CN118323555B - Wine boxing equipment - Google Patents
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- CN118323555B CN118323555B CN202410758304.8A CN202410758304A CN118323555B CN 118323555 B CN118323555 B CN 118323555B CN 202410758304 A CN202410758304 A CN 202410758304A CN 118323555 B CN118323555 B CN 118323555B
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- 238000000926 separation method Methods 0.000 claims abstract description 56
- 238000012546 transfer Methods 0.000 claims abstract description 32
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 10
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 10
- 230000002159 abnormal effect Effects 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 235000013361 beverage Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
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Abstract
The invention relates to the technical field of wine bottle packaging, in particular to wine boxing equipment. Comprising the following steps: the conveying line runs from the upstream to the downstream, and along the direction from the upstream to the downstream, the conveying line is sequentially provided with a box cover separation part, a bottom cover separation part, a wine bottle feeding part, a box cover buckling part, a double transfer part, a riveting part and a bottom cover loading part. And separating the box body from the box cover at the last time on the conveying line, separating the box body from the bottom sleeve, filling the wine bottle into the box body, buckling the box cover on the box body to obtain a primary wine box, moving the primary wine box to a fifth conveying line, riveting the box body and the box cover, and finally placing the riveted primary wine box containing the wine bottle on the bottom sleeve to obtain a final wine box. The split type wine box can be used for packaging split type wine boxes.
Description
Technical Field
The invention relates to the technical field of wine bottle packaging, in particular to wine boxing equipment.
Background
With the progress of technology, manufacturers have gradually replaced manual operations with automatic machines in the packaging link. The existing wine boxing equipment and the existing wine boxing technology are generally aimed at an integrated wine box, and comprise the steps of opening the wine box, putting a wine bottle into the wine box, and then closing the wine box cover. But cannot solve the problem of split wine box packages, such as wine bottle packages in the case of three parts of a box body, a box cover and a bottom sleeve.
Disclosure of Invention
Therefore, the invention aims to overcome the technical problems required in the prior art and provide wine boxing equipment.
The invention provides wine boxing equipment, which comprises:
The conveying line runs from upstream to downstream, and is sequentially provided with a box cover separation position, a bottom cover separation position, a wine bottle feeding position, a box cover buckling position, a double transfer position, a riveting position and a bottom cover loading position along the direction from upstream to downstream;
The conveying lines comprise a first conveying line, a second conveying line, a third conveying line, a fourth conveying line and a fifth conveying line which are distributed in parallel, wherein the first conveying line is distributed at a box cover separation position, a bottom sleeve separation position and a wine bottle feeding position, the second conveying line is distributed at a box cover separation position, a bottom sleeve separation position, a wine bottle feeding position and a box cover buckling position, the third conveying line is distributed at a wine bottle feeding position, a box cover buckling position and a double transfer position, the fourth conveying line is distributed at a box cover separation position, a bottom sleeve separation position, a wine bottle feeding position, a box cover buckling position, a double transfer position, a riveting position and a bottom sleeve loading position, and the fifth conveying line is distributed at a double transfer position, a riveting position and a bottom sleeve loading position;
The multiple manipulator groups are respectively arranged at the separation part of the box cover, the separation part of the bottom sleeve, the feeding part of the wine bottle, the buckling part of the box cover, the double transfer part and the loading part of the bottom sleeve, and each manipulator group comprises a set number of manipulators;
The conveying line is suitable for conveying wine bottles and wine boxes, wherein the wine boxes comprise box bodies, box covers positioned above the box bodies and bottom sleeves positioned below the box bodies, and the box covers are inserted above the box bodies and have overlapping parts with the upper end parts of the box bodies;
the first conveying line is suitable for conveying wine bottles, the first conveying line at the wine bottle feeding position is provided with a wine bottle locating component, the wine bottle locating component comprises a locating support, two rollers arranged on the locating support, a motor for driving the rollers, an annular belt sleeved on the outer sides of the two rollers, a plurality of partition plates arranged on the annular belt, a wine bottle sensing component arranged at one end of the locating support and a counter connected with the wine bottle sensing component, wherein the wine bottle sensing component is two oppositely arranged first infrared correlation sensors, one end of a wine bottle on the first conveying line enters the locating support through the middle position of the two first infrared correlation sensors when the wine bottle enters the locating support, and the wine bottle sensing component reaches between the two adjacent partition plates at one side of the annular belt;
The two sides of the fifth conveying line at the riveting position are provided with riveting components which comprise a driving guide rail and an automatic riveting machine arranged on the driving guide rail, the driving guide rail is suitable for driving the automatic riveting machine to move to an overlapping part on the wine box along the vertical direction of the fifth conveying line, and the automatic riveting machine is suitable for riveting the overlapping part of the box body and the box cover;
Also comprises a controller;
the controller is connected with the conveying line and is suitable for controlling the start and stop of the conveying line;
the controller is connected with the manipulator group and is suitable for controlling the manipulator to take and put wine bottles and/or wine boxes;
The conveying line is respectively connected with the motor, the first infrared correlation sensor and the counter, when the wine bottles pass through the wine bottle induction assembly, the counter starts to count, meanwhile, the controller controls the motor to drive the roller, so that the annular belt moves along the direction of the first conveying line by a fixed stroke, at the moment, the wine bottles positioned between two adjacent clapboards move along the direction of the first conveying line under the pushing of the annular belt and the clapboards, wherein the fixed stroke is suitable for enabling the two adjacent wine bottles positioned at one side of the annular belt to share one clapboards, when the count is an integral multiple of a preset number, the controller controls the first conveying line to stop operating, and the preset number is the same as the number of mechanical hands in each group of mechanical hands on the first conveying line;
The controller is respectively connected with the driving guide rail and the automatic riveting machine, and is suitable for controlling the driving guide rail to move to the overlapping part of the wine box along the vertical direction of the second conveying line, and the controller is suitable for controlling the automatic riveting machine to rivet the overlapping part of the wine box;
The wine boxing process also comprises a wine boxing process flow, wherein the wine boxing process flow comprises the following steps of:
S1, arranging a set number of wine boxes on a fourth conveying line, and arranging wine bottles on a first conveying line, wherein the number of the wine boxes is the same as the number of the manipulators in each manipulator group on the fourth conveying line;
S2, when the fourth conveying line conveys the wine box to a box cover separation position, the controller controls the fourth conveying line and the second conveying line to stop running, a manipulator group at the box cover separation position grabs the box cover of the wine box and puts the box cover into the second conveying line, and after the manipulator group at the box cover separation position finishes the action of putting the box cover into the second conveying line, the controller controls the second conveying line and the fourth conveying line to run;
S3, when the fourth conveying line conveys the box body and the bottom sleeve to the bottom sleeve sorting position, the controller controls the fourth conveying line and the third conveying line to stop running, the manipulator group at the bottom sleeve sorting position grabs the box body and puts the box body into the third conveying line, and after the manipulator group at the bottom sleeve sorting position finishes the action of putting the box body into the third conveying line, the controller controls the third conveying line and the fourth conveying line to run;
s4, when the third conveying line conveys the box body to the wine bottle feeding position, the controller controls the third conveying line and the first conveying line to stop running, a manipulator group at the wine bottle feeding position grabs a preset number of wine bottles positioned at the side of the annular belt and puts the wine bottles into the box body on the third conveying line, and after the manipulator group at the wine bottle feeding position finishes the action of putting the wine bottles into the box body on the third conveying line, the controller controls the first conveying line and the third conveying line to run;
s5, when the second conveying line conveys the box cover to the buckling position of the box cover and the third conveying line conveys the wine bottles to the buckling position of the box cover, the controller controls the second conveying line and the third conveying line to stop running, the manipulator group at the buckling position of the box cover grabs the box cover on the second conveying line and buckles the box cover above the box body to obtain a primary wine boxing, and when the manipulator group at the buckling position of the box cover completes the action of buckling the box cover above the box body, the controller controls the second conveying line and the third conveying line to run;
S6, when the third conveying line conveys the primary wine boxing to the double-way transfer place, the controller controls the third conveying line and the fifth conveying line to stop running, a manipulator group at the double-way transfer place grabs the primary wine boxing on the third conveying line and puts the primary wine boxing into the fifth conveying line, and after the manipulator group at the double-way transfer place finishes the action of putting into the fifth conveying line, the controller controls the third conveying line and the fifth conveying line to run;
S7, when the fifth conveying line conveys the primary wine boxing to the riveting position, the controller controls the fifth conveying line to stop running, controls the driving guide rail to move to an overlapping part on the wine box along the vertical direction of the fifth conveying line, controls the automatic riveting machine to rivet the overlapping part of the box body and the box cover, and controls the fifth conveying line to run after the automatic riveting machine finishes the riveting action;
S8, when the fifth conveying line conveys the primary wine boxing to the bottom sleeve loading position and the fourth conveying line conveys the bottom sleeve to the bottom sleeve loading position, the controller controls the fourth conveying line and the fifth conveying line to stop running, the manipulator group at the bottom sleeve loading position grabs the primary wine boxing on the fifth conveying line and places the primary wine boxing on the bottom sleeve of the fourth conveying line to obtain a final wine boxing, and after the manipulator group at the bottom sleeve loading position completes the action of the bottom sleeve placed on the fourth conveying line, the controller controls the fourth conveying line and the fifth conveying line to run.
Further, the wine box positioning device also comprises a plurality of positioning components which are respectively arranged at the separation part of the box cover, the separation part of the bottom sleeve, the feeding part of the wine bottle, the buckling part of the box cover, the double transfer part, the riveting part and the loading part of the bottom sleeve, and is suitable for positioning the wine box.
Further, the positioning assembly comprises a plurality of second infrared correlation sensor groups, each second infrared correlation sensor group comprises two second infrared correlation sensors which are oppositely arranged, the wine box is arranged at the middle position of the two second infrared correlation sensors when running on the conveying line, the second infrared correlation sensor groups are connected with the controller, the plurality of second infrared correlation sensor groups are distributed along the running direction of the conveying line, when the second infrared correlation sensor groups at the two most ends are not used for detecting the wine box, and the rest second infrared correlation sensor groups are used for detecting the wine box, the controller is used for judging that the wine box reaches the preset position, otherwise, the controller is used for judging that the wine box does not reach the preset position.
Further, a plurality of groups of box body limiting assemblies are arranged on the third conveying line and are suitable for limiting the box bodies placed on the third conveying line.
Further, the spacing subassembly of box body includes:
The four limit posts are rectangular, the bottom ends of the four limit posts are arranged on the third conveying line, and the box body placed on the third conveying line is positioned at the middle position of the four limit posts and is abutted with the four limit posts.
Further, the cross section of the limiting column is L-shaped, and two adjacent side surfaces of the box body placed on the third conveying line are respectively abutted with two adjacent side surfaces on the limiting column.
Further, still be provided with a plurality of beverage bottle position detection components on the first conveying line, be suitable for the crooked condition of detection beverage bottle.
Further, the wine bottle body position detection assembly comprises three groups of third infrared correlation sensor groups, each third infrared correlation sensor group comprises two infrared correlation sensors which are oppositely arranged, each infrared correlation sensor group is connected with the controller, each three groups of third infrared correlation sensor groups are arranged right above the first conveying line, each three groups of third infrared correlation sensor groups are located in a straight line, the straight line where each three groups of third infrared correlation sensor groups are located is perpendicular to the first conveying line, each third infrared correlation sensor group at the highest position is located at the opening of the wine bottle, and each third infrared correlation sensor group at the lowest position is located at the bottom of the wine bottle.
Further, when the third infrared correlation sensor group positioned at the highest position detects the wine bottle, if the other two groups of third infrared correlation sensor groups detect the wine bottle, the controller judges that the body position of the wine bottle is normal; when the third infrared correlation sensor group positioned at the highest position detects the wine bottle, if at least one group of the rest third infrared correlation sensor groups does not detect the wine bottle, the controller judges that the body position of the wine bottle is abnormal.
Further, the wine bottle position detection assembly further comprises an alarm, the alarm is connected with the controller, and when the position of the wine bottle is abnormal, the alarm gives an alarm.
The technical scheme of the invention has the following advantages:
The invention provides wine boxing equipment, wherein a first conveying line is distributed from a box cover separation position to a wine bottle feeding position, a second conveying line is distributed from the box cover separation position to a box cover buckling position, a third conveying line is distributed from the wine bottle feeding position to a double transfer position, a fourth conveying line is distributed from the box cover separation position to a bottom sleeve loading position, a fifth conveying line is distributed from the double transfer position to the bottom sleeve loading position, the box body and the box cover are separated once on the conveying line, wine bottles are filled into the box body, the box cover is buckled on the box body to obtain a primary wine boxing, the primary wine boxing is moved to a fifth conveying line and riveted with the box body, and finally the riveted primary wine boxing containing wine bottles is placed on the bottom sleeve to obtain a final wine boxing. The split type wine box can be used for packaging split type wine boxes.
The wine bottles on one side of the annular belt can be placed on the preset number by the locating component, the number of the wine bottles is the same as the number of the mechanical arms in each group of mechanical arm groups on the first conveying line, and the mechanical arm groups located at the feeding positions of the wine bottles can take and put the wine bottles located on one side of the annular belt into the box body located at the feeding positions of the wine bottles.
The riveting assembly can rivet the overlapping part of the box body and the box cover, so that the box body and the box cover are fixed.
In the wine boxing equipment provided by the invention, in the positioning assembly, the distribution length and the interval of the plurality of second infrared correlation sensor groups are set according to the width of the wine box, and the distribution of the plurality of second infrared correlation sensor groups is as follows: when the wine box reaches the preset position, the wine boxes of preset quantity are sequentially abutted, the second infrared correlation sensor groups at the two ends are respectively positioned at the head end and the tail end of the wine box and at the upstream and downstream positions of the tail end of the wine box, the wine box cannot be detected, and the other second infrared correlation sensor groups can detect the wine box. The positioning assembly can be used for determining that the wine box completely reaches a preset position, wherein the preset position comprises a box cover separation position, a bottom sleeve separation position, a wine bottle feeding position, a box cover buckling position, a double transfer position, a riveting position and a bottom sleeve loading position.
According to the wine boxing equipment provided by the invention, the wine bottle position detection component can detect the position of the wine bottle and judge whether the wine bottle is in an abnormal state of the skewed position. The bottle bottom of the wine bottle is thinner, so when the third infrared correlation sensor group at the highest position detects the wine bottle, if the other two groups of third infrared correlation sensor groups all detect the wine bottle, the bottle opening, the bottle body and the bottle bottom are simultaneously positioned on the straight line perpendicular to the first conveying line, and the body position of the wine bottle is normal.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a wine bottle positioning assembly according to the present invention;
FIG. 3 is a schematic view of a rivet assembly according to the present invention;
FIG. 4 is a schematic view of a positioning assembly according to the present invention;
FIG. 5 is a schematic view of a limiting assembly of the case of the present invention;
FIG. 6 is a top view of the structure of the case limiting assembly of the present invention;
FIG. 7 is a schematic diagram of the bottle position detecting assembly according to the present invention.
Reference numerals illustrate;
1. A conveying line; 2. the separation part of the box cover; 3. dividing the bottom sleeve; 4. a wine bottle feeding part; 5. the buckling part of the box cover; 6. a double transfer place; 7. a riveting position; 8. the bottom sleeve is sleeved at the loading position; 9. a first conveyor line; 10. a second conveyor line; 11. a third conveyor line; 12. a fourth conveyor line; 13. a fifth conveying line; 14. wine bottle; 15. a wine box; 16. a wine bottle positioning component; 17. a positioning bracket; 18. an endless belt; 19. a partition plate; 20. a first infrared correlation sensor; 21. riveting the assembly; 22. a drive rail; 23. an automatic riveting machine; 24. a second infrared correlation sensor group; 25. a limit column; 26. and a third infrared correlation sensor group.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In addition, the technical features of the different embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
Examples
A wine boxing apparatus embodiment as shown in fig. 1 to 7, comprising:
The conveying line 1 runs from upstream to downstream, and the conveying line 1 is sequentially provided with a box cover separation part 2, a bottom cover separation part 3, a wine bottle feeding part 4, a box cover buckling part 5, a double transfer part 6, a riveting part 7 and a bottom cover loading part 8 along the direction from upstream to downstream;
The conveying line 1 comprises a first conveying line 9, a second conveying line 10, a third conveying line 11, a fourth conveying line 12 and a fifth conveying line 13 which are distributed in parallel, wherein the first conveying line 9 is distributed at a box cover separation position 2, a bottom sleeve separation position 3 and a wine bottle feeding position 4, the second conveying line 10 is distributed at the box cover separation position 2, the bottom sleeve separation position 3, the wine bottle feeding position 4 and a box cover buckling position 5, the third conveying line 11 is distributed at the wine bottle feeding position 4, the box cover buckling position 5 and a double transfer position 6, the fourth conveying line 12 is distributed at the box cover separation position 2, the bottom sleeve separation position 3, the wine bottle feeding position 4, the box cover buckling position 5, the double transfer position 6, the riveting position 7 and the bottom sleeve loading position 8, and the fifth conveying line 13 is distributed at the double transfer position 6, the riveting position 7 and the bottom sleeve loading position 8;
The multiple manipulator groups are respectively arranged at the box cover separation position 2, the bottom sleeve separation position 3, the wine bottle feeding position 4, the box cover buckling position 5, the double transfer position 6 and the bottom sleeve loading position 8, and each manipulator group comprises a set number of manipulators;
The conveying line 1 is suitable for conveying wine bottles 14 and wine boxes 15, wherein the wine boxes 15 comprise box bodies, box covers positioned above the box bodies and bottom sleeves positioned below the box bodies, and the box covers are inserted above the box bodies and have overlapping parts with the upper end parts of the box bodies;
The first conveying line 9 is suitable for conveying wine bottles 14, the first conveying line 9 of the wine bottle feeding position 4 is provided with a wine bottle positioning assembly 16, the wine bottle positioning assembly 16 comprises a positioning support 17, two rollers arranged on the positioning support 17, a motor for driving the rollers, an annular belt 18 sleeved outside the two rollers, a plurality of partition plates 19 arranged on the annular belt 18, a wine bottle sensing assembly arranged at one end of the positioning support 17 and a counter connected with the wine bottle sensing assembly, wherein the wine bottle sensing assembly is two oppositely arranged first infrared correlation sensors 20, one end of the wine bottle 14 on the first conveying line 9 enters the positioning support 17, and when the wine bottle 14 enters the positioning support 17, the wine bottle 14 reaches between two adjacent partition plates 19 at one side of the annular belt 18 through the middle positions of the two first infrared correlation sensors 20;
The two sides of the fifth conveying line 13 of the riveting position 7 are provided with riveting assemblies 21, the riveting assemblies 21 comprise driving guide rails 22 and automatic riveting machines 23 arranged on the driving guide rails 22, the driving guide rails 22 are suitable for driving the automatic riveting machines 23 to move to an overlapped part on the wine box 15 along the vertical direction of the fifth conveying line 13, and the automatic riveting machines 23 are suitable for riveting the overlapped part of the box body and the box cover; the riveting assembly 21 includes a plurality of driving guide rails 22 and a plurality of automatic riveting machines 23, the driving guide rails 22 and the corresponding automatic riveting machines 23 are riveting groups, two opposite riveting groups are respectively arranged on two sides of the fifth conveying line 13, and when the wine box 15 enters the riveting position 7, the two riveting groups rivet the wine box 15 at the same time, so that the wine box 15 can be prevented from toppling over during riveting. The two sets of riveting assemblies 21 may be further distributed along the extending direction of the fifth conveying line 13, where the first set of riveting assemblies 21 rivets several of the wine boxes 15 with a preset number, and when the wine boxes 15 run to the second set of riveting assemblies 21, the second set of riveting assemblies 21 rivet the remaining wine boxes 15, so that the space pressure of the riveting process can be reduced, and interference between the riveting sets caused when all the riveting is performed at the same place is prevented.
The first conveying line 9 is distributed from the box cover separation position 2 to the wine bottle feeding position 4, the second conveying line 10 is distributed from the box cover separation position 2 to the box cover buckling position 5, the third conveying line 11 is distributed from the wine bottle feeding position 4 to the double-channel transfer position 6, the fourth conveying line 12 is distributed from the box cover separation position 2 to the bottom sleeve loading position 8, the fifth conveying line 13 is distributed from the double-channel transfer position 6 to the bottom sleeve loading position 8, the box body and the box cover are separated last time in the conveying line 1, the wine bottle 14 is loaded into the box body, the box cover is buckled on the box body, the primary wine box is obtained, the primary wine box is moved to the fifth conveying line 13 and riveted with the box cover, and finally the riveted primary wine box containing the wine bottle 14 is placed on the bottom sleeve, so that the final wine box is obtained.
Also comprises a controller;
the controller is connected with the conveying line 1 and is suitable for controlling the start and stop of the conveying line 1;
The controller is connected with the manipulator group and is suitable for controlling the manipulator to take and put the wine bottle 14 and/or the wine box 15;
the conveying line 1 is respectively connected with a motor, a first infrared correlation sensor 20 and a counter, when the wine bottles 14 pass through the wine bottle sensing assembly, the counter starts to count, meanwhile, the controller controls the motor to drive the roller, one side of the annular belt 18 moves along the direction of the first conveying line 9 by a fixed stroke, the wine bottles 14 enter one side of the annular belt 18 moving along the direction of the first conveying line 9, at the moment, the wine bottles 14 positioned between two adjacent partition boards 19 move along the direction of the first conveying line 9 under the pushing of the annular belt 18 and the partition boards 19, wherein the fixed stroke is suitable for enabling the two adjacent wine bottles 14 positioned at one side of the annular belt 18 to share one partition board 19, when the count is an integral multiple of a preset number, the controller controls the first conveying line 9 to stop moving, and after the manipulator groups of the wine bottle feeding position 4 complete actions of taking and placing the wine bottles 14, the controller controls the first conveying line 9 to move, and the preset number is the same as the number of manipulators in each group of the manipulator groups on the first conveying line 9; further, when the count is a whole multiple of the preset number, the controller controls the wine bottle sensing assembly to stop working, so that the wine bottle 14 is prevented from being positioned between the two first infrared correlation sensors 20 when the count is the whole multiple of the preset number, and the influence on the number of the wine bottles 14 on one side of the annular belt 18 is caused. After the manipulator group of the wine bottle feeding part 4 finishes the action of taking and placing the wine bottle 14, the controller controls the counter to work.
The positioning assembly can set a preset number of wine bottles 14 on one side of the annular belt 18, wherein the number of the wine bottles 14 is the same as the number of the mechanical arms in each group of mechanical arm groups on the first conveying line 9, and the mechanical arm groups located at the wine bottle feeding position 4 can take and put the wine bottles 14 located on one side of the annular belt 18 into the box body located at the wine bottle feeding position 4.
The controller is respectively connected with the driving guide rail 22 and the automatic riveting machine 23, and is suitable for controlling the driving guide rail 22 to move to the overlapped part of the wine box 15 along the vertical direction of the second conveying line 10, and is suitable for controlling the automatic riveting machine 23 to rivet the overlapped part of the wine box 15;
The riveting assembly 21 can rivet the overlapping part of the box body and the box cover, so that the box body and the box cover are fixed.
The wine boxing process also comprises a wine boxing process flow, wherein the wine boxing process flow comprises the following steps of:
S1, arranging a set number of wine boxes 15 on a fourth conveying line 12, and arranging wine bottles 14 on a first conveying line 9, wherein the number of the wine boxes 15 is the same as the number of the manipulators in each manipulator group on the fourth conveying line 12;
S2, when the fourth conveying line 12 conveys the wine box 15 to the box cover separation part 2, the controller controls the fourth conveying line 12 and the second conveying line 10 to stop running, a manipulator group at the box cover separation part 2 grabs the box cover of the wine box 15 and puts the box cover into the second conveying line 10, and after the manipulator group at the box cover separation part 2 finishes the action of putting the box cover into the second conveying line 10, the controller controls the second conveying line 10 and the fourth conveying line 12 to run;
S3, when the fourth conveying line 12 conveys the box body and the bottom sleeve to the bottom sleeve processing part 3, the controller controls the fourth conveying line 12 and the third conveying line 11 to stop running, the manipulator group of the bottom sleeve processing part 3 grabs the box body and puts the box body into the third conveying line 11, and after the manipulator group of the bottom sleeve processing part 3 finishes the action of putting the box body into the third conveying line 11, the controller controls the third conveying line 11 and the fourth conveying line 12 to run;
S4, when the third conveying line 11 conveys the box body to the wine bottle feeding position 4, the controller controls the third conveying line 11 and the first conveying line 9 to stop running, a manipulator group of the wine bottle feeding position 4 grabs a preset number of wine bottles 14 positioned on the side of the annular belt 18 and puts the wine bottles 14 into the box body on the third conveying line 11, and after the manipulator group of the wine bottle feeding position 4 finishes the action of putting the wine bottles 14 into the box body on the third conveying line 11, the controller controls the first conveying line 9 and the third conveying line 11 to run;
S5, when the second conveying line 10 conveys the box cover to the box cover buckling position 5 and the third conveying line 11 conveys the wine bottle 14 to the box cover buckling position 5, the controller controls the second conveying line 10 and the third conveying line 11 to stop running, the manipulator group of the box cover buckling position 5 grabs the box cover on the second conveying line 10 and buckles the box cover above the box body to obtain a primary wine boxing, and when the manipulator group of the box cover buckling position 5 finishes the action of buckling the box cover above the box body, the controller controls the second conveying line 10 and the third conveying line 11 to run;
S6, when the third conveying line 11 conveys the primary wine boxing to the double-way transfer place 6, the controller controls the third conveying line 11 and the fifth conveying line 13 to stop running, a manipulator group of the double-way transfer place 6 grabs the primary wine boxing on the third conveying line 11 and puts the primary wine boxing into the fifth conveying line 13, and after the manipulator group of the double-way transfer place 6 finishes the action of putting into the fifth conveying line 13, the controller controls the third conveying line 11 and the fifth conveying line 13 to run;
S7, when the fifth conveying line 13 conveys the primary wine box to the riveting position 7, the controller controls the fifth conveying line 13 to stop running, controls the driving guide rail 22 to move to an overlapping part on the wine box 15 along the vertical direction of the fifth conveying line 13, controls the automatic riveting machine 23 to rivet the overlapping part of the box body and the box cover, and controls the fifth conveying line 13 to run after the automatic riveting machine 23 completes the riveting action;
S8, when the fifth conveying line 13 conveys the primary wine boxing to the bottom sleeve loading position 8 and the fourth conveying line 12 conveys the bottom sleeve to the bottom sleeve loading position 8, the controller controls the fourth conveying line 12 and the fifth conveying line 13 to stop running, the manipulator group of the bottom sleeve loading position 8 grabs the primary wine boxing on the fifth conveying line 13 and places the primary wine boxing on the bottom sleeve of the fourth conveying line 12, the final wine boxing is obtained, and after the manipulator group of the bottom sleeve loading position 8 completes the action of placing the bottom sleeve on the fourth conveying line 12, the controller controls the fourth conveying line 12 and the fifth conveying line 13 to run.
Further, the wine box further comprises a plurality of positioning components, wherein the positioning components are respectively arranged at the box cover separation part 2, the bottom sleeve separation part 3, the wine bottle feeding part 4, the box cover buckling part 5, the double transfer part 6, the riveting part 7 and the bottom sleeve loading part 8, and are suitable for positioning the wine box 15.
Further, the positioning assembly comprises a plurality of second infrared correlation sensor groups 24, each group of second infrared correlation sensor groups 24 comprises two second infrared correlation sensors which are oppositely arranged, when the wine box 15 runs on the conveying line 1, the wine box 15 passes through the middle positions of the two second infrared correlation sensors, the second infrared correlation sensor groups 24 are connected with the controller, the plurality of second infrared correlation sensor groups 24 are distributed along the running direction of the conveying line 1, when the second infrared correlation sensor groups 24 at the two ends cannot detect the wine box 15, and the rest of the second infrared correlation sensor groups 24 detect the wine box 15, the controller determines that the wine box 15 reaches a preset position, and otherwise, the controller determines that the wine box 15 does not reach the preset position.
In the positioning assembly, the distribution length and the spacing of the plurality of second infrared correlation sensor groups 24 should be set according to the width of the wine box 15, and the distribution of the plurality of second infrared correlation sensor groups 24 should be: when the wine boxes 15 reach the preset positions, the wine boxes 15 of the preset number are sequentially abutted, the second infrared correlation sensor groups 24 at the two ends are respectively positioned at the head end and the tail end of the wine box 15 and at the upstream and downstream positions of the tail end of the wine box 15, the wine boxes 15 cannot be detected, and the other second infrared correlation sensor groups 24 can detect the wine boxes 15. The positioning assembly can be used for determining that the wine box 15 completely reaches a preset position, wherein the preset position comprises a box cover separation part 2, a bottom sleeve separation part 3, a wine bottle feeding part 4, a box cover buckling part 5, a double transfer part 6, a riveting part 7 and a bottom sleeve loading part 8.
Further, a plurality of groups of box body limiting assemblies are arranged on the third conveying line 11 and are suitable for limiting the box bodies placed on the third conveying line 11.
Further, the spacing subassembly of box body includes:
The four limit posts 25 are rectangular, the bottom ends of the four limit posts are arranged on the third conveying line 11, and the box body placed on the third conveying line 11 is positioned at the middle position of the four limit posts 25 and is abutted with the four limit posts 25.
Further, the cross section of the limiting post 25 is L-shaped, and two adjacent side surfaces of the box body placed on the third conveying line 11 are respectively abutted with two adjacent side surfaces on the limiting post 25.
Further, the first conveying line 9 is further provided with a plurality of bottle position detecting assemblies, which are suitable for detecting the skew condition of the wine bottles 14.
Further, the wine bottle body position detection assembly comprises three groups of third infrared correlation sensor groups 26, each third infrared correlation sensor group 26 comprises two infrared correlation sensors which are oppositely arranged, each infrared correlation sensor is connected with the controller, each third infrared correlation sensor group 26 is arranged right above the first conveying line 9, each third infrared correlation sensor group 26 is located in a straight line, the straight line where each third infrared correlation sensor group 26 is located is perpendicular to the first conveying line 9, the third infrared correlation sensor group 26 at the highest position is located at the opening of the wine bottle 14, and the third infrared correlation sensor group 26 at the lowest position is located at the bottle bottom of the wine bottle 14.
Further, when the third infrared correlation sensor group 26 located at the highest position detects the wine bottle 14, if the other two groups of third infrared correlation sensor groups 26 detect the wine bottle 14, the controller determines that the body position of the wine bottle 14 is normal; when the third infrared correlation sensor group 26 positioned at the highest position detects the wine bottle 14, if at least one group of the rest third infrared correlation sensor groups 26 does not detect the wine bottle 14, the controller judges that the body position of the wine bottle 14 is abnormal.
Further, the wine bottle position detecting assembly further comprises an alarm, the alarm is connected with the controller, and when the position of the wine bottle 14 is abnormal, the alarm gives an alarm.
The wine bottle position detection component can detect the position of the wine bottle 14 and judge whether the wine bottle 14 is in an abnormal state of the skewed position. The bottle bottom of the wine bottle 14 is thinner, so when the third infrared correlation sensor group 26 at the highest position detects the wine bottle 14, if the other two groups of third infrared correlation sensor groups 26 all detect the wine bottle 14, the bottle mouth, the bottle body and the bottle bottom are simultaneously positioned on the straight line perpendicular to the first conveying line 9, and the body position of the wine bottle 14 is normal.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the invention.
Claims (10)
1. A wine boxing apparatus, comprising:
The conveying line (1), the conveying line (1) runs from the upstream to the downstream, and along the direction from the upstream to the downstream, the conveying line (1) is sequentially provided with a box cover separation part (2), a bottom cover separation part (3), a wine bottle feeding part (4), a box cover buckling part (5), a double-channel transfer part (6), a riveting part (7) and a bottom cover loading part (8);
The conveying line (1) comprises a first conveying line (9), a second conveying line (10), a third conveying line (11), a fourth conveying line (12) and a fifth conveying line (13) which are distributed in parallel, wherein the first conveying line (9) is distributed at a box cover separation part (2), a box cover separation part (3) and a wine bottle feeding part (4), the second conveying line (10) is distributed at the box cover separation part (2), the box cover separation part (3), the wine bottle feeding part (4) and a box cover buckling part (5), the third conveying line (11) is distributed at the wine bottle feeding part (4), the box cover buckling part (5) and a double-channel transferring part (6), the fourth conveying line (12) is distributed at the box cover separation part (2), the box cover separation part (3), the wine bottle feeding part (4), the box cover buckling part (5), the double-channel transferring part (6), the riveting part (7) and the box cover buckling part (8), and the fifth conveying line (13) is distributed at the double-channel part (6), the riveting part (7) and the box cover loading part (8).
The multiple manipulator groups are respectively arranged at a box cover separation part (2), a bottom sleeve separation part (3), a wine bottle feeding part (4), a box cover buckling part (5), a double transfer part (6) and a bottom sleeve loading part (8), and each manipulator group comprises a set number of manipulators;
the conveying line (1) is suitable for conveying wine bottles (14) and wine boxes (15), wherein the wine boxes (15) comprise box bodies, box covers positioned above the box bodies and bottom sleeves positioned below the box bodies, and the box covers are inserted above the box bodies and have overlapping parts with the upper end parts of the box bodies;
The first conveying line (9) is suitable for conveying wine bottles (14), the first conveying line (9) of the wine bottle feeding part (4) is provided with a wine bottle positioning assembly (16), the wine bottle positioning assembly (16) comprises a positioning support (17), two rollers arranged on the positioning support (17), a motor for driving the rollers, an annular belt (18) sleeved on the outer sides of the two rollers, a plurality of partition boards (19) arranged on the annular belt (18), a wine bottle sensing assembly arranged at one end of the positioning support (17) and a counter connected with the wine bottle sensing assembly, wherein the wine bottle sensing assembly is two oppositely arranged first infrared correlation sensors (20), one end of the wine bottle (14) on the first conveying line (9) enters the positioning support (17) through the two first infrared correlation sensors (20), and when the wine bottle (14) enters the positioning support (17), the wine bottle sensing assembly reaches the space between the two adjacent partition boards (19) at one side of the annular belt (18);
The automatic riveting machine comprises a fifth conveying line (13) and a riveting part (7), wherein riveting components (21) are arranged on two sides of the fifth conveying line (13) of the riveting part (7), the riveting components (21) comprise a driving guide rail (22) and an automatic riveting machine (23) arranged on the driving guide rail (22), the driving guide rail (22) is suitable for driving the automatic riveting machine (23) to move to an overlapping part on a wine box (15) along the vertical direction of the fifth conveying line (13), and the automatic riveting machine (23) is suitable for riveting the overlapping part of a box body and a box cover;
Also comprises a controller;
The controller is connected with the conveying line (1) and is suitable for controlling the start and stop of the conveying line (1);
The controller is connected with the manipulator group and is suitable for controlling the manipulator to take and put wine bottles (14) and/or wine boxes (15);
The conveying line (1) is respectively connected with a motor, a first infrared correlation sensor (20) and a counter, when the wine bottles (14) pass through the wine bottle induction assembly, the counter starts counting, meanwhile, the controller controls the motor to drive the roller, so that the annular belt (18) runs along the direction of the first conveying line (9) for a fixed stroke, at the moment, the wine bottles (14) positioned between two adjacent clapboards (19) move along the direction of the first conveying line (9) under the pushing of the annular belt (18) and the clapboards (19), wherein the fixed stroke is suitable for enabling the two wine bottles (14) positioned adjacent to one side of the annular belt (18) to share one clapboards (19), and when the counting is an integral multiple of a preset number, the controller controls the first conveying line (9) to stop running, and the preset number is the same as the number of manipulators in each manipulator group on the first conveying line (9).
The controller is respectively connected with the driving guide rail (22) and the automatic riveting machine (23), the controller is suitable for controlling the driving guide rail (22) to move to the overlapping part of the wine box (15) along the vertical direction of the second conveying line (10), and the controller is suitable for controlling the automatic riveting machine (23) to rivet the overlapping part of the wine box (15);
The wine boxing process also comprises a wine boxing process flow, wherein the wine boxing process flow comprises the following steps of:
S1, arranging a set number of wine boxes (15) on a fourth conveying line (12), and arranging wine bottles (14) on a first conveying line (9), wherein the number of the wine boxes (15) is the same as the number of the manipulators in each manipulator group on the fourth conveying line (12);
S2, when the fourth conveying line (12) conveys the wine box (15) to the box cover separation part (2), the controller controls the fourth conveying line (12) and the second conveying line (10) to stop running, a manipulator group at the box cover separation part (2) grabs the box cover of the wine box (15) and puts the box cover into the second conveying line (10), and after the manipulator group at the box cover separation part (2) finishes the action of putting the box cover into the second conveying line (10), the controller controls the second conveying line (10) and the fourth conveying line (12) to run;
S3, when the fourth conveying line (12) conveys the box body and the bottom sleeve to the bottom sleeve sorting part (3), the controller controls the fourth conveying line (12) and the third conveying line (11) to stop running, the box body is grabbed by a manipulator group of the bottom sleeve sorting part (3) and put into the third conveying line (11), and after the manipulator group of the bottom sleeve sorting part (3) finishes the action of putting the box body into the third conveying line (11), the controller controls the third conveying line (11) and the fourth conveying line (12) to run;
S4, when the third conveying line (11) conveys the box body to the wine bottle feeding position (4), the controller controls the third conveying line (11) and the first conveying line (9) to stop running, a manipulator group of the wine bottle feeding position (4) grabs a preset number of wine bottles (14) positioned on the side of the annular belt (18) and put into the box body on the third conveying line (11), and after the manipulator group of the wine bottle feeding position (4) finishes the action of putting the wine bottles (14) into the box body on the third conveying line (11), the controller controls the first conveying line (9) and the third conveying line (11) to run;
S5, when the second conveying line (10) conveys the box cover to the box cover buckling position (5), and the third conveying line (11) conveys the wine bottle (14) to the box cover buckling position (5), the controller controls the second conveying line (10) and the third conveying line (11) to stop running, the manipulator group of the box cover buckling position (5) grabs the box cover on the second conveying line (10) and buckles the box cover above the box body to obtain a primary wine box, and when the manipulator group of the box cover buckling position (5) finishes the action of buckling the box cover above the box body, the controller controls the second conveying line (10) and the third conveying line (11) to run;
s6, when the third conveying line (11) conveys the primary wine boxing to the double-way transfer place (6), the controller controls the third conveying line (11) and the fifth conveying line (13) to stop running, the manipulator group of the double-way transfer place (6) grabs the primary wine boxing on the third conveying line (11) and puts the primary wine boxing on the fifth conveying line (13), and after the manipulator group of the double-way transfer place (6) finishes the action of putting the primary wine boxing on the fifth conveying line (13), the controller controls the third conveying line (11) and the fifth conveying line (13) to run;
S7, when the fifth conveying line (13) conveys the primary wine boxing to the riveting position (7), the controller controls the fifth conveying line (13) to stop running, controls the driving guide rail (22) to move to an overlapping part on the wine box (15) along the vertical direction of the fifth conveying line (13), controls the automatic riveting machine (23) to rivet the overlapping part of the box body and the box cover, and controls the fifth conveying line (13) to run after the automatic riveting machine (23) finishes the riveting action;
S8, when the fifth conveying line (13) conveys primary wine boxing to the bottom sleeve loading position (8), and the fourth conveying line (12) conveys the bottom sleeve to the bottom sleeve loading position (8), the controller controls the fourth conveying line (12) and the fifth conveying line (13) to stop running, a manipulator group at the bottom sleeve loading position (8) grabs the primary wine boxing on the fifth conveying line (13) and places the primary wine boxing on the bottom sleeve of the fourth conveying line (12) to obtain final wine boxing, and after the manipulator group at the bottom sleeve loading position (8) finishes the action of the bottom sleeve placed at the fourth conveying line (12), the controller controls the fourth conveying line (12) and the fifth conveying line (13) to run.
2. The wine boxing apparatus according to claim 1, further comprising a plurality of positioning components, each of which is provided at a box cover separating portion (2), a bottom cover dividing portion (3), a wine bottle feeding portion (4), a box cover buckling portion (5), a double transfer portion (6), a riveting portion (7) and a bottom cover loading portion (8), and is adapted to position the wine box (15).
3. Wine boxing apparatus according to claim 2, wherein the positioning assembly comprises a plurality of second infrared correlation sensor groups (24), each second infrared correlation sensor group (24) comprises two second infrared correlation sensors which are oppositely arranged, the wine box (15) is arranged on the conveying line (1) in a middle position through the two second infrared correlation sensors, the second infrared correlation sensor groups (24) are connected with a controller, the plurality of second infrared correlation sensor groups (24) are distributed along the running direction of the conveying line (1), when the second infrared correlation sensor groups (24) at the two ends do not detect the wine box (15), and the rest of the second infrared correlation sensor groups (24) detect the wine box (15), the controller determines that the wine box (15) reaches a preset position, otherwise, the controller determines that the wine box (15) does not reach the preset position.
4. Wine boxing apparatus according to claim 1, wherein the third conveyor line (11) is provided with a plurality of groups of box body limiting assemblies adapted to limit the boxes placed on the third conveyor line (11).
5. The wine boxing apparatus of claim 4, wherein the box body limiting assembly comprises:
The four limit posts (25) are rectangular, the bottom ends of the four limit posts are arranged on the third conveying line (11), and the box body placed on the third conveying line (11) is located at the middle position of the four limit posts (25) and is abutted with the four limit posts (25).
6. Wine boxing apparatus according to claim 5, wherein the cross section of the limiting post (25) is L-shaped, and two adjacent sides of the box body placed on the third conveying line (11) are respectively abutted with two adjacent sides of the limiting post (25).
7. Wine boxing apparatus according to claim 1, wherein the first conveyor line (9) is further provided with a plurality of wine bottle position detection assemblies adapted to detect the skew condition of the wine bottles (14).
8. The wine boxing device according to claim 7, wherein the wine bottle position detection assembly comprises three groups of third infrared correlation sensor groups (26), the third infrared correlation sensor groups (26) comprise two oppositely arranged infrared correlation sensors, the infrared correlation sensors are connected with the controller, the three groups of third infrared correlation sensor groups (26) are all arranged right above the first conveying line (9), the three groups of third infrared correlation sensor groups (26) are located in a straight line, the straight line where the three groups of third infrared correlation sensor groups (26) are located is perpendicular to the first conveying line (9), the highest third infrared correlation sensor group (26) is located at the opening of the wine bottle (14), and the lowest third infrared correlation sensor group (26) is located at the bottle bottom of the wine bottle (14).
9. The wine boxing apparatus according to claim 8, wherein when the third infrared correlation sensor group (26) located at the highest position detects the wine bottle (14), if the other two third infrared correlation sensor groups (26) detect the wine bottle (14), the controller determines that the body position of the wine bottle (14) is normal; when the third infrared correlation sensor group (26) at the highest position detects the wine bottle (14), if at least one group of the rest third infrared correlation sensor groups (26) does not detect the wine bottle (14), the controller judges that the body position of the wine bottle (14) is abnormal.
10. The wine boxing apparatus according to claim 8, wherein said wine bottle position detection assembly further comprises an alarm connected to the controller, said alarm issuing an alarm when the position of said wine bottle (14) is abnormal.
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| CN202410758304.8A CN118323555B (en) | 2024-06-13 | 2024-06-13 | Wine boxing equipment |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105416672A (en) * | 2014-09-02 | 2016-03-23 | 天津新津佳科技发展有限公司 | Packaging method of full-automatic box-packing packaging system |
| CN110422396A (en) * | 2019-07-08 | 2019-11-08 | 安徽海思达机器人有限公司 | A kind of bottle is automatically loaded wine box device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6571532B1 (en) * | 1994-11-10 | 2003-06-03 | Hartness International, Inc. | Continuous motion case packing apparatus and method |
| CN114477056B (en) * | 2022-02-22 | 2024-04-19 | 发泰（天津）科技有限公司 | High-speed full-automatic white spirit filling and packaging process |
| CN114889881A (en) * | 2022-06-07 | 2022-08-12 | 泸州老窖股份有限公司 | Double-function continuous type liquor packaging machine and working method thereof |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105416672A (en) * | 2014-09-02 | 2016-03-23 | 天津新津佳科技发展有限公司 | Packaging method of full-automatic box-packing packaging system |
| CN110422396A (en) * | 2019-07-08 | 2019-11-08 | 安徽海思达机器人有限公司 | A kind of bottle is automatically loaded wine box device |
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