CN118220819B - Automatic ball ice conveying and arranging equipment and arranging method - Google Patents
Automatic ball ice conveying and arranging equipment and arranging method Download PDFInfo
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- CN118220819B CN118220819B CN202410516088.6A CN202410516088A CN118220819B CN 118220819 B CN118220819 B CN 118220819B CN 202410516088 A CN202410516088 A CN 202410516088A CN 118220819 B CN118220819 B CN 118220819B
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000003825 pressing Methods 0.000 claims abstract description 130
- 230000007246 mechanism Effects 0.000 claims abstract description 116
- 239000000463 material Substances 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 9
- 230000000670 limiting effect Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 16
- 238000007599 discharging Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 14
- 230000002349 favourable effect Effects 0.000 description 9
- 238000005266 casting Methods 0.000 description 8
- 230000003139 buffering effect Effects 0.000 description 7
- 230000001360 synchronised effect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/53—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/42—Soft elements to prevent damage to articles, e.g. bristles, foam
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
The application discloses automatic ball ice conveying and arranging equipment and an automatic ball ice conveying and arranging method, wherein the automatic ball ice conveying and arranging equipment comprises a frame, two first conveying belt mechanisms, a pressing mechanism, an ejection mechanism and a receiving mechanism, wherein feeding through grooves are respectively arranged on two sides of the frame, supporting plate mechanisms are respectively arranged below the two feeding through grooves, and inclined lower ends of the two supporting plate mechanisms form a blanking channel; the conveying surfaces of the two first conveying belt mechanisms are covered with flexible abutting layers, and a plurality of ball ices fall from the blanking channels and are distributed above the gaps of the two flexible abutting layers; the pressing mechanism presses down a plurality of ball ices integrally between the two flexible abutting layers, and the ball ices move out of the frame during clamping of the two flexible abutting layers; the ejection mechanism ejects a plurality of ball ices from between the two flexible propping layers; the material receiving mechanism integrally collects a plurality of ball ices pressed out from between the two flexible tight layers. The ball ice discharging efficiency is improved, and the probability of breaking the ball ice in the transferring process is reduced.
Description
Technical Field
The application relates to the field of ball ice arranging equipment, in particular to automatic ball ice conveying and arranging equipment and an automatic ball ice arranging method.
Background
The spherical ice is made in two modes of ice cutting and ice melting, and after the spherical ice is made, the surface of the spherical ice is engraved according to the requirements, and the spherical ice is collected and arranged firstly after the ice making process or after the engraving process, so that the spherical ice is discharged and transported conveniently.
In the related art, a chinese patent with a patent publication number CN217626117U discloses an automatic arrangement mode of ball ice, which is to collect ball ice by a row of receiving holes of a receiving seat, after all receiving holes are full, then move the receiving seat to right above a tray through a driver, then slide out a baffle plate at the bottom of the receiving seat, so that whole row of ball ice falls into an ice storage tank at the tray under the action of self gravity, and the above operation is repeated until the tray is full of ball ice.
With respect to the related art in the above, there are the following drawbacks: in practical application, the receiving seat needs to wait for all the containing holes to be filled with the ball ice before the whole row of ball ice is transferred, the ball ice arranging operation which is continuously and continuously performed cannot be performed, the overall efficiency is low, and the situation of collision with the ball ice exists in the receiving process of the receiving seat or the receiving process of the tray, so that the ball ice is cracked, the quality of the ball ice is influenced, and therefore, the improvement space is still provided.
Disclosure of Invention
In order to improve the ball ice arranging efficiency and reduce the broken ice probability of ball ice in the transferring process, the application provides automatic ball ice conveying and arranging equipment and an automatic ball ice arranging method.
The application provides automatic ball ice conveying and arranging equipment and an automatic ball ice conveying and arranging method, which adopt the following technical scheme:
An ice ball automatic conveying and arranging device, comprising:
The device comprises a frame, wherein feeding through grooves are respectively arranged on two sides of the frame, spherical ice enters the frame through the feeding through grooves, inclined supporting plate mechanisms are respectively arranged below the two feeding through grooves, the inclined lower ends of the two supporting plate mechanisms are concentrated in the direction away from the feeding through grooves, and a gap between the inclined lower ends of the two supporting plate mechanisms forms a blanking channel of the spherical ice;
The conveying surfaces of the two first conveying belt mechanisms are vertically arranged and are covered with flexible tight supporting layers, a gap between the two flexible tight supporting layers is positioned under the blanking channel, and a plurality of ball ices fall from the blanking channel and are distributed above the gap between the two flexible tight supporting layers;
the pushing mechanism is used for integrally pushing a plurality of ball ices between the two flexible propping layers, and the ball ices move out of the frame in the clamping of the two flexible propping layers;
The ejection mechanism is used for ejecting a plurality of ball ices from between the two flexible propping layers;
the material receiving mechanism is used for integrally collecting a plurality of ball ices pressed out from between the two flexible tight layers.
Through adopting above-mentioned technical scheme, change traditional ball ice collection mode, regard as the support system of whole ball ice automatic transport equipment of arranging with the frame, ball ice can follow the feeding through groove entering frame in the frame of frame both sides, the ball ice entry has been increased, can improve ball ice collection efficiency, lead to ball ice through the layer board mechanism of slope, make the ball ice of both sides roll down to the blanking passageway that the slope lower extreme of two layer board mechanisms formed, simultaneously, the flexible tight layer that supports that two first conveyer mechanism conveying surfaces cover accepts ball ice, flexible tight layer plays the effect of carrying and buffering, then utilize pushing down the mechanism to press down a plurality of ball ices wholly to two flexible tight layers between, two flexible tight layers press from both sides a plurality of ball ices simultaneously, through the synchronous drive of two first conveyer belts, a plurality of ball ices follow two tight layer integrated movement of supporting, after moving out the frame, the circumstances that ball ice knocked down has been reduced through ejecting simultaneously to a plurality of ball ices, on the basis that improves ball ice and arranges efficiency, also reduce the probability of emergence of broken ice in each stage of ball ice transfer.
Preferably, the pressing mechanism comprises a pressing seat, a pressing piece arranged at the bottom of the pressing seat and a first driving piece for driving the pressing seat to lift, and the pressing seat and the supporting plate mechanisms at two sides form two sliding ways for sliding the ice balls; the casting die is just to the clearance between two flexible tight layers, and a plurality of ball ices are crowded into between two flexible tight layers under the push-down effect of casting die.
Through adopting above-mentioned technical scheme, press seat and layer board mechanism formation slide, press the seat and play the effect that the restriction ball ice was jumped off, be favorable to ball ice to roll steadily on layer board mechanism, when the ball ice of two flexible tight layers top reaches preset quantity, utilize first driving piece to order about to press seat and casting die whole to move down, the casting die is whole to be impressed a plurality of ball ices between two flexible tight layers of supporting, not only reduced the cracked probability of ball ice, also be convenient for ball ice carry out smooth transfer, be favorable to realizing the batch transfer of ball ice high-efficient nondestructively.
Preferably, the pressing piece seals the blanking channel and separates the slide ways on two sides, and the purpose of opening and closing the blanking channel by the pressing piece is achieved through lifting driving of the first driving piece.
Through adopting above-mentioned technical scheme, the casting die plays the effect of cutting apart both sides slide, separates the both sides at the casting die with a plurality of ball ices that roll down on the layer board, has reduced the ball ices that roll down from both sides and has taken place the direct condition of bumping, and through the drive of first driving piece for the casting die moves up and opens blanking passageway, thereby realizes the blanking step of ball ices, is favorable to improving the cracked problem in the ball ice transfer process.
Preferably, the pressing piece comprises a plurality of pressing columns which are vertically and rotatably connected to the bottom of the pressing seat, the pressing columns are distributed along the length direction of the blanking channel, and the pressing seat is provided with a linkage mechanism for driving the pressing columns to rotate in the same direction.
Through adopting above-mentioned technical scheme, under the drive of link gear, a plurality of compression columns are synchronous with the direction rotation, and a plurality of ball ices of compression column both sides shift towards two directions respectively under the rotary drive of compression column to can move away on the compression column and open the ball ices of blanking passageway before, further reduce the probability that both sides ball ices collide, be favorable to further improving the broken ice problem that ball ices exist in the transfer process.
Preferably, the outer circumferential surface of the compression column is coated with a buffer layer.
Through adopting above-mentioned technical scheme, the buffer layer plays the cushioning effect to the ball ice that rolls, reduces ball ice and the condition that the pressure post takes place direct striking, is favorable to reducing the cracked condition of taking place when ball ice braking.
Preferably, the supporting plate mechanism comprises a supporting plate, a guide plate and an elastic piece, wherein the elastic piece is arranged between the guide plate and the supporting plate, the supporting plate is connected in the frame, and the inclined upper end of the guide plate is positioned below the feeding through groove.
Through adopting above-mentioned technical scheme, set up the elastic component between deflector and backup pad for layer board mechanism possesses the shock attenuation effect, and ball ice falls to the slope upper end of deflector from the feeding logical groove, and the downward landing under the direction effect of deflector, and the deflector slope lower extreme of two layer board mechanisms has formed long banding blanking passageway, and the ball ice of being convenient for falls with whole form of arranging, is favorable to improving ball ice and arranges cloth efficiency.
Preferably, the frame is provided with a stopper, the stopper is located the flexible tight layer top that supports, the stopper is used for shutoff blanking passageway's end opening.
Through adopting above-mentioned technical scheme, the fender piece plays shutoff blanking passageway tip open-ended effect to seal the removal route of ball ice in flexible tight layer top, make ball ice only can only support under the centre gripping effect between the tight layer through two flexibilities and just can shift out the frame, be favorable to reducing the ball ice and drop out the condition outside the frame.
The ball ice arranging method adopts ball ice automatic conveying and arranging equipment and comprises the following steps:
S1: the ball ice which is manufactured falls into the frame through the feeding through grooves at the two sides of the frame, rolls down through the slide ways in the frame, and is blocked in the slide ways at the two sides of the frame by the compression column;
s2: starting a pressing mechanism, driving a pressing column to move upwards and starting a blanking channel, and enabling spherical ice to fall above the two flexible abutting layers through the blanking channel;
s3: starting a pressing mechanism, driving the pressing column to move downwards and integrally pressing a plurality of ball ices between the two flexible abutting layers;
S4: starting a first conveying belt mechanism, and conveying a plurality of ball ices out of the frame under the clamping action of the two flexible abutting layers;
S5: when a plurality of ball ices move to the lower part of the ejection mechanism, the ejection mechanism ejects the ball ices out from between the two flexible propping layers, and the material receiving mechanism integrally collects the whole row of ball ices pressed out from between the two flexible propping layers.
Through adopting above-mentioned technical scheme, ball ice gets into in the frame from the feeding through groove of frame both sides, a ball ice automatic arrangement equipment can connect many ball ice production facility, and then improve ball ice collection efficiency, the compression leg separates a plurality of ball ices that roll down on the layer board between two flexible tight layers, the condition that the ball ice that has reduced to roll down from both sides takes place direct collision, and make the casting die move up and open blanking passageway under the drive of first driving piece, thereby realize ball ice's blanking step, be favorable to improving ball ice and shift the cracked problem in-process, in addition, flexible tight layer that supports that the conveying face covered of two first conveyer mechanisms accepts ball ice, flexible tight layer plays the effect of carrying and buffering, then utilize pushing down the mechanism to press down a plurality of ball ices to two flexible tight layers between, two flexible tight layers clamp a plurality of ball ices simultaneously, through the synchronous drive of two first conveyer belts, a plurality of ball ices move along with two tight layers wholly, after the frame is shifted out, the ball ice is ejected simultaneously with a plurality of ball ices, the ball ice is bumped to the condition that has reduced, the high-efficient damage is done to ball ice.
Preferably, in the step S1, the pressing columns block the ball ice at two sides of the frame, and the linkage mechanism at the pressing seat is started to drive the pressing columns to synchronously rotate in the same direction, so that the ball ice at two sides of the pressing columns is transferred in opposite directions until the ball ice at two sides of the pressing columns are completely staggered; in the step S2, by starting the pushing mechanism, the pressing column is driven to move upwards and open the blanking channel, and a plurality of ball ices at two sides of the frame roll down to the upper parts of the two flexible tight layers and are distributed in rows;
By adopting the technical scheme, before the blanking channel is opened by moving away on the pressing column, the ball ice at two sides is staggered, so that the probability of collision of the ball ice at two sides is further reduced, the problem of broken ice in the transferring process of the ball ice is further improved, when the blanking channel is opened by moving away on the pressing column, the volleyball ice at two sides of the pressing column is gathered above the two flexible tight propping layers together and distributed in rows, the whole blanking process is smooth and free from severe collision, and the transferring of the ball ice is facilitated in a high-efficiency and damage-free manner.
Preferably, in the step S2, after the ball ice on both sides of the pressing column falls together above the two flexible abutting layers, the first conveying belt mechanism is started, and the plurality of ball ice are arranged under the pressing column side by side under the limiting effect of the blocking piece.
Through adopting above-mentioned technical scheme, through the drive of first conveyer belt mechanism to cooperate the baffle effect of keeping off the piece, arrange ball ice in advance, guarantee adjacent ball ice non-interval, thereby be convenient for a plurality of compression columns wholly press down whole volleyball ice, reduce ball ice and appear the dislocation in the in-process that pushes down the condition, be favorable to going on smoothly of follow-up ejecting step and receiving material step.
In summary, the present application includes at least one of the following beneficial technical effects:
1. Ball ice can enter the rack from the feeding through grooves at two sides of the rack, the ball ice automatic arrangement equipment can be connected with the multi-billiard ball ice production equipment, so that the ball ice collection efficiency is improved, a plurality of ball ice rolling on the supporting plate are separated at two sides of the pressing piece by the pressing column, the condition that ball ice rolling from two sides is directly collided is reduced, the pressing piece is moved upwards and the blanking channel is opened under the driving of the first driving piece, the blanking step of the ball ice is realized, and the problem of fragmentation in the ball ice transferring process is solved;
2. The ball ice is supported by the flexible propping layers covered by the conveying surfaces of the two first conveying belt mechanisms, the flexible propping layers play a role in supporting and buffering, then a plurality of ball ices are integrally pressed down between the two flexible propping layers by the pressing mechanism, the two flexible propping layers simultaneously clamp a plurality of ball ices, the plurality of ball ices integrally move along with the two propping layers by synchronous driving of the two first conveying belts, and after the ball ices are moved out of the frame, the plurality of ball ices are simultaneously ejected out by the ejection structure, so that the collision situation of the ball ices is reduced, and the ball ice transferring process is efficiently and nondestructively carried out;
3. Before the blanking channels are moved away from the pressing columns, the ball ice on two sides is staggered by synchronous and same-direction rotation of the pressing columns, so that the ball ice collision problem existing when the multi-billiard ice production equipment feeds the ball ice arrangement equipment is solved, and then the first conveying belt mechanism and the baffle are matched to integrally arrange the ball ice with non-uniform spacing distances, so that the pressing columns can accurately press the whole volleyball ice, and the ball ice transfer efficiency is improved;
4. In the ball ice conveying and arranging process, the supporting plate mechanism is used as a first layer of buffer structure, so that the ball ice stably slides downwards; the pressing column is used as a second layer of road buffer structure, so that a plurality of ball ices are collected in the middle of the frame and do not collide with each other; the flexible tight layer is used as a third layer buffer structure, so that a plurality of ball ices move down stably in a whole row, and the ball ices are transferred efficiently and nondestructively.
Drawings
Fig. 1 is a schematic diagram of an overall structure of a ball ice automatic conveying and distributing device in the embodiment of the application when a blanking channel is plugged by a pressing column.
Fig. 2 is an enlarged schematic view at a in fig. 1.
Fig. 3 is a front view of the ball ice automatic conveying and distributing device in the embodiment of the application when a blanking channel is plugged by a pressing column.
Fig. 4 is a schematic diagram of the overall structure of the ball ice automatic conveying and distributing device according to the embodiment of the application when a blanking channel is opened by a pressing column.
Fig. 5 is an enlarged schematic view at B in fig. 4.
Fig. 6 is a front view of the automatic ball ice conveying and distributing device according to the embodiment of the application when the pressing column opens the blanking channel.
Fig. 7 is a front view of a ball ice automatic conveying and distributing device according to an embodiment of the present application, when a pressing column presses ball ice into two flexible abutting layers.
Fig. 8 is a side view of an embodiment of the present application when ball ice is abutted against a baffle plate in an automatic ball ice conveying and distributing device.
Fig. 9 is a side view of an ejection mechanism in an automatic ball ice conveying and distributing device according to an embodiment of the present application, when the ejection mechanism ejects ball ice out of two flexible abutting layers.
Reference numerals illustrate: 1. a base; 2. a frame; 21. feeding through grooves; 22. a blocking member; 3. a pressing mechanism; 31. pressing a base; 32. pressing a column; 33. a first driving member; 4. an ejection mechanism; 41. a second driving member; 42. a push rod; 43. a mounting frame; 44. a baffle plate; 45. a horizontal plate; 46. a riser; 5. a receiving mechanism; 51. a second conveyor belt mechanism; 52. a tray; 6. a first conveyor belt mechanism; 61. a flexible tight layer; 7. a pallet mechanism; 71. a guide plate; 72. an elastic member; 73. a support plate; 8. a slideway; 9. a blanking channel; 10. ball ice.
Detailed Description
The application is described in further detail below with reference to fig. 1-9.
The embodiment of the application discloses automatic conveying and arranging equipment for spherical ice, which comprises a frame 2, a first conveyor belt mechanism 6, a pressing mechanism 3, an ejection mechanism 4 and a receiving mechanism 5, and is characterized in that the equipment is used for conveying spherical ice according to the embodiment of the application.
In this embodiment, the base 1 is mounted at the bottom of the frame 2, and the base 1 extends longitudinally outside the frame 2. The two sides of the frame 2 are respectively provided with a feeding through groove 21, each feeding through groove 21 can be connected with 1 to 3 billiard ice production devices, and the produced billiard ice 10 enters the frame 2 through the feeding through grooves 21.
Referring to fig. 1 to 3, inclined pallet mechanisms 7 are respectively installed below the two feeding through grooves 21, inclined lower ends of the two pallet mechanisms 7 are concentrated in a direction away from the feeding through grooves 21, and a gap between the inclined lower ends of the two pallet mechanisms 7 forms a blanking passage 9 of the spherical ice 10. Specifically, the pallet mechanism 7 includes a support plate 73, a guide plate 71, and an elastic member 72, the elastic member 72 being disposed between the guide plate 71 and the support plate 73, the support plate 73 and the guide plate 71 being parallel. The elastic member 72 is a plurality of springs, a guide post (not shown in the figure) is vertically fixed on one side of the guide plate 71 facing the support plate 73, the guide post penetrates through the support plate 73, and the elastic direction of the springs is consistent with the length direction of the guide post, so that the supporting plate mechanism 7 has the function of buffering and damping. The support plate 73 is fixed in the frame 2, and the inclined upper end of the guide plate 71 is located right below the feed-through groove 21. The blanking channels 9 formed at the inclined lower ends of the guide plates 71 of the two supporting plate mechanisms 7 extend longitudinally, so that the ball ice 10 can fall from the blanking channels 9 in a whole row, and the arrangement efficiency of the ball ice 10 can be improved.
In this embodiment, the first conveyor belt mechanisms 6 are two in number and symmetrically distributed below the blanking passage 9, and the first conveyor belt mechanisms 6 are mounted on the base 1 and extend longitudinally out of the frame 2. The conveying surfaces of the two first conveyor belt mechanisms 6 are arranged vertically and are each covered with a flexible abutment layer 61. Wherein, the flexible tight layer 61 is a silica gel conveyer belt with buffering and elastic effects, and the silica gel conveyer belt meets the food safety standard. The flexible abutment layer 61 is arranged around the conveying surface corresponding to the first conveyor belt mechanism 6. The gap between the two flexible abutment layers 61 is located directly below the blanking channel 9. A plurality of ball ices 10 fall from the blanking channel 9 and are distributed above the gap between the two flexible abutting layers 61, and the flexible abutting layers 61 play a role in buffering and supporting the ball ices 10. In addition, the edges of the flexible abutting layers 61 are provided with rounded corners, so that grooves are formed above the two flexible abutting layers 61, the positioning effect is achieved on the whole volleyball ice 10, and the situation that the volleyball ice 10 is deflected is reduced.
In the present embodiment, the pressing mechanism 3 includes a pressing seat 31, a pressing member disposed at the bottom of the pressing seat 31, and a first driving member 33 for driving the pressing seat 31 to lift. The first driving member 33 is a cylinder with a telescopic function, and a telescopic end of the first driving member 33 is fixed to an upper surface of the pressing seat 31. The pressing seat 31 is located between the two supporting plate mechanisms 7, wherein two side walls of the pressing seat 31 are respectively parallel to the guide plates 71 on two sides, and the pressing seat 31 and the guide plates 71 on two sides form two slide ways 8 for the ball ice 10 to roll. The pressing piece is just for the clearance between two flexible tight layers 61, and the pressing piece seals blanking passageway 9 and separates slide 8 on both sides, realizes the switching purpose of pressing piece to blanking passageway 9 through the flexible drive of first driving piece 33.
In this embodiment, the pressing member includes a plurality of pressing columns 32 vertically and rotatably connected to the bottom of the pressing seat 31, the plurality of pressing columns 32 are distributed side by side along the length direction of the blanking channel 9, and a linkage mechanism (not shown in the figure) for driving the plurality of pressing columns 32 to rotate in the same direction is installed in the pressing seat 31. The linkage mechanism is a chain wheel and chain transmission mechanism, each pressing column 32 is coaxially sleeved with a chain wheel, the chain is sleeved between the chain wheels, and the pressing columns 32 synchronously rotate in the same direction through motor driving. The ball ices 10 at the two sides of the pressing column 32 are respectively transferred to the two directions under the rotation driving of the pressing column 32, so that the ball ices 10 at the two sides can be completely staggered before the blanking channel 9 is opened by the pressing column 32, the probability of collision of the ball ices 10 at the two sides in the instant of the blanking channel 9 is further reduced, and the problem of ice crushing of the ball ices 10 in the transferring process is further improved.
In order to reduce the occurrence of direct impact between the ball ice 10 and the compression column 32, the outer circumferential surface of the compression column 32 is covered with a buffer layer (not shown), which may be a rubber ferrule. The buffer layer plays a role in buffering the falling ball ice 10, and can reduce the fragmentation probability of the ball ice 10.
In this embodiment, the rack 2 is fixedly provided with the blocking piece 22 transversely arranged, the blocking piece 22 is located above the flexible abutting layer 61, and the blocking piece 22 is blocked at the opening of the end part of the blanking channel 9, so that the moving path of the ice ball 10 above the flexible abutting layer 61 is blocked, the ice ball 10 can only move out of the rack 2 under the clamping action between the two flexible abutting layers 61, and the situation that the ice ball 10 falls out of the rack 2 is reduced. Before the pressing mechanism 3 presses the ball ice 10, the first conveyor belt mechanism 6 is started, and the blocking effect of the blocking piece 22 is matched, so that a plurality of ball ices 10 above the flexible abutting layer 61 are aligned, and the subsequent ejection step and the material receiving step can be smoothly performed.
Referring to fig. 4 to 7, in the present embodiment, a proximity sensor is embedded at the bottom of the pressing column 32 for detecting whether the ball ice 10 reaches the position right below the pressing column 32, when the proximity sensor at the bottom of each pressing column 32 detects that the ball ice 10 is located below, the controller controls the first driving member 33 to extend, so as to drive the pressing column 32 to press the ball ice 10 down, the pressing column 32 presses the ball ice 10 one to one, so as to maintain the stability of the ball ice 10 in the pressing process, and a plurality of ball ices 10 are extruded between two flexible abutting layers 61 in an integral row under the pressing action of the pressing column 32, thereby achieving the purposes of arranging and integrally transferring the ball ice 10.
By activating the first conveyor belt mechanism 6, a plurality of ice balls 10 are moved out of the frame 2 in a row under the clamping action of the two flexible abutting layers 61.
Referring to fig. 8 and 9, in this embodiment, the ejector mechanism 4 is used to eject a number of ball ices 10 from between two flexible abutment layers 61. Specifically, the ejection mechanism 4 includes a mounting frame 43, a second driving member 41, a barrier 44, and a plurality of ejector pins 42. The mounting bracket 43 is installed and is fixed in the one end that frame 2 was kept away from to base 1, and the upper segment of mounting bracket 43 is bent and is extended to the top of first conveyer belt mechanism 6, and second driving piece 41 is the cylinder, and second driving piece 41 installs and fixes the section of bending at mounting bracket 43, and the flexible end installation of second driving piece 41 is fixed with horizontal plate 45, and the bottom at horizontal plate 45 is fixed in the installation of a plurality of ejector pins 42, and a plurality of ejector pins 42 are just supporting the clearance of tight layer 61 and vertically distributing side by side to two flexibilities. A riser 46 is mounted to the side of the horizontal plate 45 facing the frame 2, the riser 46 being aligned with the top bar 42 at the extreme edge. The baffle 44 is installed on the base 1, the baffle 44 extends into the gap between the two flexible abutting layers 61, a pressure sensor is installed on one side, facing the frame 2, of the baffle 44, when the ball ice 10 moves to be abutted with the baffle 44, a plurality of ball ices 10 are located under the plurality of ejector rods 42, the pressure sensor recognizes that the ball ice 10 abuts against the baffle 44, the plurality of ejector rods 42 are driven to move downwards by the second driving piece 41, so that the plurality of ball ices 10 are ejected downwards out of the gap between the two flexible abutting layers 61, the vertical plate 46 plays a blocking role on the ball ice 10 at the rear, so that the ball ice 10 at the rear is braked, and the ejector rods 42 are conveniently reset upwards.
In this embodiment, the receiving means 5 is used to collect in its entirety a number of spherical ice 10 pressed out from between two flexible abutment layers 61. Specifically, the receiving mechanism 5 includes a second conveyor mechanism 51 extending in the lateral direction and a plurality of trays 52. The second conveyor belt mechanism 51 is located below the first conveyor belt mechanism 6, the conveying surface of the second conveyor belt mechanism 51 is horizontally arranged, a plurality of trays 52 pass through the gaps of the two flexible abutting layers 61 under the conveying of the second conveyor belt mechanism 51, and a plurality of accommodating cavities arranged in an array are formed in the surfaces of the trays 52 and used for collecting the falling ball ice 10 in the whole row.
The embodiment of the application also discloses a ball ice arranging method, which adopts ball ice automatic conveying and arranging equipment, and fig. 8 and 9 comprise the following steps:
S1: referring to fig. 3, the manufactured ball ice 10 falls into the frame 2 through the feeding through grooves 21 at both sides of the frame 2, the ball ice 10 rolls down through the slide ways 8 in the frame 2, the ball ice 10 is blocked by the pressing columns 32 on the slide ways 8 at both sides of the frame 2, and then the linkage mechanism at the pressing seat 31 is started to drive the pressing columns 32 to synchronously rotate in the same direction, the ball ice 10 at both sides of the pressing columns 32 are respectively transferred in opposite directions until the ball ice 10 at both sides of the pressing columns 32 are completely staggered.
S2: referring to fig. 6, the pressing mechanism 3 is started to drive the pressing column 32 to move upwards and open the blanking channel 9, and a plurality of ball ices 10 on two sides of the frame 2 roll down above the two flexible abutting layers 61 together and are distributed in rows. The first conveyor mechanism 6 is then activated and a plurality of ice balls 10 are distributed side by side under the press stud 32 under the restriction of the stopper 22.
S3: referring to fig. 6 and 7, when the proximity sensor at the bottom of each pressing column 32 detects that there is ice balls 10 below, the first conveyor mechanism 6 is stopped to be started, and then the first driving member 33 is controlled to be extended by the controller to drive the pressing columns 32 to press the ice balls 10 down, the pressing columns 32 press the ice balls 10 one to maintain the stability of the ice balls 10 in the pressing process, and a plurality of ice balls 10 are pushed into the space between the two flexible abutting layers 61 under the pressing action of the pressing columns 32. The first driving member 33 drives the pressing seat 31 and the pressing post 32 to reset.
S4: the first conveyor belt mechanism 6 is started, and a plurality of ice balls 10 are sent out of the frame 2 under the clamping action of the two flexible abutting layers 61.
S5: referring to fig. 8 and 9, when the ice ball 10 moves to abut against the baffle plate 44, the ice ball 10 is located under the plurality of ejector pins 42, the pressure sensor recognizes that the ice ball 10 has abutted against the baffle plate 44, the second driving member 41 drives the plurality of ejector pins 42 to move downward, the ice ball 10 is ejected downward out of the gap between the two flexible abutting layers 61, the riser 46 blocks the ice ball 10 at the rear, so that the ice ball 10 at the rear is braked, the ice ball 10 is prevented from moving along with the first conveying mechanism 6, the ejector pins 42 are reset upward after the ice ball 10 falls into the corresponding accommodating cavities on the tray 52, the second conveying mechanism 51 moves forward for a certain distance, so that the accommodating cavity at the next row of the tray 52 faces the gap between the two flexible abutting layers 61, and the ice ball 10 at the next row falls down.
When the plurality of ball ices 10 move below the ejection mechanism 4, the ejection mechanism 4 ejects the plurality of ball ices 10 from between the two flexible abutting layers 61, and the material receiving mechanism 5 integrally collects the whole row of ball ices 10 pressed out from between the two flexible abutting layers 61.
It should be emphasized that in the embodiment of the present application, a counter is installed at the feeding through grooves 21, after the two feeding through grooves 21 pass through 6 ball ices 10 in total, the two feeding through grooves 21 are closed briefly, and after the ball ices 10 are pressed to two flexible abutting layers 61 by the pressing mechanism 3 and reset is completed, the feeding through grooves 21 are opened again, so that the feeding function of the feeding through grooves 21 is recovered.
In other embodiments, the total number of the ball ices passing through the feeding through grooves 21 on both sides of a single pass is equal to the total number of the pressing columns 32 and is a multiple of the number of the ejector rods 42, so that the overall arrangement of the ball ices 10 is facilitated.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (10)
1. An automatic ball ice conveying and arranging device, which is characterized by comprising:
The device comprises a frame (2), wherein feeding through grooves (21) are respectively arranged on two sides of the frame (2), ball ice (10) enters the frame (2) through the feeding through grooves (21), inclined supporting plate mechanisms (7) are respectively arranged below the two feeding through grooves (21), the inclined lower ends of the two supporting plate mechanisms (7) are concentrated in a direction away from the feeding through grooves (21), and a gap between the inclined lower ends of the two supporting plate mechanisms (7) forms a blanking channel (9) of the ball ice (10);
The conveying surfaces of the two first conveying belt mechanisms (6) are vertically arranged and are covered with flexible abutting layers (61), gaps between the two flexible abutting layers (61) are located under the blanking channels (9), and a plurality of ball ices (10) fall from the blanking channels (9) and are distributed above the gaps between the two flexible abutting layers (61);
The pushing mechanism (3) is used for integrally pushing a plurality of ball ices (10) between the two flexible abutting layers (61), and the ball ices (10) move out of the frame (2) in the clamping of the two flexible abutting layers (61);
The ejection mechanism (4) is used for ejecting a plurality of ball ices (10) from between the two flexible abutting layers (61);
the material receiving mechanism (5), the material receiving mechanism (5) is used for integrally collecting a plurality of ball ices (10) pressed out from between two flexible abutting layers (61).
2. An ice ball automatic conveying and arranging device according to claim 1, wherein: the pressing mechanism (3) comprises a pressing seat (31), a pressing piece arranged at the bottom of the pressing seat (31) and a first driving piece (33) for driving the pressing seat (31) to lift, and the pressing seat (31) and the supporting plate mechanisms (7) at two sides form two sliding ways (8) for sliding the ball ice (10); the pressing piece is opposite to a gap between two flexible abutting layers (61), and a plurality of ball ices (10) are extruded between the two flexible abutting layers (61) under the action of pressing down of the pressing piece.
3. An ice ball automatic conveying and arranging device according to claim 2, wherein: the pressing piece seals the blanking channel (9) and separates the slide ways (8) on two sides, and the purpose of opening and closing the blanking channel (9) by the pressing piece is achieved through lifting driving of the first driving piece (33).
4. An ice ball automatic conveying and arranging device according to claim 3, wherein: the pressing piece comprises a plurality of pressing columns (32) which are vertically and rotatably connected to the bottom of the pressing seat (31), the pressing columns (32) are distributed along the length direction of the blanking channel (9), and the pressing seat (31) is provided with a linkage mechanism for driving the pressing columns (32) to rotate in the same direction.
5. The automatic ball ice conveying and arranging device according to claim 4, wherein: the outer peripheral surface of the compression column (32) is coated with a buffer layer.
6. An ice ball automatic conveying and arranging device according to claim 1, wherein: the supporting plate mechanism (7) comprises a supporting plate (73), a guide plate (71) and an elastic piece (72), wherein the elastic piece (72) is arranged between the guide plate (71) and the supporting plate (73), the supporting plate (73) is connected in the frame (2), and the inclined upper end of the guide plate (71) is located below the feeding through groove (21).
7. The automatic ball ice conveying and arranging device according to claim 4, wherein: the frame (2) is provided with a stopper (22), the stopper (22) is located on the flexible tight layer (61), and the stopper (22) is used for blocking an end opening of the blanking channel (9).
8. A ball ice arranging method, which adopts the ball ice automatic conveying and arranging device as claimed in claim 7, and is characterized by comprising the following steps:
S1: the ball ice (10) which is manufactured falls into the frame (2) through the feeding through grooves (21) at the two sides of the frame (2), the ball ice (10) rolls down through the slide ways (8) in the frame (2), and the ball ice (10) is blocked in the slide ways (8) at the two sides of the frame (2) by the pressing columns (32);
S2: starting a pressing mechanism (3), driving a pressing column (32) to move upwards and starting a blanking channel (9), and enabling ball ice (10) to drop above two flexible abutting layers (61) through the blanking channel (9);
S3: starting a pressing mechanism (3), driving a pressing column (32) to move downwards and integrally pressing a plurality of ball ices (10) between two flexible abutting layers (61);
s4: starting a first conveyor belt mechanism (6), and conveying a plurality of ball ices (10) out of the frame (2) under the clamping action of two flexible abutting layers (61);
S5: when a plurality of ball ices (10) move to the lower part of the ejection mechanism (4), the ejection mechanism (4) ejects the ball ices (10) out from between the two flexible abutting layers (61), and the material receiving mechanism (5) integrally collects whole row ball ices (10) pressed out from between the two flexible abutting layers (61).
9. The ball ice arranging method according to claim 8, wherein: in the S1, the ball ice (10) is blocked at two sides of the frame (2) by the pressing columns (32), and the linkage mechanism at the pressing seat (31) is started to drive the pressing columns (32) to synchronously rotate in the same direction, so that the ball ice (10) at two sides of the pressing columns (32) are transferred in opposite directions until the ball ice (10) at two sides of the pressing columns (32) are completely staggered; in the S2, by starting the pressing mechanism (3), the pressing column (32) is driven to move upwards and open the blanking channel (9), and a plurality of ball ices (10) on two sides of the frame (2) roll down to the upper parts of the two flexible abutting layers (61) together and are distributed in rows.
10. The ball ice arranging method according to claim 9, wherein: in the S2, after the ball ices (10) at the two sides of the pressing column (32) fall onto the upper parts of the two flexible abutting layers (61), the first conveying belt mechanism (6) is started, and the ball ices (10) are distributed under the pressing column (32) side by side under the limiting action of the baffle piece (22).
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| CN202410516088.6A CN118220819B (en) | 2024-04-27 | 2024-04-27 | Automatic ball ice conveying and arranging equipment and arranging method |
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| CN202410516088.6A CN118220819B (en) | 2024-04-27 | 2024-04-27 | Automatic ball ice conveying and arranging equipment and arranging method |
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| CN118220819B true CN118220819B (en) | 2024-09-13 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211520025U (en) * | 2019-12-13 | 2020-09-18 | 宁波弘泰包装新材料科技有限公司 | Color straw packaging machine |
| CN114524255A (en) * | 2022-03-08 | 2022-05-24 | 福建龙旺食品饮料有限公司 | Set releasing mechanism for glue pudding production |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170077363A (en) * | 2015-12-28 | 2017-07-06 | 임명호 | Device for manufacturing a ice ball |
| CN216188283U (en) * | 2021-10-28 | 2022-04-05 | 河南今三麦食品有限公司 | Glue pudding separator that glue pudding tray can recycle |
| CN217626117U (en) * | 2022-06-20 | 2022-10-21 | 广州冰泉制冷设备有限责任公司 | Automatic ball ice arrangement device |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211520025U (en) * | 2019-12-13 | 2020-09-18 | 宁波弘泰包装新材料科技有限公司 | Color straw packaging machine |
| CN114524255A (en) * | 2022-03-08 | 2022-05-24 | 福建龙旺食品饮料有限公司 | Set releasing mechanism for glue pudding production |
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