CN118269206B - Electromechanical integrated multi-station automatic brick making machine - Google Patents
Electromechanical integrated multi-station automatic brick making machine Download PDFInfo
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- CN118269206B CN118269206B CN202410703363.5A CN202410703363A CN118269206B CN 118269206 B CN118269206 B CN 118269206B CN 202410703363 A CN202410703363 A CN 202410703363A CN 118269206 B CN118269206 B CN 118269206B
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- 239000011449 brick Substances 0.000 title claims abstract description 52
- 238000003825 pressing Methods 0.000 claims abstract description 52
- 239000010881 fly ash Substances 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 20
- 238000012546 transfer Methods 0.000 claims abstract description 17
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 125
- 238000007789 sealing Methods 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000007670 refining Methods 0.000 description 5
- 238000000748 compression moulding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses an electromechanical integrated multi-station automatic brick making machine, which relates to the field of brick making, and comprises a base, a support frame, a pressing mechanism and a feeding mechanism, and further comprises: the rotary table is internally provided with a plurality of forming grooves in a penetrating way; the guiding mechanism is used for guiding the pressed fly ash bricks out of the forming groove; the linkage mechanism is used for driving the pressing mechanism and the guiding-out mechanism to lift; the transfer mechanism is used for transferring the guided fly ash bricks away; the material homogenizing mechanism is used for homogenizing the fly ash material in the forming tank; the electromechanical integrated multi-station automatic brick making machine realizes automatic production of the fly ash bricks, greatly improves the brick making efficiency, can automatically guide out and transfer the pressed fly ash bricks to other stations, facilitates the processing of the next procedure of the pressed fly ash bricks, can reduce the gaps among the raw materials in the forming groove, facilitates the subsequent press forming, and further improves the forming quality of the fly ash bricks.
Description
Technical Field
The invention relates to the technical field of brick making, in particular to an electromechanical integrated multi-station automatic brick making machine.
Background
Many bricks are required in the construction process, and fly ash bricks are increasingly used.
The patent with the bulletin number of CN218138730U discloses a pressing device for producing autoclaved fly ash bricks, which comprises a base plate, wherein a workbench is arranged above the base plate, a plurality of pressing grooves are formed in the upper end of the workbench, supporting blocks are arranged at positions of the upper end of the base plate corresponding to the pressing grooves, fixing plates are arranged at the left end and the right end of the workbench, the upper end surfaces of the fixing plates and the upper end surfaces of the workbench are in the same horizontal plane, electric telescopic rods are symmetrically arranged at the lower ends of the fixing plates, the electric telescopic rods are fixedly connected with the base plate, dropping holes are formed in the left fixing plate, a fixing cover is arranged above the workbench and is in sliding connection with the workbench, a splitter plate is arranged at the upper end of the fixing cover, and a plurality of blanking heads are arranged at the lower ends of the splitter plate;
the above related art has the following drawbacks: after the brick is pressed and formed, the brick is more inconvenient to lead out and inconvenient to transfer, and in addition, after the raw materials are put into the pressing groove, the raw materials are not subjected to refining treatment, so that the follow-up pressing quality is affected.
Disclosure of Invention
The invention aims to provide an electromechanical integrated multi-station automatic brick making machine, which solves the problems that after bricks are pressed and formed, the bricks are more inconvenient to lead out and inconvenient to transfer in the prior art, and in addition, after raw materials are put into a pressing groove, the raw materials are not subjected to refining treatment, so that the subsequent pressing quality is affected.
In order to achieve the above object, the present invention provides the following technical solutions: the utility model provides an automatic brickmaking machine of mechatronic multistation, includes base, support frame, pressing mechanism and feeding mechanism, the top at the base is installed to the support frame, feeding mechanism installs on the support frame, still includes:
The rotary table is rotationally connected to the top of the base, a plurality of forming grooves are formed in the rotary table in a penetrating mode, and the pressing mechanism and the feeding mechanism are located on annular movement tracks of the forming grooves;
the guiding mechanism is arranged above the turntable and positioned on the annular movement track of the forming groove and is used for guiding the pressed and formed fly ash bricks out of the forming groove;
The linkage mechanism is respectively connected with the pressing mechanism and the guiding mechanism and is used for driving the pressing mechanism and the guiding mechanism to lift;
The transfer mechanism is arranged at the top of the base, is connected with the linkage mechanism and is used for transferring the guided fly ash bricks away;
the material homogenizing mechanism is arranged in the base, connected with the transfer mechanism and used for homogenizing the fly ash material in the forming groove;
And the driving mechanism is arranged on the supporting frame and used for driving the linkage mechanism, the turntable and the transfer mechanism to operate respectively.
Further, the pressing mechanism comprises a pressing rod and a pressing head fixedly connected to the bottom end of the pressing rod, and the pressing rod is connected with the linkage mechanism.
Further, the guiding mechanism comprises a guide rod and a guide head fixedly connected to the bottom end of the guide rod, and the guide rod is connected with the linkage mechanism.
Further, the transfer mechanism comprises a first transmission shaft, a sliding sleeve and a rotating disc, wherein the first transmission shaft is connected between the base and the support frame in a rotating mode, the sliding sleeve is sleeved outside the first transmission shaft in a sliding mode, the rotating disc is fixedly sleeved outside the sliding sleeve, the sliding sleeve is connected with the linkage mechanism, the first transmission shaft is connected with the driving mechanism, and the bottom end of the first transmission shaft extends to the inside of the base and is connected with the material homogenizing mechanism.
Further, the linkage mechanism comprises a second transmission shaft rotatably connected inside the support frame, a first reciprocating screw fixedly sleeved outside the second transmission shaft and a driving block screwed outside the first reciprocating screw, and the second transmission shaft is connected with the driving mechanism;
the outer parts of the compression bar and the guide rod are fixedly sleeved with the same first linkage block, and the first linkage block is fixedly connected with the driving block;
The outside of guide arm has still fixedly cup jointed the second linkage piece, the second linkage piece still rotates the outside of cup jointing at the sliding sleeve.
Further, two movable grooves are formed in the top of the base, a weighing module is mounted in one movable groove, and the other movable groove is connected with a material homogenizing mechanism.
Further, the material homogenizing mechanism comprises a third transmission shaft which is rotationally connected to the inner wall of the bottom of the base, a second reciprocating screw which is fixedly sleeved outside the third transmission shaft, a lifting block which is in threaded connection with the outside of the second reciprocating screw, a plurality of lifting rods which are fixedly connected to the tops of the lifting blocks, and the same sealing block which is fixedly connected to the tops of the lifting rods, wherein the sealing block is in sliding connection with the inside of another movable groove;
the material homogenizing mechanism further comprises a fourth transmission shaft, a first gear and a second gear, the fourth transmission shaft is rotatably connected to the inner wall of the bottom of the base, the first gear is fixedly sleeved outside the fourth transmission shaft, the second gear is fixedly sleeved outside the first transmission shaft, the diameter of the second gear is larger than that of the first gear, and the first gear is meshed with the second gear;
the third transmission shaft is in transmission connection with the fourth transmission shaft through a transmission part, and the transmission part comprises two synchronous wheels which are respectively fixedly sleeved outside the third transmission shaft and the fourth transmission shaft, and a synchronous belt which is in transmission connection with the outer parts of the two synchronous wheels.
Further, the driving mechanism comprises a motor arranged at the top of the supporting frame, a third gear fixedly sleeved outside an output shaft of the motor and a first one-way gear arranged outside the second transmission shaft, and the third gear is meshed with the first one-way gear.
Further, the driving mechanism further comprises a fifth transmission shaft rotatably connected to the top of the supporting frame, a second unidirectional gear arranged outside the fifth transmission shaft, a incomplete gear fixedly sleeved outside the fifth transmission shaft and a fourth gear fixedly sleeved outside the first transmission shaft, and the incomplete gear is matched with the fourth gear.
Further, the driving mechanism further comprises a sixth transmission shaft rotatably connected inside the supporting frame and a fifth gear fixedly sleeved outside the sixth transmission shaft, the fifth gear is matched with the incomplete gear, and the bottom end of the sixth transmission shaft is fixedly connected with the top of the turntable.
Compared with the prior art, the electromechanical integrated multi-station automatic brick making machine provided by the invention has the following beneficial effects:
Through the cooperation among the feeding mechanism, the material homogenizing mechanism, the pressing mechanism, the guiding mechanism and the driving mechanism, the automatic production of the fly ash bricks is realized, the manual participation is effectively reduced, and the brick making efficiency is greatly improved;
The pressed fly ash bricks can be automatically guided out and transferred to other stations through the cooperation among the driving mechanism, the linkage mechanism, the guiding-out mechanism and the transfer mechanism, so that the pressed fly ash bricks are convenient to process in the next working procedure;
Through the cooperation between actuating mechanism, transfer mechanism and the refining mechanism, can carry out automatic refining to the inside raw materials of shaping groove and handle, effectively reduce the space between the raw materials, be convenient for follow-up compression moulding, and then improved the fashioned quality of fly ash brick.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings for those skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a driving mechanism according to the present invention;
FIG. 3 is an enlarged schematic view of the structure A in FIG. 2 according to the present invention;
FIG. 4 is a schematic view of the structure of the base and turntable of the present invention;
Fig. 5 is a schematic view of the internal structure of the base of the present invention.
Reference numerals illustrate:
1. A base; 2. a support frame; 3. a turntable; 4. a forming groove; 5. a compression bar; 6. a pressure head; 7. a guide rod; 8. a first drive shaft; 9. a sliding sleeve; 10. a turntable; 11. a second drive shaft; 12. a first reciprocating screw; 13. a driving block; 14. a first linkage block; 15. a second linkage block; 16. a movable groove; 17. a weighing module; 18. a third drive shaft; 19. a second reciprocating screw; 20. a lifting block; 21. a lifting rod; 22. a sealing block; 23. a fourth drive shaft; 24. a first gear; 25. a second gear; 26. a transmission member; 27. a motor; 28. a third gear; 29. a first unidirectional gear; 30. a fifth drive shaft; 31. a second unidirectional gear; 32. a incomplete gear; 33. a fourth gear; 34. a sixth transmission shaft; 35. a fifth gear; 36. a guide head; 37. and a feeding mechanism.
Detailed Description
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
Examples
Referring to fig. 1-5, an electromechanical integrated multi-station automatic brick making machine comprises a base 1, a support frame 2, a pressing mechanism and a feeding mechanism 37, wherein the feeding mechanism 37 comprises a charging barrel, a spiral feeding rod arranged in the charging barrel and a driving motor in transmission connection with the spiral feeding rod, the support frame 2 is arranged at the top of the base 1, the feeding mechanism 37 is arranged on the support frame 2, and the automatic brick making machine further comprises:
The rotary table 3 is rotationally connected to the top of the base 1, a plurality of forming grooves 4 are formed in the rotary table 3 in a penetrating manner, a pressing mechanism and a feeding mechanism 37 are both positioned on the annular movement track of the forming grooves 4, the pressing mechanism comprises a pressing rod 5 and a pressing head 6 fixedly connected to the bottom end of the pressing rod 5, and the pressing rod 5 is connected with the linkage mechanism;
When the linkage mechanism drives the compression bar 5 and the pressure head 6 to move downwards, the pressure head 6 moves downwards along the inner wall of the forming groove 4 at the bottom of the pressure head, and raw materials in the forming groove 4 are pressed and formed to obtain the fly ash brick.
The guiding mechanism is arranged above the turntable 3 and positioned on the annular movement track of the forming groove 4 and is used for guiding the pressed and formed fly ash bricks out of the forming groove 4, the guiding mechanism comprises a guide rod 7 and a guide head 36 fixedly connected to the bottom end of the guide rod 7, the guide rod 7 is connected with the linkage mechanism, wherein the pressure head 6 and the guide head 36 have a certain distance in the vertical direction, and when the guide head 36 moves downwards, the pressure head 6 only needs to enter the forming groove 4 for a certain distance, and when the guide head 36 moves downwards, the guide head 36 needs to pass through the forming groove 4, so that different operations can be realized when the guide head and the guide head move synchronously, and the height of the guide head 36 is smaller than that of the pressure head 6;
When the linkage mechanism drives the guide rod 7 and the guide head 36 to move downwards, the guide head 36 moves downwards along the inner wall of the forming groove 4, and the fly ash bricks which are already pressed and formed in the forming groove 4 are guided out.
The linkage mechanism is respectively connected with the pressing mechanism and the guiding mechanism and is used for driving the pressing mechanism and the guiding mechanism to lift, and comprises a second transmission shaft 11 rotatably connected inside the support frame 2, a first reciprocating screw rod 12 fixedly sleeved outside the second transmission shaft 11 and a driving block 13 in threaded connection outside the first reciprocating screw rod 12, wherein the second transmission shaft 11 is connected with the driving mechanism; the outer parts of the compression bar 5 and the guide rod 7 are fixedly sleeved with the same first linkage block 14, and the first linkage block 14 is fixedly connected with the driving block 13; the outer part of the guide rod 7 is fixedly sleeved with a second linkage block 15, and the second linkage block 15 is also rotatably sleeved on the outer part of the sliding sleeve 9;
The first reciprocating screw rod 12 is driven to rotate by the driving mechanism, the driving block 13 moves downwards from the top end of the first reciprocating screw rod 12 to the bottom end of the first reciprocating screw rod, the first linkage block 14 drives the pressing rod 5 and the guide rod 7 to synchronously move downwards, the pressing head 6 and the guide head 36 are further driven to synchronously move downwards, and the pressing rod 5 and the guide rod 7 drive the sliding sleeve 9 to synchronously move downwards through the second linkage block 15 when moving downwards;
After compression molding, the driving mechanism is used for continuously driving the first reciprocating screw rod 12 to rotate, the driving block 13 is moved upwards from the bottom end of the first reciprocating screw rod 12 to the top end of the first reciprocating screw rod, and then the first linkage block 14 is used for driving the pressing rod 5 and the guide rod 7 to synchronously move upwards, and then the pressing head 6 and the guide head 36 are driven to synchronously move upwards, and when the pressing rod 5 and the guide rod 7 move upwards, the second linkage block 15 is used for driving the sliding sleeve 9 to synchronously move upwards.
The transfer mechanism is arranged at the top of the base 1 and is connected with the linkage mechanism and used for transferring the guided fly ash bricks, and comprises a first transmission shaft 8, a sliding sleeve 9 and a rotary table 10, wherein the first transmission shaft 8 is rotatably connected between the base 1 and the support frame 2, the sliding sleeve 9 is sleeved outside the first transmission shaft 8 in a sliding way, the rotary table 10 is fixedly sleeved outside the sliding sleeve 9, the sliding sleeve 9 is connected with the linkage mechanism, the first transmission shaft 8 is connected with the driving mechanism, and the bottom end of the first transmission shaft 8 extends into the base 1 and is connected with the material homogenizing mechanism;
When the pressing head 6 and the guide head 36 move downwards, the sliding sleeve 9 and the rotary table 10 are driven by the linkage mechanism to synchronously move downwards, so that the guided formed bricks and the rotary table 10 synchronously move downwards, after the formed bricks are completely separated from the inside of the forming groove 4, the driving mechanism drives the first transmission shaft 8 to rotate for a quarter turn, the rotary table 10 rotates for a quarter turn along with the formed bricks, and then the formed bricks positioned at the top of the rotary table 10 are rotated away, and when the pressing head 6 and the guide head 36 move upwards, the sliding sleeve 9 and the rotary table 10 are driven by the linkage mechanism to synchronously move upwards, and the top of the rotary table 10 is in re-abutting connection with the bottom of the rotary table 3.
The material homogenizing mechanism is arranged in the base 1 and is connected with the transfer mechanism, and is used for homogenizing the fly ash material in the forming groove 4, and comprises a third transmission shaft 18 which is rotatably connected to the inner wall of the bottom of the base 1, a second reciprocating screw 19 which is fixedly sleeved outside the third transmission shaft 18, a lifting block 20 which is in threaded connection with the outside of the second reciprocating screw 19, a plurality of lifting rods 21 which are fixedly connected to the tops of the lifting blocks 20, and a same sealing block 22 which is fixedly connected to the tops of the lifting rods 21, wherein the sealing block 22 is in sliding connection with the inside of the other movable groove 16; the material homogenizing mechanism further comprises a fourth transmission shaft 23 which is rotatably connected to the inner wall of the bottom of the base 1, a first gear 24 which is fixedly sleeved outside the fourth transmission shaft 23, and a second gear 25 which is fixedly sleeved outside the first transmission shaft 8, wherein the diameter of the second gear 25 is larger than that of the first gear 24, and the first gear 24 is meshed with the second gear 25; the third transmission shaft 18 is in transmission connection with the fourth transmission shaft 23 through a transmission piece 26, and the transmission piece 26 comprises two synchronous wheels fixedly sleeved outside the third transmission shaft 18 and the fourth transmission shaft 23 respectively and a synchronous belt in transmission connection with the outer parts of the two synchronous wheels;
When the forming groove 4 filled with raw materials rotates to the top of the sealing block 22, the driving mechanism drives the first transmission shaft 8 to rotate for one quarter turn, and then drives the second gear 25 to rotate for one quarter turn, in the process, the fourth transmission shaft 23 is driven to rotate under the action of meshing between the second gear 25 and the first gear 24, the third transmission shaft 18 is driven to synchronously rotate under the action of the transmission connection of the transmission piece 26, the second reciprocating screw 19 synchronously rotates along with the fourth transmission shaft, and then drives the lifting block 20 and the lifting rod 21 to reciprocate up and down, the sealing block 22 moves up and down along the inner wall of the movable groove 16 along with the second reciprocating screw, in the process, the raw materials in the forming groove 4 are rapidly vibrated, gaps among the raw materials are effectively reduced, the subsequent compression forming is facilitated, and after the shaking is finished, the sealing block 22 is reset, namely the top of the sealing block 22 and the top of the base 1 are positioned at the same level.
Two movable grooves 16 are formed in the top of the base 1, a weighing module 17 is arranged in one movable groove 16, and the other movable groove 16 is connected with a material homogenizing mechanism;
after the raw materials are added into the forming tank 4, the weighing module 17 weighs the raw materials, and when the weight of the raw materials reaches a set value, the feeding mechanism 37 is controlled to be closed.
The driving mechanism is arranged on the support frame 2 and used for driving the linkage mechanism, the turntable 3 and the transfer mechanism to operate respectively, and comprises a motor 27 arranged at the top of the support frame 2, a third gear 28 fixedly sleeved outside an output shaft of the motor 27 and a first unidirectional gear 29 arranged outside the second transmission shaft 11, wherein the third gear 28 is meshed with the first unidirectional gear 29;
The third gear 28 is driven to rotate reversely by the control motor 27, and the second transmission shaft 11 and the first reciprocating screw 12 are driven to rotate synchronously by the meshing action between the third gear 28 and the first unidirectional gear 29, and the second unidirectional gear 31 rotates along with the synchronous rotation, but the fifth transmission shaft 30 does not rotate along with the synchronous rotation.
The driving mechanism further comprises a fifth transmission shaft 30 rotatably connected to the top of the support frame 2, a second unidirectional gear 31 arranged outside the fifth transmission shaft 30, a incomplete gear 32 fixedly sleeved outside the fifth transmission shaft 30, and a fourth gear 33 fixedly sleeved outside the first transmission shaft 8, wherein the incomplete gear 32 is matched with the fourth gear 33;
The third gear 28 is driven to rotate positively by the control motor 27, the fifth transmission shaft 30 is driven to rotate by the meshing action between the third gear 28 and the second unidirectional gear 31, at the moment, the first unidirectional gear 29 also rotates along with the fifth transmission shaft, but the second transmission shaft 11 does not rotate along with the third unidirectional gear, the incomplete gear 32 is driven to mesh with the fifth gear 35 when the fifth transmission shaft 30 rotates, and the first transmission shaft 8 and the turntable 10 are driven to rotate for one quarter turn by the meshing action between the incomplete gear 32 and the fifth gear 35 and then stop.
The driving mechanism further comprises a sixth transmission shaft 34 rotatably connected inside the support frame 2 and a fifth gear 35 fixedly sleeved outside the sixth transmission shaft 34, the fifth gear 35 is matched with the incomplete gear 32, and the bottom end of the sixth transmission shaft 34 is fixedly connected with the top of the turntable 3;
The motor 27 is controlled to drive the third gear 28 to rotate positively, the fifth transmission shaft 30 is driven to rotate under the action of meshing between the third gear 28 and the second unidirectional gear 31, the incomplete gear 32 is further driven to mesh with the fifth gear 35, and the sixth transmission shaft 34 is driven to rotate for a quarter turn and then is stopped after the incomplete gear 32 is meshed with the fifth gear 35, so that the turntable 3 rotates for a quarter turn along with the sixth transmission shaft 34 after the fifth transmission shaft 30 rotates for one turn.
Working principle: when in use, raw materials are thrown into the forming groove 4 below the forming groove 4 through the feeding mechanism 37, the weighing module 17 at the bottom of the forming groove 4 weighs the raw materials, when the weight of the raw materials reaches a set value, the feeding mechanism 37 is controlled to stop feeding, the third gear 28 is driven to rotate positively through the control motor 27, the fifth transmission shaft 30 is driven to rotate through the meshing effect between the third gear 28 and the second unidirectional gear 31, the incomplete gear 32 is further driven to be meshed with the fifth gear 35, the sixth transmission shaft 34 is driven to rotate for one quarter turn in the meshing process of the incomplete gear 32 and the fifth gear 35, and then the sixth transmission shaft 34 is driven to stop after one quarter turn in each turn of the fifth transmission shaft 30 is driven to rotate for one quarter turn, the turntable 3 rotates by a quarter turn, the molding groove 4 filled with raw materials is driven to rotate to the top of the sealing block 22, the third gear 28 is driven to continuously rotate forwards by the control motor 27, the fifth transmission shaft 30 is driven to rotate by the meshing effect between the third gear 28 and the second unidirectional gear 31, the incomplete gear 32 is driven to be meshed with the fifth gear 35, the first transmission shaft 8 and the turntable 10 are driven to rotate by a quarter turn and then are stopped by the meshing effect between the incomplete gear 32 and the fifth gear 35, the second gear 25 is driven to rotate by a quarter turn, in the process, the second gear 25 and the first gear 24 are driven to be meshed, The fourth transmission shaft 23 is driven to rotate, the third transmission shaft 18 is driven to synchronously rotate by the action of the transmission connection of the transmission piece 26, the second reciprocating screw 19 synchronously rotates along with the third transmission shaft, the lifting block 20 and the lifting rod 21 are driven to vertically reciprocate, the sealing block 22 vertically reciprocates along the inner wall of the movable groove 16, in the process, the raw materials in the forming groove 4 are rapidly vibrated, the gap between the raw materials is effectively reduced, the subsequent compression forming is facilitated, after the vibration is finished, the sealing block 22 is reset, namely the top of the sealing block 22 and the top of the base 1 are positioned at the same level, the turntable 3 is driven by the driving mechanism to continuously rotate for a quarter turn, The molding groove 4 after refining is rotated to the position right below the pressure head 6, the third gear 28 is driven to rotate reversely through the control motor 27, the second transmission shaft 11 and the first reciprocating screw 12 are driven to synchronously rotate through the meshing effect between the third gear 28 and the first unidirectional gear 29, the driving block 13 moves downwards from the top end of the first reciprocating screw 12 to the bottom end of the first reciprocating screw, the pressing rod 5 and the guide rod 7 are driven to synchronously move downwards through the first linkage block 14, the pressure head 6 and the guide head 36 are driven to synchronously move downwards, when the pressing rod 5 and the guide rod 7 move downwards, the sliding sleeve 9 is driven to synchronously move downwards through the second linkage block 15, and when the pressing rod 5 and the pressure head 6 move downwards, The pressing head 6 moves downwards along the inner wall of the forming groove 4 at the bottom of the pressing head, the raw materials in the forming groove 4 are pressed and formed to obtain fly ash bricks, when the pressing head 6 and the guide head 36 move downwards, the sliding sleeve 9 and the rotary table 10 are driven by the linkage mechanism to synchronously move downwards, the guided forming bricks and the rotary table 10 are further synchronously moved downwards, after the forming bricks are completely separated from the forming groove 4, the first transmission shaft 8 is driven by the driving mechanism to rotate for a quarter circle, the rotary table 10 is driven by the driving mechanism to rotate for a quarter circle, the forming bricks positioned at the top of the rotary table 10 are further rotated and removed, and then the pressing head 6, the guide head 36 and the rotary table 10 are driven by the driving mechanism to synchronously move upwards by the cooperation of the linkage mechanism, the top of the rotary table 10 is in re-abutting connection with the bottom of the rotary table 3, then the rotary table 3 is continuously driven to rotate for one quarter turn through the driving mechanism, the operation is repeated, and the fly ash bricks are produced in stages by adopting multi-station different-function settings.
It should be noted that, the device structure and the drawings of the present invention mainly describe the principle of the present invention, in terms of the technology of the design principle, the arrangement of the power mechanism, the power supply system, the control system, etc. of the device is not completely described, and on the premise that the person skilled in the art understands the principle of the present invention, the specific details of the power mechanism, the power supply system and the control system can be clearly known, the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art; while certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.
In the description of the present invention, it should be understood that the directions or positional relationships indicated as being "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are directions or positional relationships based on the drawings are merely for convenience of description of the present invention and for simplification of description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise. Furthermore, the terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Claims (6)
1. The utility model provides an automatic brickmaking machine of mechatronic multistation, includes base (1), support frame (2), pressing mechanism and feeding mechanism (37), the top at base (1) is installed in support frame (2), feeding mechanism (37) are installed on support frame (2), its characterized in that still includes:
the rotary table (3) is rotationally connected to the top of the base (1), a plurality of forming grooves (4) are formed in the rotary table (3) in a penetrating mode, and the pressing mechanism and the feeding mechanism (37) are located on the annular movement track of the forming grooves (4);
The guiding mechanism is arranged above the rotary table (3) and positioned on the annular movement track of the forming groove (4) and is used for guiding the pressed and formed fly ash bricks out of the forming groove (4);
The linkage mechanism is respectively connected with the pressing mechanism and the guiding mechanism and is used for driving the pressing mechanism and the guiding mechanism to lift;
the transfer mechanism is arranged at the top of the base (1) and connected with the linkage mechanism, and is used for transferring the guided-out fly ash bricks;
The material homogenizing mechanism is arranged in the base (1) and connected with the transfer mechanism, and is used for homogenizing the fly ash material in the forming groove (4);
the driving mechanism is arranged on the supporting frame (2) and used for driving the linkage mechanism, the turntable (3) and the transfer mechanism to operate respectively;
The pressing mechanism comprises a pressing rod (5) and a pressing head (6) fixedly connected to the bottom end of the pressing rod (5), and the pressing rod (5) is connected with the linkage mechanism;
the guiding mechanism comprises a guide rod (7) and a guide head (36) fixedly connected to the bottom end of the guide rod (7), the guide rod (7) is connected with the linkage mechanism, and the height of the guide head (36) is smaller than that of the pressure head (6);
The transfer mechanism comprises a first transmission shaft (8) connected between the base (1) and the support frame (2), a sliding sleeve (9) sleeved outside the first transmission shaft (8) in a sliding manner and a rotary table (10) fixedly sleeved outside the sliding sleeve (9), the sliding sleeve (9) is connected with the linkage mechanism, the first transmission shaft (8) is connected with the driving mechanism, and the bottom end of the first transmission shaft (8) extends to the inside of the base (1) and is connected with the material homogenizing mechanism;
The linkage mechanism comprises a second transmission shaft (11) rotatably connected inside the support frame (2), a first reciprocating screw (12) fixedly sleeved outside the second transmission shaft (11) and a driving block (13) screwed outside the first reciprocating screw (12), and the second transmission shaft (11) is connected with the driving mechanism;
the outer parts of the compression bar (5) and the guide rod (7) are fixedly sleeved with the same first linkage block (14), and the first linkage block (14) is fixedly connected with the driving block (13);
The outer part of the guide rod (7) is fixedly sleeved with a second linkage block (15), and the second linkage block (15) is rotatably sleeved outside the sliding sleeve (9).
2. The electromechanical integrated multi-station automatic brick making machine according to claim 1, wherein two movable grooves (16) are formed in the top of the base (1), one movable groove (16) is internally provided with a weighing module (17), and the other movable groove (16) is connected with a material homogenizing mechanism.
3. The mechanical-electrical integrated multi-station automatic brick making machine according to claim 2, wherein the material homogenizing mechanism comprises a third transmission shaft (18) rotatably connected to the inner wall of the bottom of the base (1), a second reciprocating screw (19) fixedly sleeved outside the third transmission shaft (18), a lifting block (20) screwed outside the second reciprocating screw (19), a plurality of lifting rods (21) fixedly connected to the tops of the lifting blocks (20) and the same sealing block (22) fixedly connected to the tops of the lifting rods (21), and the sealing block (22) is slidably connected to the inside of another movable groove (16);
The material homogenizing mechanism further comprises a fourth transmission shaft (23) rotatably connected to the inner wall of the bottom of the base (1), a first gear (24) fixedly sleeved outside the fourth transmission shaft (23) and a second gear (25) fixedly sleeved outside the first transmission shaft (8), the diameter of the second gear (25) is larger than that of the first gear (24), and the first gear (24) is meshed with the second gear (25);
The third transmission shaft (18) is in transmission connection with the fourth transmission shaft (23) through a transmission part (26), and the transmission part (26) comprises two synchronous wheels which are respectively fixedly sleeved outside the third transmission shaft (18) and the fourth transmission shaft (23) and a synchronous belt which is in transmission connection with the outer parts of the two synchronous wheels.
4. An electromechanical integrated multi-station automatic brick making machine according to claim 3, characterized in that the driving mechanism comprises a motor (27) arranged at the top of the supporting frame (2), a third gear (28) fixedly sleeved outside the output shaft of the motor (27) and a first unidirectional gear (29) arranged outside the second transmission shaft (11), and the third gear (28) is meshed with the first unidirectional gear (29).
5. The mechanical-electrical integrated multi-station automatic brick making machine according to claim 4, wherein the driving mechanism further comprises a fifth transmission shaft (30) rotatably connected to the top of the supporting frame (2), a second unidirectional gear (31) mounted on the outer portion of the fifth transmission shaft (30), a incomplete gear (32) fixedly sleeved on the outer portion of the fifth transmission shaft (30) and a fourth gear (33) fixedly sleeved on the outer portion of the first transmission shaft (8), the incomplete gear (32) is matched with the fourth gear (33), the third gear (28) is driven to rotate reversely through a control motor (27), the second transmission shaft (11) and the first reciprocating screw (12) are driven to rotate synchronously through the meshing effect between the third gear (28) and the first unidirectional gear (29), the second unidirectional gear (31) is driven to rotate along with the fifth transmission shaft (30) but not to rotate along with the fifth transmission shaft, the third gear (28) is driven to rotate positively through a control motor (27), and the fifth transmission shaft (30) is driven to rotate along with the second unidirectional gear (29) through the meshing effect between the third gear (28) and the second unidirectional gear (31).
6. The electromechanical integrated multi-station automatic brick making machine according to claim 5, wherein the driving mechanism further comprises a sixth transmission shaft (34) rotatably connected inside the supporting frame (2) and a fifth gear (35) fixedly sleeved outside the sixth transmission shaft (34), the fifth gear (35) is matched with the incomplete gear (32), and the bottom end of the sixth transmission shaft (34) is fixedly connected with the top of the turntable (3).
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| CN202410703363.5A CN118269206B (en) | 2024-06-03 | 2024-06-03 | Electromechanical integrated multi-station automatic brick making machine |
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| CN202410703363.5A CN118269206B (en) | 2024-06-03 | 2024-06-03 | Electromechanical integrated multi-station automatic brick making machine |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101367276A (en) * | 2008-05-19 | 2009-02-18 | 王斌 | Automatic feeding unit of stamping press |
| CN112045824A (en) * | 2020-09-09 | 2020-12-08 | 于志勇 | Building module system of processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200362477Y1 (en) * | 2004-06-24 | 2004-09-23 | 강대윤 | Apparatus for molding of a sidewalk block |
| CN116728563B (en) * | 2023-08-10 | 2023-11-07 | 福建泉州市鸿佳机械有限公司 | Hydraulic brick making machine |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101367276A (en) * | 2008-05-19 | 2009-02-18 | 王斌 | Automatic feeding unit of stamping press |
| CN112045824A (en) * | 2020-09-09 | 2020-12-08 | 于志勇 | Building module system of processing |
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Application publication date: 20240702 Assignee: Yantai Shengjiuyuan Environmental Protection Technology Co.,Ltd. Assignor: Zhaoyuan Wuhua Electromechanical Equipment Co.,Ltd. Contract record no.: X2024980011761 Denomination of invention: A mechatronics integrated multi station automated brick making machine Granted publication date: 20240730 License type: Common License Record date: 20240814 |
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