CN118287718B - Punching equipment for bending section based on upper edge structure of movable ledge - Google Patents
Punching equipment for bending section based on upper edge structure of movable ledge Download PDFInfo
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- CN118287718B CN118287718B CN202410725112.7A CN202410725112A CN118287718B CN 118287718 B CN118287718 B CN 118287718B CN 202410725112 A CN202410725112 A CN 202410725112A CN 118287718 B CN118287718 B CN 118287718B
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- 238000005452 bending Methods 0.000 title claims abstract description 13
- 238000004080 punching Methods 0.000 title claims abstract description 9
- 230000002457 bidirectional effect Effects 0.000 claims description 22
- 238000005498 polishing Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 13
- 241001282160 Percopsis transmontana Species 0.000 claims description 12
- 238000010079 rubber tapping Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
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Abstract
The invention relates to a punching device for a bending section based on a movable ledge upper edge structure, belonging to the technical field of movable ledge processing; the bending device comprises a base, wherein a push block and two baffles are arranged on the upper end surface of the base in a sliding manner, the longitudinal sliding mechanism drives the push block to longitudinally slide along the front-back direction, the transverse sliding mechanism drives the two baffles to transversely slide along the left-right direction, and the bent workpiece is clamped and positioned through the sliding push block and the baffles; a hole opening mechanism is arranged above the base through a lifting mechanism, and the hole opening mechanism is lifted up and down through the lifting mechanism; the tapping mechanism comprises a rotating assembly, a moving assembly and a drill bit, wherein the drill bit is driven to slide along an arc line through the rotating assembly, and is driven to slide along a straight line through the moving assembly; the problem of present carry out the trompil precision relatively poor, the security is lower, the suitability is relatively poor to the curved section of living ledge upper edge through manual hand-held trompil device is solved.
Description
Technical Field
The invention belongs to the technical field of movable ledge processing, and particularly relates to a punching device for a bending section based on a movable ledge upper edge structure.
Background
The movable ledge refers to a movable groove on a chain plate of the chain plate machine. The movable ledge is a special structure fixed on the chain plate and is used for fixing or connecting other parts. It is usually made of a metallic material, having a certain strength and wear resistance. The movable ledge plays an important role in the chain plate machine, and can fix the chain plate, so that the chain is kept stable in the running process. Meanwhile, the movable ledge can also be used for connecting other parts, such as a guide rail, a driving wheel and the like, so as to ensure the normal operation of the chain plate machine. The design and selection of the living ledge requires consideration of the operating conditions and requirements of the chain plate machine, such as load carrying capacity, wear resistance, etc. When the chain scraper is used, the movable ledge needs to be checked and maintained regularly to ensure the normal work and prolong the service life.
The prior art of perforating a curved section of a living ledge along a structure generally uses a manual handheld perforating device to directly perforate the curved section; however, when the manual hand-held perforating device is used for perforating, the accuracy of the perforating position is not very high, so that gaps are generated during installation; secondly, when a plurality of holes are formed, the physical effort of workers is relatively large, so that the workers can be injured when the latter holes are formed; finally, when a worker holds the perforating device, only a round hole can be formed, an arc-shaped hole cannot be formed, and the perforating shape is single; therefore, an improvement process is required according to the above-described problems.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides a punching device for a bending section based on a movable ledge upper edge structure; the problem of carry out the trompil precision relatively poor, the security is lower, the suitability is relatively poor to the curved section of living ledge upper edge through manual hand-held trompil device at present is solved.
In order to achieve the above purpose, the present invention is realized by the following technical scheme.
The punching equipment for the bending section based on the upper edge structure of the movable ledge comprises a base which is horizontally arranged, wherein a push block and two baffles are slidably arranged on the upper end face of the base, the push block is connected with the base through a longitudinal sliding mechanism, the baffles are connected with the base through a transverse sliding mechanism, the longitudinal sliding mechanism drives the push block to longitudinally slide along the front-back direction, the transverse sliding mechanism drives the two baffles to transversely slide along the left-right direction, and a bent workpiece is clamped and positioned through the sliding push block and the baffles; the drilling mechanism comprises a bearing plate, the lifting mechanism drives the bearing plate to lift up and down, a rotating assembly, a moving assembly and a drill bit are arranged on the bearing plate, the drill bit is driven to slide along an arc line through the rotating assembly, and the drill bit is driven to slide along a straight line through the moving assembly;
The rotating assembly comprises a supporting tube, a first connecting seat, a second connecting seat, a first connecting column and a second connecting column; the lower end face of the bearing plate is provided with a bearing tube, the middle part of the bearing plate is provided with a rotating hole which penetrates up and down, a vertical first connecting column is rotatably arranged in the rotating hole, and the lower end of the first connecting column is fixedly connected with the upper end of the bearing tube; the front side and the rear side of the bearing plate are respectively provided with an arc chute and an arc positioning groove, the axes of the arc chute and the arc positioning groove are positioned at the first connecting column, and the arc chute is vertically through; the rear end and the front end of the bearing tube are respectively fixedly provided with a first connecting seat and a second connecting seat, and the upper ends of the first connecting seat and the second connecting seat respectively extend to the rear end and the front end of the upper end face of the bearing plate; the upper end of the first connecting seat is in threaded connection with a vertical downward positioning bolt, and the end part of the positioning bolt extends into the arc-shaped positioning groove; a vertical second connecting column is inserted in the arc chute in a sliding manner, and the lower end of the second connecting column is fixedly connected with the upper end of the supporting tube;
The moving assembly comprises a third screw rod, a hand wheel and a second moving seat; the bearing pipe is of a tubular structure with an opening at the lower end, a third screw rod is rotatably arranged in the bearing pipe, and the third screw rod is parallel to the bearing pipe; a hand wheel is rotatably arranged at the rear end of the bearing pipe and fixedly connected with the rear end of the third screw rod, a second movable seat is screwed on the outer side of the third screw rod, and the lower end of the second movable seat extends out of the lower end of the bearing pipe through an opening at the lower end of the bearing pipe;
A driving assembly is arranged between the second movable seat and the drill bit, and comprises a mounting seat, a driving motor, a spline cylinder, a spline shaft and a second spring; the lower end of the second movable seat is fixedly provided with a mounting seat, a driving motor is fixedly arranged in the mounting seat, and an output shaft of the driving motor is vertically arranged downwards; a spline cylinder is fixedly arranged on an output shaft of the driving motor, the spline cylinder is of a cylindrical structure with an opening at the lower end, and an inner spline is arranged on the inner wall of the spline cylinder; the spline cylinder is internally connected with a spline shaft in a sliding manner, the spline shaft comprises a large-diameter section at the upper side and a small-diameter section at the lower side, and the small-diameter section extends outwards from an opening at the lower end of the spline cylinder; the outer wall of the large-diameter section is provided with an external spline, and the external spline at the outer side of the large-diameter section is meshed with the internal spline at the inner side of the spline cylinder; a second spring is arranged in the spline cylinder, and the upper end and the lower end of the second spring are respectively contacted with the top surface in the spline cylinder and the upper end surface of the large-diameter section of the spline shaft; the drill bit is fixedly arranged at the lower end of the small-diameter section of the spline shaft.
Further, the base is a square shell-shaped mechanism which is horizontally arranged, a longitudinal chute which horizontally extends from front to back is arranged in the middle of a top plate of the base, two transverse chutes which horizontally extend from left to right are arranged in the front of the top plate of the base, and the two transverse chutes are symmetrically arranged at the left side and the right side of the front end of the longitudinal chute; the push block is arranged inside the longitudinal sliding groove in a sliding way, and the two baffles are respectively arranged inside the two transverse sliding grooves in a sliding way.
Further, the longitudinal sliding mechanism comprises an installation tube, a first screw rod, a longitudinal sliding motor, a first spring and a first moving seat; a mounting pipe with an opening at the upper end is fixedly arranged on the lower end surface of the top plate of the base; the novel sliding type hydraulic lifting device is characterized in that a first screw rod is arranged in the installation tube in a rotating mode, a longitudinal sliding motor is fixedly arranged at the rear end of the installation tube, an output shaft of the longitudinal sliding motor is fixedly connected with the rear end of the first screw rod, a first moving seat is connected to the first screw rod in a threaded mode, the first moving seat is arranged inside a longitudinal sliding groove in a sliding mode, a push block is located in front of the first moving seat, the lower end of the push block is connected to the outer side of the first screw rod in a sliding mode, and a first spring is connected to the outer side of the first screw rod between the push block and the first moving seat in a sleeved mode.
Further, the transverse sliding mechanism comprises a bidirectional screw rod, a worm wheel, a worm and a transverse sliding motor; a two-way screw rod is arranged below the two transverse sliding grooves and is parallel to the transverse sliding grooves; the bidirectional screw rod is rotationally connected to the lower end face of the top plate of the base; a worm is further rotatably arranged on the lower end face of the top plate of the base, a worm wheel is fixedly arranged at one end of the bidirectional screw rod, and the worm is meshed with the worm wheel; the lower end face of the top plate of the base is fixedly provided with a transverse sliding motor, an output shaft of the transverse sliding motor is fixedly connected with one end of the worm, and the two baffles are respectively and spirally connected to two sections of external threads with opposite rotation directions of the bidirectional screw rod.
Furthermore, an angle adjusting mechanism is arranged between the baffle and the base, and the angle of the baffle is adjusted through the angle adjusting mechanism; the angle adjusting mechanism comprises an electric push rod and a hinging seat; the baffle comprises a slide seat, a connecting rod and a baffle body; the baffle body is arranged at the upper end of the sliding seat, and the baffle body is rotationally connected with the sliding seat through a vertical connecting rod; the sliding seat is in threaded connection with the bidirectional screw rod; the baffle body is of a circular arc plate-shaped structure, and the connecting rod is positioned at one end of the baffle body; the base upper end face on one side in front of the baffle body is fixedly provided with a hinge seat, one end of the cylinder body of the electric push rod is hinged with the hinge seat, and one end of the piston rod of the electric push rod is hinged with one end of the baffle body far away from the connecting rod.
Further, the lifting mechanism comprises a guide pipe, a second screw rod, a guide rod, a moving rod and a lifting motor; a horizontal positioning seat is fixedly arranged in the middle of the end surfaces of the left side and the right side of the base respectively, a vertical guide pipe is fixedly arranged at the upper end of each positioning seat, and a vertical guide groove is respectively arranged on the side wall of one side, close to each other, of the two guide pipes; a vertical second screw rod is rotatably arranged in one guide tube, a lifting motor is fixedly arranged at the upper end of the guide tube, and an output shaft of the lifting motor is fixedly connected with the upper end of the second screw rod; a vertical guide rod is fixedly arranged in the other guide pipe; a movable rod is arranged between the two guide pipes, one end of the movable rod is in threaded connection with the second screw rod, the other end of the movable rod is in sliding sleeve connection with the outer side of the guide rod, and the bearing plate is fixedly arranged in the middle of the movable rod.
Further, a polishing assembly is arranged on the pushing block and comprises an arc-shaped pushing plate, a polishing motor, a driving gear, a driven gear and a sand roller; the front end face of the pushing block is provided with a mounting groove, the rear end opening of the mounting groove is provided with a detachable arc pushing plate, a polishing motor is fixedly arranged in the mounting groove, and a driving gear is fixedly arranged on an output shaft of the polishing motor; the front side of the polishing motor is rotatably provided with a vertical sand roller, the upper end of the sand roller is fixedly provided with a driven gear, and the driving gear is meshed with the driven gear.
Compared with the prior art, the invention has the following beneficial effects:
According to the invention, the movable ledge is convenient to clamp through the pushing block and the baffle plate, so that slipping during perforating is avoided, and perforating efficiency is improved; the baffle body is convenient to rotate by the cooperation of the sliding seat and the electric push rod, so that the angle of the baffle body is changed according to the bending degree of the movable ledge, and the movable ledge is better fixed; through the cooperation of the first spring and the push block, the rigid collision between the push block and the movable ledge is avoided, and the integrity of the movable ledge is improved; the first connecting seat is matched with the positioning bolt, so that the bearing tube and the drill bit can be rotated conveniently, and the positioning hole is formed conveniently; the third screw rod is matched with the second movable seat, so that the position of the opening is conveniently determined, and the error of opening is avoided; through the matching of the spline cylinder and the spline shaft, the lifting of the drill bit is facilitated, and the drill bit is prevented from being damaged when the drill bit is rotated to abut against the movable ledge; the device improves the accuracy of the opening.
Drawings
The invention is described in further detail below with reference to the accompanying drawings:
FIG. 1 is a schematic perspective view of the whole of the present invention;
FIG. 2 is a schematic perspective view of the whole of the present invention;
FIG. 3 is a schematic view of the structure of the inside of the base;
FIG. 4 is an enlarged partial schematic view at A in FIG. 3;
FIG. 5 is a side cross-sectional view of the entirety of the present invention;
FIG. 6 is an enlarged partial schematic view at B in FIG. 5;
FIG. 7 is a schematic view of a structure of a carrier plate;
FIG. 8 is a schematic structural view of an opening mechanism;
FIG. 9 is a schematic view of the structure between the longitudinal sliding mechanism and the push block;
FIG. 10 is a cross-sectional view taken down between the longitudinal slide mechanism and the pusher;
Wherein 1 is a base; 2 is a positioning seat; 3 is an installation tube; 4 is a first screw; 5 is a longitudinal sliding motor; 6 is a first movable seat; 7 is a push block; 8 is a first spring; 9 is a bidirectional screw rod; 10 is a first fixing seat; 11 is a worm wheel; 12 is a worm; 13 is a second fixing seat; 14 is a transverse sliding motor; 15 is a slide seat; 16 is a connecting rod; 17 is a baffle; 18 is an electric push rod; 19 is a hinging seat; 20 is a guide tube; 21 is a second screw; 22 is a guide rod; 23 is a moving rod; 24 is a lifting motor; 25 is a bearing plate; 26 is a supporting tube; 27 is a first connection seat; 28 is a second connecting seat; 29 is a first connecting post; 30 is a second connecting column; 31 is a third screw; 32 is a hand wheel; 33 is a second mobile seat; 34 is a mounting seat; 35 is a driving motor; 36 is a spline cylinder; 37 is a drill bit; 38 is a spline shaft; 39 is a second spring; 40 is an arc push plate; 41 is a polishing motor; 42 is a drive gear; 43 is a driven gear; 44 is a sand roller.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail by combining the embodiments and the drawings. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention. The following describes the technical scheme of the present invention in detail with reference to examples and drawings, but the scope of protection is not limited thereto.
As shown in fig. 1-10, the invention provides a punching device for a bending section based on a movable ledge upper edge structure, which comprises a base 1 horizontally arranged, wherein a push block 7 and two baffles are slidably arranged on the upper end surface of the base 1, the push block 7 is connected with the base 1 through a longitudinal sliding mechanism, the baffles are connected with the base 1 through a transverse sliding mechanism, the longitudinal sliding mechanism drives the push block 7 to longitudinally slide along the front-back direction, the transverse sliding mechanism drives the two baffles to transversely slide along the left-right direction, and a bent workpiece is clamped and positioned through the sliding push block 7 and the baffles; a hole opening mechanism is arranged above the base 1 through a lifting mechanism, and the hole opening mechanism is lifted up and down through the lifting mechanism; the hole opening mechanism comprises a rotating assembly, a moving assembly and a drill bit 37, wherein the drill bit 37 is driven to slide along an arc line through the rotating assembly, and the drill bit 37 is driven to slide along a straight line through the moving assembly.
The base 1 is a square shell-shaped mechanism which is horizontally arranged, a longitudinal chute which horizontally extends from front to back is arranged in the middle of a top plate of the base 1, two transverse chutes which horizontally extend from left to right are arranged in the front of the top plate of the base 1, and the two transverse chutes are symmetrically arranged on the left side and the right side of the front end of the longitudinal chute. The push block 7 is slidably arranged inside the longitudinal sliding groove, and the two baffles are slidably arranged inside the two transverse sliding grooves respectively.
The longitudinal sliding mechanism comprises a mounting tube 3, a first screw 4, a longitudinal sliding motor 5, a first spring 8 and a first movable seat 6.
An installation pipe 3 with an opening at the upper end is fixedly arranged on the lower end face of the top plate of the base 1, and the installation pipe 3 is positioned below the longitudinal sliding groove and parallel to the longitudinal sliding groove. The inside rotation of installation pipe 3 is provided with first screw rod 4, and first screw rod 4 is parallel with vertical spout, is provided with vertical sliding motor 5 at the rear end of installation pipe 3 fixedly, and vertical sliding motor 5's output shaft and the rear end of first screw rod 4 are fixed connection mutually, drive first screw rod 4 through vertical sliding motor 5 and rotate inside installation pipe 3. The first screw 4 is in threaded connection with a first movable seat 6, the first movable seat 6 is arranged inside the longitudinal sliding groove in a sliding manner, two side end faces of the first movable seat 6 are in sliding contact with two side inner walls of the longitudinal sliding groove, and the first movable seat 6 is driven to slide inside the longitudinal sliding groove through rotation of the first screw 4. The push block 7 is located in front of the first movable seat 6, the lower end of the push block 7 is in sliding sleeve connection with the outer side of the first screw 4, a first spring 8 is in sleeve connection with the outer side of the first screw 4 between the push block 7 and the first movable seat 6, and two ends of the first spring 8 are fixedly connected with the push block 7 and the first movable seat 6 respectively.
The transverse sliding mechanism comprises a bidirectional screw rod 9, a worm wheel 11, a worm 12 and a transverse sliding motor 14.
A two-way screw rod 9 is arranged below the two transverse sliding grooves, and the two-way screw rod 9 is parallel to the transverse sliding grooves. Two ends of the bidirectional screw rod 9 are respectively connected in two first fixing seats 10 in a rotating way, and the two first fixing seats 10 are fixedly arranged at the lower end face of the top plate of the base 1. Two symmetrical second fixing seats 13 are fixedly arranged on the lower end face of the top plate of the base 1, a worm 12 is rotatably arranged between the two second fixing seats 13, a worm wheel 11 is fixedly arranged at one end of the bidirectional screw rod 9, and the worm 12 is meshed with the worm wheel 11. A transverse sliding motor 14 is fixedly arranged on one of the second fixing seats 13, an output shaft of the transverse sliding motor 14 is fixedly connected with one end of the worm 12, and the worm 12 is driven to rotate through the transverse sliding motor 14. The two baffles are respectively connected to two sections of external threads of the bidirectional screw rod 9 in a threaded mode in opposite directions.
The transverse sliding motor 14 drives the bidirectional screw rod 9 to rotate through the worm wheel 11 and the worm 12 which are meshed with each other, and as the two baffles are respectively connected to the two external threads of the bidirectional screw rod 9 in a screwed mode in opposite directions, the two baffles are driven to be close to each other or far away from each other when the bidirectional screw rod 9 rotates.
An angle adjusting mechanism is also arranged between the baffle plate and the base 1, and the angle of the baffle plate is adjusted through the angle adjusting mechanism. The angle adjusting mechanism comprises an electric push rod 18 and a hinge seat 19.
The baffle comprises a slide seat 15, a connecting rod 16 and a baffle body 17. The baffle body 17 is arranged at the upper end of the sliding seat 15, and the baffle body 17 is rotatably connected with the sliding seat 15 through a vertical connecting rod 16. The sliding seat 15 is in threaded connection with the bidirectional screw rod 9, and two side end surfaces of the sliding seat 15 are respectively in sliding contact with two side inner walls of the transverse sliding groove. The baffle body 17 is of a circular arc plate-shaped structure, the axis of the baffle body 17 is kept vertical, and the connecting rod 16 is positioned at one end of the baffle body 17.
A hinge seat 19 is fixedly arranged on the upper end surface of the base 1 at one side in front of the baffle body 17, one end of a cylinder body of the electric push rod 18 is hinged with the hinge seat 19, one end of a piston rod of the electric push rod 18 is hinged with one end of the baffle body 17 far away from the connecting rod 16, and the hinge axes of the two ends of the electric push rod 18 are kept vertical. The baffle body 17 is driven to rotate around the connecting rod 16 by the expansion and contraction of the electric push rod 18.
The lifting mechanism comprises a guide tube 20, a second screw 21, a guide rod 22, a moving rod 23 and a lifting motor 24.
A horizontal positioning seat 2 is fixedly arranged in the middle of the end surfaces of the left side and the right side of the base 1, a vertical guide pipe 20 is fixedly arranged at the upper end of each positioning seat 2, the two guide pipes 20 are symmetrically arranged left and right, and a vertical guide groove is respectively arranged on the side wall of one side, close to each other, of the two guide pipes 20. A vertical second screw rod 21 is rotatably arranged in one guide tube 20, a lifting motor 24 is fixedly arranged at the upper end of the guide tube 20, an output shaft of the lifting motor 24 is fixedly connected with the upper end of the second screw rod 21, and the second screw rod 21 is driven to rotate in the guide tube 20 through the lifting motor 24. A vertical guide rod 22 is fixedly arranged inside the other guide tube 20. A moving rod 23 is disposed between the two guide pipes 20, the moving rod 23 is horizontally disposed along the left-right direction, one end of the moving rod 23 is screwed on the second screw 21, and the other end of the moving rod 23 is slidably sleeved outside the guide rod 22.
When the lifting motor 24 drives the second screw rod 21 to rotate, one end of the moving rod 23 is in threaded connection with the second screw rod 21, and the other end of the moving rod 23 is sleeved on the outer side of the guide rod 22, so that the moving rod 23 slides along the vertical direction under the driving of the second screw rod 21, and the tapping mechanism is driven to lift.
The tapping mechanism further comprises a carrier plate 25. The bearing plate 25 is of a plate-shaped structure which is horizontally arranged, the bearing plate 25 is fixedly arranged in the middle of the moving rod 23, and the bearing plate 25 ascends and descends along with the moving rod 23.
The rotating assembly comprises a supporting tube 26, a first connecting seat 27, a second connecting seat 28, a first connecting column 29 and a second connecting column 30. A support pipe 26 is provided at the lower end surface of the support plate 25, and the support pipe 26 is provided along the front-rear direction. A rotating hole which is vertically penetrated is arranged in the middle of the bearing plate 25, a vertical first connecting column 29 is rotatably arranged in the rotating hole, the lower end of the first connecting column 29 is fixedly connected with the upper end of the bearing tube 26, and the bearing tube 26 rotates on the bearing plate 25 through the first connecting column 29; the first connection post 29 is fixedly provided at an upper end thereof with an anti-slip ring by which the first connection post 29 is prevented from slipping out of the rotation hole. The front side and the rear side of the bearing plate 25 are respectively provided with an arc chute and an arc positioning groove, the axes of the arc chute and the arc positioning groove are all positioned at the first connecting column 29, wherein the arc chute is vertically through. The back end and the front end of the supporting tube 26 are respectively fixedly provided with a first connecting seat 27 and a second connecting seat 28, and the upper ends of the first connecting seat 27 and the second connecting seat 28 respectively extend to the back end and the front end of the upper end face of the bearing plate 25. The upper end of the first connecting seat 27 is in threaded connection with a vertical downward positioning bolt, and the end part of the positioning bolt extends into the arc-shaped positioning groove. A vertical second connecting column 30 is inserted in the arc chute in a sliding way, and the lower end of the second connecting column 30 is fixedly connected with the upper end of the bearing tube 26; an anti-falling ring is fixedly arranged at the upper end of the second connecting column 30, and the second connecting column 30 is prevented from falling out of the arc-shaped chute through the anti-falling ring.
When the positioning bolt is unscrewed, the end of the positioning bolt is separated from contact with the inner bottom surface of the arc-shaped positioning groove, so that the bearing tube 26 can rotate around the first connecting column 29, the positioning bolt slides in the arc-shaped positioning groove in the rotating process of the bearing tube 26, and the second connecting column 30 slides in the arc-shaped sliding groove. After the bearing tube 26 is rotated, the end of the positioning bolt is tightly contacted with the inner bottom surface of the arc-shaped positioning groove by screwing the positioning bolt, so that the bearing tube 26 cannot rotate around the first connecting column 29, the angle adjustment of the bearing tube 26 is completed, and the drill bit 37 is driven to slide along the arc line when the bearing tube 26 rotates.
The moving assembly comprises a third screw 31, a hand wheel 32 and a second moving seat 33. The support pipe 26 is a tubular structure with an opening at the lower end, a third screw 31 is rotatably arranged in the support pipe 26, and the third screw 31 is parallel to the support pipe 26. A hand wheel 32 is rotatably arranged at the rear end of the bearing tube 26, the hand wheel 32 is fixedly connected with the rear end of the third screw 31, and the third screw 31 is driven to rotate in the bearing tube 26 by rotating the hand wheel 32. The outer side of the third screw 31 is in threaded connection with a second movable seat 33, the lower end of the second movable seat 33 penetrates through the opening at the lower end of the bearing tube 26 and extends out to the outer side of the lower end of the bearing tube 26, and two side end surfaces of the second movable seat 33 are in sliding contact with two side inner walls of the opening at the lower end of the bearing tube 26.
When the third screw 31 is driven to rotate in the supporting tube 26 by the hand wheel 32, the second moving seat 33 is in threaded connection with the third screw 31, so that the second moving seat 33 is driven to slide in the opening of the lower end of the supporting tube 26.
A drive assembly is provided between the second movable seat 33 and the drill bit 37, the drive assembly including a mount 34, a drive motor 35, a spline cylinder 36, a spline shaft 38, and a second spring 39.
A mounting seat 34 is fixedly arranged at the lower end of the second movable seat 33, a driving motor 35 is fixedly arranged in the mounting seat 34, and an output shaft of the driving motor 35 is vertically arranged downwards. The output shaft of the driving motor 35 is fixedly provided with a spline cylinder 36, the spline cylinder 36 is of a cylindrical structure with an opening at the lower end, the opening at the lower end of the spline cylinder 36 has an inner diameter smaller than that of the spline cylinder 36, and the inner wall of the spline cylinder 36 is provided with an inner spline. A spline shaft 38 is slidably inserted into the spline cylinder 36, the spline shaft 38 comprises a large-diameter section on the upper side and a small-diameter section on the lower side, the small-diameter section extends outwards from the opening at the lower end of the spline cylinder 36, and the outer diameter of the large-diameter section is larger than the inner diameter of the opening at the lower end of the spline cylinder 36; external splines are provided on the outer wall of the large diameter section, the external splines on the outside of the large diameter section engaging with the internal splines on the inside of the spline cylinder 36. A second spring 39 is arranged in the spline cylinder 36, the upper end and the lower end of the second spring 39 are respectively contacted with the top surface in the spline cylinder 36 and the upper end surface of the large-diameter section of the spline shaft 38, and the large-diameter section of the spline shaft 38 is positioned at the bottom end in the spline cylinder 36 by the resilience force of the second spring 39. A drill bit 37 is fixedly provided at the lower end of the small diameter section of the spline shaft 38.
A polishing assembly is arranged on the pushing block 7, and comprises an arc pushing plate 40, a polishing motor 41, a driving gear 42, a driven gear 43 and a sand roller 44. The front end face of the push block 7 is provided with a mounting groove, the rear end opening of the mounting groove is provided with an arc push plate 40, clamping grooves are formed in two sides of the rear end opening of the mounting groove, clamping blocks are fixedly arranged at two ends of the arc push plate 40, and the clamping blocks at two ends of the arc push plate 40 are clamped on the clamping grooves in two sides, so that the arc push plate 40 is fixed at the rear end opening of the mounting groove. The inside fixed motor 41 that polishes that is provided with of mounting groove, the output shaft of motor 41 vertically upwards sets up, fixedly is provided with drive gear 42 on the output shaft of motor 41 that polishes. A vertical sand roller 44 is rotatably arranged at the front side of the polishing motor 41, a driven gear 43 is fixedly arranged at the upper end of the sand roller 44, and the driving gear 42 is meshed with the driven gear 43. The sanding motor 41 drives the sanding roller 44 to rotate through a driving gear 42 and a driven gear 43 which are engaged with each other. When the arc push plate 40 is pulled out from the rear end opening of the installation groove, the sand roller 44 is exposed.
The invention provides a method for using a punching device for a bending section based on a movable ledge upper edge structure, which comprises the following steps,
The first step: all electric equipment is connected with the lead and electrified, and then the bending section of the movable ledge is placed between the pushing block 7 and the two baffles. Then, the transverse sliding motor 14 is started, the transverse sliding motor 14 drives the bidirectional screw rod 9 to rotate through the worm wheel 11 and the worm 12 which are meshed with each other, and as the two baffles are respectively screwed on two sections of external threads with opposite rotation directions of the bidirectional screw rod 9, the two baffles are driven to be close to each other or far away from each other when the bidirectional screw rod 9 rotates, so that the interval between one ends of baffle bodies 17 of the two baffles, on which the connecting rods 16 are arranged, corresponds to the movable ledge, and the transverse sliding motor 14 is stopped.
And a second step of: the longitudinal sliding motor 5 is started, the first screw 4 is driven to rotate through the longitudinal sliding motor 5, the first moving seat 6 is in threaded connection with the first screw 4, the first moving seat 6 is driven to slide forwards in the longitudinal sliding groove by the rotating first screw 4, the two ends of the first spring 8 are respectively connected with the first moving seat 6 and the push block 7, the first moving seat 6 drives the push block 7 to slide forwards in the longitudinal sliding groove through the first spring 8, the push block 7 pushes the movable ledge forwards, the first spring 8 is in a compressed state, and rigid collision of the push block 7 when pushing the movable ledge is avoided through the first spring 8. When the push block 7 pushes the movable ledge to move to contact with one end of the baffle bodies 17 of the two baffles, which are provided with the connecting rods 16, the longitudinal sliding motor 5 is stopped.
And a third step of: the electric push rods 18 on the two sides are started, the piston rods of the electric push rods 18 extend out, one ends, which are not provided with connecting rods 16, of the baffle bodies 17 of the two baffles rotate backwards around the connecting rods 16 until one ends, which are not provided with the connecting rods 16, of the baffle bodies 17 of the two baffles are contacted with the movable ledge, the bending degree of the baffle bodies 17 and the movable ledge is adapted, and then the electric push rods 18 are stopped. At this time, the movable ledge is stably clamped by the two baffles and the pushing block 7, so that the movable ledge is positioned.
Fourth step: after the living ledge is clamped and secured, the angle of the support tube 26 is adjusted according to the desired location of the opening. The positioning bolt is unscrewed first, the end part of the positioning bolt is separated from contact with the inner bottom surface of the arc-shaped positioning groove, so that the bearing tube 26 can rotate around the first connecting column 29, the positioning bolt slides in the arc-shaped positioning groove in the rotating process of the bearing tube 26, and the second connecting column 30 slides in the arc-shaped sliding groove. After the bearing tube 26 is rotated, the end part of the positioning bolt is tightly contacted with the inner bottom surface of the arc-shaped positioning groove by screwing the positioning bolt, so that the bearing tube 26 cannot rotate around the first connecting column 29, and the angle adjustment of the bearing tube 26 is finished; the support tube 26, when rotated, moves the drill bit 37 in an arc. After the angle adjustment of the supporting tube 26 is completed, the hand wheel 32 is rotated, the third screw 31 is driven to rotate inside the supporting tube 26 by the hand wheel 32, and the second moving seat 33 is screwed with the third screw 31, so that the second moving seat 33 is driven to slide inside the opening at the lower end of the supporting tube 26, and the drill bit 37 is driven to slide along a straight line until the drill bit 37 corresponds to the position on the movable ledge, which needs to be perforated.
Fifth step: the lifting motor 24 and the driving motor 35 are started, the second screw 21 is driven to rotate by the lifting motor 24, and as one end of the moving rod 23 is in threaded connection with the second screw 21, the other end of the moving rod 23 is sleeved on the outer side of the guide rod 22, so that the moving rod 23 slides along the vertical direction under the driving of the second screw 21, and the drill bit 37 is driven to descend. In the process of descending the drill bit 37, the driving motor 35 drives the spline cylinder 36 to rotate, the spline cylinder 36 drives the spline shaft 38 to rotate, and the spline shaft 38 drives the drill bit 37 to rotate. When the drill bit 37 contacts the living ledge, the second spring 39 is compressed so that the drill bit 37 begins to retract slightly, ensuring that the drill bit 37 does not come into direct rigid contact with the living ledge, thereby protecting the drill bit 37. While the drill bit 37 is lowered, it is simultaneously rotated to open holes in the curved section of the living ledge. When the hole is formed, the elevating motor 24 rotates reversely, so that the drill bit 37 starts to ascend, and is separated from the movable ledge.
Sixth step: when the curved section of the living ledge is to be polished, the arcuate push plate 40 is removed from the rear end opening of the mounting slot, with the sand roller 44 exposed. The sanding roller 44 is brought into contact with the movable ledge by starting the longitudinal sliding motor 5, and then the sanding motor 41 is started, and the sanding motor 41 drives the sanding roller 44 to rotate through the driving gear 42 and the driven gear 43 which are meshed, so that the curved section of the movable ledge is sanded. After finishing polishing, the longitudinal sliding motor 5 and the transverse sliding motor 14 are controlled to reversely rotate, so that the push block 7 and the baffle body 17 are separated from the movable ledge. And finally, powering off all the electric equipment and taking down the movable ledge.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. Punching equipment for bending section based on living ledge upper edge structure, its characterized in that: the device comprises a base (1) which is horizontally arranged, wherein a push block (7) and two baffles are arranged on the upper end surface of the base (1) in a sliding way, the push block (7) is connected with the base (1) through a longitudinal sliding mechanism, the baffles are connected with the base (1) through a transverse sliding mechanism, the longitudinal sliding mechanism drives the push block (7) to longitudinally slide along the front-back direction, the transverse sliding mechanism drives the two baffles to transversely slide along the left-right direction, and a bent workpiece is clamped and positioned through the sliding push block (7) and the baffles; an opening mechanism is arranged above the base (1) through a lifting mechanism, the opening mechanism comprises a bearing plate (25), the lifting mechanism drives the bearing plate (25) to lift up and down, a rotating assembly, a moving assembly and a drill bit (37) are arranged on the bearing plate (25), the drill bit (37) is driven to slide along an arc line through the rotating assembly, and the drill bit (37) is driven to slide along a straight line through the moving assembly;
The rotating assembly comprises a bearing tube (26), a first connecting seat (27), a second connecting seat (28), a first connecting column (29) and a second connecting column (30); a supporting tube (26) is arranged on the lower end surface of the bearing plate (25), a rotating hole which penetrates up and down is arranged in the middle of the bearing plate (25), a vertical first connecting column (29) is rotatably arranged in the rotating hole, and the lower end of the first connecting column (29) is fixedly connected with the upper end of the supporting tube (26); the front side and the rear side of the bearing plate (25) are respectively provided with an arc chute and an arc positioning groove, the axes of the arc chute and the arc positioning groove are positioned at the first connecting column (29), and the arc chute is vertically communicated; a first connecting seat (27) and a second connecting seat (28) are respectively and fixedly arranged at the rear end and the front end of the bearing pipe (26), and the upper ends of the first connecting seat (27) and the second connecting seat (28) respectively extend to the rear end and the front end of the upper end face of the bearing plate (25); the upper end of the first connecting seat (27) is in threaded connection with a vertical downward positioning bolt, and the end part of the positioning bolt extends into the arc-shaped positioning groove; a vertical second connecting column (30) is inserted in the arc-shaped chute in a sliding manner, and the lower end of the second connecting column (30) is fixedly connected with the upper end of the bearing tube (26);
the moving assembly comprises a third screw (31), a hand wheel (32) and a second moving seat (33); the bearing pipe (26) is of a tubular structure with an opening at the lower end, a third screw rod (31) is rotatably arranged in the bearing pipe (26), and the third screw rod (31) is parallel to the bearing pipe (26); a hand wheel (32) is rotatably arranged at the rear end of the bearing pipe (26), the hand wheel (32) is fixedly connected with the rear end of the third screw rod (31), a second movable seat (33) is in threaded connection with the outer side of the third screw rod (31), and the lower end of the second movable seat (33) penetrates through an opening at the lower end of the bearing pipe (26) and extends out of the lower end of the bearing pipe (26);
A driving assembly is arranged between the second movable seat (33) and the drill bit (37), and comprises a mounting seat (34), a driving motor (35), a spline cylinder (36), a spline shaft (38) and a second spring (39); a mounting seat (34) is fixedly arranged at the lower end of the second movable seat (33), a driving motor (35) is fixedly arranged in the mounting seat (34), and an output shaft of the driving motor (35) is vertically downwards arranged; a spline cylinder (36) is fixedly arranged on an output shaft of the driving motor (35), the spline cylinder (36) is of a cylindrical structure with an opening at the lower end, and an inner spline is arranged on the inner wall of the spline cylinder (36); a spline shaft (38) is inserted in the spline cylinder (36) in a sliding manner, the spline shaft (38) comprises a large-diameter section at the upper side and a small-diameter section at the lower side, and the small-diameter section extends outwards from an opening at the lower end of the spline cylinder (36); an external spline is arranged on the outer wall of the large-diameter section, and the external spline on the outer side of the large-diameter section is meshed with an internal spline on the inner side of a spline cylinder (36); a second spring (39) is arranged in the spline cylinder (36), and the upper end and the lower end of the second spring (39) are respectively contacted with the inner top surface of the spline cylinder (36) and the upper end surface of the large-diameter section of the spline shaft (38); the drill bit (37) is fixedly arranged at the lower end of the small-diameter section of the spline shaft (38).
2. The perforating apparatus for curved sections based on living ledge structures as defined in claim 1, wherein: the base (1) is a square shell-shaped mechanism which is horizontally arranged, a longitudinal chute which horizontally extends front and back is arranged in the middle of a top plate of the base (1), two transverse chutes which horizontally extend left and right are arranged in the front of the top plate of the base (1), and the two transverse chutes are symmetrically arranged at the left side and the right side of the front end of the longitudinal chute; the pushing block (7) is arranged inside the longitudinal sliding groove in a sliding way, and the two baffles are respectively arranged inside the two transverse sliding grooves in a sliding way.
3. The perforating apparatus for curved sections based on living ledge structures as defined in claim 2, wherein: the longitudinal sliding mechanism comprises a mounting pipe (3), a first screw (4), a longitudinal sliding motor (5), a first spring (8) and a first moving seat (6); a mounting pipe (3) with an opening at the upper end is fixedly arranged on the lower end surface of the top plate of the base (1); the novel sliding type hydraulic lifting device is characterized in that a first screw rod (4) is arranged in the installation tube (3) in a rotating mode, a longitudinal sliding motor (5) is fixedly arranged at the rear end of the installation tube (3), an output shaft of the longitudinal sliding motor (5) is fixedly connected with the rear end of the first screw rod (4), a first moving seat (6) is connected to the first screw rod (4) in a threaded mode, the first moving seat (6) is arranged inside a longitudinal sliding groove in a sliding mode, a push block (7) is located in front of the first moving seat (6), the lower end of the push block (7) is connected to the outer side of the first screw rod (4) in a sliding mode in a sleeved mode, and a first spring (8) is connected to the outer side of the first screw rod (4) between the push block (7) and the first moving seat (6) in a sleeved mode.
4. The perforating apparatus for curved sections based on living ledge structures as defined in claim 2, wherein: the transverse sliding mechanism comprises a bidirectional screw rod (9), a worm wheel (11), a worm (12) and a transverse sliding motor (14); a two-way screw rod (9) is arranged below the two transverse sliding grooves, and the two-way screw rod (9) is parallel to the transverse sliding grooves; the bidirectional screw rod (9) is rotationally connected to the lower end face of the top plate of the base (1); a worm (12) is further rotatably arranged on the lower end face of the top plate of the base (1), a worm wheel (11) is fixedly arranged at one end of the bidirectional screw rod (9), and the worm (12) is meshed with the worm wheel (11); the lower end face of the top plate of the base (1) is fixedly provided with a transverse sliding motor (14), an output shaft of the transverse sliding motor (14) is fixedly connected with one end of the worm (12), and the two baffles are respectively connected to two external threads of the bidirectional screw rod (9) in a threaded mode in opposite directions.
5. The perforating apparatus for curved sections based on living ledge structures as defined in claim 4, wherein: an angle adjusting mechanism is further arranged between the baffle and the base (1), and the angle of the baffle is adjusted through the angle adjusting mechanism; the angle adjusting mechanism comprises an electric push rod (18) and a hinging seat (19); the baffle comprises a sliding seat (15), a connecting rod (16) and a baffle body (17); the baffle body (17) is arranged at the upper end of the sliding seat (15), and the baffle body (17) is rotationally connected with the sliding seat (15) through a vertical connecting rod (16); the sliding seat (15) is in threaded connection with the bidirectional screw rod (9); the baffle body (17) is of a circular arc plate-shaped structure, and the connecting rod (16) is positioned at one end of the baffle body (17); a hinging seat (19) is fixedly arranged on the upper end face of the base (1) at one side in front of the baffle body (17), one end of a cylinder body of the electric push rod (18) is hinged with the hinging seat (19), and one end of a piston rod of the electric push rod (18) is hinged with one end of the baffle body (17) far away from the connecting rod (16).
6. The perforating apparatus for curved sections based on living ledge structures as defined in claim 1, wherein: the lifting mechanism comprises a guide tube (20), a second screw (21), a guide rod (22), a moving rod (23) and a lifting motor (24); a horizontal positioning seat (2) is fixedly arranged in the middle of the end surfaces of the left side and the right side of the base (1), a vertical guide pipe (20) is fixedly arranged at the upper end of each positioning seat (2), and a vertical guide groove is respectively arranged on the side wall of one side, close to each other, of the two guide pipes (20); a vertical second screw rod (21) is rotatably arranged in one guide tube (20), a lifting motor (24) is fixedly arranged at the upper end of the guide tube (20), and an output shaft of the lifting motor (24) is fixedly connected with the upper end of the second screw rod (21); a vertical guide rod (22) is fixedly arranged in the other guide pipe (20); a moving rod (23) is arranged between the two guide pipes (20), one end of the moving rod (23) is in threaded connection with the second screw rod (21), and the other end of the moving rod (23) is in sliding sleeve connection with the outer side of the guide rod (22); the bearing plate (25) is fixedly arranged in the middle of the moving rod (23).
7. The perforating apparatus for curved sections based on living ledge structures as defined in claim 1, wherein: the polishing assembly is arranged on the pushing block (7) and comprises an arc-shaped pushing plate (40), a polishing motor (41), a driving gear (42), a driven gear (43) and a sand roller (44); a mounting groove is formed in the front end face of the push block (7), a detachable arc push plate (40) is arranged at the opening of the rear end of the mounting groove, a polishing motor (41) is fixedly arranged in the mounting groove, and a driving gear (42) is fixedly arranged on the output shaft of the polishing motor (41); a vertical sand roller (44) is rotatably arranged on the front side of the polishing motor (41), a driven gear (43) is fixedly arranged at the upper end of the sand roller (44), and the driving gear (42) is meshed with the driven gear (43).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410725112.7A CN118287718B (en) | 2024-06-06 | 2024-06-06 | Punching equipment for bending section based on upper edge structure of movable ledge |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410725112.7A CN118287718B (en) | 2024-06-06 | 2024-06-06 | Punching equipment for bending section based on upper edge structure of movable ledge |
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| WO2023060457A1 (en) * | 2021-10-13 | 2023-04-20 | 大连理工大学 | Flexible lattice bonding device for disc-type planar component and adaptive clamping method |
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| CH331911A (en) * | 1956-11-12 | 1958-08-15 | Genevoise Instr Physique | Machine tool comprising a tool-holder spindle fitted with a device for fastening and quickly extracting a tool |
| AT409236B (en) * | 2000-02-04 | 2002-06-25 | Luetke Joachim | Angle- or diagonal-drilling device |
| DE102009002636A1 (en) * | 2009-04-24 | 2010-10-28 | Hilti Aktiengesellschaft | Drilling module for creating multiple holes in a component and mobile drilling unit for mounting on a vehicle, in particular with such a drilling module |
| GB2474256B (en) * | 2009-10-08 | 2011-09-14 | Rolls Royce Plc | Fixture for supporting a workpiece |
| CN104690334A (en) * | 2014-12-07 | 2015-06-10 | 王研 | Novel special automatic feeder for drilling machine and milling and drilling machine |
| CN105583658A (en) * | 2016-02-26 | 2016-05-18 | 丹阳正联知识产权运营管理有限公司 | Auxiliary device capable of adjusting angle of workpiece and used for cutting machine |
| CN107263166A (en) * | 2017-06-17 | 2017-10-20 | 彭波 | The fastener of multi-functional work pieces process |
| CN110369794B (en) * | 2019-08-16 | 2020-03-31 | 义乌奥莉机械科技有限公司 | Automatic filing device for improving sharpness of wood saw blade |
| CN111687448B (en) * | 2020-06-28 | 2021-06-22 | 贵阳市智汇达科技有限公司 | Hole automatic processing equipment of angle type bearing box |
| CN113732360A (en) * | 2021-10-11 | 2021-12-03 | 殷玲霞 | Angle-adjustable drilling device for machining |
| CN118106530A (en) * | 2024-04-08 | 2024-05-31 | 云南机电职业技术学院 | High-precision machining device for shaft lever part |
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| WO2023060457A1 (en) * | 2021-10-13 | 2023-04-20 | 大连理工大学 | Flexible lattice bonding device for disc-type planar component and adaptive clamping method |
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