CN118216730A

CN118216730A - Clothing and manufacturing method thereof

Info

Publication number: CN118216730A
Application number: CN202410346678.9A
Authority: CN
Inventors: 刘震强
Original assignee: Regina Miracle International Group Ltd
Current assignee: Regina Miracle International Group Ltd
Priority date: 2019-10-31
Filing date: 2020-10-30
Publication date: 2024-06-21
Also published as: WO2021083340A1; CN114222508A; CN114222508B; EP4051040A4; US20220400780A1; EP4051040A1; WO2021081893A1

Abstract

A garment (100) is provided. The garment (100) includes a first fabric layer (122) having an inner surface (122 a) and an outer surface (122 b). The garment (100) also includes a second fabric layer (124) having an inner surface (124 a) and an outer surface (124 b). The garment (100) further includes a layer of silicone (140) embedded in at least one of the inner surface (122 a) of the first fabric layer (122) and the inner surface (124 a) of the second fabric layer (124) to connect the first fabric layer (122) and the second fabric layer (124). The garment (100) includes a first region (4102) having a first thickness and a second region (4112) having a second thickness. The first thickness is greater than the second thickness, and the first region (4102) is disposed along an edge (114) of the garment (100), and the second region (4112) is disposed farther from the edge (114) than the first region (4102).

Description

Clothing and manufacturing method thereof

Technical Field

The present disclosure relates generally to garments and, in particular, to garments having one or more elastic portions to allow them to expand and contract.

Background

Such as a brassiere, T-shirt, pants, etc., including an elastic portion, such as around the neck or at the shoulders thereof. These elastic portions are capable of expanding and contracting and thus help support the garment on the body of the wearer. Typically, rubber materials are employed to allow for such expansion and contraction of the elastic portion. Rubber materials are often sewn or adhered to the garment to make the elastic portion. To put on or take off the garment, a force is applied to the elastic portion and the rubber material allows the elastic portion to expand to a moderate elongation. Once the force applied to the elastic portion is removed, the rubber material causes the elastic portion to return to its original shape from the expanded state, thereby providing a comfortable fit against the wearer's body.

However, typical rubber materials tend to lose their elasticity after repeated stretching for a period of time. Once the rubber material loses its elasticity, the elastic portion of the garment may become loose, with limited or no ability to expand and contract. Thus, after multiple uses, the garment may not provide the desired uniform expansion and/or contraction to the wearer. Such garments often become unsuitable for use unless the rubber material is replaced with a new rubber material. In addition, these garments utilizing rubber materials to provide elasticity tend to yellow. Some garments may utilize thermoplastic materials that provide better elasticity than traditional rubbers. However, if such garments are subjected to, for example, high temperature washing and pressing or ironing, they may lose their elasticity.

Accordingly, there is a need for a garment whose elastic portion maintains elasticity even after repeated and long-term use and can withstand high temperatures, resulting in an increase in the overall life of the garment.

Disclosure of Invention

In one aspect, a garment is disclosed. The garment includes a first fabric layer having an inner surface and an outer surface, the garment further including a second fabric layer having an inner surface and an outer surface, the garment further including a silicone layer embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer to connect the first fabric layer and the second fabric layer.

In one embodiment, a silicone layer connects the inner surface of the first fabric layer with the inner surface of the second fabric layer. In another embodiment, a silicone layer connects the inner surface of the first fabric layer and the outer surface of the second fabric layer.

In one or more embodiments, the first fabric layer and the second fabric layer are both part of the first panel, and wherein the first fabric layer and the second fabric layer are defined by folds of the first panel. In some embodiments, the garment further comprises a second panel. Here, the first sheet and the second sheet are joined together.

In one or more embodiments, the garment further comprises a folded sheet attached to the outer surface of the first fabric layer and the outer surface of the second fabric layer.

In one or more embodiments, the silicone gum layer is comprised of a first component and a second component. Here, the first component includes one or more of a hydrogenated silicone oil, an additive, and a catalyst, and the second component includes one or more of a vinyl silicone oil and silica.

In one or more embodiments, the pattern of the silicone layer includes a plurality of openings, each opening defining a region where no silicone gel is present.

In one or more embodiments, the pattern of the silicone layer includes areas where silicone is present and areas where silicone is not present.

In one or more embodiments, the silicone layer includes two or more regions, and at least one of the regions has a thickness different from a thickness of at least one of the remaining regions.

In one or more embodiments, the silicone layer includes a first region of a first thickness and a second region of a second thickness, and the first thickness is greater than the second thickness.

In one or more embodiments, a first region is disposed along an edge of the garment and a second region is disposed farther from the edge than the first region.

In one or more embodiments, at least one of the first region and the second region has one of the following shapes: strip, wave, dot, and mesh.

In one or more embodiments, the pattern of at least one of the first region and the second region includes a plurality of openings, each opening defining a region where no silicone gel is present.

In one or more embodiments, at least some of the plurality of openings have one of the following shapes: diamond, circular, and oval.

In one or more embodiments, the pattern of at least one of the first region and the second region includes a region in which the silica gel is present and a region in which the silica gel is not present.

The clothing may be one of a brassiere, athletic brassiere, undergarment, athletic pants, sportswear, casual garment and T-shirt.

In another aspect, a method of manufacturing a garment is disclosed. The method includes providing a first sheet having a first fabric layer and a second fabric layer, the first fabric layer having an inner surface and an outer surface, and the second fabric layer having an inner surface and an outer surface. The method further includes placing a template having a cut on at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer. The method further includes pouring the silicone material into the cut of the template. The method further includes laminating the first fabric layer and the second fabric layer together to form a silicone layer embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer and joining the first fabric layer and the second fabric layer.

In one or more embodiments, the first fabric layer and the second fabric layer are laminated together at room temperature.

In one or more embodiments, the first fabric layer and the second fabric layer are hot pressed together.

In one or more embodiments, the method further comprises curing the silicone material at a temperature in the range of 50 to 150 degrees celsius.

In one or more embodiments, the method further comprises curing the silica gel material for a period of time ranging from 5 to 60 minutes.

In one or more embodiments, the method further includes scraping additional poured silicone material from the incision of the template to form the silicone layer into the shape of the incision of the template.

In one or more embodiments, the first panel is folded to define a first fabric layer and a second fabric layer therein.

In one or more embodiments, the method further comprises providing a second sheet; and connecting the first sheet and the second sheet.

In one or more embodiments, the method further comprises providing a folded sheet; the folded sheet is attached to the outer surface of the first fabric layer and the outer surface of the second fabric layer.

In one or more embodiments, the method further comprises preparing a silica gel material by mixing a first component and a second component, the first component comprising one or more of a hydrogenated silicone oil, an additive, and a catalyst, and the second component comprising one or more of a vinyl silicone oil and silica.

In another aspect, a garment is disclosed. The garment includes a body structure. The garment further includes one or more elastic portions formed along one or more edges of the body structure. The one or more elastic portions include a first fabric layer having an inner surface and an outer surface; and a second fabric layer having an inner surface and an outer surface. The one or more elastic portions further include a silicone layer embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer, thereby connecting the first fabric layer and the second fabric layer.

In one or more embodiments, the garment further comprises a first panel and a second panel. Here, both the first fabric layer and the second fabric layer are part of the first sheet. In addition, the first and second panels are joined together.

In one or more embodiments, the first fabric layer and the second fabric layer are defined by a fold of the first panel.

In one or more embodiments, the first region is disposed along at least one of the one or more edges of the body structure and the second region is disposed farther from the at least one of the one or more edges of the body structure than the first region.

In another aspect, a brassiere is disclosed. The brassiere includes a cup region and a main body structure. The body structure includes a first fabric layer having an inner surface and an outer surface; and a second fabric layer having an inner surface and an outer surface. The brassiere includes one or more elastic portions formed along one or more edges of the main body structure. The one or more elastic portions include a silicone layer embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer to connect the first fabric layer and the second fabric layer.

In one or more embodiments, one or more resilient portions are formed along a lower edge of the body structure.

In one or more embodiments, the thermoplastic strip is secured to the second portion of the outer fabric layer by a hot-press technique.

In another aspect, a sports bra is disclosed. A sports bra includes a cup region and a body structure. The body structure includes a first fabric layer having an inner surface and an outer surface; and a second fabric layer having an inner surface and an outer surface. The athletic bra includes one or more elastic portions formed along one or more edges of the body structure. The one or more elastic portions include a silicone layer embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer, thereby connecting the first fabric layer and the second fabric layer.

In one or more embodiments, one or more elastic portions are formed along the shoulder strap portion of the body structure.

In one or more embodiments, the first and second fabric layers are defined by folding of the first panel along one or more edges.

In another aspect, a side flap for a brassiere is disclosed. The side flap includes a first fabric layer having an inner surface and an outer surface, a second fabric layer having an inner surface and an outer surface, and a silicone layer embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer to connect the first fabric layer and the second fabric layer.

In one or more embodiments, the first region is disposed along an edge of the body structure and the second region is disposed farther from the edge than the first region.

In another aspect, a method of manufacturing a garment is disclosed. The method includes providing a first sheet having a first fabric layer and a second fabric layer, the first fabric layer having an inner surface and an outer surface, and the second fabric layer having an inner surface and an outer surface. Placing a template having a cut on at least one of an inner surface of the first fabric layer and an inner surface of the second fabric layer; pouring a silica gel material into the notch of the template; and curing the silicone material. The method further includes laminating the first fabric layer and the second fabric layer together to form a silicone layer embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer and joining the first fabric layer and the second fabric layer. In some embodiments, the method further comprises scraping additional poured silicone material from the incision of the template after the step of pouring the silicone material into the incision of the template and before allowing the silicone material to cure.

The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and the features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.

Drawings

For a more complete understanding of the exemplary embodiments of the present disclosure, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:

FIG. 1 illustrates a front view of a bra according to an embodiment of the present disclosure;

FIG. 2 shows a schematic view of a side flap of the brassiere of FIG. 1;

FIG. 3 shows a cross-sectional view of the side flap of FIG. 2 along AA';

figures 4-8 illustrate various stages involved in forming a silicone gum layer in accordance with one or more embodiments of the present disclosure;

9-16 illustrate various configurations of a first sheet incorporating a layer of silicone gel in accordance with one or more embodiments of the present disclosure;

FIG. 17 illustrates a front view of a bra according to another embodiment of the present disclosure;

FIGS. 18-19 illustrate schematic views of a side flap of the brassiere of FIG. 17;

FIG. 20 shows a cross-sectional view of the side flap of FIGS. 18-19 taken along BB';

FIG. 21 illustrates a front view of a bra in accordance with another embodiment of the present disclosure;

FIG. 22 shows a schematic view of a side flap of the brassiere of FIG. 21;

FIG. 23 shows a cross-sectional view of the side flap of FIG. 21 along CC';

FIG. 24 illustrates a front view of a bra according to another embodiment of the present disclosure;

FIG. 25 shows a schematic view of a side flap of the brassiere of FIG. 24;

FIG. 26 shows a cross-sectional view of the flap of FIG. 25 along DD';

FIGS. 27-28 illustrate layered views of a side flap of a brassiere according to various embodiments of the present disclosure; and

29-40 Illustrate schematic views of different garments incorporating a silicone layer according to various embodiments of the present disclosure;

FIG. 41 shows a schematic view of a side flap of the brassiere of FIG. 1;

FIG. 42 shows a cross-sectional view of the side flap of FIG. 41 taken along EE';

FIG. 43 shows a schematic view of a side flap of the brassiere of FIG. 1;

fig. 44 shows a cross-sectional view of the flap of fig. 43 along FF'.

Detailed Description

In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present disclosure may be practiced without these specific details. In other instances, devices and methods have been shown only in block diagram form in order to avoid obscuring the present disclosure.

Reference in the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the disclosure. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments necessarily mutually exclusive of other embodiments. Furthermore, the terms "a" and "an" herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item. Furthermore, various features are described which may be exhibited by some embodiments and not by others. Similarly, various requirements are described which may be requirements for some embodiments but not other embodiments.

The embodiments are described herein for purposes of illustration and many variations of these embodiments are possible. It should be appreciated that various omissions and substitutions of equivalents are contemplated as circumstances may suggest or render alternative but are intended to cover the application or implementation without departing from the spirit or scope of the present disclosure. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. Any headings used in this specification are for convenience only and do not have a legal or limiting effect.

Where the word "layer" is mentioned, it is understood that it may have its common definition and that the layer may consist of one piece, but is not limited to, or may have two or more defined regions that are connected and may each have different characteristics (e.g., color, thickness, material, orientation, size).

Referring to the drawings, FIG. 1 shows a schematic view of an article of clothing (generally indicated by reference numeral 100) in accordance with one or more embodiments of the present disclosure. In this specification, the clothing item 100 is shown as a bra; however, for the purposes of the present invention, the garment 100 may be any garment worn by a wearer. For example, the garment 100 may be, but is not limited to, a brassiere jacket, athletic jacket, shorts, T-shirts, pants, and the like. The garment 100 includes a body structure 102 that defines the shape and use of the garment 100. In the example garment 100 of fig. 1, the body structure 102 includes a pair of cups having a first cup 104a and a second cup 104b. The chicken core 106 extends between the first cup 104a and the second cup 104b and connects the first cup 104a and the second cup 104b. A pair of shoulder straps including a first shoulder strap 108a and a second shoulder strap 108b are attached to the perimeter of the first cup 104a and the second cup 104b, respectively. Further, a pair of side wings including a first side wing 110a and a second side wing 110b are attached to the perimeter of the first cup 104a and the second cup 104b, respectively. In one or more examples, one or more fasteners 112 may be provided in the first side flap 110a and the second side flap 110 b. It is contemplated that the pair of shoulder straps 108a and 108b support the garment 100 over the shoulders of the wearer, while the pair of side wings 110a and 110b support the garment 100 around the torso of the wearer. In some examples, a pair of shoulder straps 108a and 108b may not be provided, and only a pair of side wings 110a and 110b may support garment 100 on the wearer.

As shown in fig. 1, the body structure 102 provides one or more edges, including edge 114. In the example shown, the edge 114 is shown extending along the bottom of one or both of the pair of side wings 110a and 110b of the body structure 102 in the garment 100. For this case, edge 114 is sometimes interchangeably referred to as "bottom edge 114," without any limitation. It will be appreciated that although edge 114 is shown as extending along the bottom of body structure 102; in other examples, edge 114 may be any other edge of body structure 102, such as a side edge or a top edge, without limitation. According to an embodiment of the present invention, the garment 100 includes an elastic portion 120 formed along the edge 114 of the body structure 102 and coextensive with the edge 114. The elastic portion 120 may extend along the entire length of the edge 114 of the body structure 102. In some examples, the garment 100 may have a plurality of elastic portions 120 formed along each edge thereof. Here, the elastic portion 120 allows the laundry 100 to expand and contract. It is appreciated that the body structure 102 provides the garment 100 with an appearance, and the incorporated elastic portion 120 allows the garment 100 to be conveniently donned and doffed.

FIG. 2 shows one side flap, such as side flap 110a of article of clothing 100; FIG. 3 shows a cross-sectional view of the side flap 110a shown in FIG. 2 along AA'. As shown, the garment 100, or in particular, the side flap 110a therein, includes a first fabric layer 122 and a second fabric layer 124. Here, the first fabric layer 122 and the second fabric layer 124 are part of a single piece of fabric 126, which single piece of fabric 126 is hereinafter referred to as a "first sheet". In one embodiment, as shown, the first fabric layer 122 and the second fabric layer 124 are defined by the folding of the first panel 126. In the example shown, the first panel 126 is folded once at the pleats 128a to define the first and second fabric layers 122, 124, and is further folded at the pleats 128b to connect back to the first fabric layer 122. In another example (not shown), the first fabric layer 122 and the second fabric layer 124 may be separate sheets and placed one over the other to define two layers of the first sheet 126. Typically, the second fabric layer 124 in this embodiment is disposed below the first fabric layer 122. Here, the first fabric layer 122 has an inner surface 122a and an outer surface 122b; and the second fabric layer 124 also has an inner surface 124a and an outer surface 124b. In the current construction of the first sheet 126, the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124 face each other.

According to one embodiment, the garment 100 or first piece 126 herein includes a layer of silicone 140 embedded in at least one of the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124. In this example, the silicone layer 140 is embedded in at least one of the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124 at or near the pleats 128 a. As shown, the silicone layer 140 is sandwiched between the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124. In particular, the silicone layer 140 is embedded within the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124; for example, the silicone layer 140 is embedded in the textile material of the first fabric layer 122 and the second fabric layer 124. Here, the silicone layer 140 provides elasticity to the first panel 126 at or near the pleats 128 a. The silicone layer 140 further acts as an adhesive and thus the silicone layer 140 connects the first fabric layer 122 and the second fabric layer 124 at or near the pleats 128a without the need or the presence of any additional adhesive. In one embodiment, the first panel 126 is provided with an adhesive layer 142 for joining loose edges of the first panel at pleats 128 b. In some other embodiments, the layer 142 disposed at the other pleat 128b may also be a silicone layer, rather than an adhesive layer, with the silicone layer 142 acting as an adhesive.

The present disclosure also provides a method of manufacturing the garment 100 or a portion or component of the garment 100 (e.g., the side flap 110a shown in fig. 3). Here, the method includes providing a first sheet 126. As shown in fig. 4, the first sheet 126 is in the form of a piece of suitable textile material. Here, the first sheet 126 lies flat on a planar surface, such as planar surface 144. The method further includes placing a template 146 on the first sheet 126. The template 146 includes a cutout 148 formed into the desired shape of the silicone layer to be formed. The template 146 is placed on the first sheet 126. As described above, the first panel 126 is folded to define a first fabric layer and a second fabric layer. Thus, the template 146 may be considered to be located on one of the following: an inner surface of the first fabric layer and an inner surface of the second fabric layer.

The method further includes pouring a silicone material into the cut 148 of the template 146. The silica gel material is poured or applied either manually or by machine in liquid or gel form. In some embodiments, the silica gel material is prepared by mixing two components, a first component, preferably comprising one or more of a hydrogenated silicone oil, an additive, and a catalyst, and a second component, preferably comprising one or more of a vinyl silicone oil and silica. In some examples, the silica gel material may be a silicone rubber (SiR) as known in the art. In addition, as shown in fig. 5, the method further includes scraping the poured excess silicone material from the slit 148 of the template 146 to form the silicone layer into the shape of the slit 148. As shown, scraping off the poured excess silicone material may be performed by using a knife 150 or the like. Thereafter, the template 146 may be removed to leave a layer of silicone material on the first sheet 126.

Subsequently, as shown in FIG. 6, the first sheet 126 is folded as described above to define a first fabric layer having an inner surface and an outer surface and a second fabric layer having an inner surface and an outer surface. Fig. 7 better illustrates that a layer of silicone material is disposed between the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124. Here, the layer of silicone material is substantially embedded in the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124.

As shown in fig. 8, the method further includes pressing the first fabric layer 122 and the second fabric layer 124 together to form a silicone layer 140 embedded in the inner surface 122a of the first fabric layer 122 and the inner surface 134a of the second fabric layer 124. In this step, the first fabric layer 122 and the second fabric layer 124 are joined together by pressing using a press 152. In one example, the first fabric layer 122 and the second fabric layer 124 are pressed together at room temperature. In another example, the first fabric layer 122 and the second fabric layer 124 are hot pressed together. It will be appreciated that lamination of the first fabric layer 122 and the second fabric layer 124 generally occurs prior to curing of the silicone material thereof and formation of the silicone layer 140 as described above. The silica gel material can be cured at room temperature or under heating in an oven. The silica gel material is cured at a temperature in the range of 50-150 degrees celsius. The method further comprises curing the silica gel material for 5 to 60 minutes. It will be appreciated that longer cure times are required if the cure is at room temperature. In addition, the actual curing time will also depend on the thickness of the silicone layer to be formed. Typical thickness of the silica gel layer to be formed is 0.1 to 1.5mm.

During curing, the silicone material will penetrate into the fabric and, after curing and pressing, will penetrate into the outer and inner layers of the fabric surrounding the silicone layer. Thus, the layers will adhere to each other without the need for an adhesive. Fig. 9 shows an exemplary first sheet 126 having a formed layer of silicone adhesive 140 embedded within the inner surface 122a of the first fabric layer 122 and the inner surface 134a of the second fabric layer 124. Fig. 10-16 illustrate other possible configurations of the first sheet 126 that may be formed by the methods described above with reference to fig. 4-8. In some examples, garment 100 also includes a second panel, such as a back panel (not shown) in a bra. In such an example, the first and second panels are joined together.

Fig. 10 illustrates an arrangement 1000 of various layers for forming the first sheet 126 upon pressing, according to an embodiment of the present disclosure. As shown in fig. 10, the first fabric layer 122 and the second fabric layer 124 are part of a fabric sheet and are defined by the folding of the fabric sheet along a fold region 1002. It can also be seen that the fabric sheet is also folded along the fold region 1004 such that the inner surface 122a of the first fabric layer 122 and the outer surface 124b of the second fabric layer 124 face at their respective free ends 1006a and 1006 b. The silicone layer 140 is disposed adjacent to the fold region 1002 between the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124. In addition, an adhesive layer 1008 is provided adjacent the fold region 1004 between the inner surface 122a of the first fabric layer 122 and the outer surface 124b of the second fabric layer 124. In some examples, the layer 1008 disposed at the fold 1004 may also be a silicone layer instead of an adhesive layer, with the silicone layer 1008 acting as an adhesive.

Fig. 11 shows an arrangement 1100 of layers for forming the first sheet 126 upon pressing, according to another embodiment of the present disclosure. As shown in fig. 11, the first fabric layer 122 and the second fabric layer 124 are part of a fabric sheet and are defined by folding the fabric sheet along fold regions 1102 and 1104 such that the inner surface 122a of the first fabric layer 122 faces the inner surface 124a of the second fabric layer 124. The silicone layer 140 is disposed adjacent to the fold region 1102 between the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124. In addition, an adhesive layer 1106 is provided adjacent to the fold region 1104 between the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124.

Fig. 12 shows an arrangement 1200 of layers used to form the first sheet 126 upon pressing, according to another embodiment of the present disclosure. As shown in fig. 12, similar to arrangement 1200, the first fabric layer 122 and the second fabric layer 124 are part of a fabric sheet and are defined by the folding of the fabric sheet along fold region 1202. The sheet is further folded along the fold region 1204 such that the inner surface 122a of the first fabric layer 122 and the outer surface 124b of the second fabric layer 124 face at their respective free ends 1204a and 1204 b. The silicone layer 140 is disposed adjacent to the fold region 1202 between the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124. In addition, a rubber layer 1206 is disposed adjacent to the fold region 1204 between the inner surface 122a of the first fabric layer 122 and the outer surface 124b of the second fabric layer 124. The adhesive layer 112 is present on both sides of the rubber layer 1206 to adhere the rubber layer 1206 to the first fabric layer 122 and the second fabric layer 124, respectively.

Fig. 13 illustrates an arrangement 1300 of layers used to form the first sheet 126 upon pressing, according to another embodiment of the present disclosure. As shown in fig. 13, the first fabric layer 122 and the second fabric layer 124 are part of a fabric sheet and are defined by folding the fabric sheet along a fold region 1302 such that the inner surface 122a of the first fabric layer 122 faces the inner surface 124a of the second fabric layer 124. The silicone layer 140 is disposed adjacent to the fold region 1302 between the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124. Further, a folded sheet 1304 is provided to be attached to the outer surface 122b of the first fabric layer 122 and the outer surface 124b of the second fabric layer 124.

Fig. 14 shows an arrangement 1400 of layers used to form the first sheet 126 upon pressing, according to another embodiment of the present disclosure. As shown in fig. 14, the first fabric layer 122 and the second fabric layer 124 are part of a fabric sheet and are defined by folding the fabric sheet along fold regions 1402 and 1404 such that the inner surface 122a of the first fabric layer 122 faces the inner surface 124a of the second fabric layer 124. The free ends of the fabric pieces (not shown) may be joined together by an ultrasonic welding process or the like to complete the loop. A silicone layer 140 is disposed adjacent to each or one of the fold areas 1402 and 1404 between the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124.

Fig. 15 shows an arrangement 1500 of layers used to form the first sheet 126 upon pressing, according to another embodiment of the present disclosure. As shown in fig. 15, the first fabric layer 122 and the second fabric layer 124 are part of a fabric sheet and are defined by folding the fabric sheet along folding regions 1502 and 1504 such that the inner surface 122a of the first fabric layer 122 faces the inner surface 124a of the second fabric layer 124. The silicone layer 140 is disposed adjacent to the fold region 1502 between the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124. In addition, another layer of silicone gum 1506 is disposed proximate to the fold region 1504.

Fig. 16 illustrates an arrangement 1600 of layers used to form the first sheet 126 upon pressing, according to another embodiment of the present disclosure. As shown in fig. 16, the first fabric layer 122 and the second fabric layer 124 are part of a fabric sheet and are defined by folding the fabric sheet along a fold region 1602 such that the inner surface 122a of the first fabric layer 122 faces the inner surface 124a of the second fabric layer 124. The silicone layer 140 is disposed adjacent to the fold region 1602 between the inner surface 122a of the first fabric layer 122 and the inner surface 124a of the second fabric layer 124. In addition, another layer of silicone 1606 is provided adjacent to free ends 1604a and 1604b between inner surface 122a of first fabric layer 122 and inner surface 124a of second fabric layer 124.

Fig. 17 illustrates a construction of an article of clothing, particularly a brassiere 1700, according to another embodiment of the present disclosure. As shown, brassiere 1700 includes a cup region and a main body structure. Brassiere 1700 is substantially similar to brassiere 100 of fig. 1. Here, the hatched area indicates the silicone layer 1702. It can be seen that the silicone layer 1702 has a different shape and size than the silicone layer 140 of fig. 1. Here, the silicone layer 1702 substantially covers the lower region of the side flap 1704, not just the lower edge thereof. Fig. 18 and 19 illustrate side flaps 1704 of brassiere 1700. As shown in FIG. 18, the silicone layer 1702 substantially covers the wings 1704 at its lower region 1706, and the upper region 1708 does not have a silicone layer 1702. Thus, as can be seen in fig. 18 and 19, respectively, in the lower region 1706 the layers of the wings 1704 are bonded together by the silicone layer 1702, while in the upper region 1708 the layers of the wings 1704 are not bonded together. FIG. 20 shows a cross-sectional view of the side flap 1704 along BB' shown in FIG. 19. As shown, the silicone layer 1702 formed in the lower region 1706 is embedded between the first fabric layer 1710 and the second fabric layer 1712. The silicone layer 1702 is located between the first fabric layer 1710 and the second fabric layer 1712, and is represented by the shaded areas shown in fig. 17-19. Upper region 1708, without a layer of silicone, keeps layers 1710 and 1712 loose from each other when brassiere 1700 is worn, providing better comfort to the wearer. The upper region 1708 without the silicone layer may span the entire upper edge or, as shown in fig. 17-19, may span only a portion of the upper edge.

Fig. 21 illustrates a construction of an article of clothing, particularly a brassiere 2100, according to another embodiment of the present disclosure. Brassiere 2100 is substantially similar to brassiere 100 of fig. 1. Here, a hatched area indicates the silica gel layer 2102. It can be seen that silicone layer 2102 is disposed along a majority of the edges of brassiere 2100, not just the lower edges (as shown in brassiere 100 of fig. 1). Fig. 22 shows side flap 2104 of brassiere 2100. Fig. 23 shows a cross-sectional view of the side flap 2104 along CC' shown in fig. 22. As shown in fig. 22, a silicone layer 2102 is formed along the upper, lower, and side edges of the side flap 2104.

Fig. 24 illustrates a construction of an article of clothing, particularly a bra 2400, according to another embodiment of the present disclosure. Brassiere 2400 is substantially similar to brassiere 2100 of fig. 21. Here, the shaded area represents the layer of silica gel 2402 in side flap 2404 of brassiere 2400. It can be seen that silica gel layer 2402 is disposed along most of the edges of brassiere 2100. FIG. 25 shows side flap 2404 of brassiere 2400. Fig. 26 shows a cross-sectional view of flank 2404 along DD' shown in fig. 25. As shown in fig. 25, a layer of silicone 2402 is formed along the upper, lower and side edges of the side flaps 2404. Here, the fabric layers are folded twice at the edges, and the silicone layer 2402 is formed along the edges such that at each edge, the silicone layer 2402 is located between the folded portion of the first fabric layer and the folded portion of the second fabric layer (as shown in fig. 26).

Fig. 27 shows a layered view of a side flap 2700 according to another embodiment. In an exemplary embodiment, as shown in fig. 27, the silicone layer 2702 may be applied in a pattern including a plurality of elongated channels extending in a lateral direction. The elongate channels define areas where the silicone layer 2702 is absent. Fig. 28 shows a layered view of a side flap 2800 according to another embodiment. In an exemplary embodiment, as shown in fig. 28, the silicone layer 2802 may be applied in a pattern including a plurality of diamond-shaped openings defining areas where the silicone layer is absent. It will be appreciated that any suitable pattern that facilitates a strong bond between the inner and outer layers or between the first and second fabric layers, and also provides the desired breathability and stretchability, may be used. Moreover, the openings may be any suitable shape, such as circular, oval, diamond, or any other suitable shape. In some embodiments, the pattern of the silicone layer may include areas where silicone is present and areas where silicone is not present, or may be applied in a pattern including areas where silicone is present and areas where silicone is not present. The areas where no silicone gel is present may correspond to the openings of the pattern. Other areas, such as areas outside the openings, are areas in the pattern where the silicone is present. The pattern may be a repeating pattern or may be an irregular pattern.

Fig. 29-40 show different garments, and some of their different views. In most of these figures, the shaded area represents the location of the silicone layer between the first fabric layer and the second fabric layer. FIG. 29 provides a brassiere 2900 having a layer of silicone 2902 across a majority of its side flaps. Fig. 30 provides a front view of athletic bra 3000, and fig. 31 provides a rear view of athletic bra 3000. As shown, silicone layer 3002 spans a portion of the lower region of the front of athletic bra 3000 and along the edges of the upper region. A layer of silicone (not shown) may also be formed along the lower edge of athletic bra 3000. Fig. 32 provides a front view of athletic bra 3200, and fig. 33 provides a rear view of athletic bra 3200. As shown, silicone layer 3202 spans a portion of the edge of the upper region of athletic bra 3200 front and spans along the shoulder straps behind athletic bra 3200. Fig. 34 provides a rear view of athletic bra 3400 with silicone layer 3402 formed along all of its edges, while fig. 35 provides a rear view of athletic bra 3500 with silicone layer 3502 formed along all of its edges.

Fig. 36 provides a front view of brassiere 3600 having a layer of silicone 3602 (shown in wavy lines) formed along an upper edge thereof, and fig. 37 provides a rear view of brassiere 3600. Fig. 38 shows an undergarment 3800 having a silicone layer 3802 formed along its upper edge. Fig. 39 shows pants 3900 having a silicone layer 3902 formed along a lower edge thereof. Fig. 40 shows a T-shirt 4000 having a layer of silicone 4002 formed along its lower edge. In all such examples, and in all of the examples and embodiments described above, the silicone layer is disposed between the first fabric layer and the second fabric layer and embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer, thereby connecting the first and second fabric layers. In some embodiments, the first fabric layer and the second fabric layer are part of a first panel, and the fold of the first panel defines the first fabric layer and the second fabric layer.

According to some or more embodiments of the present disclosure, the silicone layer may include two or more regions, and all of these regions may have different thicknesses, or at least one of these regions may have a thickness that is different from the thickness of at least one or more of the remaining regions. By way of example, fig. 41 shows a side flap 110a or 110b of brassiere 100 of fig. 1 according to an embodiment of the present disclosure. Fig. 42 shows a cross-sectional view of the side flap taken along EE' as shown in fig. 41. In the exemplary embodiment shown in fig. 41 and 42, the silicone layer includes two regions, namely a first region 4102 and a second region 4112. It can be seen that the two regions have different thicknesses. In the exemplary embodiment shown, the thickness of the first region 4102 is greater than the thickness of the second region 4112. The thicker first region 4102 provides better support and more elastic force than the thinner second region 4112 and is typically disposed in areas where support or enhanced support is desired. For example, as shown in fig. 41 and 42, first region 4102 is provided along an edge of the garment, or along an edge of a side flap of brassiere 100. Second region 4112 may be disposed at any other portion of the garment or any other portion of the side flap of brassiere 100. In the exemplary embodiment shown, the second region 4112 is disposed farther from the edge than the first region 4102. It should be appreciated that the first region need not be disposed along the edge; it may be provided at any portion of the laundry as required.

FIG. 43 shows a side flap 110a or 110b of brassiere 100 of FIG. 1 according to another embodiment. FIG. 44 shows a cross-sectional view of the side flap taken along FF' shown in FIG. 43. In the exemplary embodiment shown in fig. 43 and 44, the silicone layer includes two regions, namely a first region 4302 and a second region 4312. The thickness of the first region 4302 is greater than the thickness of the second region 4312. Further, in the exemplary embodiment as shown, the second region 4312 includes a pattern having a plurality of openings, each opening defining a region where no silicone gel is present, or is applied in a pattern having a plurality of openings, each opening defining a region where no silicone gel is present. The other areas of the pattern, i.e. the areas outside the openings, are where the silicone is present. The openings shown in fig. 43 and 44 are diamond-shaped. However, any suitable shape may be used, such as circular, oval, diamond, or any other suitable shape. Moreover, any suitable pattern that facilitates adequate bonding between the inner and outer layers or between the first and second fabric layers, and also provides the desired breathability and stretchability, may be used. The pattern may be a repeating pattern or may be an irregular pattern.

In the embodiment shown in fig. 41-44, the first region and/or the second region may be any suitable shape. For example, it may be in the form of a bar, wave, dot, mesh or any other suitable shape.

In manufacture, the silicone layer may be applied in a pattern by, for example, screen printing techniques. A suitable mold may be used to apply the silicone layer comprising two or more regions of different thickness. Alternatively, a silicone layer comprising two or more regions of different thickness may be applied by repeating the following steps two or more times to create thicker one or more regions: placing the template on the fabric layer, pouring the silicone material into the cut-outs of the template corresponding to the thicker one or more areas, scraping the additional poured silicone material from the cut-outs of the template, and curing the silicone material; the first fabric layer and the second fabric layer are then laminated together to form a silicone layer embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer, and the first fabric layer and the second fabric layer are bonded together.

Typically, a typical thickness of a silicone gum layer according to the present disclosure is 0.1 to 1.5mm. In the case where there are two regions having different thicknesses, such as a silicone layer, a first region having a larger thickness typically has a thickness of 0.35 to 0.6mm, and a second region having a smaller thickness typically has a thickness of 0.15 to 0.35mm.

While some of the embodiments described above relate to wings or bras, it should be understood that the features and concepts described may be applied to any article of clothing, including, but not limited to, bras, athletic bras, undergarments, athletic pants, athletic apparel, casual apparel, and T-shirts.

The formed silicone layer provides one or more elastic portions in various garments as described above. After curing, the silicone layer is resistant to high temperatures, so the fittings surrounding the outer and inner layers of silicone (or elastomeric portions) can be subjected to hot pressing or hot molding, such as to create a three-dimensional cup shape. The shape of the cured silicone layer is defined by the template, and thus the shape of the component providing adhesion and elastic recovery properties is defined by the template and can be adjusted to accommodate any desired shape. The silicone layer is preferably planar, but may also be curved in accordance with the template. It will be appreciated that by appropriate selection of the composition comprising the silicone material, the hardness and softness of the silicone layer (formed after curing) can be controlled, so that it can also be applied to provide support in areas where support is desired, such as the lower region below the two cup regions as shown in fig. 30.

The previously described embodiments and methods focus on using a silicone gel layer embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer, thereby joining the first fabric layer and the second fabric layer. In addition to the use of silica gel, the following may be used: silicone rubber, natural rubber adhesives, polyamide resin adhesives, or one-component polyurethane adhesives.

The foregoing descriptions of specific embodiments of the present disclosure have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the disclosure to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to best explain the principles of the disclosure and its practical application, to thereby enable others skilled in the art to best utilize the disclosure and various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. A pant comprising a waist portion having elasticity, the waist portion comprising:

a first fabric layer having an inner surface and an outer surface;

A second fabric layer having an inner surface and an outer surface; and

One or more elastic portions formed along an edge of the waist portion, the one or more elastic portions including a layer of silicone embedded in at least one of the inner surface of the first fabric layer and the inner surface of the second fabric layer to thereby connect the first fabric layer and the second fabric layer.

2. The pant of claim 1, in which the silicone layer connects the inner surface of the first fabric layer and the inner surface of the second fabric layer.

3. The pant of claim 1, in which the silicone layer connects the inner surface of the first fabric layer and the outer surface of the second fabric layer.

4. The pant of claim 1, in which the first fabric layer and the second fabric layer are both portions of a first panel, and in which the first fabric layer and the second fabric layer are defined by folds of the first panel.

5. The pant of claim 4, further comprising a second panel, wherein the first panel and the second panel are joined together.

6. The pant of claim 4, further comprising a folded sheet connected to the outer surface of the first fabric layer and the outer surface of the second fabric layer.

7. The pant of claim 1, in which the silicone layer is comprised of a first component and a second component, the first component comprising one or more of a hydrogenated silicone oil, an additive, and a catalyst, and the second component comprising one or more of a vinyl silicone oil and silica.

8. The pant of claim 1, in which the pattern of silicone layers comprises a plurality of openings, each of the openings defining an area where no silicone is present.

9. The pant of claim 1, in which the pattern of silicone layers comprises areas where silicone is present and areas where silicone is not present.

10. The pant of claim 1, in which the silicone layer comprises two or more regions and at least one of the regions has a thickness that is different from the thickness of at least one of the remaining regions.

11. The pant of claim 1, in which the silicone layer comprises a first region of a first thickness and a second region of a second thickness, and the first thickness is greater than the second thickness.

12. The pant of claim 11, in which the first region is disposed along an edge of the garment and the second region is disposed farther from the edge than the first region.

13. The pant of claim 11, in which at least one of the first region and the second region has one of the following shapes: strip, wave, dot, and mesh.

14. The pant of claim 11, in which the pattern of at least one of the first region and the second region comprises a plurality of openings, each of the openings defining a region where no silicone gel is present.

15. The pant of claim 14, in which at least some of the plurality of openings have one of the following shapes: diamond, circular, and oval.

16. The pant of claim 11, in which the pattern of at least one of the first region and the second region comprises regions in which silicone is present and regions in which silicone is not present.