CN1183055C - Patching material in ultra-tast for hard road - Google Patents

Patching material in ultra-tast for hard road Download PDF

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Publication number
CN1183055C
CN1183055C CNB021374775A CN02137477A CN1183055C CN 1183055 C CN1183055 C CN 1183055C CN B021374775 A CNB021374775 A CN B021374775A CN 02137477 A CN02137477 A CN 02137477A CN 1183055 C CN1183055 C CN 1183055C
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CN
China
Prior art keywords
patching material
ultra
flyash
tast
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNB021374775A
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Chinese (zh)
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CN1415573A (en
Inventor
杨全兵
吴学礼
杨钱荣
朱蓓蓉
张树青
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Hangzhou Roadmender Technology Co ltd
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Tongji University
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Publication date
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Priority to CNB021374775A priority Critical patent/CN1183055C/en
Publication of CN1415573A publication Critical patent/CN1415573A/en
Application granted granted Critical
Publication of CN1183055C publication Critical patent/CN1183055C/en
Anticipated expiration legal-status Critical
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/10Lime cements or magnesium oxide cements
    • C04B28/105Magnesium oxide or magnesium carbonate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/34Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075Uses not provided for elsewhere in C04B2111/00 for road construction
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/72Repairing or restoring existing buildings or building materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Working Measures On Existing Buildindgs (AREA)
  • Road Paving Structures (AREA)

Abstract

The present invention relates to ultra-fast patching material for hard roads. The present invention is prepared from magnesium oxide, fly ash, ammonium di-hydrogen phosphate, borax, etc. according to a certain weight ratio. The present invention has the characteristics of fast condensation rigidification, high adhesive intensity, high volume stability, good adaptability with material performance, etc. The present invention has the advantages of convenient preparation and use, and can be widely used for fast concrete patching of engineering such as highways, airport runways, bridge beams, ports, docks, etc.

Description

A kind of patching material in ultra-tast for hard road
Technical field
The invention belongs to building material technical field, be specifically related to a kind of patching material in ultra-tast for hard road, the concrete that can be widely used in engineerings such as road, highway, airfield runway, bridge, harbour and harbour is rushed to repair fast.
Technical background
Since the eighties, along with China's rapid economic development, fundamental construction particularly is that the infrastructure construction scale of main raw enlarges day by day with Steel Concrete.Concrete generation destructive phenomenon is on the increase in the civil engineering works such as discovered in recent years road, bridge floor, harbour, harbour, airport, building, and it is huge causing direct and indirect financial loss.Its reason become harsh except the environment for use condition and during design concrete durability bad, factor such as not enough with construction management, that blindly pursuit progress, quality be not tight to check on also has much relations.Although, must in time repair to them for functions of use and the assurance safety in utilization of recovering these concrete structures.
Traditional cement concrete patching material mainly contains three classes: the first kind is the Portland cement sill, and just intensity is higher; Second class is a macromolecule polymer material, as the polymer mortar or the polymer cement mortar of Resins, epoxy, urethane, acrylic acid and the preparation of various latex; The 3rd class is a special cement, mainly contains super early-strong-fast-hard cement, high-alumina cement and a small amount of other chemical cement based on sulplo-aluminate.At present, this three classes material respectively has relative merits.Though first kind material is cheap, be complementary with material property such as the thermal expansivity and the Young's modulus etc. of old concrete, there is cohesive strength low, setting and harden waits shortcoming slowly; The second class material is just in time opposite, though fast solidifying, the cohesive strength height, the price height does not match with material property such as the thermal expansivity and the Young's modulus etc. of old concrete, and is easily aging; Though the 3rd class material such as aluminosulfate cement and high-alumina cement setting and harden time, price and performance are between preceding two classes, cohesive strength is still not high, and volume stability is not so good.
Summary of the invention
The object of the present invention is to provide a kind of fast solidifying, volume stability is good and the cohesive strength height of cement concrete, with the patching material in ultra-tast for hard road of material property coupling.
The patching material in ultra-tast for hard road that the present invention proposes is by flyash, magnesium oxide, ammonium di-hydrogen phosphate, borax and sodium polyphosphate is formulated partially, is solid, powdery, and the each component mixture ratio by weight percent is as follows:
Magnesium oxide 20~80%
Flyash 0~50%
Ammonium di-hydrogen phosphate 5~25%
Borax 0~20%
Inclined to one side sodium polyphosphate 0~15%
Total amount satisfies 100%.
Its more excellent proportioning is as follows:
Magnesium oxide 40~70%
Flyash 10~30%
Ammonium di-hydrogen phosphate 10~25%
Borax 3~15%
Inclined to one side sodium polyphosphate 1~5%
Total amount satisfies 100%.
In the above-mentioned component,
(1) magnesium oxide, requiring its calcining temperature is 1200~2000 ℃, and proportion is 3.3~3.5, and MgO content is greater than 80%, and specific surface area is 150~400m 2/ kg;
(2) flyash can adopt low calcium fly ash, can reach the above quality requirements of secondary ash;
(3) ammonium di-hydrogen phosphate, available technical pure powder-like product, content is greater than 90%;
(4) borax, available technical pure powder-like product, content is greater than 90%;
(5) inclined to one side sodium polyphosphate, available technical pure powder-like product, content is greater than 90%.
The preparation method of the patching material that the present invention proposes is as follows: takes by weighing each component starting material by weight ratio, in ball mill, mixes, and mixing time 10-40 minute, promptly obtain product of the present invention, be solid, powdery.Product deposit require airtight, protection against the tide.
Patching material of the present invention has the following advantages and effect:
1. intensity height, development are fast, and for example 1 hour anti-folding of 4 * 4 * 16cm mortar and ultimate compression strength are respectively greater than 6MPa and 50MPa, and 7 days respectively greater than 8MPa and 65MPa;
2. cohesive strength height, 3 hours and 3 days cohesive strengths are respectively greater than 4MPa and 7.5MPa;
3. time of coagulation, adjustable extent was big, was easy to as required adjust in 2~90 minutes;
4. be complementary with cement concrete wood property such as thermal expansivity, Young's modulus etc.;
5. the use of fast quick-recovery structure, the operation that can in 1 hour, recover road, airfield runway etc.;
6. volume stability is good, drying shrinkage is very little;
7. have very excellent frost resistance and deicer-scaling resistance performance, the performance of abrasion resistance and the not corrosion of protection reinforcing bar is also fine;
8. can be at low temperatures normal reparation construction;
9. at high temperature (as 600 ℃) still can keep very high strength and stable performance;
10. the color of patching material can be adjusted as requested.
The using method of patching material of the present invention:
1. the same with ordinary Portland cement, add by a certain percentage and can use after the water stirring finishes;
2. before the construction, only need the concrete layer that damages is removed and cleaned out and can smear this patching material, it is moistening not need to spread water on the surface;
When 3. smearing, should operate rapidly, and in time clean and stir apparatus;
4. after having constructed, material of the present invention does not need special curing as spreading water and heating etc., according to requirement of engineering, can recover the functions of use of works in 1~5 hour.
Embodiment
The invention is further illustrated by the following examples.
Embodiment 1:
The patching material proportioning is (weight percent):
(specific surface area is 200m to magnesium oxide 2/ kg) 70.25%
Ammonium di-hydrogen phosphate 22.75%
Borax 5%
Flyash 0%
Inclined to one side sodium polyphosphate 2%
When patching material: water: during sand=1: 0.17: 1,1 hour anti-folding and ultimate compression strength are respectively 7.8MPa and 58.7MPa, 7 days difference 10.8MPa and 77.6MPa, about 20 minutes of time of coagulation.
Embodiment 2:
The patching material proportioning is (weight percent):
(specific surface area is 200m to magnesium oxide 2/ kg) 57%
Ammonium di-hydrogen phosphate 19%
Borax 4%
Flyash 20%
Inclined to one side sodium polyphosphate 0%
When patching material: water: during sand=1: 0.13: 1,1 hour anti-folding and ultimate compression strength are respectively 7.7MPa and 60.5MPa, 7 days difference 10.2MPa and 78.4MPa, about 24 minutes of time of coagulation.
Embodiment 3:
The patching material proportioning is (weight percent):
(specific surface area is 200m to magnesium oxide 2/ kg) 49.1%
Ammonium di-hydrogen phosphate 16.4%
Borax 3.5%
Flyash 30%
Inclined to one side sodium polyphosphate 1%
When patching material: water: during sand=1: 0.12: 1,1 hour anti-folding and ultimate compression strength are respectively 6.6MPa and 52.3MPa, 7 days difference 10.2MPa and 74.6MPa, about 22 minutes of time of coagulation.
Embodiment 4:
The patching material proportioning is (weight percent):
(specific surface area is 200m to magnesium oxide 2/ kg) 50%
Ammonium di-hydrogen phosphate 25%
Borax 2%
Flyash 18%
Inclined to one side sodium polyphosphate 5%
When patching material: water: during sand=1: 0.17: 1,1 hour anti-folding and ultimate compression strength are respectively 7.2MPa and 56.2MPa, 7 days difference 9.9MPa and 71.4MPa, about 30 minutes of time of coagulation.

Claims (4)

1, a kind of patching material in ultra-tast for hard road is characterized in that by flyash, magnesium oxide, ammonium di-hydrogen phosphate, borax and sodium polyphosphate is formulated partially, is solid, powdery, and the each component mixture ratio by weight percent is as follows:
Magnesium oxide 40~70%
Flyash 10~30%
Ammonium di-hydrogen phosphate 10~25%
Borax 3~10%
Inclined to one side sodium polyphosphate 1~5%
Total amount satisfies 100%.
2, patching material according to claim 1 is characterized in that said magnesian calcining temperature is 1200-2000 ℃, and proportion is 3.3-3.5, and MgO content is greater than 80%, and specific surface area is 150-400m 2/ kg.
3, patching material according to claim 1 is characterized in that said flyash is low calcium fly ash, and quality reaches more than the secondary ash.
4, a kind of preparation method of patching material in ultra-tast for hard road as claimed in claim 1 is characterized in that taking by weighing by weight ratio each component starting material, mixes mixing time 10-40 minute in ball mill.
CNB021374775A 2002-10-16 2002-10-16 Patching material in ultra-tast for hard road Expired - Lifetime CN1183055C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB021374775A CN1183055C (en) 2002-10-16 2002-10-16 Patching material in ultra-tast for hard road

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB021374775A CN1183055C (en) 2002-10-16 2002-10-16 Patching material in ultra-tast for hard road

Publications (2)

Publication Number Publication Date
CN1415573A CN1415573A (en) 2003-05-07
CN1183055C true CN1183055C (en) 2005-01-05

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Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104803655A (en) * 2015-04-16 2015-07-29 同济大学 Method for producing cement-based composite material for injection reinforcement from waste incineration fly ash
CN104909709B (en) * 2015-05-26 2017-01-25 武汉市市政建设集团有限公司 Green rapid-hardening early-strength magnesium phosphate-based healant and preparation method thereof
CN105174879A (en) * 2015-07-29 2015-12-23 卓达新材料科技集团有限公司 Indoor high-intensity rapid-setting repairing material and preparation method therefor
CN105601248A (en) * 2015-12-24 2016-05-25 杭州修路人科技有限公司 Material for assembled simply supported hollow plate bridge hinge joint and application method of material
CN106336186A (en) * 2016-03-04 2017-01-18 赵国升 Quick-dry volatile organic compound (VOC) gas leakage stopping inorganic material coating
CN105837159A (en) * 2016-03-18 2016-08-10 派丽(上海)管理有限公司 High-performance neutral tile bonding material
CN106966687B (en) * 2017-04-07 2020-07-24 俞家欢 Fluidity-free rapid-setting strong-binding-force phosphate cement repairing material and preparation method thereof
CN107162562A (en) * 2017-06-22 2017-09-15 同济大学 A kind of subway tunnel concrete rapid restoring material and its preparation method and application
CN108863292A (en) * 2018-07-19 2018-11-23 贵州磷镁材料有限公司 A kind of repairing concrete crack material and its construction technology based on phosphorus magnesium material
CN109020468B (en) * 2018-09-28 2021-02-02 俞家欢 Anti-deicing salt cement-based ditch repairing agent
CN111056816B (en) * 2019-12-30 2022-04-01 杭州修路人科技股份有限公司 Pavement protective cover material and preparation method thereof
CN113968719A (en) * 2021-12-02 2022-01-25 中国三冶集团有限公司 Composite repairing material suitable for rapidly repairing road surface at negative temperature
CN114507060B (en) * 2021-12-27 2023-05-16 山东坊能新动能科学研究院有限公司 High-strength building material with controllable condensation for alpine region and preparation method

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C06 Publication
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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20030507

Assignee: HANGZHOU ROADMENDER TECHNOLOGY Co.,Ltd.

Assignor: Tongji University

Contract record no.: 2015330000248

Denomination of invention: Patching material in ultra-tast for hard road

Granted publication date: 20050105

License type: Exclusive License

Record date: 20151030

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160127

Address after: 310000 No. 924-5, Xixi Road, Hangzhou, Zhejiang

Patentee after: HANGZHOU ROADMENDER TECHNOLOGY Co.,Ltd.

Address before: 1239 Siping Road, Shanghai, No. 200092

Patentee before: Tongji University

C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: 310023 No. 924-5, Xixi Road, Hangzhou, Zhejiang

Patentee after: HANGZHOU ROADMENDER TECHNOLOGY CO.,LTD.

Address before: No. 924-5, Xixi Road, Hangzhou

Patentee before: HANGZHOU ROADMENDER TECHNOLOGY Co.,Ltd.

CX01 Expiry of patent term

Granted publication date: 20050105

CX01 Expiry of patent term