CN118371899A - Method and system for detecting nozzle water break of micro-jet laser equipment - Google Patents

Method and system for detecting nozzle water break of micro-jet laser equipment Download PDF

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CN118371899A
CN118371899A CN202410814213.1A CN202410814213A CN118371899A CN 118371899 A CN118371899 A CN 118371899A CN 202410814213 A CN202410814213 A CN 202410814213A CN 118371899 A CN118371899 A CN 118371899A
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water
water pressure
alarm threshold
signal
pressure value
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CN118371899B (en
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杨森
马鹏飞
张聪
薛继鹏
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Xi'an Shengguang Silicon Semiconductor Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention relates to a method and a system for detecting water break of a nozzle of a micro-jet laser device, wherein the method comprises the following steps: step 1: determining a hydraulic working interval of the micro-jet laser device; step 2: acquiring a water pressure signal of the micro-jet laser device; step 3: performing signal conversion on the water pressure signal to obtain a water pressure value; step 4: judging water interruption according to the water pressure value, and if the water pressure value exceeds the water pressure working interval, performing light-off treatment on a laser of the micro-jet laser device; step 5: and (4) ending the light-off treatment when the water pressure value is within the water pressure working interval so as to enable the laser to resume normal working, and repeating the steps 1 to 4. The invention judges the water break based on the water pressure of the detection micro-jet laser device, solves the hysteresis problem of the water break detection response, can timely close the laser, and realizes the nozzle protection, so that the whole protection system is efficient, reliable and safe.

Description

一种微射流激光设备的喷嘴断水检测方法及系统A method and system for detecting water cutoff of nozzle of micro jet laser equipment

技术领域Technical Field

本发明属于半导体微射流激光加工技术领域,具体涉及一种微射流激光设备的喷嘴断水检测方法及系统。The invention belongs to the technical field of semiconductor micro-jet laser processing, and in particular relates to a nozzle water cut-off detection method and system for micro-jet laser equipment.

背景技术Background technique

在微射流激光设备中,高压水系统极为重要,主要用于耦合激光以及冷却加工区域。高压水由纯水机制备,由高压泵加压后通过管路输送至耦合模块内,以实现激光与水的耦合。在实际加工过程中,由于人为误操作、厂务条件差、管路连接松动等原因,纯水机和高压泵较容易出现停止制水、管路漏水、高压泵停止加压出水和出水压力波动等异常现象,这些异常现象所导致的断水使得微射流激光设备的激光头的喷嘴干烧,从而引起喷嘴损坏。从出现断水到喷嘴干烧甚至损坏这一过程是很短的,故需要在断水开始的短时间内及时关闭激光,做到喷嘴保护。此外,对于断水检测也不能采用视觉检测的方案,因为高压水在非透明的管路中循环流动,通过视觉检测设备难以有效观察;而且视觉系统只能在断水发生后才能进行分析、对比、判断,此时喷嘴已经发生了干烧,存在着较大的滞后性。In micro jet laser equipment, the high pressure water system is extremely important, mainly used for coupling laser and cooling processing area. High pressure water is prepared by a pure water machine, pressurized by a high pressure pump and transported to the coupling module through a pipeline to achieve the coupling between laser and water. In the actual processing process, due to human error, poor factory conditions, loose pipeline connection and other reasons, the pure water machine and high pressure pump are more likely to stop making water, leak in the pipeline, stop pressurizing water from the high pressure pump and fluctuate in the water pressure. The water outage caused by these abnormal phenomena makes the nozzle of the laser head of the micro jet laser equipment dry burn, thereby causing nozzle damage. The process from water outage to nozzle dry burn or even damage is very short, so it is necessary to turn off the laser in time within a short time from the beginning of water outage to achieve nozzle protection. In addition, visual inspection cannot be used for water outage detection, because high pressure water circulates in non-transparent pipelines, and it is difficult to effectively observe through visual inspection equipment; and the visual system can only analyze, compare and judge after the water outage occurs. At this time, the nozzle has already been dry burned, and there is a large hysteresis.

发明内容Summary of the invention

为了解决现有技术中存在的上述问题,本发明提供了一种微射流激光设备的喷嘴断水检测方法及系统。本发明要解决的技术问题通过以下技术方案实现:In order to solve the above problems existing in the prior art, the present invention provides a method and system for detecting water cutoff of a nozzle of a micro jet laser device. The technical problem to be solved by the present invention is achieved by the following technical solutions:

本发明提供了一种微射流激光设备的喷嘴断水检测方法,包括:The present invention provides a method for detecting water cutoff of a nozzle of a micro jet laser device, comprising:

步骤1:确定微射流激光设备的水压工作区间;Step 1: Determine the water pressure working range of the microjet laser device;

步骤2:获取微射流激光设备的水压信号;Step 2: Obtain the water pressure signal of the microjet laser device;

步骤3:对水压信号进行信号转换,得到水压力数值;Step 3: Perform signal conversion on the water pressure signal to obtain a water pressure value;

步骤4:根据水压力数值进行断水判断,若水压力数值超出水压工作区间,则对微射流激光设备的激光器进行关光处理;Step 4: Determine water cut-off based on the water pressure value. If the water pressure value exceeds the water pressure working range, turn off the laser of the micro jet laser device.

步骤5:待水压力数值在水压工作区间内,结束关光处理以使激光器恢复正常工作,并重复步骤1至步骤4。Step 5: When the water pressure value is within the water pressure working range, end the light-off process to restore the laser to normal operation, and repeat steps 1 to 4.

在本发明的一个实施例中,步骤1包括:In one embodiment of the present invention, step 1 comprises:

步骤1.1:确定纯水机的水压工作区间,包括第一报警阈值、第二报警阈值和第三报警阈值;第一报警阈值为纯水机的低压报警阈值,第二报警阈值为纯水机的压力波动下限报警阈值,第三报警阈值为纯水机的压力波动上限报警阈值;Step 1.1: Determine the water pressure working range of the water purifier, including the first alarm threshold, the second alarm threshold and the third alarm threshold; the first alarm threshold is the low pressure alarm threshold of the water purifier, the second alarm threshold is the lower limit alarm threshold of the pressure fluctuation of the water purifier, and the third alarm threshold is the upper limit alarm threshold of the pressure fluctuation of the water purifier;

步骤1.2:确定高压泵的水压工作区间,包括第四报警阈值、第五报警阈值和第六报警阈值;第四报警阈值为高压泵的低压报警阈值,第五报警阈值为高压泵的压力波动下限报警阈值,第六报警阈值为高压泵的压力波动上限报警阈值。Step 1.2: Determine the water pressure working range of the high-pressure pump, including the fourth alarm threshold, the fifth alarm threshold and the sixth alarm threshold; the fourth alarm threshold is the low-pressure alarm threshold of the high-pressure pump, the fifth alarm threshold is the lower limit alarm threshold of the pressure fluctuation of the high-pressure pump, and the sixth alarm threshold is the upper limit alarm threshold of the pressure fluctuation of the high-pressure pump.

在本发明的一个实施例中,步骤2包括:In one embodiment of the present invention, step 2 comprises:

步骤2.1:根据纯水机的出水压力得到第一水压信号;Step 2.1: Obtain a first water pressure signal according to the water outlet pressure of the water purifier;

步骤2.2:根据高压泵的出水压力得到第二水压信号。Step 2.2: Obtain a second water pressure signal according to the water outlet pressure of the high-pressure pump.

在本发明的一个实施例中,步骤3包括:In one embodiment of the present invention, step 3 comprises:

步骤3.1:分别对第一水压信号和第二水压信号进行模数转换,得到第一水压数字信号和第二水压数字信号;Step 3.1: Perform analog-to-digital conversion on the first water pressure signal and the second water pressure signal respectively to obtain a first water pressure digital signal and a second water pressure digital signal;

步骤3.2:分别对第一水压数字信号和第二水压数字信号进行滤波处理,得到第一水压数值和第二水压数值。Step 3.2: Filter the first water pressure digital signal and the second water pressure digital signal respectively to obtain a first water pressure value and a second water pressure value.

在本发明的一个实施例中,步骤4包括:In one embodiment of the present invention, step 4 comprises:

步骤4.1:比较第一水压数值与第一报警阈值,若第一水压数值≥第一报警阈值,则执行步骤4.2;若第一水压数值<第一报警阈值,则跳转执行步骤4.4;Step 4.1: Compare the first water pressure value with the first alarm threshold. If the first water pressure value is ≥ the first alarm threshold, execute step 4.2; if the first water pressure value is < the first alarm threshold, jump to execute step 4.4;

步骤4.2:比较第一水压数值与第二报警阈值,若第一水压数值≥第二报警阈值,则执行步骤4.3;若第一水压数值<第二报警阈值,则跳转执行步骤4.4;Step 4.2: Compare the first water pressure value with the second alarm threshold. If the first water pressure value is ≥ the second alarm threshold, execute step 4.3; if the first water pressure value is < the second alarm threshold, jump to execute step 4.4;

步骤4.3:比较第一水压数值与第三报警阈值,若第一水压数值≥第三报警阈值,则执行步骤4.4;若第一水压数值<第三报警阈值,则跳转执行步骤5;Step 4.3: Compare the first water pressure value with the third alarm threshold. If the first water pressure value is ≥ the third alarm threshold, execute step 4.4; if the first water pressure value is < the third alarm threshold, jump to execute step 5;

步骤4.4:对微射流激光设备的激光器进行关光处理。Step 4.4: Turn off the laser of the microjet laser device.

在本发明的一个实施例中,步骤4还包括:In one embodiment of the present invention, step 4 further includes:

步骤4a:比较第二水压数值与第四报警阈值,若第二水压数值≥第四报警阈值,则执行步骤4b;若第二水压数值<第四报警阈值,则跳转执行步骤4d;Step 4a: Compare the second water pressure value with the fourth alarm threshold. If the second water pressure value is ≥ the fourth alarm threshold, execute step 4b; if the second water pressure value is < the fourth alarm threshold, jump to execute step 4d;

步骤4b:比较第二水压数值与第五报警阈值,若第二水压数值≥第五报警阈值,则执行步骤4c;若第二水压数值<第四报警阈值,则跳转执行步骤4d;Step 4b: Compare the second water pressure value with the fifth alarm threshold. If the second water pressure value is ≥ the fifth alarm threshold, execute step 4c; if the second water pressure value is < the fourth alarm threshold, jump to execute step 4d;

步骤4c:比较第二水压数值与第六报警阈值,若第二水压数值≥第六报警阈值,则执行步骤4d;若第二水压数值<第六报警阈值,则跳转执行步骤5;Step 4c: Compare the second water pressure value with the sixth alarm threshold. If the second water pressure value is ≥ the sixth alarm threshold, execute step 4d; if the second water pressure value is < the sixth alarm threshold, jump to execute step 5;

步骤4d:对微射流激光设备的激光器进行关光处理。Step 4d: Turn off the laser of the microjet laser device.

本发明还提供了一种微射流激光设备的喷嘴断水检测系统,包括:传感器模块、信号转换模块、控制模块、保护模块和报警模块;传感器模块,设置于微射流激光设备上,用于获取微射流激光设备的水压信号;信号转换模块,分别电连接传感器模块和控制模块,用于对水压信号进行模数转换得到水压数字信号;控制模块,分别电连接保护模块和报警模块,用于对水压数字信号进行滤波处理得到水压力数值,并根据水压力数值进行断水判断,得到断水判断结果;保护模块,用于根据断水判断结果对微射流激光设备的激光器进行关光处理;报警模块,用于根据断水判断结果进行报警。The present invention also provides a nozzle water cut-off detection system for a micro-jet laser device, comprising: a sensor module, a signal conversion module, a control module, a protection module and an alarm module; the sensor module is arranged on the micro-jet laser device and is used to obtain the water pressure signal of the micro-jet laser device; the signal conversion module is electrically connected to the sensor module and the control module respectively, and is used to perform analog-to-digital conversion on the water pressure signal to obtain a water pressure digital signal; the control module is electrically connected to the protection module and the alarm module respectively, and is used to perform filtering processing on the water pressure digital signal to obtain a water pressure value, and perform water cut-off judgment according to the water pressure value to obtain a water cut-off judgment result; the protection module is used to perform light-off processing on the laser of the micro-jet laser device according to the water cut-off judgment result; and the alarm module is used to give an alarm according to the water cut-off judgment result.

在本发明的一个实施例中,传感器模块包括:第一传感器和第二传感器;第一传感器用于检测纯水机的出水压力,得到第一水压信号;第二传感器用于检测高压泵的出水压力,得到第二水压信号。In one embodiment of the present invention, the sensor module includes: a first sensor and a second sensor; the first sensor is used to detect the water outlet pressure of the water purifier to obtain a first water pressure signal; the second sensor is used to detect the water outlet pressure of the high-pressure pump to obtain a second water pressure signal.

在本发明的一个实施例中,信号转换模块包括:信号调理模块和模数转换模块;信号调理模块电连接模数转换模块,信号调理模块用于将水压信号由电流信号转换为电压信号,模数转换模块用于对电压信号进行模数转换得到水压数字信号。In one embodiment of the present invention, the signal conversion module includes: a signal conditioning module and an analog-to-digital conversion module; the signal conditioning module is electrically connected to the analog-to-digital conversion module, the signal conditioning module is used to convert the water pressure signal from a current signal to a voltage signal, and the analog-to-digital conversion module is used to perform analog-to-digital conversion on the voltage signal to obtain a water pressure digital signal.

在本发明的一个实施例中,控制模块通讯连接外部控制设备,外部控制设备根据断水判断结果调整激光器的输出功率以实现关光处理。In one embodiment of the present invention, the control module is communicatively connected to an external control device, and the external control device adjusts the output power of the laser according to the water cut-off judgment result to implement light-off processing.

与现有技术相比,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:

本发明的微射流激光设备的喷嘴断水检测方法,包括水压信号获取、水压信号处理、断水判断和关光保护,基于检测微射流激光设备的水压力进行断水判断,解决了断水检测响应的滞后性问题,能够及时关闭激光,做到了喷嘴保护,使得整个保护系统高效、可靠、安全。The nozzle water cut-off detection method of the micro-jet laser device of the present invention includes water pressure signal acquisition, water pressure signal processing, water cut-off judgment and light-off protection. The water cut-off judgment is performed based on the water pressure of the micro-jet laser device, which solves the lag problem of the water cut-off detection response, can shut down the laser in time, and achieves nozzle protection, making the entire protection system efficient, reliable and safe.

本发明的微射流激光设备的喷嘴断水检测系统,通过传感器模块获取水压信号,并经过信号转换模块和控制模块处理,以减少甚至消除断水检测过程中的噪点干扰,同时满足信号平滑度与灵敏度的要求,最后通过保护模块进行关光处理并通过报警模块报警,提高了微射流激光设备的集成化和智能化程度。The nozzle water cut-off detection system of the micro-jet laser device of the present invention obtains the water pressure signal through the sensor module, and processes it through the signal conversion module and the control module to reduce or even eliminate the noise interference in the water cut-off detection process, while meeting the requirements of signal smoothness and sensitivity. Finally, the protection module performs light-off processing and the alarm module gives an alarm, thereby improving the integration and intelligence of the micro-jet laser device.

上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following specifically cites a preferred embodiment and describes it in detail with the accompanying drawings as follows.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明实施例的一种微射流激光设备的喷嘴断水检测方法的流程图;1 is a flow chart of a method for detecting water cutoff in a nozzle of a micro jet laser device according to an embodiment of the present invention;

图2是本发明实施例的纯水机的断水检测方法的流程图;FIG2 is a flow chart of a water outage detection method for a water purifier according to an embodiment of the present invention;

图3是本发明实施例的高压泵的断水检测方法的流程图;3 is a flow chart of a method for detecting water failure of a high-pressure pump according to an embodiment of the present invention;

图4是本发明实施例的微射流激光设备的喷嘴断水检测的流程图;4 is a flow chart of nozzle water cut-off detection of a micro jet laser device according to an embodiment of the present invention;

图5是本发明实施例的微射流激光设备的供水通路结构示意图;5 is a schematic diagram of the water supply passage structure of the micro jet laser device according to an embodiment of the present invention;

图6是本发明实施例提供的一种微射流激光设备的喷嘴断水检测系统的系统架构图。FIG6 is a system architecture diagram of a nozzle water break detection system for a micro-jet laser device provided in an embodiment of the present invention.

图标:10-传感器模块;11-第一传感器;12-第二传感器;20-信号转换模块;21-信号调理模块;22-模数转换模块;30-控制模块;40-保护模块;50-报警模块;1-纯水机;2-高压泵;3-激光器。Icons: 10-sensor module; 11-first sensor; 12-second sensor; 20-signal conversion module; 21-signal conditioning module; 22-analog-to-digital conversion module; 30-control module; 40-protection module; 50-alarm module; 1-pure water machine; 2-high-pressure pump; 3-laser.

具体实施方式Detailed ways

为了进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及具体实施方式,对依据本发明提出的一种微射流激光设备的喷嘴断水检测方法及系统进行详细说明。In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the invention, the following is a detailed description of a nozzle water cut-off detection method and system for a micro-jet laser device proposed in accordance with the present invention, in conjunction with the accompanying drawings and specific implementation methods.

有关本发明的前述及其他技术内容、特点及功效,在以下配合附图的具体实施方式详细说明中即可清楚地呈现。通过具体实施方式的说明,可对本发明为达成预定目的所采取的技术手段及功效进行更加深入且具体地了解,然而所附附图仅是提供参考与说明之用,并非用来对本发明的技术方案加以限制。The above and other technical contents, features and effects of the present invention are clearly presented in the following detailed description of the specific implementation modes in conjunction with the accompanying drawings. Through the description of the specific implementation modes, the technical means and effects adopted by the present invention to achieve the predetermined purpose can be more deeply and specifically understood. However, the attached drawings are only for reference and explanation purposes and are not used to limit the technical solutions of the present invention.

实施例一Embodiment 1

如图1所示,本实施例提供了一种微射流激光设备的喷嘴断水检测方法,包括:As shown in FIG1 , this embodiment provides a method for detecting water cutoff of a nozzle of a micro jet laser device, comprising:

步骤1:确定微射流激光设备的水压工作区间。Step 1: Determine the water pressure operating range of the microjet laser device.

在一个可选的实施方式中,步骤1包括:In an optional embodiment, step 1 includes:

步骤1.1:确定纯水机的水压工作区间,包括第一报警阈值、第二报警阈值和第三报警阈值;Step 1.1: Determine the water pressure working range of the water purifier, including the first alarm threshold, the second alarm threshold and the third alarm threshold;

具体的,第一报警阈值、第二报警阈值和第三报警阈值共同构成了纯水机的水压工作区间,第一报警阈值、第二报警阈值和第三报警阈值依次为纯水机的低压报警阈值、纯水机的压力波动下限报警阈值和纯水机的压力波动上限报警阈值,即除了对于纯水机进行低压判断外,断水判断过程还包括对于纯水机的压力波动进行判断,以提高断水检测的及时性。Specifically, the first alarm threshold, the second alarm threshold and the third alarm threshold together constitute the water pressure working range of the water purifier. The first alarm threshold, the second alarm threshold and the third alarm threshold are respectively the low pressure alarm threshold of the water purifier, the lower limit alarm threshold of the pressure fluctuation of the water purifier and the upper limit alarm threshold of the pressure fluctuation of the water purifier. That is, in addition to the low pressure judgment of the water purifier, the water outage judgment process also includes the judgment of the pressure fluctuation of the water purifier to improve the timeliness of water outage detection.

步骤1.2:确定高压泵的水压工作区间,包括第四报警阈值、第五报警阈值和第六报警阈值。Step 1.2: Determine the water pressure working range of the high-pressure pump, including the fourth alarm threshold, the fifth alarm threshold and the sixth alarm threshold.

具体的,第四报警阈值、第五报警阈值和第六报警阈值共同构成了高压泵的水压工作区间,第四报警阈值、第五报警阈值和第六报警阈值依次为高压泵的低压报警阈值、高压泵的压力波动下限报警阈值以及高压泵的压力波动上限报警阈值。类似的,除了对于高压泵低压进行判断外,断水判断过程还包括对于高压泵的压力波动进行判断,以提高断水检测的及时性。Specifically, the fourth alarm threshold, the fifth alarm threshold and the sixth alarm threshold together constitute the water pressure working range of the high-pressure pump, and the fourth alarm threshold, the fifth alarm threshold and the sixth alarm threshold are respectively the low-pressure alarm threshold of the high-pressure pump, the lower limit alarm threshold of the pressure fluctuation of the high-pressure pump and the upper limit alarm threshold of the pressure fluctuation of the high-pressure pump. Similarly, in addition to judging the low pressure of the high-pressure pump, the water outage judgment process also includes judging the pressure fluctuation of the high-pressure pump to improve the timeliness of water outage detection.

步骤2:获取微射流激光设备的水压信号。Step 2: Obtain the water pressure signal of the microjet laser device.

在一个可选的实施方式中,步骤2包括:In an optional embodiment, step 2 includes:

步骤2.1:根据纯水机的出水压力得到第一水压信号;Step 2.1: Obtain a first water pressure signal according to the water outlet pressure of the water purifier;

步骤2.2:根据高压泵的出水压力得到第二水压信号。Step 2.2: Obtain a second water pressure signal according to the water outlet pressure of the high-pressure pump.

步骤3:对水压信号进行信号转换,得到水压力数值。Step 3: Perform signal conversion on the water pressure signal to obtain the water pressure value.

在一个可选的实施方式中,步骤3包括:In an optional embodiment, step 3 includes:

步骤3.1:分别对第一水压信号和第二水压信号进行模数转换,得到第一水压数字信号和第二水压数字信号;Step 3.1: Perform analog-to-digital conversion on the first water pressure signal and the second water pressure signal respectively to obtain a first water pressure digital signal and a second water pressure digital signal;

步骤3.2:分别对第一水压数字信号和第二水压数字信号进行滤波处理,得到第一水压数值和第二水压数值。Step 3.2: Filter the first water pressure digital signal and the second water pressure digital signal respectively to obtain a first water pressure value and a second water pressure value.

值得注意的,为满足信号平滑度与灵敏度的要求,除了对水压信号进行模数转换外,还需要进一步的进行滤波处理,通过对两组原始数字信号进行算法滤波,得到了两组压力数值,以消除断水检测信号采集过程中产生的噪点干扰,同时满足了信号平滑度和灵敏度的要求。进一步的,由于水压信号是实时获取的,对于水压信号的处理也是实时的,故能够在后续步骤中进行实时的断水判断,从而能够及时对微射流激光设备的激光器进行关光处理。It is worth noting that in order to meet the requirements of signal smoothness and sensitivity, in addition to the analog-to-digital conversion of the water pressure signal, further filtering processing is required. By performing algorithm filtering on the two sets of original digital signals, two sets of pressure values are obtained to eliminate the noise interference generated during the water cut detection signal acquisition process, while meeting the requirements of signal smoothness and sensitivity. Furthermore, since the water pressure signal is acquired in real time, the processing of the water pressure signal is also real-time, so that real-time water cut judgment can be performed in the subsequent steps, so that the laser of the microjet laser device can be turned off in time.

步骤4:根据水压力数值进行断水判断,若水压力数值超出水压工作区间,则对微射流激光设备的激光器进行关光处理。Step 4: Determine water cut-off based on the water pressure value. If the water pressure value exceeds the water pressure working range, turn off the laser of the microjet laser device.

如图2所示,在一个可选的实施方式中,首先判断纯水机的出水是否正常,步骤4包括:As shown in FIG. 2 , in an optional implementation, firstly, it is determined whether the water output of the water purifier is normal, and step 4 includes:

步骤4.1:比较第一水压数值与第一报警阈值,若第一水压数值≥第一报警阈值,则执行步骤4.2;若第一水压数值<第一报警阈值,则跳转执行步骤4.4;Step 4.1: Compare the first water pressure value with the first alarm threshold. If the first water pressure value is ≥ the first alarm threshold, execute step 4.2; if the first water pressure value is < the first alarm threshold, jump to execute step 4.4;

步骤4.2:比较第一水压数值与第二报警阈值,若第一水压数值≥第二报警阈值,则执行步骤4.3;若第一水压数值<第二报警阈值,则跳转执行步骤4.4;Step 4.2: Compare the first water pressure value with the second alarm threshold. If the first water pressure value is ≥ the second alarm threshold, execute step 4.3; if the first water pressure value is < the second alarm threshold, jump to execute step 4.4;

步骤4.3:比较第一水压数值与第三报警阈值,若第一水压数值≥第三报警阈值,则执行步骤4.4;若第一水压数值<第三报警阈值,则跳转执行步骤5;Step 4.3: Compare the first water pressure value with the third alarm threshold. If the first water pressure value is ≥ the third alarm threshold, execute step 4.4; if the first water pressure value is < the third alarm threshold, jump to execute step 5;

步骤4.4:对微射流激光设备的激光器进行关光处理。Step 4.4: Turn off the laser of the microjet laser device.

经过步骤4.1至步骤4.3后,若判断第一水压数值位于水压工作区间内,则说明纯水机出水正常且稳定,纯水机的出水没有断水的风险,接下来还需要对高压泵的出水进行判断。After step 4.1 to step 4.3, if it is determined that the first water pressure value is within the water pressure working range, it means that the water output of the water purifier is normal and stable, and there is no risk of water interruption in the water output of the water purifier. Next, the water output of the high-pressure pump needs to be judged.

如图3所示,在一个可选的实施方式中,步骤4还包括:As shown in FIG3 , in an optional implementation, step 4 further includes:

步骤4a:比较第二水压数值与第四报警阈值,若第二水压数值≥第四报警阈值,则执行步骤4b;若第二水压数值<第四报警阈值,则跳转执行步骤4d;Step 4a: Compare the second water pressure value with the fourth alarm threshold. If the second water pressure value is ≥ the fourth alarm threshold, execute step 4b; if the second water pressure value is < the fourth alarm threshold, jump to execute step 4d;

步骤4b:比较第二水压数值与第五报警阈值,若第二水压数值≥第五报警阈值,则执行步骤4c;若第二水压数值<第四报警阈值,则跳转执行步骤4d;Step 4b: Compare the second water pressure value with the fifth alarm threshold. If the second water pressure value is ≥ the fifth alarm threshold, execute step 4c; if the second water pressure value is < the fourth alarm threshold, jump to execute step 4d;

步骤4c:比较第二水压数值与第六报警阈值,若第二水压数值≥第六报警阈值,则执行步骤4d;若第二水压数值<第六报警阈值,则跳转执行步骤5;Step 4c: Compare the second water pressure value with the sixth alarm threshold. If the second water pressure value is ≥ the sixth alarm threshold, execute step 4d; if the second water pressure value is < the sixth alarm threshold, jump to execute step 5;

步骤4d:对微射流激光设备的激光器进行关光处理。Step 4d: Turn off the laser of the microjet laser device.

经过步骤4a至步骤4c后,若判断第二水压数值位于水压工作区间内,则说明高压泵出水正常且稳定,高压泵的出水也没有断水的风险,表示微射流激光设备的出水正常,可以正常打开激光。若判断纯水机和高压泵的任一个的出水压力不满足水压工作区间的阈值要求,则立即进行关光处理,即关闭激光器以避免干烧。After step 4a to step 4c, if it is determined that the second water pressure value is within the water pressure working range, it means that the water output of the high-pressure pump is normal and stable, and there is no risk of water outage from the high-pressure pump, indicating that the water output of the micro-jet laser device is normal and the laser can be turned on normally. If it is determined that the water output pressure of either the pure water machine or the high-pressure pump does not meet the threshold requirements of the water pressure working range, the light is immediately turned off, that is, the laser is turned off to avoid dry burning.

值得注意的是,由于微射流激光设备在持续工作,高压水与激光器也在不间断的进行水光耦合,第一水压信号和第二水压信号也在实时获取,故第一水压数值号和第二水压数值的断水判断随着信号的获取可以同步进行。It is worth noting that since the microjet laser equipment is working continuously, the high-pressure water and the laser are also continuously performing water-light coupling, and the first water pressure signal and the second water pressure signal are also acquired in real time. Therefore, the water-off judgment of the first water pressure value and the second water pressure value can be performed synchronously with the acquisition of the signal.

步骤5:待水压力数值在水压工作区间内,结束关光处理以使激光器恢复正常工作,并重复步骤1至步骤4。Step 5: When the water pressure value is within the water pressure working range, end the light-off process to restore the laser to normal operation, and repeat steps 1 to 4.

在经过排故后,待水压力数值处于水压工作区间内,才停止关光处理,启动激光器出光并进行水光耦合,随着水光耦合不间断的重复步骤1至步骤4,持续进行水压获取与判断。After troubleshooting, wait until the water pressure value is within the water pressure working range before stopping the light-off process, starting the laser to emit light and performing water-light coupling. As the water-light coupling is continuously repeated, steps 1 to 4 are continuously performed to continuously obtain and judge the water pressure.

本实施例的微射流激光设备的喷嘴断水检测方法的原理如下:The principle of the nozzle water cut-off detection method of the micro jet laser device of this embodiment is as follows:

如图4所示,开始断水检测后,首先进行压力获取,并对获取到的压力信号依次进行模数转换和滤波处理;根据处理后得到的水压力数值进行纯水机压力判断和高压泵压力判断,如均满足判断条件则微射流激光设备能够正常运行,此时断水检测循环进行。在纯水机压力判断和高压泵压力判断中任一个的判断条件不满足时,则立即进行关光处理。其中,关光处理包括通过硬件进行的关光处理以及通过通讯进行的关光处理,两者共同作用,在关光处理的同时,通过声光报警提醒操作人员注意,并能够及时排除使得微射流激光设备发生断水的故障。As shown in FIG4 , after the water outage detection starts, the pressure is first acquired, and the acquired pressure signal is subjected to analog-to-digital conversion and filtering in turn; the water purifier pressure and the high-pressure pump pressure are judged according to the water pressure value obtained after the processing. If the judgment conditions are met, the micro-jet laser device can operate normally, and the water outage detection cycle is performed at this time. When the judgment conditions of either the water purifier pressure judgment or the high-pressure pump pressure judgment are not met, the light-off processing is immediately performed. Among them, the light-off processing includes the light-off processing performed by hardware and the light-off processing performed by communication. The two work together. At the same time as the light-off processing, the operator is reminded to pay attention through the sound and light alarm, and the fault that causes the micro-jet laser device to be cut off from water can be eliminated in time.

具体的,首先分别获取第一水压信号与第二水压信号,并根据实际的微射流激光设备的工作状况确定微射流激光设备的水压工作区间;其次分别对第一水压信号与第二水压信号进行模数转换和滤波处理,得到第一水压数值DP1与第二水压数值DP2,以便于通过与阈值比较来进行断水判断;在进行断水判断时,比较第一水压数值DP1与第一报警阈值N11,若第一水压数值DP1≥第一报警阈值N11,则接续进行纯水机的压力波动判断;进行纯水机的压力波动下限判断,继续比较第一水压数值DP1与第二报警阈值N12,若第一水压数值DP1≥第二报警阈值N12,则进行纯水机的压力波动上限波动判断;若第一水压数值DP1<第三报警阈值N13,则表示纯水机出水稳定;否则立即进行关光处理。类似的,比较第二水压数值DP2与第四报警阈值N21,若第二水压数值DP2≥第四报警阈值N21,则接续进行高压泵的压力波动判断;进行高压泵的压力波动下限判断,若第二水压数值DP2≥第五报警阈值N22,则接续进行高压泵的压力波动上限判断;若第二水压数值DP2<第六报警阈值N23,则表示高压泵出水稳定;即第一水压信号DP1与第二水压信号DP2均处于正常范围,当上述任一个判断不成立则立即进行关光处理来关闭激光。其中,第四报警阈值N21为高压泵的低压报警阈值;第五报警阈值N22为高压泵的压力波动下限报警阈值;第六报警阈值N23为高压泵的压力波动上限报警阈值。Specifically, firstly, the first water pressure signal and the second water pressure signal are obtained respectively, and the water pressure working range of the microjet laser device is determined according to the actual working condition of the microjet laser device; secondly, the first water pressure signal and the second water pressure signal are respectively subjected to analog-to-digital conversion and filtering processing to obtain the first water pressure value DP1 and the second water pressure value DP2, so as to facilitate water outage judgment by comparing with the threshold value; when making a water outage judgment, the first water pressure value DP1 is compared with the first alarm threshold value N11, if the first water pressure value DP1≥the first alarm threshold value N11, then the pressure fluctuation judgment of the water purifier is continued; the lower limit of the pressure fluctuation of the water purifier is judged, and the first water pressure value DP1 is continued to be compared with the second alarm threshold value N12, if the first water pressure value DP1≥the second alarm threshold value N12, then the upper limit of the pressure fluctuation of the water purifier is judged; if the first water pressure value DP1<the third alarm threshold value N13, it indicates that the water output of the water purifier is stable; otherwise, the light is turned off immediately. Similarly, compare the second water pressure value DP2 with the fourth alarm threshold N21. If the second water pressure value DP2 ≥ the fourth alarm threshold N21, then proceed to judge the pressure fluctuation of the high-pressure pump; make a judgment on the lower limit of the pressure fluctuation of the high-pressure pump. If the second water pressure value DP2 ≥ the fifth alarm threshold N22, then proceed to judge the upper limit of the pressure fluctuation of the high-pressure pump; if the second water pressure value DP2 < the sixth alarm threshold N23, it means that the water output of the high-pressure pump is stable; that is, the first water pressure signal DP1 and the second water pressure signal DP2 are both within the normal range. When any of the above judgments is not established, immediately perform the light-off process to turn off the laser. Among them, the fourth alarm threshold N21 is the low-pressure alarm threshold of the high-pressure pump; the fifth alarm threshold N22 is the lower limit alarm threshold of the pressure fluctuation of the high-pressure pump; and the sixth alarm threshold N23 is the upper limit alarm threshold of the pressure fluctuation of the high-pressure pump.

本发明的微射流激光设备的喷嘴断水检测方法,包括水压信号获取、水压信号处理、断水判断和关光保护,基于检测微射流激光设备的水压力进行断水判断,解决了断水检测响应的滞后性问题,能够及时关闭激光,做到了喷嘴保护,使得整个保护系统高效、可靠、安全。The nozzle water cut-off detection method of the micro-jet laser device of the present invention includes water pressure signal acquisition, water pressure signal processing, water cut-off judgment and light-off protection. The water cut-off judgment is performed based on the water pressure of the micro-jet laser device, which solves the lag problem of the water cut-off detection response, can shut down the laser in time, and achieves nozzle protection, making the entire protection system efficient, reliable and safe.

实施例二Embodiment 2

本发明实施例的微射流激光设备的供水通路如图5所示,依次为纯水机1、高压泵2和激光器3,高压泵2通过高压管路连接激光器3,并为激光器3供给高压水,激光器3射出激光通过光学晶片与高压水耦合,通过喷嘴最后形成微射流激光;其中,传感器模块10设置于供水通路上,用于获取供水通路上的水压信号。The water supply passage of the micro-jet laser device in the embodiment of the present invention is shown in Figure 5, which includes a pure water machine 1, a high-pressure pump 2 and a laser 3 in sequence. The high-pressure pump 2 is connected to the laser 3 through a high-pressure pipeline and supplies high-pressure water to the laser 3. The laser 3 emits a laser that is coupled with the high-pressure water through an optical chip and finally forms a micro-jet laser through a nozzle. Among them, the sensor module 10 is arranged on the water supply passage to obtain a water pressure signal on the water supply passage.

具体的,如图6所示,传感器模块10包括:第一传感器11和第二传感器12;第一传感器11用于检测纯水机1的出水压力,得到第一水压信号;第二传感器12用于检测高压泵2的出水压力,得到第二水压信号,在后续模块中基于传感器模块10获取的压力信号进行断水判断。其中,第一传感器11设置于纯水机1的出水口,第二传感器12设置于高压泵2的出水口。Specifically, as shown in FIG6 , the sensor module 10 includes: a first sensor 11 and a second sensor 12; the first sensor 11 is used to detect the outlet water pressure of the water purifier 1 to obtain a first water pressure signal; the second sensor 12 is used to detect the outlet water pressure of the high-pressure pump 2 to obtain a second water pressure signal, and in subsequent modules, water cut-off judgment is performed based on the pressure signal obtained by the sensor module 10. The first sensor 11 is arranged at the outlet of the water purifier 1, and the second sensor 12 is arranged at the outlet of the high-pressure pump 2.

值得注意的是,第一传感器11和第二传感器12均通过接触直接测量,将检测到的水压通过物理反应转换为电流值,并以电流值信号进行传输,这是因为电流值信号传输具有传输距离长,抗干扰强的特点。It is worth noting that both the first sensor 11 and the second sensor 12 directly measure through contact, convert the detected water pressure into a current value through a physical reaction, and transmit it as a current value signal. This is because the current value signal transmission has the characteristics of long transmission distance and strong anti-interference.

如图6所示,在本实施例中提供了一种微射流激光设备的喷嘴断水检测系统,包括:传感器模块10、信号转换模块20、控制模块30、保护模块40和报警模块50。As shown in FIG. 6 , in this embodiment, a nozzle water cut-off detection system for a micro-jet laser device is provided, which includes: a sensor module 10 , a signal conversion module 20 , a control module 30 , a protection module 40 and an alarm module 50 .

传感器模块10,设置于微射流激光设备上,用于获取微射流激光设备的水压信号;信号转换模块20,分别电连接传感器模块10和控制模块30,用于对水压信号进行模数转换得到水压数字信号;控制模块30,分别电连接保护模块40和报警模块50,用于对水压数字信号进行滤波处理得到水压力数值,并根据水压力数值进行断水判断,得到断水判断结果;保护模块40,用于根据断水判断结果对微射流激光设备的激光器3进行关光处理;报警模块50,用于根据断水判断结果进行报警。The sensor module 10 is arranged on the micro-jet laser device and is used to obtain the water pressure signal of the micro-jet laser device; the signal conversion module 20 is electrically connected to the sensor module 10 and the control module 30 respectively, and is used to perform analog-to-digital conversion on the water pressure signal to obtain a water pressure digital signal; the control module 30 is electrically connected to the protection module 40 and the alarm module 50 respectively, and is used to filter the water pressure digital signal to obtain a water pressure value, and perform water cut-off judgment based on the water pressure value to obtain a water cut-off judgment result; the protection module 40 is used to turn off the laser 3 of the micro-jet laser device according to the water cut-off judgment result; the alarm module 50 is used to give an alarm according to the water cut-off judgment result.

在一个可选的实施方式中,信号转换模块20包括:信号调理模块21和模数转换模块22;信号调理模块21电连接模数转换模块22,信号调理模块21用于将水压信号由电流信号转换为电压信号,模数转换模块22用于对电压信号进行模数转换得到水压数字信号。由于传感器模块10获取到的水压信号以电流值信号的形式进行传输,在进行模数转换之前,还需要先将电流值转换为电压值。具体的,电流信号经过电阻转换为电压信号。In an optional embodiment, the signal conversion module 20 includes: a signal conditioning module 21 and an analog-to-digital conversion module 22; the signal conditioning module 21 is electrically connected to the analog-to-digital conversion module 22, the signal conditioning module 21 is used to convert the water pressure signal from a current signal to a voltage signal, and the analog-to-digital conversion module 22 is used to perform analog-to-digital conversion on the voltage signal to obtain a water pressure digital signal. Since the water pressure signal acquired by the sensor module 10 is transmitted in the form of a current value signal, before performing the analog-to-digital conversion, the current value needs to be converted into a voltage value. Specifically, the current signal is converted into a voltage signal through a resistor.

在一个可选的实施方式中,控制模块30与外部控制设备通讯连接,外部控制设备根据断水判断结果调整激光器3的输出功率以实现关光处理。具体的,控制模块30进行断水判断,得到断水判断结果后,通过保护模块40直接控制激光器3的硬件,快速关闭激光器的物理门控开关(可以为光耦),实现快速保护关光。同时还将断水判断结果通讯传递给外部控制设备,外部控制设备收到该报警信息后,通过其报警事件触发调度机制将激光器3的输出功率自动设置成0W,形成了双重输出关光保护,即通过硬件进行的关光处理与通过通讯进行的关光处理共同作用。此外,报警模块50连接声光报警器,通过声光报警提醒操作人员注意,并及时排除使得微射流激光设备发生断水的故障。In an optional embodiment, the control module 30 is connected to the external control device for communication, and the external control device adjusts the output power of the laser 3 according to the water cut-off judgment result to realize the light-off processing. Specifically, the control module 30 performs the water cut-off judgment, and after obtaining the water cut-off judgment result, the hardware of the laser 3 is directly controlled by the protection module 40, and the physical gate switch (which can be an optical coupler) of the laser is quickly turned off to realize the fast protection light-off. At the same time, the water cut-off judgment result is also communicated to the external control device. After the external control device receives the alarm information, the output power of the laser 3 is automatically set to 0W through its alarm event triggering scheduling mechanism, forming a dual output light-off protection, that is, the light-off processing performed by the hardware and the light-off processing performed by the communication work together. In addition, the alarm module 50 is connected to the sound and light alarm, and the sound and light alarm reminds the operator to pay attention, and promptly eliminates the fault that causes the micro-jet laser device to be cut off from water.

在一个可选的实施方式中,控制模块30对水压数字信号进行滤波处理,通过滤波处理,消除断水检测过程中产生的噪点干扰,同时满足信号平滑度和灵敏度的要求。优选的,两组水压数字信号的滤波处理的周期可以在100ms至500ms的范围内单独设置。In an optional embodiment, the control module 30 performs filtering processing on the water pressure digital signal, and through filtering processing, eliminates the noise interference generated during the water outage detection process, while meeting the requirements of signal smoothness and sensitivity. Preferably, the filtering processing cycle of the two groups of water pressure digital signals can be set separately within the range of 100ms to 500ms.

在一个可选的实施方式中,控制模块30与外部控制设备、外部控制设备与微射流激光设备均通过以太网通讯连接,采用基于以太网的私有协议开发,以太网通讯协议是一种高速通讯协议,能够快速、可靠的进行数据传输。控制模块30和激光器3的所有底层数据和控制参数、报警信息等通讯接口均可以开放给外部控制设备,通过外部控制设备进行显示与监控,既能够显示两组压力数值,也能够显示激光器3、控制模块30的运行数据和运行状态,还可以修改、设置激光器3的参数。In an optional embodiment, the control module 30 and the external control device, and the external control device and the micro jet laser device are connected via Ethernet communication, and a private protocol based on Ethernet is used for development. The Ethernet communication protocol is a high-speed communication protocol that can quickly and reliably transmit data. All the underlying data and control parameters, alarm information and other communication interfaces of the control module 30 and the laser 3 can be opened to the external control device, and displayed and monitored by the external control device, which can display two sets of pressure values, and can also display the operating data and operating status of the laser 3 and the control module 30, and can also modify and set the parameters of the laser 3.

本发明的微射流激光设备的喷嘴断水检测系统,通过传感器模块获取水压信号,并经过信号转换模块和控制模块处理,以减少甚至消除断水检测过程中的噪点干扰,同时满足信号平滑度与灵敏度的要求,最后通过保护模块进行关光处理并通过报警模块报警,提高了微射流激光设备的集成化和智能化程度。The nozzle water cut-off detection system of the micro-jet laser device of the present invention obtains the water pressure signal through the sensor module, and processes it through the signal conversion module and the control module to reduce or even eliminate the noise interference in the water cut-off detection process, while meeting the requirements of signal smoothness and sensitivity. Finally, the protection module performs light-off processing and the alarm module gives an alarm, thereby improving the integration and intelligence of the micro-jet laser device.

应当说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的物品或者设备中还存在另外的相同要素。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants are intended to cover non-exclusive inclusion, so that the article or device including a series of elements includes not only those elements, but also other elements that are not explicitly listed. In the absence of more restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the article or device including the elements. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. The orientation or position relationship indicated by "up", "down", "left", "right", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above contents are further detailed descriptions of the present invention in combination with specific preferred embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.

Claims (10)

1.一种微射流激光设备的喷嘴断水检测方法,其特征在于,包括:1. A method for detecting water cutoff of a nozzle of a micro jet laser device, characterized by comprising: 步骤1:确定微射流激光设备的水压工作区间;Step 1: Determine the water pressure working range of the microjet laser device; 步骤2:获取微射流激光设备的水压信号;Step 2: Obtain the water pressure signal of the microjet laser device; 步骤3:对所述水压信号进行信号转换,得到水压力数值;Step 3: performing signal conversion on the water pressure signal to obtain a water pressure value; 步骤4:根据所述水压力数值进行断水判断,若所述水压力数值超出所述水压工作区间,则对所述微射流激光设备的激光器进行关光处理;Step 4: Perform water cut-off judgment according to the water pressure value, and if the water pressure value exceeds the water pressure working range, turn off the laser of the micro jet laser device; 步骤5:待所述水压力数值在所述水压工作区间内,结束所述关光处理以使所述激光器恢复正常工作,并重复步骤1至步骤4。Step 5: When the water pressure value is within the water pressure working range, end the light-off process to restore the laser to normal operation, and repeat steps 1 to 4. 2.根据权利要求1所述的微射流激光设备的喷嘴断水检测方法,其特征在于,所述步骤1包括:2. The nozzle water cut-off detection method of the micro jet laser device according to claim 1, characterized in that the step 1 comprises: 步骤1.1:确定纯水机的水压工作区间,包括第一报警阈值、第二报警阈值和第三报警阈值;所述第一报警阈值为所述纯水机的低压报警阈值,所述第二报警阈值为所述纯水机的压力波动下限报警阈值,所述第三报警阈值为所述纯水机的压力波动上限报警阈值;Step 1.1: Determine the water pressure working range of the water purifier, including a first alarm threshold, a second alarm threshold and a third alarm threshold; the first alarm threshold is the low pressure alarm threshold of the water purifier, the second alarm threshold is the lower limit alarm threshold of the pressure fluctuation of the water purifier, and the third alarm threshold is the upper limit alarm threshold of the pressure fluctuation of the water purifier; 步骤1.2:确定高压泵的水压工作区间,包括第四报警阈值、第五报警阈值和第六报警阈值;所述第四报警阈值为所述高压泵的低压报警阈值,所述第五报警阈值为所述高压泵的压力波动下限报警阈值,所述第六报警阈值为所述高压泵的压力波动上限报警阈值。Step 1.2: Determine the water pressure working range of the high-pressure pump, including the fourth alarm threshold, the fifth alarm threshold and the sixth alarm threshold; the fourth alarm threshold is the low-pressure alarm threshold of the high-pressure pump, the fifth alarm threshold is the lower limit alarm threshold of the pressure fluctuation of the high-pressure pump, and the sixth alarm threshold is the upper limit alarm threshold of the pressure fluctuation of the high-pressure pump. 3.根据权利要求2所述的微射流激光设备的喷嘴断水检测方法,其特征在于,所述步骤2包括:3. The nozzle water cut-off detection method of the micro jet laser device according to claim 2, characterized in that the step 2 comprises: 步骤2.1:根据所述纯水机的出水压力得到第一水压信号;Step 2.1: Obtaining a first water pressure signal according to the water outlet pressure of the water purifier; 步骤2.2:根据所述高压泵的出水压力得到第二水压信号。Step 2.2: Obtain a second water pressure signal according to the water outlet pressure of the high-pressure pump. 4.根据权利要求3所述的微射流激光设备的喷嘴断水检测方法,其特征在于,所述步骤3包括:4. The method for detecting water cutoff of a nozzle of a micro jet laser device according to claim 3, wherein step 3 comprises: 步骤3.1:分别对所述第一水压信号和所述第二水压信号进行模数转换,得到第一水压数字信号和第二水压数字信号;Step 3.1: Perform analog-to-digital conversion on the first water pressure signal and the second water pressure signal respectively to obtain a first water pressure digital signal and a second water pressure digital signal; 步骤3.2:分别对所述第一水压数字信号和所述第二水压数字信号进行滤波处理,得到第一水压数值和第二水压数值。Step 3.2: Filter the first water pressure digital signal and the second water pressure digital signal respectively to obtain a first water pressure value and a second water pressure value. 5.根据权利要求4所述的微射流激光设备的喷嘴断水检测方法,其特征在于,所述步骤4包括:5. The method for detecting water cutoff of a nozzle of a micro jet laser device according to claim 4, wherein step 4 comprises: 步骤4.1:比较所述第一水压数值与所述第一报警阈值,若所述第一水压数值≥所述第一报警阈值,则执行步骤4.2;若所述第一水压数值<所述第一报警阈值,则跳转执行步骤4.4;Step 4.1: Compare the first water pressure value with the first alarm threshold. If the first water pressure value is ≥ the first alarm threshold, execute step 4.2; if the first water pressure value is < the first alarm threshold, jump to execute step 4.4; 步骤4.2:比较所述第一水压数值与所述第二报警阈值,若所述第一水压数值≥所述第二报警阈值,则执行步骤4.3;若所述第一水压数值<所述第二报警阈值,则跳转执行步骤4.4;Step 4.2: Compare the first water pressure value with the second alarm threshold. If the first water pressure value is greater than or equal to the second alarm threshold, execute step 4.3; if the first water pressure value is less than the second alarm threshold, jump to execute step 4.4. 步骤4.3:比较所述第一水压数值与所述第三报警阈值,若所述第一水压数值≥所述第三报警阈值,则执行步骤4.4;若所述第一水压数值<所述第三报警阈值,则跳转执行步骤5;Step 4.3: Compare the first water pressure value with the third alarm threshold. If the first water pressure value is ≥ the third alarm threshold, execute step 4.4; if the first water pressure value is < the third alarm threshold, jump to execute step 5; 步骤4.4:对所述微射流激光设备的激光器进行关光处理。Step 4.4: Turn off the laser of the microjet laser device. 6.根据权利要求4所述的微射流激光设备的喷嘴断水检测方法,其特征在于,所述步骤4还包括:6. The method for detecting water cutoff of a nozzle of a micro jet laser device according to claim 4, wherein step 4 further comprises: 步骤4a:比较所述第二水压数值与所述第四报警阈值,若所述第二水压数值≥所述第四报警阈值,则执行步骤4b;若所述第二水压数值<所述第四报警阈值,则跳转执行步骤4d;Step 4a: Compare the second water pressure value with the fourth alarm threshold. If the second water pressure value is greater than or equal to the fourth alarm threshold, execute step 4b; if the second water pressure value is less than the fourth alarm threshold, jump to execute step 4d. 步骤4b:比较所述第二水压数值与所述第五报警阈值,若所述第二水压数值≥所述第五报警阈值,则执行步骤4c;若所述第二水压数值<所述第四报警阈值,则跳转执行步骤4d;Step 4b: Compare the second water pressure value with the fifth alarm threshold. If the second water pressure value is ≥ the fifth alarm threshold, execute step 4c; if the second water pressure value is < the fourth alarm threshold, jump to execute step 4d. 步骤4c:比较所述第二水压数值与所述第六报警阈值,若所述第二水压数值≥所述第六报警阈值,则执行步骤4d;若所述第二水压数值<所述第六报警阈值,则跳转执行步骤5;Step 4c: Compare the second water pressure value with the sixth alarm threshold. If the second water pressure value is ≥ the sixth alarm threshold, execute step 4d; if the second water pressure value is < the sixth alarm threshold, jump to execute step 5; 步骤4d:对所述微射流激光设备的激光器进行关光处理。Step 4d: performing light-off processing on the laser of the micro-jet laser device. 7.一种微射流激光设备的喷嘴断水检测系统,其特征在于,包括:传感器模块、信号转换模块、控制模块、保护模块和报警模块;7. A nozzle water cut-off detection system for a micro jet laser device, characterized in that it comprises: a sensor module, a signal conversion module, a control module, a protection module and an alarm module; 所述传感器模块,设置于微射流激光设备上,用于获取所述微射流激光设备的水压信号;The sensor module is arranged on the micro-jet laser device and is used to obtain the water pressure signal of the micro-jet laser device; 所述信号转换模块,分别电连接所述传感器模块和所述控制模块,用于对所述水压信号进行模数转换得到水压数字信号;The signal conversion module is electrically connected to the sensor module and the control module, respectively, and is used to perform analog-to-digital conversion on the water pressure signal to obtain a water pressure digital signal; 所述控制模块,分别电连接所述保护模块和所述报警模块,用于对所述水压数字信号进行滤波处理得到水压力数值,并根据所述水压力数值进行断水判断,得到断水判断结果;The control module is electrically connected to the protection module and the alarm module, respectively, and is used to filter the water pressure digital signal to obtain a water pressure value, and perform water cut-off judgment according to the water pressure value to obtain a water cut-off judgment result; 所述保护模块,用于根据所述断水判断结果对所述微射流激光设备的激光器进行关光处理;The protection module is used to shut off the laser of the micro jet laser device according to the water cut-off judgment result; 所述报警模块,用于根据所述断水判断结果进行报警。The alarm module is used to generate an alarm according to the water outage judgment result. 8.根据权利要求7所述的微射流激光设备的喷嘴断水检测系统,其特征在于,所述传感器模块包括:第一传感器和第二传感器;所述第一传感器用于检测纯水机的出水压力,得到第一水压信号;所述第二传感器用于检测高压泵的出水压力,得到第二水压信号。8. The nozzle water cut-off detection system of the micro-jet laser equipment according to claim 7 is characterized in that the sensor module includes: a first sensor and a second sensor; the first sensor is used to detect the water outlet pressure of the pure water machine to obtain a first water pressure signal; the second sensor is used to detect the water outlet pressure of the high-pressure pump to obtain a second water pressure signal. 9.根据权利要求7所述的微射流激光设备的喷嘴断水检测系统,其特征在于,所述信号转换模块包括:信号调理模块和模数转换模块;9. The nozzle water cut-off detection system of the micro jet laser device according to claim 7, characterized in that the signal conversion module comprises: a signal conditioning module and an analog-to-digital conversion module; 所述信号调理模块电连接所述模数转换模块,所述信号调理模块用于将所述水压信号由电流信号转换为电压信号,所述模数转换模块用于对所述电压信号进行模数转换得到水压数字信号。The signal conditioning module is electrically connected to the analog-to-digital conversion module, the signal conditioning module is used to convert the water pressure signal from a current signal to a voltage signal, and the analog-to-digital conversion module is used to perform analog-to-digital conversion on the voltage signal to obtain a water pressure digital signal. 10.根据权利要求7所述的微射流激光设备的喷嘴断水检测系统,其特征在于,所述控制模块通讯连接外部控制设备,所述外部控制设备根据所述断水判断结果调整所述激光器的输出功率以实现关光处理。10. The nozzle water cut-off detection system of the micro-jet laser device according to claim 7 is characterized in that the control module is communicatively connected to an external control device, and the external control device adjusts the output power of the laser according to the water cut-off judgment result to achieve light-off processing.
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