CN118368997A

CN118368997A - Power supply unit for aerosol-generating device, and thin film heater

Info

Publication number: CN118368997A
Application number: CN202180104793.XA
Authority: CN
Inventors: 丸桥启司
Original assignee: Japan Tobacco Inc
Current assignee: Japan Tobacco Inc
Priority date: 2021-12-10
Filing date: 2021-12-10
Publication date: 2024-07-19
Also published as: EP4445767A1; WO2023105782A1; JPWO2023105782A1; US20240324685A1

Abstract

A power supply unit (100) of an aerosol-generating device (10) is provided with: a power supply (ba), a sheet Heater (HTR) including a pair of electrically insulating substrates (31) and an electrically conductive foil (32) disposed between the pair of electrically insulating substrates (31), and a thermistor (th) detecting the temperature of the sheet Heater (HTR). The sheet Heater (HTR) includes a heater unit (240B) configured to be able to heat at least one of the aerosol source (110) and the flavor source (120), and a thermistor mounting unit (240A) on which a thermistor (th) is mounted. A first conductive track (241) provided in a heater section (240B) and a second conductive track (242) provided in a thermistor mounting section (240A) and connected to a thermistor (th) are formed on a conductive foil (32) of a sheet Heater (HTR).

Description

Power supply unit for aerosol-generating device, and thin film heater

Technical Field

The invention relates to a power supply unit of an aerosol-generating device, an aerosol-generating device and a thin film heater.

Background

As a power supply unit of an aerosol-generating device such as a heated cigarette, a power supply unit equipped with a heater for heating a capsule or rod having a flavor source incorporated therein is known.

Patent document 1 discloses a thin film heater for heating an aerosol-forming substrate, the thin film heater including an electrically insulating substrate and electrically conductive tracks disposed on the electrically insulating substrate. The conductive track of patent document 1 has a high temperature coefficient of resistance and can function as a heater and a temperature sensor.

Prior art literature

Patent literature

Patent document 1: international publication No. 2011/050964

Disclosure of Invention

Technical problem to be solved by the invention

When the conductive track itself of the thin film heater is used as a temperature sensor, the resistance value of the conductive track needs to be calibrated, which increases the cost. In addition, when a temperature detecting portion (for example, a thermistor) is provided on the outer peripheral surface of the thin film heater or the like by separately drawing out the lead wire, it takes time to assemble the temperature detecting portion, and it is necessary to consider the arrangement relation with other components in the housing of the power supply unit.

The invention provides a power supply unit of an aerosol generating device, an aerosol generating device and a thin film heater, wherein a temperature detection part can be arranged on the thin film heater without a lead wire.

Technical scheme for solving technical problems

The power supply unit of the aerosol-generating device of the present invention comprises:

A power supply;

a thin film heater including a pair of electrically insulating substrates and an electrically conductive foil disposed between the pair of electrically insulating substrates;

A temperature detection unit that detects a temperature of the thin film heater;

Wherein,

The film heater comprises a heater part capable of heating at least one of an aerosol source and a fragrance source and a mounting part for mounting the temperature detecting part,

The thin film heater includes a first conductive track provided in the heater portion and a second conductive track provided in the mounting portion and connected to the temperature detecting portion.

The aerosol-generating device of the present invention further comprises:

The power supply unit;

a first cartridge storing the aerosol source;

A second cartridge storing the source of flavour.

Further, the thin film heater of the present invention includes a pair of electrically insulating substrates and an electrically conductive foil disposed between the pair of electrically insulating substrates, and includes:

a heater section;

A mounting unit for mounting a temperature detection unit for detecting the temperature of the heater unit;

The conductive foil is formed with a first conductive track provided in the heater unit and a second conductive track provided in the mounting unit and connected to the temperature detection unit.

Effects of the invention

According to the present invention, the temperature detecting portion can be provided on the thin film heater without requiring an additional lead.

Drawings

Fig. 1 is a perspective view of an aerosol-generating device 10.

Fig. 2 is another perspective view of the aerosol-generating device 10.

Fig. 3 is an exploded perspective view of the aerosol-generating device 10.

Fig. 4 is a left side view of the internal unit 2.

Fig. 5 is a right side view of the internal unit 2.

Fig. 6 is a perspective view showing the structures of the heating unit 60 and the circuit unit 70 of the internal unit 2.

Fig. 7 is a view showing the surface 201 of the main substrate 20.

Fig. 8 is a view showing the back surface 202 of the main substrate 20.

Fig. 9 is an exploded perspective view of the heating unit 60 and the flow channel forming body 19 shown in fig. 6.

Fig. 10 is an expanded view of the heater FPC24 in which the sheet heater HTR is integrally formed.

Fig. 11 is a schematic sectional view of the heater FPC24 and the sheet heater HTR.

Fig. 12 is a schematic cross-sectional view of section A-A in fig. 10.

Detailed Description

Hereinafter, a power supply unit of an aerosol-generating device according to an embodiment of the present invention will be described with reference to the accompanying drawings.

(Aerosol-generating device)

The aerosol-generating device 10 is an apparatus for generating an aerosol to which a fragrance is added without accompanying combustion, and sucking the generated aerosol. The aerosol-generating device 10 is preferably of a size that can be placed in the hand, for example, as shown in fig. 1 and 2, having a generally rectangular parallelepiped shape with rounded corners. The shape of the aerosol-generating device 10 is not limited to this, and may be a rod shape, an egg shape, or the like. In the following description, the aerosol-generating device 10 is referred to as an up-down direction, a front-rear direction, and a left-right direction in the order of length from long to short among the 3 orthogonal directions. In the following description, for convenience of explanation, as shown in fig. 1 to 9, the front, rear, left, right, upper, and lower are defined, the front is denoted Fr, the rear is denoted Rr, the left is denoted L, the right is denoted R, the upper is denoted U, and the lower is denoted D.

Referring also to fig. 3, the aerosol-generating device 10 is provided with a power supply unit 100, a first cartridge 110 and a second cartridge 120. The first cartridge 110 and the second cartridge 120 are detachable with respect to the power supply unit 100. In other words, the first cartridge 110 and the second cartridge 120 are each replaceable.

(Power supply unit)

The power supply unit 100 includes an internal unit 2 and a case 3, and at least a part of the internal unit 2 is housed in the case 3.

The case 3 is composed of a first case 3A and a second case 3B that are detachable in the left-right direction (thickness direction), and the front surface, the rear surface, the left surface, and the right surface of the power supply unit 100 are formed by assembling these first case 3A and second case 3B in the left-right direction (thickness direction). Specifically, the first housing 3A is supported by a left side surface of a base 50, which will be described later, included in the internal unit 2, and the second housing 3B is supported by a right side surface of the base 50, and the internal unit 2 is housed in the housing 3. On the upper surface of the power supply unit 100, a capsule holder 4 is provided in front. The capsule holder 4 is provided with an opening 4a that opens upward. The capsule holder 4 is configured to be capable of inserting the second cartridge 120 from the opening 4a. The mouthpiece 130 is detachably provided to the second cartridge 120.

The upper surface of the power supply unit 100 is formed of an OLED (Organic Light-Emitting Diode) cover 5 disposed behind the opening 4a, and the lower surface of the power supply unit 100 is formed of a lower cover 8 provided with the charging terminal 1 and a rotatable lower cover 7.

An inclined surface that is inclined downward as going rearward is provided between the upper surface and the rear surface of the power supply unit 100. The inclined surface is provided with an operation portion operable by a user. The operation unit of the present embodiment is a push-button switch BT, but may be configured by a touch panel or the like. The operation unit is used when starting/shutting off/operating an MCU (Micro Controller Unit: micro control unit) 6 and various sensors described later in response to the user's intention of use.

The charging terminal 1 accessible from the lower cover 8 is configured to be electrically connectable to an external power source (not shown) that can supply electric power for charging the power source ba included in the battery pack BP to the power supply unit 100. The charging terminal 1 is, for example, a socket into which a plug on the other side can be plugged. As the charging terminal 1, a socket into which various USB terminals or the like can be inserted can be used. As an example, in the present embodiment, the charging terminal 1 is a USB Type-C-shaped socket.

The charging terminal 1 may be configured to include a power receiving coil, for example, and to be able to receive electric power transmitted from an external power source in a noncontact manner. The mode of power transmission (Wireless Power Transfer: wireless power transmission) in this case may be electromagnetic induction type, magnetic resonance type, or a combination of electromagnetic induction type and magnetic resonance type. As another example, the charging terminal 1 may be connected to various USB terminals or the like, and may have the power receiving coil.

As shown in fig. 3 to 6, the internal unit 2 includes a battery pack BP, a base 50, a heating unit 60, a circuit unit 70, a notification unit, and various sensors.

As shown in fig. 4 and 5, the base 50 includes: the battery holder includes a cylindrical case holding portion 51 located at the front, a semicircular battery holding portion 52 located at the rear and notched to the left, a plate-shaped connecting portion 53 connecting the case holding portion 51 and the battery holding portion 52, a motor holding portion 54 provided below and to the right of the connecting portion 53 and crossing the case holding portion 51 and the battery holding portion 52, and a sensor holding portion 55 provided at the left rear of the case holding portion 51.

In a state where the lower cover 7 is opened, the first cartridge 110 is inserted into the cartridge holding portion 51 from below. In addition, in a state where the first cartridge 110 is inserted, the first cartridge 110 is accommodated in the cartridge holder 51 by closing the lower cover 7. A capsule holder 4 is attached to an upper portion of the cartridge holding portion 51. The cartridge holding portion 51 is provided with a vertically long through hole in the front, and the remaining amount of the aerosol source of the first cartridge 110 and the light of an LED (LIGHT EMITTING Diode) not shown can be visually checked through a remaining amount check window 3w provided in the joint portion between the first case 3A and the second case 3B. The LED is provided on a suction sensor substrate 21 described later. The first cartridge 110 will be described later.

The battery pack BP is disposed in the battery holding portion 52. The battery pack BP includes a power supply ba and a power supply thermistor for detecting the temperature of the power supply ba. The power supply ba is a chargeable secondary battery, an electric double layer capacitor, or the like, and is preferably a lithium ion secondary battery. The electrolyte of the power supply ba may be formed of one of gel-like electrolyte, electrolyte solution, solid electrolyte, ionic liquid, or a combination thereof.

The vibration motor 13 is disposed in the motor holding portion 54. The sensor holding unit 55 is provided with a suction sensor 15 described later that outputs an output according to a suction operation (suction operation) of the user.

As shown in fig. 6, the heating unit 60 includes a cylindrical heat transfer tube 61 and a sheet heater HTR wound around the outer periphery of the heat transfer tube 61. Around the sheet heater HTR, the capsule holders 4 are separately provided. The air layer between the capsule holder 4 and the sheet heater HTR functions as a heat insulating material. The heat transfer tube 61 accommodates a lower portion of the second cartridge 120 inserted from the opening 4a of the capsule holder 4, and the lower portion of the second cartridge 120 is heated by the sheet heater HTR. As a result, the flavor source stored in the second cartridge 120 is more likely to release flavor than in the case where the heating portion 60 is not provided, and thus, flavor is more likely to be imparted to the aerosol. Here, the heat transfer pipe 61 corresponds to a "tubular housing portion" in the present invention, and the sheet heater HTR corresponds to a "thin film heater" in the present invention.

The heating unit 60 may be any element capable of heating the second cartridge 120. Examples of the element include a resistance heating element. As the resistance heating element, for example, a resistance heating element having PTC (Positive Temperature Coefficient: positive temperature coefficient) characteristics in which the resistance value also increases with an increase in temperature is preferably used. Instead of the above-described resistive heating element, a resistive heating element having NTC (Negative Temperature Coefficient: negative temperature coefficient) characteristics in which the resistance value decreases with an increase in temperature may be used. The heating unit 60 has a function of dividing a flow path of air supplied to the second cartridge 120 and a function of heating the second cartridge 120.

The notification unit notifies various information such as the state of charge of the power supply ba, the remaining amount of the first cartridge 110, the remaining amount of the second cartridge 120, and the like. The notification unit of the present embodiment includes an LED and a vibration motor 13. The notification unit may be constituted by a light emitting element such as an LED, a vibration element such as the vibration motor 13, or a sound output element. The notification unit may be a combination of 2 or more elements among the light emitting element, the vibration element, and the sound output element.

The various sensors include a suction sensor 15 that detects a suction action (suction action) of the user, a heater temperature sensor that detects a temperature of the sheet heater HTR, and the like.

The suction sensor 15 is constituted by, for example, a condenser microphone, a pressure sensor, a flow sensor, and the like. The suction sensors 15 may be arranged separately, and the suction operation may be detected based on a difference in output values or the like. The heater temperature sensor includes, for example, a first thermistor th1 and a second thermistor th2. The first thermistor th1 and the second thermistor th2 are in contact with the sheet heater HTR. The heater temperature sensor is constituted by two thermistors, but may be constituted by one thermistor. Hereinafter, the first thermistor th1 and the second thermistor th2 may be collectively referred to as a thermistor th. The heater temperature sensor is not limited to the thermistor th, and may be a sensor that detects the temperature of the sheet heater HTR. Here, the thermistor th corresponds to a "temperature detection unit" in the present invention.

The circuit unit 70 includes: rigid four circuit substrates, three FPCs (Flexible Printed Circuits, flexible printed circuit substrates), a plurality of ICs (INTEGRATED CIRCUIT: integrated circuits), and a plurality of elements. The four circuit substrates are composed of a main substrate 20, a suction sensor substrate 21, a pogo pin substrate 22, and an OLED substrate 26. The three FPCs are composed of a main FPC23, a heater FPC24, and an OLED FPC 25.

The main board 20 is disposed between the battery pack BP and the rear surface of the case 3 (rear surface of the power supply unit 100) so that the element mounting surface faces in the front-rear direction. The main substrate 20 is disposed on the opposite side of the heating unit 60 from the power supply ba. The main board 20 is formed by stacking a plurality of layers (6 layers in the present embodiment) of boards, and includes electronic components (elements) such as the MCU6 and the charging IC 3. Here, the main substrate 20 corresponds to a "circuit substrate" in the present invention.

The MCU6 is a control device as follows: various sensor devices such as the suction sensor 15, an operation unit, a notification unit, and a memory or the like for storing the number of times of suction operation, the load, and the energization time to the sheet heater HTR are connected to each other, and various controls of the aerosol-generating device 10 are performed. Specifically, the MCU6 is mainly configured with a processor, and further includes a storage medium such as a RAM (Random Access Memory: random access Memory) and a ROM (Read Only Memory) for storing various information necessary for the operation of the processor. The processor in this specification is a circuit in which circuit elements such as semiconductor elements are combined, for example. A part of the elements (for example, the suction sensor 15 and the memory) connected to the MCU6 may be provided inside the MCU6 as a function of the MCU6 itself. Here, the MCU6 corresponds to a "control unit" in the present invention.

The charging IC3 is an IC that performs charging control of the power supply ba by electric power input from the charging terminal 1, or supplies electric power of the power supply ba to electronic components of the main board 20, or the like.

The main substrate 20 will be described in more detail with reference to fig. 7 and 8. Hereinafter, for convenience of explanation, a rear-facing surface of the main substrate 20 will be referred to as a front surface 201, and for convenience of explanation, a front-facing surface of the main substrate 20 will be referred to as a rear surface 202. Fig. 7 is a view showing the front surface 201 of the main board 20, and fig. 8 is a view showing the back surface 202 of the main board 20.

As shown in fig. 8, the MCU6 and the charging IC3 are mounted on the rear surface 202 of the main substrate 20 together with the charging terminal 1. A debug connector 20E is also mounted on the back surface 202. The Debug connector 20E is an interface for rewriting a program of the MCU6 from an external device such as a personal computer, and is, for example, a connector conforming to the SWD (SERIAL WIRE Debug: serial line Debug) standard. On the other hand, as shown in fig. 7, an OLED connector 20C, a heater connector 20B, a main connector 20A, and a battery connector 20D connected to the battery pack BP through a lead 16 (see fig. 6) are mounted on the surface 201 of the main substrate 20.

As shown in fig. 4 and 6, the suction sensor substrate 21 is disposed on the sensor holding portion 55 of the base 50 such that the element mounting surface faces the front right and the rear left. A suction sensor 15 is mounted on the suction sensor substrate 21.

As shown in fig. 6, the OLED substrate 26 is disposed between the battery pack BP and the OLED cover 5 so that the element mounting surface faces in the up-down direction. An OLED panel 17 is mounted on the OLED substrate 26.

As shown in fig. 6, in a state where the lower cover 7 is closed, the pogo pin substrate 22 is disposed on the lower cover 7 with the component mounting surface facing in the up-down direction. The pogo pins 22 are provided with input-side contacts P1 to P3 supplied with power from the main board 20 through the main FPC23 and pogo pins P1 to P3 as connectors electrically connected to a load provided on the first cartridge 110. The input-side contacts P1 to P3 are electrically connected to the main FPC23 only in a state where the lower cover 7 is closed. The pogo pins p1 to p3 are provided at equal intervals in the circumferential direction, and at least two pogo pins are electrically connected to the + terminal and the-terminal of the first cartridge 110 stored in the cartridge holding section 51.

The battery pack BP held in the battery holding portion 52 is exposed to the left from the battery holding portion 52 by the semi-cylindrical battery holding portion 52. As shown in fig. 3, 4 and 6, the main FPC23, the heater FPC24, and the OLED FPC25 are arranged in an overlapping manner in a space between the left side of the battery pack BP formed by cutting out the battery holding portion 52 and the first housing 3A.

Of the three FPCs, the main FPC23 is disposed at a position closest to the battery pack BP, the OLED FPC25 is disposed with a portion overlapping the main FPC23, and the heater FPC24 is disposed with an overlapping OLED FPC 25. That is, the heater FPC24 to which the maximum power is supplied among the three FPCs is disposed farthest from the battery pack BP.

One end of the OLED FPC25 is connected to the OLED connector 20C of the main substrate 20, and the other end is connected to the OLED substrate 26.

The main FPC23 connects the main connector 20A of the main board 20, the switch BT of the operation portion, the connector 21B of the suction sensor board 21, and the input side contacts P1 to P3 of the pogo pin board 22.

As shown in fig. 9 and 10, one end of the heater FPC24 is a connector region 24B connected to the heater connector 20B of the main board 20, and the other end is integrally formed with a sheet heater HTR. Here, the heater FPC24 corresponds to the "flexible wiring board" of the present invention. Details of the heater FPC24 and the sheet heater HTR will be described later.

(First cartridge)

The first cartridge 110 includes, in a cylindrical cartridge case 111: a reservoir storing an aerosol source, an electrical load to atomize the aerosol source, a wick to introduce the aerosol source from the reservoir to the load, and an aerosol flow path through which aerosol generated by the aerosol source atomization flows toward the second cartridge 120. The aerosol source comprises a liquid such as glycerin, propylene glycol, or water.

The load is a heating element that heats the aerosol source without burning by electric power supplied from the power source ba by the pogo pins p1 to p3 of the pogo pin substrate 22, and is constituted by, for example, heating wires (coils) wound at a predetermined pitch. The load atomizes the aerosol source by heating the aerosol source. As the load, a heating resistor, a ceramic heater, an induction heating type heater, or the like can be used.

The aerosol flow path is connected to the second cartridge 120 via a flow path forming body 19 (see fig. 6 and 9) housed in the cartridge holding portion 51 of the base 50. The flow path forming body 19 functions as a pedestal against which the bottom of the second cartridge 120 abuts in a state where the second cartridge 120 is housed inside the heat transfer tube 61. The flow channel forming body 19 is made of a material having high heat insulating performance, for example, silicone.

(Second cartridge)

The second cartridge 120 stores a source of flavor. The second cartridge 120 is heated by the sheet heater HTR, thereby heating the flavor source. The second cartridge 120 imparts a scent to the aerosol by passing the aerosol generated by atomizing the aerosol source by the load through the scent source. As the raw material sheet constituting the flavor source, cut tobacco or a molded body obtained by molding a tobacco raw material into a granular shape can be used. The flavor source may be made of plants other than tobacco (e.g., peppermint, chinese medicine, herb, etc.). The source of the flavor may be imparted with a flavor such as menthol. Here, the second cartridge 120 corresponds to the "flavor source housing portion" in the present invention.

The aerosol-generating device 10 is capable of generating a flavored aerosol from an aerosol source and a flavor source. That is, the aerosol source and the flavor source constitute an aerosol-generating source that generates an aerosol to which a flavor is imparted.

The aerosol-generating source in the aerosol-generating device 10 is part of a user replacement use. This section provides the user with, for example, one first cartridge 110 and one or more (e.g., five) second cartridges 120 as a group. In addition, as long as the power supply ba is not greatly deteriorated, the battery pack BP can be repeatedly charged and discharged. Therefore, in the aerosol-generating device 10, the frequency of replacement of the power supply unit 100 or the battery pack BP is the lowest, the frequency of replacement of the first cartridge 110 is the next lowest, and the frequency of replacement of the second cartridge 120 is the highest. The first cartridge 110 and the second cartridge 120 may be integrated into one cartridge. The aerosol source may be added with a chemical agent or the like instead of the flavor source.

In the aerosol-generating device 10 configured as described above, air flowing in from an air intake port, not shown, provided in the housing 3 or the internal unit 2 passes near the load of the first cartridge 110. The load atomizes the aerosol source introduced from the reservoir through the wick. The aerosol generated by atomization flows through the aerosol flow path together with the air flowing in from the intake port, and is supplied to the second cartridge 120 via the flow path forming body 19. The aerosol supplied to the second cartridge 120 is given a flavor by the flavor source, and is supplied to the mouthpiece 131 of the mouthpiece 130.

(Heater FPC, sheet heater HTR)

The heater FPC24 and the sheet heater HTR will be described in detail below with reference to fig. 6 and 9 to 12. Fig. 11 and 12 are schematic cross-sectional views, and may be different from the actual dimensions.

The heater FPC24 is a flexible wiring board having flexibility, and is composed of a pair of film-like electrical insulators 31 and a conductive foil 32 disposed therebetween, as shown in fig. 11. The electrical insulator 31 is preferably made of a material excellent in heat resistance and electrical insulation, for example, polyimide. The conductive foil 32 is preferably made of one or two or more of copper, nickel alloy, chromium alloy, stainless steel, platinum rhodium, and other metal materials, for example, copper foil.

The heater FPC24 is configured by a winding region 24A, a connector region 24B, and a connection region 24C, the winding region 24A being fixed by winding around an outer periphery 61S of the heat transfer tube 61 configured by a cylindrical body, the connector region 24B being inserted into the heater connector 20B of the main substrate 20, and the connection region 24C connecting the winding region 24A and the connector region 24B.

In the connector region 24B of the heater FPC24, the terminals T1, T2, T3, T4, and T5 are arranged in this order. A first conductive track 241 described later is connected to the terminals T1 and T5, and the terminals T2, T3, and T4 are connected to a second conductive track 242 described later. The terminal T1 is connected to the DC/DC converter 11 mounted on the main board 20 and converting the power supplied from the power supply ba into desired power through a sheet heater terminal provided in the heater connector 20B. The DC/DC converter 11 corresponds to a "power conversion unit" in the present invention. The terminal T5 is connected to a ground line or a conductive pattern (ground line) connected to the ground line (labeled GND in fig. 10). The terminal T2 is connected to a first thermistor terminal provided in the heater connector 20B, and an output corresponding to the resistance value (in other words, temperature) of the first thermistor th1 is input to the MCU 6. The terminal T4 is connected to a second thermistor terminal provided in the heater connector 20B, and an output corresponding to the resistance value of the second thermistor th2 is input to the MCU 6. The terminal T3 is connected to a ground or ground line (labeled GND in fig. 10).

As described above, the sheet heater HTR is integrally formed at the other end of the heater FPC24, and coincides with the winding area 24A. That is, the sheet heater HTR is the same flexible wiring board as the heater FPC 24. The sheet heater HTR includes a thermistor-mounting portion 240A and a heater portion 240B.

First, the heater portion 240B and the first conductive trace 241 of the conductive foil 32 formed on the heater FPC24 and the sheet heater HTR will be described.

As shown in fig. 9, the heater portion 240B is wound around the outer periphery 61S of the heat transfer tube 61, and is configured to be able to heat the second cartridge 120 through the heat transfer tube 61. The power to the heater portion 240B is supplied from the power supply ba and transmitted through the first conductive rail 241.

The first conductive track 241 is formed by etching the necessary portion of the remaining conductive foil 32. The first conductive track 241 may be formed by coating the necessary conductive foil 32 instead of etching.

The first conductive track 241 is continuously disposed from the connector region 24B throughout the heater portion 240B. Specifically, the first conductive track 241 is provided to extend from the terminal T1 to the heater portion 240B, and return from the heater portion 240B to the terminal T5. Thereby, the first conductive track 241 can transmit the electric power supplied from the power supply ba to the heater portion 240B.

The first conductive track 241 has a region R1 near the heater portion 240B and a region R2 located between the region R1 and the main substrate 20 in a region between the main substrate 20 and the heater portion 240B. In the state in which the power supply unit 100 is assembled as shown in fig. 6, the region R1 is located in front of the power supply ba, and is separated from the power supply ba. The heater FPC24 is folded around the boundary between the region R1 and the region R2, and the region R2 is positioned on the left side of the power supply ba and is disposed around the power supply ba. The heater FPC24 is folded around the boundary between the region R2 and the connector region 24B, and the connector region 24B is positioned behind the power supply ba and connected to the heater connector 20B.

The first conductive track 241 in the heater portion 240B is formed of a curved traveling pattern composed of a plurality of straight line portions extending in parallel and a plurality of circular arc portions connecting adjacent straight line portions. The first conductive tracks 241 in the regions R1 and R2 connect the main substrate 20 and the heater portion 240B, and transmit the electric power supplied from the power supply ba to the heater portion 240B.

The width of the first conductive track 241 is different according to the disposed region. Here, the width of the first conductive track 241 refers to a length in a direction orthogonal to a direction in which the current flows. Specifically, as shown in fig. 10, the width of the first conductive track 241 in the region R2 is formed larger than the width of the first conductive track 241 in the region R1. In addition, the width of the first conductive track 241 in the region R1 is formed to be larger than the width of the first conductive track 241 in the heater portion 240B. The heater FPC24 in the region R2 is wider than the heater FPC24 in the region R1 so that the width of the first conductive track 241 in the region R2 can be formed larger.

In general, when the thickness of the conductive track is fixed, as the conductive track becomes wider, current easily flows, and the resistance value becomes smaller. Therefore, the resistance value of the first conductive track 241 in each region is sequentially, from small to large, region R2, region R1, and heater portion 240B. Since the amount of heat generated becomes smaller when the resistance value is small, the amount of heat generated by the first conductive trace 241 in each region is sequentially, from small to large, region R2, region R1, and heater portion 240B. Therefore, the resistance value and the heat generation amount increase in the heater portion 240B, and therefore, heat generation in the heater portion 240B can be sufficiently performed. On the other hand, in the region R1 and the region R2, the resistance value is reduced and the heat generation amount is also reduced, so that heat loss can be suppressed.

In the state where the power supply unit 100 is assembled, the heater FPC24 is closest to the power supply ba in the region R2. In other words, the shortest distance between the region R2 and the power supply ba is shorter than the shortest distance between the region R1 and the power supply ba. In the present embodiment, the heat generation amount in the region R2 is reduced by making the width of the first conductive track 241 in the region R2 closest to the power supply ba larger than the width of the first conductive track 241 in the region R1. This can suppress the influence of heat generated by the heater FPC24 on the power supply ba, and can improve safety.

Next, the thermistor mounting portions 240A of the sheet heater HTR and the second conductive traces 242 formed on the heater FPC24 and the conductive foil 32 of the sheet heater HTR will be described.

A thermistor th is mounted on the thermistor mounting unit 240A. The thermistor mounting portion 240A and the heater FPC24 are provided with second conductive traces 242. Here, the thermistor mounting portion 240A corresponds to a "mounting portion" in the present invention.

The second conductive track 242 is formed by etching, coating, or the like of the conductive foil 32, similarly to the first conductive track 241. The second conductive track 242 is continuously provided from the connector region 24B over the thermistor mounting portion 240A. In addition, the second conductive track 242 is formed adjacent to the first conductive track 241 in the heater FPC 24.

The second conductive track 242 is provided with terminals T11 to T14 connected to the first thermistor th1 and the second thermistor th2 at the thermistor mounting portion 240A. The positive terminal of the first thermistor th1 is connected to the terminal T11, and the negative terminal of the first thermistor th1 is connected to the terminal T12. The negative terminal of the second thermistor th2 is connected to the terminal T13, and the positive terminal of the second thermistor th2 is connected to the terminal T14. In the present embodiment, the second conductive track 242 is composed of a conductive track having one end connected to the terminal T2 and the other end connected to the terminal T11, a conductive track having one end connected to the terminal T4 and the other end connected to the terminal T14, and a conductive track having one end connected to the terminal T3 and the other end connected to the terminals T12 and T13 in parallel. With this configuration, the second conductive track 242 is connected to the MCU6 through the terminal T2 and the terminal T4, and the MCU6 can control the heater portion 240B based on the temperature of the heater portion 240B detected by the thermistor th.

In addition, the width of the second conductive track 242 is fixed, smaller than the width of the first conductive track 241. This is because the electric power flowing through the second conductive track 242 is smaller than the electric power for heating flowing through the first conductive track 241, and even if the width of the second conductive track 242 is smaller than the width of the first conductive track 241, the amount of heat generated in the second conductive track 242 is small. Since the width of the second conductive track 242 is formed smaller than the width of the first conductive track 241, the first conductive track 241 can be formed wider.

As described above, in the present embodiment, the second conductive trace 242 for mounting the thermistor is formed on the conductive foil 32 of the heater FPC24 and the sheet heater HTR, and the thermistor th is connected to the second conductive trace 242 in the thermistor mounting portion 240A. This can simplify the assembly of the power supply unit 100 and reduce the cost and size of the power supply unit 100, as compared with the case where the thermistor th is provided by drawing a lead from the main board 20. Further, since the second conductive track 242 is formed separately from the first conductive track 241 for transmitting electric power to the heater portion 240B, it is possible to avoid the influence of the fluctuation of the potential of the first conductive track 241 connected to the heater portion 240B on the thermistor th. Therefore, the control accuracy using the thermistor th can be improved, and the safety of the power supply unit 100 can be improved.

In the developed state of the sheet heater HTR shown in fig. 10, the heater portion 240B and the thermistor mounting portion 240A are arranged on opposite sides with the heater FPC24 interposed therebetween. As shown in fig. 6, after the heater portion 240B is wound around the outer periphery 61S of the heat transfer tube 61, the thermistor-mounting portion 240A is arranged so as to overlap with the outer periphery of the heater portion 240B. After the sheet heater HTR is wound around the outer periphery 61S of the heat transfer pipe 61, a shrink film, not shown, is wound around the outer periphery of the sheet heater HTR, thereby fixing the sheet heater HTR to the outer periphery 61S of the heat transfer pipe 61.

In the thermistor mounting portion 240A, as shown in fig. 12, the electrical insulator 31 on the front surface side is peeled off and insulated by the resist 33 being applied. The first thermistor th1 is connected to the second conductive trace 242 by welding at both ends in the longitudinal direction (portions connected to the terminals T11 and T12). The solder portions 36 of the second conductive tracks 242 that are soldered are subjected to gold plating 34. The first thermistor th1 is disposed in a longitudinal direction along the axial direction (up-down direction) of the heat transfer tube 61 in a state where the sheet heater HTR is wound around the outer periphery 61S of the heat transfer tube 61. The second thermistor th2 is also connected to the second conductive track 242 by the same structure.

If the thermistor th is arranged along the longitudinal direction thereof in the circumferential direction, when the sheet heater HTR is fixed by the shrink film, the thermistor th is affected by the curvature, and a locally large stress acts on the solder portion 36, which may cause breakage. In the present embodiment, since the longitudinal direction of the thermistor th is arranged along the axial direction (up-down direction) of the heat transfer tube 61, the influence of the curvature of the thermistor th can be suppressed, and the locally large stress due to the deflection at the time of the shrink film mounting can be suppressed from being applied to the solder portion 36.

Thus, the thermistor th is disposed on the surface of the thermistor-mounting portion 240A. In the present embodiment, the surface of the thermistor-mounting portion 240A is a structure in which the surface-side electrical insulator 31 is peeled off, but any structure may be used as long as the second conductive trace 242 is directly connected to the thermistor th. For example, the surface-side electrical insulator 31 may not be peeled off, and a through hole for connecting the second conductive trace 242 to the thermistor th may be provided in the surface-side electrical insulator 31. The direct connection of the thermistor th to the surface of the thermistor-mounting portion 240A means connection without using wiring such as a lead, and other layers or films may be laminated on the surface-side electrical insulator 31.

As shown in fig. 12, the thermistor mounting portion 240A is provided with a reinforcing plate 35. The reinforcing plate 35 is formed of a material having higher rigidity than the electric insulator 31 and the conductive foil 32, for example, aluminum or stainless steel. The reinforcing plate 35 is provided on the electric insulator 31 on the back surface side. By providing the reinforcing plate 35 to the thermistor mounting portion 240A, breakage of the solder portion 36 due to the bundling force from the shrink film can be suppressed.

The reinforcing plate 35 is rectangular with long sides and short sides, and is disposed along the long side along the axial direction of the heat transfer tube 61. This can suppress the influence of the curvature of the reinforcing plate 35, and can suppress the locally large stress acting on the solder portion 36 due to the deflection at the time of the shrink film attachment. However, the reinforcing plate 35 may have any shape, and may have no long side and no short side.

As shown in fig. 9, the flow path forming body 19 is provided upstream (below) the heater portion 240B. In addition, the heater portion 240B is made of a material having a high heat insulating function, and heat is easily taken away by the flow channel forming body 19. Therefore, in order to accurately detect the temperature of the heater portion 240B, the thermistor th is preferably disposed apart from the flow path forming body 19. Therefore, the thermistor th mounted on the thermistor-mounting portion 240A is disposed downstream (above) the center of the heater portion 240B in the flow direction (up-down direction) of the aerosol from the first cartridge 110 toward the second cartridge 120.

The above embodiments can be freely combined. The above embodiments are examples and are not intended to limit the scope of the invention. The above-described embodiments can be implemented in various other modes, and various omissions, substitutions, and changes can be made without departing from the spirit of the invention. The above-described embodiments and modifications thereof are included in the scope and gist of the invention, and are also included in the invention described in the scope of the claims and their equivalents.

For example, in the present embodiment, the sheet heater HTR is configured to be able to heat the second cartridge 120 storing the flavor source, but may be configured to be able to heat the first cartridge 110 storing the aerosol source. The sheet heater HTR may be configured to heat both the first cartridge 110 and the second cartridge 120.

In the present specification, at least the following matters are described. Note that, the brackets indicate components and the like corresponding to those in the above embodiment, but the present invention is not limited thereto.

(1) A power supply unit (power supply unit 100) of an aerosol-generating device (aerosol-generating device 10) includes:

A power supply (power supply ba);

a thin film heater (sheet heater HTR) including a pair of electrically insulating substrates (electrical insulators 31) and an electrically conductive foil (electrically conductive foil 32) disposed between the pair of electrically insulating substrates;

A temperature detection unit (thermistor th) that detects the temperature of the thin film heater;

Wherein,

The thin film heater includes: a heater unit (heater unit 240B) configured to be able to heat at least one of the aerosol source (first cartridge 110) and the flavor source (second cartridge 120); and a mounting part (thermistor mounting part 240A) on which the temperature detecting part is mounted,

The conductive foil of the thin film heater is formed with a first conductive rail (first conductive rail 241) provided in the heater portion and a second conductive rail (second conductive rail 242) provided in the mounting portion and connected to the temperature detecting portion.

According to (1), since the second conductive track provided in the mounting portion and connected to the temperature detecting portion is formed on the conductive foil of the thin film heater, it is not necessary to separately draw out the lead wire in order to provide the temperature detecting portion. This can simplify the assembly of the power supply unit, as compared with a case where the temperature detecting portion is provided by drawing out the lead wire.

(2) In the power supply unit of the aerosol-generating device of (1),

The temperature detection unit is disposed on the surface of the mounting unit.

According to (2), since the temperature detecting portion is disposed on the surface of the mounting portion, the temperature detecting portion can be directly mounted on the thin film heater without using a separate lead wire.

(3) In the power supply unit of the aerosol-generating device of (1) or (2),

Further comprises a cylindrical housing (heat transfer tube 61) for housing at least one of the aerosol source and the flavor source,

The heater part is wound around the outer periphery of the cylindrical housing part,

The mounting portion is disposed so as to overlap an outer periphery of the heater portion.

According to (3), since the mounting portion is disposed so as to overlap the outer periphery of the heater portion, the temperature of the heater portion can be detected with high accuracy.

(4) In the power supply unit of the aerosol-generating device according to (3),

The temperature detection unit is disposed in a longitudinal direction along an axial direction of the cylindrical housing unit.

According to (4), since the temperature detecting portion is arranged along the longitudinal direction along the axial direction of the tubular housing portion, compared to the case where the temperature detecting portion is arranged along the circumferential direction, the temperature detecting portion can be prevented from being deflected along the circumferential direction, and the joint portion between the temperature detecting portion and the second conductive rail can be suppressed from being broken.

(5) In the power supply unit of the aerosol-generating device of (4),

A reinforcing plate (reinforcing plate 35) is provided on the mounting portion,

The reinforcing plate is disposed so that a longitudinal direction thereof is along the axial direction of the cylindrical housing portion.

According to (5), since the reinforcing plate is provided in the mounting portion, rigidity of the mounting portion can be ensured, and breakage of the joint portion between the temperature detecting portion and the second conductive rail can be suppressed. Further, since the reinforcing plate is disposed in the longitudinal direction along the axial direction of the cylindrical housing portion, the influence of the curvature of the reinforcing plate can be suppressed, and the locally large stress due to the deflection in the circumferential direction can be suppressed from acting on the joint portion.

(6) The power supply unit of the aerosol-generating device according to any one of (3) to (5),

The cylindrical housing portion houses a flavor source housing portion (second cartridge 120) which houses the flavor source,

The fragrance source accommodating part is configured to allow the atomized aerosol to pass through,

The temperature detection unit is disposed downstream of the center of the heater unit in the flow direction of the aerosol.

The heater portion may absorb heat in an aerosol flow path located upstream of the heater portion in the flow direction of the aerosol. According to (6), since the temperature detecting portion is disposed downstream of the center of the heater portion in the flow direction of the aerosol, the temperature of the heater portion can be detected with high accuracy.

(7) The power supply unit of the aerosol-generating device according to any one of (1) to (6),

The thin film heater is integrally formed with a flexible wiring board (heater FPC 24) connected to the heater section and the mounting section.

According to (7), since the thin film heater is integrally formed on the flexible wiring board, the number of components can be reduced.

(8) In the power supply unit of the aerosol-generating device of (7),

Further comprises a circuit board (main board 20),

A power conversion unit (step-up DC/DC converter 11) for converting power supplied from the power supply and a control unit (MCU 6) for controlling the heater unit based on the temperature of the temperature detection unit are mounted on the circuit board,

The first conductive track is connected with the power conversion part through the flexible wiring board,

The second conductive track is connected with the control part through the flexible wiring board.

According to (8), since the power conversion portion mounted on the circuit board is connected to the first conductive track, the first conductive track can appropriately transmit the power supplied from the power source to the heater portion. Further, since the control unit mounted on the circuit board is connected to the second conductive trace, the temperature of the heater unit can be appropriately controlled based on the temperature information obtained from the temperature detection unit.

(9) An aerosol-generating device, comprising:

(1) The power supply unit according to any one of (8);

A first cartridge (first cartridge 110) storing the aerosol source;

a second cartridge (second cartridge 120) storing the flavour source.

According to (9), since the second conductive track provided in the mounting portion and connected to the temperature detecting portion is formed on the conductive foil of the thin film heater, it is not necessary to separately draw out the lead wire in order to provide the temperature detecting portion. This can simplify the assembly of the power supply unit, as compared with a case where the temperature detecting portion is provided by drawing out the lead wire.

(10) A thin film heater (sheet heater HTR) comprising a pair of electrically insulating substrates (electrical insulators 31) and an electrically conductive foil (electrically conductive foil 32) disposed between the pair of electrically insulating substrates, wherein the thin film heater (sheet heater HTR) comprises:

a heater section (heater section 240B);

a mounting part (thermistor mounting part 240A) for mounting a temperature detecting part (thermistor th) for detecting the temperature of the heater part (thermistor mounting part 240A);

The conductive foil is formed with a first conductive track (first conductive track 241) provided in the heater section and a second conductive track (second conductive track 242) provided in the mounting section and connected to the temperature detection section.

According to (10), since the second conductive track provided in the mounting portion and connected to the temperature detecting portion is formed on the conductive foil of the thin film heater, it is not necessary to separately draw out the lead wire in order to provide the temperature detecting portion. This can simplify the assembly of the power supply unit, as compared with a case where the temperature detecting portion is provided by drawing out the lead wire.

(11) In the thin film heater of (10),

The mounting portion is provided with a reinforcing plate (reinforcing plate 35).

According to (11), since the reinforcing plate is provided in the mounting portion, rigidity of the mounting portion can be ensured, and breakage of the joint portion between the temperature detecting portion and the second conductive rail can be suppressed.

(12) In the thin film heater as described in (10) or (11),

The thin film heater is integrally formed with a flexible wiring board (heater FPC 24) connected to the heater section and the mounting section,

The heater portion and the mounting portion are disposed on opposite sides with the flexible wiring board interposed therebetween.

According to (12), since the heater portion and the mounting portion are disposed on opposite sides with the flexible wiring board interposed therebetween, the mounting portion and the outer periphery of the heater portion can be disposed so as to overlap each other when the thin film heater is wound around the heating target. Thus, the temperature detection unit mounted on the mounting unit can accurately detect the temperature of the heater unit.

Description of the reference numerals

Bapower supply

HTR sheet heater (thin film heater)

Th thermistor (temperature detecting part)

6MCU (control)

10 Aerosol-generating device

100 Power supply unit

110 First cartridge

120 Second cartridge (fragrance source storage part)

11DC/DC converter (Power conversion part)

20 Main base plate (Circuit base plate)

24 Heater FPC (Flexible Wiring board)

240A thermistor mounting part (mounting part)

240B heater section

241 First conductive track

242 Second conductive track

31 Electrical insulator

32 Conductive foil

35 Reinforcing plate

61 Heat transfer tubes.

Claims

1. A power supply unit of an aerosol-generating device, the power supply unit of the aerosol-generating device comprising:

A power supply;

Wherein,

2. A power supply unit of an aerosol-generating device according to claim 1, wherein,

The temperature detection unit is disposed on the surface of the mounting unit.

3. A power supply unit of an aerosol-generating device according to claim 1 or 2, wherein,

The power supply unit of the aerosol-generating device further includes a cylindrical housing portion for housing at least one of the aerosol source and the flavor source,

4. A power supply unit for an aerosol-generating device according to claim 3, wherein,

5. A power supply unit for an aerosol-generating device according to claim 4, wherein,

The mounting part is provided with a reinforcing plate,

6. A power supply unit of an aerosol-generating device according to any of claims 3 to 5, wherein,

The cylindrical housing portion houses a fragrance source housing portion that houses the fragrance source,

7. A power supply unit of an aerosol-generating device according to any of claims 1 to 6, wherein,

The thin film heater is integrally formed with a flexible wiring board connected to the heater section and the mounting section.

8. A power supply unit for an aerosol-generating device according to claim 7, wherein,

The power supply unit of the aerosol-generating device further comprises a circuit substrate,

A power conversion unit for converting power supplied from the power supply and a control unit for controlling the heater unit based on the temperature of the temperature detection unit are mounted on the circuit board,

9. An aerosol-generating device, wherein the aerosol-generating device comprises:

The power supply unit of any one of claims 1 to 8;

a first cartridge storing the aerosol source;

A second cartridge storing the source of flavour.

10. A thin film heater comprising a pair of electrically insulating substrates and an electrically conductive foil disposed between the pair of electrically insulating substrates, wherein the thin film heater comprises:

a heater section;

11. The thin film heater of claim 10, wherein,

The mounting portion is provided with a reinforcing plate.

12. The thin film heater as claimed in claim 10 or 11, wherein,

The thin film heater is integrally formed with a flexible wiring board connected to the heater section and the mounting section,