method includes:
步骤S11:通过所述风电设备检修系统中的非计划性检修模块汇集风电设备的缺陷任务,并对所述缺陷任务进行集中管理以进行检修工作;Step S11: collecting defect tasks of wind power equipment through the unplanned maintenance module of the wind power equipment maintenance system, and centrally managing the defect tasks to perform maintenance work;
步骤S12:通过所述风电设备检修系统中的计划性检修模块针对所述风电设备制定不同的检修项目,并根据所述检修项目按照预设时间周期对所述风电设备进行定期检修;Step S12: formulating different maintenance items for the wind power equipment through the planned maintenance module in the wind power equipment maintenance system, and performing regular maintenance on the wind power equipment according to the maintenance items and at a preset time period;
步骤S13:通过所述风电设备检修系统中的设备异动管理模块发起设备异动申请并根据所述设备异动申请确定不同的设备异动程度,以便根据所述设备异动程度进行相应的审批流程;Step S13: initiating an equipment change application through the equipment change management module in the wind power equipment maintenance system and determining different equipment change degrees according to the equipment change application, so as to carry out a corresponding approval process according to the equipment change degree;
步骤S14:通过所述风电设备检修系统中的检修知识库模块建立针对所述风电设备的层级结构的检修知识库,并基于所述检修知识库中的数据训练问答模型以生成问答机器人,以便利用所述问答机器人为所述非计划性检修模块和所述计划性检修模块提供相应的故障处理措施;Step S14: establishing a hierarchical maintenance knowledge base for the wind power equipment through the maintenance knowledge base module in the wind power equipment maintenance system, and training a question-answering model based on the data in the maintenance knowledge base to generate a question-answering robot, so as to use the question-answering robot to provide corresponding fault handling measures for the unplanned maintenance module and the planned maintenance module;
步骤S15:通过所述风电设备检修系统中的排程模块利用预设影响因子对任务排程池中的任务进行计算,以确定所述任务执行的优先级顺序,并根据所述优先级顺序为所述任务设置相应的任务执行时间。Step S15: The scheduling module in the wind power equipment maintenance system calculates the tasks in the task scheduling pool using preset influencing factors to determine the priority order of the task execution, and sets corresponding task execution times for the tasks according to the priority order.
其中,关于上述各个步骤更加具体的工作过程可以参考前述实施例中公开的相应内容,在此不再进行赘述。Among them, for more specific working processes of the above steps, please refer to the corresponding contents disclosed in the aforementioned embodiments, which will not be repeated here.
由此可见,通过本实施例的上述方案,通过所述风电设备检修系统中的非计划性检修模块汇集风电设备的缺陷任务,并对所述缺陷任务进行集中管理以进行检修工作;通过所述风电设备检修系统中的计划性检修模块针对所述风电设备制定不同的检修项目,并根据所述检修项目按照预设时间周期对所述风电设备进行定期检修;通过所述风电设备检修系统中的设备异动管理模块发起设备异动申请并根据所述设备异动申请确定不同的设备异动程度,以便根据所述设备异动程度进行相应的审批流程;通过所述风电设备检修系统中的检修知识库模块建立针对所述风电设备的层级结构的检修知识库,并基于所述检修知识库中的数据训练问答模型以生成问答机器人,以便利用所述问答机器人为所述非计划性检修模块和所述计划性检修模块提供相应的故障处理措施;通过所述风电设备检修系统中的排程模块利用预设影响因子对任务排程池中的任务进行计算,以确定所述任务执行的优先级顺序,并根据所述优先级顺序为所述任务设置相应的任务执行时间。It can be seen that through the above scheme of this embodiment, the defect tasks of wind power equipment are collected through the unplanned maintenance module in the wind power equipment maintenance system, and the defect tasks are centrally managed to carry out maintenance work; different maintenance projects are formulated for the wind power equipment through the planned maintenance module in the wind power equipment maintenance system, and the wind power equipment is regularly maintained according to the maintenance projects in accordance with the preset time period; an equipment change application is initiated through the equipment change management module in the wind power equipment maintenance system, and different equipment change degrees are determined according to the equipment change application, so as to carry out maintenance according to the equipment change degree. Carry out the corresponding approval process; establish a maintenance knowledge base of the hierarchical structure for the wind power equipment through the maintenance knowledge base module in the wind power equipment maintenance system, and train a question-answering model based on the data in the maintenance knowledge base to generate a question-answering robot, so as to use the question-answering robot to provide corresponding fault handling measures for the unplanned maintenance module and the planned maintenance module; calculate the tasks in the task scheduling pool using preset influencing factors through the scheduling module in the wind power equipment maintenance system to determine the priority order of the task execution, and set the corresponding task execution time for the task according to the priority order.
本申请的有益技术效果为:提供了一种能够实现基于多维数据针对风电设备进行检修。风电设备检修系统中集成了非计划性检修模块、计划性检修模块、设备异动管理模块、检修知识库模块以及智能排程模块。结构完善、系统紧凑,实用性强,适合风电、光伏等行业使用,在考虑科学性的基础上,指标有理有据,原始数据方便获取,具备可操作性。另外,检修知识库能够针对风电设备的各层级结构涵盖风电、光伏和电气设备典型缺陷以及特殊检修所需要的作业指导书、检修工序卡、检修方案、备品备件和工器具等相关内容,为现场检修工作提供指导。排程模块综合考虑设置的各类影响因子进行任务排布,能够实现从经济收益最优角度进行任务排程,实现运维效益最大化。The beneficial technical effect of the present application is: it provides a system that can realize maintenance of wind power equipment based on multi-dimensional data. The wind power equipment maintenance system integrates unplanned maintenance module, planned maintenance module, equipment change management module, maintenance knowledge base module and intelligent scheduling module. It has a complete structure, compact system and strong practicality. It is suitable for use in wind power, photovoltaic and other industries. On the basis of scientific considerations, the indicators are reasonable and well-founded, the original data is easy to obtain and has operability. In addition, the maintenance knowledge base can cover the typical defects of wind power, photovoltaic and electrical equipment at each level of the wind power equipment structure, as well as the work instructions, maintenance process cards, maintenance plans, spare parts and tools required for special maintenance, etc., to provide guidance for on-site maintenance work. The scheduling module comprehensively considers the various influencing factors set to arrange tasks, and can realize task scheduling from the perspective of optimal economic benefits, thereby maximizing the operation and maintenance benefits.
进一步的,本申请实施例还公开了一种电子设备,图34是根据一示例性实施例示出的电子设备20结构图,图中内容不能认为是对本申请的使用范围的任何限制。Furthermore, an embodiment of the present application also discloses an electronic device. FIG34 is a structural diagram of an electronic device 20 according to an exemplary embodiment. The content in the diagram cannot be regarded as any limitation on the scope of use of the present application.
图34为本申请实施例提供的一种电子设备20的结构示意图。该电子设备20,具体可以包括:至少一个处理器21、至少一个存储器22、电源23、通信接口24、输入输出接口25和通信总线26。其中,所述存储器22用于存储计算机程序,所述计算机程序由所述处理器21加载并执行,以实现前述任一实施例公开的风电设备检修方法中的相关步骤。FIG34 is a schematic diagram of the structure of an electronic device 20 provided in an embodiment of the present application. The electronic device 20 may specifically include: at least one processor 21, at least one memory 22, a power supply 23, a communication interface 24, an input/output interface 25, and a communication bus 26. The memory 22 is used to store a computer program, which is loaded and executed by the processor 21 to implement the relevant steps in the wind power equipment maintenance method disclosed in any of the aforementioned embodiments.
本实施例中,电源23用于为电子设备20上的各硬件设备提供工作电压;通信接口24能够为电子设备20创建与外界设备之间的数据传输通道,其所遵循的通信协议是能够适用于本申请技术方案的任意通信协议,在此不对其进行具体限定;输入输出接口25,用于获取外界输入数据或向外界输出数据,其具体的接口类型可以根据具体应用需要进行选取,在此不进行具体限定。In this embodiment, the power supply 23 is used to provide working voltage for each hardware device on the electronic device 20; the communication interface 24 can create a data transmission channel between the electronic device 20 and the external device, and the communication protocol it follows is any communication protocol that can be applied to the technical solution of the present application, and is not specifically limited here; the input and output interface 25 is used to obtain external input data or output data to the outside world, and its specific interface type can be selected according to specific application needs and is not specifically limited here.
另外,存储器22作为资源存储的载体,可以是只读存储器、随机存储器、磁盘或者光盘等,其上所存储的资源可以包括操作系统221、计算机程序222及数据223等,数据223可以包括各种各样的数据。存储方式可以是短暂存储或者永久存储。In addition, the memory 22 as a carrier for resource storage may be a read-only memory, a random access memory, a disk or an optical disk, etc. The resources stored thereon may include an operating system 221, a computer program 222 and data 223, etc. The data 223 may include various data. The storage method may be temporary storage or permanent storage.
其中,操作系统221用于管理与控制电子设备20上的各硬件设备以及计算机程序222,其可以是Windows Server、Netware、Unix、Linux等。计算机程序222除了包括能够用于完成前述任一实施例公开的由电子设备20执行的风电设备检修方法的计算机程序之外,还可以进一步包括能够用于完成其他特定工作的计算机程序。The operating system 221 is used to manage and control the hardware devices on the electronic device 20 and the computer program 222, which can be Windows Server, Netware, Unix, Linux, etc. In addition to including a computer program that can be used to complete the wind power equipment maintenance method performed by the electronic device 20 disclosed in any of the aforementioned embodiments, the computer program 222 can further include a computer program that can be used to complete other specific tasks.
进一步的,本申请实施例还公开了一种计算机可读存储介质,这里所说的计算机可读存储介质包括随机存取存储器(Random Access Memory,RAM)、内存、只读存储器(Read-Only Memory,ROM)、电可编程ROM、电可擦除可编程ROM、寄存器、硬盘、磁碟或者光盘或技术领域内所公知的任意其他形式的存储介质。其中,所述计算机程序被处理器执行时实现前述风电设备检修方法。关于该方法的具体步骤可以参考前述实施例中公开的相应内容,在此不再进行赘述。Furthermore, the embodiment of the present application also discloses a computer-readable storage medium, wherein the computer-readable storage medium mentioned here includes a random access memory (RAM), a memory, a read-only memory (ROM), an electrically programmable ROM, an electrically erasable programmable ROM, a register, a hard disk, a magnetic disk or an optical disk, or any other form of storage medium known in the technical field. Wherein, when the computer program is executed by the processor, the aforementioned wind power equipment maintenance method is implemented. For the specific steps of the method, reference can be made to the corresponding contents disclosed in the aforementioned embodiment, and no further description will be given here.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其它实施例的不同之处,各个实施例之间相同或相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
结合本文中所公开的实施例描述的风电设备检修方法或算法的步骤可以直接用硬件、处理器执行的软件模块,或者二者的结合来实施。软件模块可以置于随机存储器(RAM)、内存、只读存储器(ROM)、电可编程ROM、电可擦除可编程ROM、寄存器、硬盘、可移动磁盘、CD-ROM、或技术领域内所公知的任意其它形式的存储介质中。The steps of the wind power equipment maintenance method or algorithm described in the embodiments disclosed herein can be directly implemented by hardware, a software module executed by a processor, or a combination of the two. The software module can be placed in a random access memory (RAM), a memory, a read-only memory (ROM), an electrically programmable ROM, an electrically erasable programmable ROM, a register, a hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the technical field.
最后,还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
以上对本发明所提供的一种风电设备检修方法、系统、设备及介质进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The above is a detailed introduction to a wind power equipment maintenance method, system, equipment and medium provided by the present invention. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; at the same time, for general technical personnel in this field, according to the idea of the present invention, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.
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