CN118208728A - Waste incinerator lower water tank trash cleaning device, deslagging system and deslagging method - Google Patents

Waste incinerator lower water tank trash cleaning device, deslagging system and deslagging method Download PDF

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Publication number
CN118208728A
CN118208728A CN202410457005.0A CN202410457005A CN118208728A CN 118208728 A CN118208728 A CN 118208728A CN 202410457005 A CN202410457005 A CN 202410457005A CN 118208728 A CN118208728 A CN 118208728A
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China
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water
tank
water supplementing
pipe
liquid level
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CN202410457005.0A
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Chinese (zh)
Inventor
何俊光
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Dongguan Haihan Environmental Protection Technology Co ltd
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Dongguan Haihan Environmental Protection Technology Co ltd
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Priority to CN202410457005.0A priority Critical patent/CN118208728A/en
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Abstract

The invention provides a waste incinerator lower water tank trash cleaning device, a deslagging system and a deslagging method; the sewage drain pipe connected to the bottom of the water supplementing tank or the ash falling port of the ash conveyer is arranged, and the drainage pump is arranged, so that the sewage supplementing tank and the ash falling port of the ash conveyer are subjected to sewage disposal, the sewage disposal of the deposited sludge in the water supplementing tank and the sewage disposal of scum in the ash falling port are realized, and the problems in the prior art are effectively solved; moreover, because the drainage pump is adopted for drainage and the control device is arranged, the automation of drainage work is realized; on this basis, still set up remote monitoring device and carry out remote monitoring to the notch and carry out remote control to the device of decontaminating, realize blowdown automation and remote monitoring, solve prior art problem effectively.

Description

Waste incinerator lower water tank trash cleaning device, deslagging system and deslagging method
Technical Field
The invention relates to a waste incinerator lower water tank cleaning technology, in particular to a waste incinerator lower water tank cleaning device, a slag removing system and a slag removing method.
Background
In a garbage incinerator system, in order to collect ash slag generated after garbage combustion, a furnace bottom ash conveyor (or called an under-furnace ash conveyor, hereinafter called an ash conveyor for short) is arranged at the lower side of a fire grate, and a slag extractor (or called a slag extractor) is arranged at the tail end of the fire grate. Both are located at the bottom of the grate, except that the former is located at the underside of the grate and the latter is located at the underside of the end. The furnace bottom ash conveyer is arranged below the fire grate and is used for receiving ash slag or garbage falling from the fire grate grid in the garbage combustion process and conveying the ash slag or garbage into a slag pool or a slag box groove; and the slag extractor is arranged at the tail end of the fire grate and used for receiving ash generated by burning the garbage and discharging the ash into the slag pool.
The slag extractor and the furnace bottom ash conveyer are two independent devices, each independently operates and the waterways are not communicated with each other, and the slag extractor and the furnace bottom ash conveyer have the following common points:
Firstly, the slag is received through a slag drop port at the top;
secondly, the ash residue conveying device is provided with a tank and is used for conveying ash residues;
thirdly, water is required to be stored in the tank, and the water level reaches the position of the slag falling port, so that the slag falling port is sealed by water;
Fourthly, because the garbage will absorb water after falling into the water, the garbage is discharged and then takes away the water, so that the water is continuously lost in the tank, intermittent water supplement is needed for maintaining the stable water level, and the water level monitoring element is not suitable to be installed in the tank because the water is rocked due to the operation of the conveying equipment, therefore, the water supplementing tanks are needed to be arranged beside the tank of the two and matched with the automatic water supplementing device, and the water supplementing tanks are communicated with the water channel formed by the tank through the communicating pipe. The two water replenishing tanks are replenished with water through respective automatic water replenishing devices so as to indirectly replenish water for the tank.
In actual production operation, due to the complex components of the garbage, ash which can be partially dissolved in water exists after the garbage burns, and particularly, due to scraping and grinding of the garbage caused by the operation of conveying equipment, a large amount of powdery substances are generated, so that the water quality in a slag extractor or a furnace bottom ash conveyer tank is extremely dirty. Because the tank is communicated with the water supplementing groove, a part of the pollutant in the tank reversely flows into the water supplementing groove through the communicating pipe, so that the water quality of the water supplementing groove is poor. The tank bottom of the water supplementing tank often accumulates a large amount of sludge and causes the blocking of the communicating pipe; in addition, suspended matters in water and scum on the water surface are easy to form scale on the surface of the water level monitoring element, and finally the normal water replenishing of the water replenishing device is influenced.
Therefore, the maintainer needs to go to the site to patrol and salvage the scum in time; however, as equipment of the electric garbage incineration power plant needs to continuously run, the water supplementing tank cannot be emptied and cleared in the running process, so that sludge in the tank is accumulated for a long time, and finally a communicating pipe is blocked, thereby affecting the normal running of the garbage incineration power plant.
On the other hand, in the operation process of the ash conveyer, because the working liquid level of the ash conveyer tank is positioned at the neck position of the ash dropping mouth, the garbage and ash dropping from the ash bucket are easy to accumulate at the ash dropping mouth after forming scum, and the ash dropping mouth is in a closed state with the outside, so that the work difficulty of checking and cleaning is very high. And the scum is accumulated at the ash drop port for a long time and is easy to form scale formation, and finally, the ash blocking phenomenon (the ash blocking phenomenon is that scale formation is formed due to the ash drop port, and ash slag forms scale formation to cause that garbage and ash slag cannot fall into an ash conveying machine box groove, and accumulated ash slag is more and more finally directly arranged on an upper grate), so that primary air cannot enter, and the normal operation of a garbage incineration system is seriously influenced.
Disclosure of Invention
In order to solve one of the problems in the prior art, the invention provides a waste incinerator lower water tank cleaning device, a slag removing system and a slag removing method, which are characterized in that a drain pipe connected to the bottom of a water supplementing tank or a dust outlet of a dust conveyer is arranged, a drainage pump is arranged, and a water pump drainage mode is adopted to realize the cleaning treatment of the deposited sludge of the water supplementing tank and the drainage treatment of scum at the dust outlet; on this basis, still set up remote monitoring device and carry out remote monitoring to the notch and carry out remote control to the device of decontaminating, realize blowdown automation and remote monitoring, solve prior art problem effectively.
The invention suggests that the supporting equipment of the existing waste incinerator fire grate system is generally as follows:
First, a waste incineration power plant is usually matched with one or more waste incinerators according to daily treatment capacity of waste;
Secondly, according to different specifications and models of the fire grate, one incinerator is usually required to be provided with one or more bottom ash conveyors below, and one incinerator is also required to be provided with one or more slag tapping machines at the tail end of the fire grate;
thirdly, a slag extractor is provided with a tank and a water supplementing tank beside the tank and is matched with an automatic water supplementing device; and an ash conveyer is also provided with a tank and a water supplementing tank beside the tank and is matched with an automatic water supplementing device.
In the prior art, an automatic water replenishing device for maintaining the stable water level of a slag discharging machine box groove or an automatic water replenishing device for maintaining the stable water level of an ash conveying machine box groove is usually a mechanical float valve automatic water replenishing device or an electric valve controlled automatic water replenishing device, which is hereinafter referred to as an automatic water replenishing device for short.
Hereinafter, a communication pipe between the slag box groove and the water supplementing groove or a communication pipe between the ash conveying box groove and the water supplementing groove in the prior art is simply referred to as the communication pipe.
The invention solves the technical problem by adopting a scheme that the sewage disposal device of the lower water tank of the garbage incinerator comprises a water supplementing tank (a slag extractor water supplementing tank or an ash conveyer water supplementing tank), a first automatic water supplementing device and a communicating pipe connected between the tank and the water supplementing tank;
the first automatic water supplementing device supplements water to the water supplementing groove;
The device is characterized by further comprising a drain pipe and a drain pump, wherein an inlet of the drain pipe (hereinafter referred to as an inlet) is positioned at the bottom of the trough cavity of the water supplementing trough, an outlet of the drain pipe (hereinafter referred to as an outlet) is connected to a slag box trough or a slag pool, and sewage at the bottom of the trough is discharged into the slag box trough or the slag pool in a water pump drainage mode.
Preferably, the pipe orifice of the communicating pipe positioned at one side of the water supplementing groove is also connected with a hose, and the hose is used as an extension pipe of the communicating pipe;
The flow rate of the drain pump exceeds the flow rate of water replenishing of the first automatic water replenishing device;
an electronic liquid level meter is also arranged;
the driving assembly is also arranged and drives the pipe orifice of the hose to ascend or descend;
the first automatic water supplementing device is controlled to be opened or closed by a ball float valve;
The driving assembly drives the pipe orifice of the hose to descend and enable the hose to be positioned below a working liquid level (or working liquid level) so as to enable the water supplementing groove to be communicated with the tank to form a waterway, when the tank is lowered in water level due to water loss, the first automatic water supplementing device supplements water to the water supplementing groove, and water flows into the tank through the hose and the communicating pipe in sequence so as to maintain the stable water level of the tank; the driving component drives the pipe orifice of the hose to rise and enable the hose to exceed the working liquid level so that sewage in the tank cannot flow into the water supplementing tank;
The working liquid level refers to the liquid level of the water supplementing tank (the liquid level of the slag tapping machine box tank can also be regarded as) under normal conditions, the working liquid level comprises a low level value and a high level value (hereinafter, the low level value and the high level value are abbreviated as the low level value), and the liquid level between the low level value and the high level value belongs to the normal working liquid level; the liquid level of the first automatic water supplementing device when the water supplementing device is started is higher than or equal to the liquid level corresponding to the low level value, the liquid level of the first automatic water supplementing device when the water supplementing device is closed is lower than or equal to the liquid level corresponding to the high level value, and the safety warning line of the liquid level of the system is higher than the liquid level corresponding to the high level value.
When sewage is required to be discharged, the driving assembly is started to lift the pipe orifice of the hose to be above the working liquid level, then the drainage pump is started to discharge sewage, tank bottom sludge and sewage are discharged into the tank or the slag pool through the drainage pipe until the water supplementing tank is emptied, and in the sewage discharging process, the sewage in the tank cannot reversely flow into the water supplementing tank because the pipe orifice of the hose is lifted to be above the working liquid level;
In the sewage draining process, the first automatic water supplementing device continuously supplements water to the water supplementing groove due to the fact that the water level is lowered, and in the sewage draining state, after the electronic liquid level meter monitors that the water supplementing groove is emptied or the drainage pump runs for a set time, the drainage pump is closed;
The time node of the water supplementing tank emptying is before the time node of the water pump closing;
After the draining pump is closed, the water level of the water supplementing groove gradually rises and returns to the normal working liquid level, and then the driving assembly is started to drive the pipe orifice to drop below the working liquid level.
The invention prompts that the water supplementing tank is emptied is that the water level of the water supplementing tank is continuously reduced after the drainage pump is started because the flow rate of the drainage pump exceeds the water supplementing flow rate of the first automatic water supplementing device, and the water supplementing tank is emptied when the flow rate of the drainage pump is reduced until the water supplementing tank and the water supplementing flow rate are balanced. When the water supplementing groove is emptied, the sludge deposited at the bottom of the groove is discharged into a slag box groove or a slag pool.
Preferably, the driving assembly comprises a rotating rod (or a rotating arm and a rotating frame), the pipe orifice of the hose is further provided with a pipe orifice piece, the pipe orifice piece is of a circular pipe structure, the pipe orifice piece is inserted and fixed on the pipe orifice of the hose, the pipe orifice piece is installed and fixed at one end of the rotating rod, the other end of the rotating rod rotates around a shaft, the rotating rod drives the pipe orifice piece to ascend or descend when rotating, a notch first bracket is further arranged, the notch first bracket is formed by bending a metal plate, and the notch first bracket is installed on a notch of the water supplementing groove.
Preferably, the driving assembly further comprises an electric push rod or an air cylinder, wherein the electric push rod or the air cylinder is arranged on the lower side of the notch first bracket and drives the rotating rod to rotate so that the pipe orifice piece rises above the working liquid level or falls below the working liquid level.
Preferably, the nozzle member and the rotating rod form a pin connection.
Preferably, the nozzle piece is provided with a first through hole and a second through hole, the first through hole is communicated with the second through hole, and the first through hole is connected with the hose;
The pipe orifice piece is of a three-way pipe fitting structure, and the end face of a third through hole of the pipe orifice piece is attached, welded and fixed on the rotating rod;
A sealing rubber sleeve is further arranged on the port of the second through hole, the sealing rubber sleeve is provided with a sleeve hole, and after the driving assembly drives the rotating rod to rotate so as to lift the pipe orifice piece, the port of the sealing rubber sleeve and the bottom plate of the notch second bracket are subjected to jacking so that the contact position of the port of the sealing rubber sleeve and the bottom plate is closed;
The bottom plate of the notch second bracket is also provided with a nozzle, and the pipe cavity of the nozzle is communicated with the trepanning of the sealing gum cover;
the communicating pipe, the hose, the sealing rubber sleeve and the nozzle are sequentially connected to form a waterway communicating pipeline;
the automatic water supplementing device is further provided with a second automatic water supplementing device, the second automatic water supplementing device is controlled to be opened or closed by an electric valve, and a water supplementing pipe of the second automatic water supplementing device is connected to the nozzle.
Under the condition of non-pollution discharge, the pipe orifice piece is positioned below the working liquid level, and the waterway communication pipeline enables the tank and the water supplementing tank to form communication; under the condition of pollution discharge, the pipe orifice piece ascends, and the contact part between the port of the sealing rubber sleeve and the bottom plate of the notch second bracket is closed by jacking the port of the sealing rubber sleeve and the bottom plate; and at the moment, the second automatic water supplementing device is started to quantitatively supplement water, and the water supplemented by the second automatic water supplementing device sequentially flows through the sealing rubber sleeve, the hose and the communicating pipe after passing through the nozzle, finally enters the tank, and simultaneously washes the sludge deposited in the waterway communicating pipeline to enable the sludge to flow back into the tank.
Preferably, the quantitative water supplementing is 3-10L at a time.
Preferably, a cone-shaped positioning piece is further arranged, the positioning piece is installed and fixed on the notch second bracket and is positioned at the top pressure position of the sealing gum cover port, and the pipe cavity of the nozzle is communicated with the bucket cavity of the positioning piece;
under the condition of pollution discharge, the pipe orifice piece is lifted, and the conical tip of the positioning piece is inserted into the port of the sealing rubber sleeve to form jacking so that the contact position between the port of the sealing rubber sleeve and the positioning piece is closed.
Preferably, the driving assembly further comprises a lifting mechanism, and the lifting mechanism comprises a lifting rope and a fixed pulley;
The fixed pulley is arranged on the first bracket of the notch, one end of the lifting rope is connected and fixed on the pipe orifice piece, and the other end of the lifting rope bypasses the fixed pulley and is connected and fixed on a floating ball connecting rod or a floating ball of the first automatic water supplementing device.
Under the condition of no pollution discharge, the water supplementing tank is at a normal working liquid level, the floating ball of the first automatic water supplementing device rises under the action of buoyancy, the lifting rope is loosened, and the pipe orifice of the pipe orifice piece is immersed below the working liquid level, so that the water supplementing tank and the tank form waterway communication;
Under the pollution discharge condition, the water level of the water supplementing groove is lowered, the floating ball and the connecting rod of the first automatic water supplementing device are lowered under the action of gravity, the pipe orifice of the pipe orifice piece is lifted to be above the working liquid level through the lifting rope, so that sewage in the tank cannot reversely flow into the water supplementing groove, and meanwhile, the rotating rod rotates along with the water supplementing groove.
According to the invention, when necessary, a weight piece can be arranged on the connecting rod of the floating ball so as to increase the pulling force of the lifting rope on the pipe orifice piece when the water level drops.
Preferably, the water supplementing groove is in a wedge-shaped structure, and the bottom of the groove cavity of the water supplementing groove is in a slope structure; the bottom of the slope of the water supplementing groove is a slag discharging side, and the top of the slope of the water supplementing groove is a water supplementing side; the inlet is located at the bottom of the ramp.
Preferably, a spray pipe is further arranged, the spray pipe surrounds the inner wall of the groove cavity of the water supplementing groove and is positioned above the working liquid level, spray holes arranged along the pipeline are further arranged on the spray pipe, and water sprayed from the spray holes flows downwards along the inner wall of the water supplementing groove so as to remove stains adhered to the inner wall;
The inlet of the spray pipe is connected to the water supplementing port of the first automatic water supplementing device, and the first automatic water supplementing device supplements water to the water supplementing tank through the spray hole of the spray pipe.
A waste incinerator lower water tank cleaning device comprises an ash conveyer water tank and an ash falling port thereof;
The device is characterized by further comprising a drain pipe and a drain pump, wherein an inlet of the drain pipe (hereinafter referred to as an inlet) is connected to a groove cavity (hereinafter referred to as an ash falling cavity) of the ash falling port, an outlet of the drain pipe (hereinafter referred to as an outlet) is connected to a slag box groove or a slag pool, and scum on the liquid level is discharged into the slag box groove or the slag pool in a water pump drainage mode;
An overflow cavity is further separated from the groove cavity of the ash falling port, a top overflow channel is arranged between the overflow cavity and the ash falling cavity, and liquid level slag liquid in the ash falling cavity flows into the overflow cavity through the top overflow channel; the overflow cavity is formed by enclosing a baffle plate, a bottom plate and the groove wall of the ash falling port;
the width of the overflow cavity is matched with the inlet caliber of the sewage draining pipe, the bottom plate of the overflow cavity is of a slope structure, and the inlet of the sewage draining pipe is connected into the overflow cavity and is positioned at the bottom of the slope;
the flow of the drainage pump exceeds the overflow amount of the ash falling cavity to the overflow cavity.
In the sewage draining process, before the time node of the draining pump closing, the scum flowing into the overflow cavity is discharged to a scum case groove or a scum pool when the overflow cavity is drained;
When the liquid level scum needs to be removed, starting the drainage pump and enabling the drainage pump to operate according to set time, and enabling the water level of the overflow cavity to drop until the drainage pump is emptied, wherein scum in the ash falling cavity continuously flows into the overflow cavity from the top overflow channel;
And after the drainage pump is shut down, the water level of the overflow cavity is continuously increased until the normal working liquid level is restored.
The invention prompts that the overflow cavity is emptied, namely the water level of the overflow cavity is continuously reduced after the drainage pump is started because the flow rate of the drainage pump exceeds the overflow amount, and the overflow cavity is emptied when the flow rate of the drainage pump is reduced until the overflow amount and the overflow amount reach the balance state. When the overflow cavity is emptied, the liquid level scum at the ash falling port overflows into the overflow cavity and is discharged into a slag discharging machine box groove or a slag pool through a blow-down pipe.
A deslagging system is characterized by comprising one or more sets of the above-mentioned decontaminating devices;
the device also comprises a control device, wherein the control device is used for controlling the operation of the cleaning device, and the control device also comprises a programmable controller used for setting the operation mode of the cleaning device.
Preferably, the deslagging system comprises a plurality of sets of deslagging machine water supplementing tanks or a cleaning device of an ash conveying machine water supplementing tank, the control device further comprises electronic liquid level meters for monitoring the water supplementing tanks and numbering the electronic liquid level meters at different positions, and the electronic liquid level meters send monitoring signals to the control device.
Preferably, the remote monitoring device (part of the control device) is provided with a functional module for shooting, video recording, storing and processing images, collecting and sending information, executing feedback on remote commands and the like;
The remote monitoring device also comprises a PC end or a personal mobile communication terminal (commonly called a mobile phone), PC end operation software and personal mobile communication terminal operation software (mobile phone APP), and is used for remotely monitoring and controlling the operation mode of the dirt cleaning device;
The camera of the remote monitoring device shoots and records the notch of the furnace water tank opening.
Preferably, the furnace water tank is a slag extractor water supplementing tank or an ash conveyer water supplementing tank and further comprises an electronic liquid level meter, and the electronic liquid level meter sends a monitoring signal to the remote monitoring device;
The remote monitoring device also comprises an alarm, and the alarm is arranged at the PC end or the personal mobile communication terminal.
Under the non-pollution discharge condition, when the electronic liquid level meter monitors that the water level of the water supplementing tank reaches the low level value or the high level value of the working liquid level and the duration exceeds 15 seconds, the alarm alarms, and at the moment, the monitoring screen of the remote monitoring device can at least display alarm information containing the number of the electronic liquid level meter; under the pollution discharge condition, when the electronic liquid level meter monitors that the water level of the water supplementing tank is lower than the low level value of the working liquid level, the alarm does not alarm.
The deslagging method is characterized in that an maintainer automatically operates the sewage disposal device under the deslagging system setting system according to a set mode, and the deslagging method comprises the following two conditions:
in the first case, when the system has a set of cleaning devices, the automatic operation mode is as follows:
setting a sewage disposal device to be started once every delta T1;
in the second case, when the system has multiple sets of cleaning devices, the automatic operation mode is as follows:
The method is characterized in that each set of dirt cleaning devices discharged into the same slag discharging machine box groove is used as a group, or the dirt cleaning devices discharged into each ash falling port of the same ash conveying machine box groove of a slag pool are used as a group, and each DeltaT 2 in one group is started for dirt cleaning and the dirt cleaning devices are alternately carried out one by one.
Preferably, when the system is also provided with a remote monitoring device, an maintainer can remotely set an automatic operation mode of the system through a PC end or a personal communication end; in addition, when the system is in an automatic operation mode, an maintainer can also open a monitoring screen of the remote monitoring device at any time, and observe the real-time state of each notch through the monitoring screen;
When the monitoring screen of the remote monitoring device receives alarm information, an maintainer can remotely observe the real-time state of the notch through the monitoring screen and reset the operation mode.
The beneficial effects of the invention are as follows: the invention provides a sewage disposal device, a deslagging system and a deslagging method for a water supplementing tank under a garbage incinerator, which are used for effectively treating deposited sludge and scum at a dust falling port of the water supplementing tank in a drainage pump sewage disposal mode; on the basis, the remote monitoring device is further arranged to remotely monitor the notch and remotely control the sewage disposal device, so that sewage disposal automation and remote monitoring are realized, and the problems in the prior art are effectively solved.
Drawings
Fig. 1 to 6 are schematic structural views of an embodiment of a prior art garbage incinerator. Wherein fig. 1 is a schematic orthographic projection reduction view of an overall structure, fig. 2 is a schematic layout view of a pipeline of an ash conveyor, fig. 3 is a schematic layout view of a pipeline of a slag extractor, fig. 4 is a schematic partial structure reduction view of a garbage incinerator (a schematic installation view of an ash bucket), fig. 5 is a schematic partial structure reduction view of an ash conveying machine box (a schematic structure view of an ash conveying machine box), and fig. 6 is a schematic three-dimensional structure view of a slag extractor water supplementing groove.
Fig. 7 to 18 are schematic structural views of a first embodiment of the present invention. Wherein fig. 7 is a schematic view of a pipeline arrangement, fig. 8 is a schematic view of an overall structure, fig. 9 and 10 are front views of a hose pipe opening rising and falling respectively, wherein fig. 9 is a normal working liquid level of a water replenishing tank, fig. 10 is an emptying of the water replenishing tank, fig. 11 is a schematic view of a tank structure, fig. 12 is an internal perspective view of a hose installation structure, fig. 13-15 are enlarged schematic views of a partial structure, fig. 16 and 17 are schematic views (perspective views) of an effect of rotating a rotating rod, wherein fig. 16 is an emptying of the water replenishing tank, fig. 17 is a normal working liquid level of the water replenishing tank, and fig. 18 is an enlarged view of an arrangement of a comprehensive pipeline (a drain pipe, an emergency drain pipe and a safety overflow pipe).
Fig. 19 to 29 are partial schematic views of a second embodiment of the present invention. Fig. 19 is a schematic view of a water replenishing tank and a dirt cleaning device, fig. 20 is a schematic view of a pipeline arrangement, fig. 21-27 are schematic views of a driving assembly in an enlarged structure, fig. 27 is a schematic view of a bottom structure of a second bracket of a display slot after fig. 26 rotates, fig. 28 and fig. 29 are schematic views (perspective views) of an effect of rotating a rotating rod, fig. 28 is a normal working liquid level of the water replenishing tank, and fig. 29 is emptying of the water replenishing tank.
Fig. 30 to 33 are partial schematic structural views of a third embodiment of the present invention. Fig. 30 and 31 are schematic views (perspective views) showing the effect of rotating the rotating rod, wherein fig. 30 is a normal working liquid level of the water replenishing tank, fig. 31 is an emptying of the water replenishing tank, fig. 32 and 33 are schematic views showing partial junction enlargement, and fig. 33 is a schematic view showing the bottom structure of the notch second bracket after the rotation of fig. 32.
Fig. 34 to 36 are partial schematic structural views of a fourth embodiment of the present invention. Fig. 34 is an enlarged schematic view of a driving assembly, fig. 35 and fig. 36 are schematic views (perspective views) of an effect of rotation of a rotating rod, wherein fig. 35 is emptying of a water replenishing tank, and fig. 36 is normal working liquid level of the water replenishing tank.
Fig. 37 and 38 are schematic partial structures of a fifth embodiment of the present invention, wherein fig. 37 is an enlarged schematic partial structure, and fig. 38 is a schematic piping arrangement.
Fig. 39-44 are schematic structural views of a sixth embodiment of the invention (ash dropping hole cleaning device of ash conveyer). Fig. 39 is a schematic overall structure, fig. 40-43 are schematic partial structures, fig. 40 is a schematic window cover, fig. 41 is a schematic baffle structure forming an overflow cavity, fig. 42 is a schematic shielding structure at the top of the overflow cavity, and fig. 44 is a front view of an inner structure of an ash drop port.
Fig. 45-47 are schematic structural views (schematic of deslagging system embodiment) of a seventh embodiment of the invention. Wherein, fig. 45 is a pipeline layout diagram, fig. 46 is a system control schematic diagram, and fig. 47 is a partial structure schematic diagram.
Fig. 48-50 are schematic structural views (schematic diagrams of deslagging system embodiments) of an eighth embodiment of the invention. Fig. 48 is a piping layout, fig. 49 is a schematic view of a partial structure, and fig. 50 is an enlarged schematic view of a partial structure.
In the figure:
1. the fire grate, the 1.1 fire grate, the slag drop at the tail end of the 1.2 fire grate, 1.3A, 1.3B, 1.3C, 1.3D and 1.3E ash hoppers,
2,2A, 2B slag box groove, 2.0 water, 2.01 slag box groove working liquid level (regarded as slag machine water supplementing groove working liquid level), 2.1, 2A.1, 2B.1 slag machine water supplementing groove, 2.1A frame, 2.1B supporting leg, 2.1C groove bottom slope, 2.11 communicating pipe, 2.11A water supplementing groove communicating pipe inlet, 2.11B water supplementing groove blow-down pipe inlet, 2.11C water supplementing groove safety overflow pipe inlet, 2.111 hose, 2.111A hose pipe orifice, 2.2 second automatic water supplementing device, 2.21 water supplementing pipe, 2.22 electric valve, 2.23 electronic liquid level meter, 2.3A, 2.3B first automatic water supplementing device (floating ball type), 2.31 water supplementing pipe, 2.311 water supplementing mouth, 2.32 manual valve, 2.33 floating ball, 2.34 connecting rod, 2.35 ball valve, 2.4A, 2.4B slag dropping pipe, 2.5 emergency slag machine blow-down pipe;
3.3A, 3B, 3C ash conveyor case groove, 3.1, 3A.1, 3B.1, 3C.1 ash conveyor water supplementing groove, 3.11 communicating pipe, 3.2A, 3.2B, 3.2C ash conveyor emergency blow-down pipe, 3.3A, 3.3B, 3.3C ash conveyor water supplementing groove automatic water supplementing device, 3.31 water supplementing pipe, 3.32 manual valve, 3.33 floating ball, 3.4A, 3.4B, 3.4C, 3.4D, 3.4E ash conveyor ash dropping port (ash dropping cavity), 3.5A, 3.5B, 3.5C, 3.5D manhole, 3.4A1 ash dropping port blow-down pipe inlet, 3.4A2 ash conveyor case groove working liquid level;
A 4-wall is arranged on the wall,
5A slag pool, wherein the slag pool is provided with a slag pool,
A 6 blow-down pipe, a 6.1 pump inlet, a 6.2 pump outlet, a 6A pump inlet pipe, a 6A1 blow-down pipe inlet, a 6B pump outlet pipe, a 6B1 blow-down pipe outlet, a 6C emergency blow-down pipe, a 6C1 emergency blow-down outlet, a 6D safety overflow pipe, a 6D1 safety overflow port,
7A drainage pump,
8.1 Rotating rod (rotating arm or rotating frame), 8.11 snap ring, 8.2 orifice piece, 8.2A orifice piece first through hole, 8.2B orifice piece second through hole, 8.2C orifice piece third through hole, 8.21 shaft hole, 8.3 electric push rod, 8.3A, 8.3B electric push rod mounting support, 8.4 lifting mechanism, 8.41 lifting rope, 8.42 notch first bracket, 8.42A notch second bracket, 8.42B notch third bracket, 8.42A1, 8.42A2 groove wall, 8.42A3 bottom plate, 8.42A31, 8.42A32 splash guard, 8.43 fixed pulley; 8.5 fixing seat, 8.51 shaft hole, 8.5A hinge, 8.6 balancing weight, 8.7 sealing gum cover, 8.8 nozzle, 8.81 pipe cavity, 8.9 positioning piece, 8.91 bucket hole,
9 Spray pipes, 9.1 clevis, 9.2 inlet,
10 Overflow cavity, 10.1 baffle, 10.2 bottom plate, 10A top overflow channel, 10.3 shutter, 10.3A upper bend, 10.3B lower bend;
11, 11.1 cover plate,
12 Garbage, 12.1 ash;
15A, 15B headers, 15a.1, 15b.1 pipes, 15a.2, 15a.21, 15a.22, 15b.21, 15b.22, 15b.23 access pipes, 15a.31 flanges, 15a.32 flange covers.
Detailed Description
Fig. 1 to 6 are schematic structural views of an embodiment of a prior art garbage incinerator. Fig. 4 and 5 show that the incinerator of this example is provided with three ash feeders in total at the bottom of the furnace, the corresponding tanks are respectively 3, 3A and 3B, and 5 ash hoppers are respectively arranged at the upper side of each ash feeder, for example, the ash hoppers at the upper side of the tank 3 are respectively 1.3A, 1.3B, 1.3C, 1.3D and 1.3E, and manhole 3.5A, 3.5B, 3.5C and 3.5D for maintenance are also arranged.
Fig. 1 shows that the waste 12 is continuously combusted on the fire grate 1, the fire grate continuously moves to push the waste step by step, and the combusted ash finally reaches the slag drop port 1.2 at the tail end of the fire grate and falls into the slag box groove 2. The volume reduction rate of the garbage combustion can reach two thirds, so the quantity of slag (ash slag) falling into the slag box groove 2 is huge. Meanwhile, in the process of moving and rolling garbage on the fire grate 1, small garbage or burnt small ash slag on the fire grate falls down through the fire grate (primary air continuously flows upwards from the bottom of the fire grate to enter a hearth at the upper part through the grid holes) and falls into a tank groove of the furnace bottom ash conveyer through an ash bucket. Water is stored in the slag discharging machine box groove 2 and the ash conveying machine box groove 3, and the water in the machine box grooves can realize water sealing between the hearth and the outside on one hand and can cool the fallen slag on the other hand. The conveying devices in the slag box groove and the ash conveying box groove are responsible for conveying the furnace groove in the groove to the slag pool.
Since ash will absorb a part of water after falling into water, and then be transported to the slag extractor or slag pool at the end of the fire grate to take away a part of water, the water in the slag extractor or ash conveyor is continuously lost, and automatic water supplementing devices 2.3 and 3.3 (usually automatic water supplementing devices of float valves) are required to maintain the stability of the water level in the slag extractor or ash conveyor. However, the sludge and the scum in the tank part enter the water supplementing tanks (such as 2.1 and 3.1) through the communicating pipes (such as 2.11 and 3.11), and the water supplementing tanks cannot be emptied and cleaned in the daily operation process. Therefore, sludge is continuously accumulated in the tank bottom of the water supplementing tank, the liquid level of the water supplementing tank is also continuously floated and scum is accumulated, and when the water level is serious, the communicating pipeline is blocked, the surface of a water level monitoring element (such as a floating ball or an electronic liquid level meter) is scaled, so that the normal operation of the automatic water supplementing devices 2.3 and 3.3 is influenced, and the normal operation of a garbage incineration system is seriously influenced.
At present, the scum on the liquid surface of the water supplementing tank is usually removed by adopting a manual salvaging method, but the sludge at the tank bottom cannot be treated.
It should be noted that fig. 1-6 are mainly schematic structural views of the existing garbage incinerator system in terms of functional aspects, and do not represent the actual structure of the prior art in terms of details.
Fig. 7 to 18 are schematic structural views of a first embodiment of the present invention. This example is the trash cleaning device of slag extractor moisturizing groove. In this example, the cleaning device includes a water compensating tank 2.1 and a first automatic water compensating device 2.3, and further includes a communicating pipe 2.11 connected between the slag box tank 2 and the water compensating tank 2.1.
In the example, the first automatic water supplementing device 2.3 is controlled to be opened or closed by a float valve 2.35; the water level monitoring element (floating ball) of the first automatic water supplementing device is arranged in the water supplementing groove 2.1, and the first automatic water supplementing device 2.3 supplements water to the water supplementing groove 2.1.
In this example, a drain pipe 6 and a drain pump 7 are further disposed, an inlet 6A1 (hereinafter referred to simply as an inlet) of the drain pipe 6 is located at a bottom of the trough cavity of the water replenishing trough 2.1, and an outlet 6B1 (hereinafter referred to simply as an outlet) of the drain pipe 6 is connected to the slag box trough 2 or the slag pool.
When the sewage is discharged, the drainage pump is started and the running time is set, and as the inlet of the drainage pump 7 is arranged at the bottom of the tank cavity, the sludge and sewage at the bottom of the tank are continuously drained. In the process of starting the drain pump, the first automatic water replenishing device 2.3 starts water replenishing due to the fact that the water level of the water replenishing tank drops. In this example, the drain pump 7 is used to drain the sludge and sewage at the bottom of the tank into the slag box or the slag pool, so that the continuous deposition of the sludge in the water supplementing tank can be reduced, and the water in the water supplementing tank is continuously supplemented by the first automatic water supplementing device 2.3, so that the cleanliness of the water in the water supplementing tank is further improved.
The invention prompts that the water is lost more in the normal operation process of the slag extractor, the daily water supplementing amount is larger (usually, the daily water supplementing amount is needed to be several tons or more, and the daily treatment amount of the garbage is different), and the tank bottom sludge and sewage of the water supplementing tank are discharged into the tank of the slag extractor, so that the sewage of the water supplementing tank can be cleaned, the sewage can be recycled on the premise that the normal operation of the slag extractor is not influenced, and the water resource waste is reduced.
In order to drain the water replenishing tank during the sewage draining process, so as to further improve the sewage cleaning effect of the water replenishing tank, in the preferred embodiment, a hose 2.111 is further connected to the pipe orifice of the communicating pipe 2.11 located in the water replenishing tank, the hose 2.111 is used as an extension pipe of the communicating pipe 2.11, and a driving assembly is further provided, and the pipe orifice of the hose 2.111 is driven by the driving assembly to rise away from the working liquid level or descend to sink below the working liquid level. The purpose of the hose 2.111 is to raise the mouth of the hose 2.111 above the working liquid level and then empty the make-up tank.
In this example, the driving assembly includes a rotating rod 8.1 (or a rotating arm and a rotating frame), a pipe orifice member 8.2 is further disposed at the pipe orifice of the hose 2.111, the pipe orifice member 8.2 is in a circular pipe structure, one end of the pipe orifice member 8.2 is inserted and fixed on the pipe orifice of the hose 2.111, and the other end of the pipe orifice member 8.2 is connected with the rotating rod 8.1 through a pin shaft.
In this example, the rotating rod 8.1 is a square frame structure formed by bending round steel, and one end of the rotating rod 8.1 is installed in the shaft hole 8.51 of the fixing seat 8.5 so that the rotating rod 8.1 can rotate around the shaft. The pipe orifice 8.2 is provided with a shaft hole 8.21 (the central line of the shaft hole 8.21 is perpendicularly connected with the central line of a circular pipe of the pipe orifice 8.2), and the pipe orifice 8.2 is arranged at the other end of the rotary rod 8.1 through the shaft hole 8.21 so that the pipe orifice 8.2 and the rotary rod 8.1 form pin shaft connection.
In this example, drive assembly still includes electric putter 8.3, still sets up notch first support 8.42, and notch first support 8.42 is bent by the sheetmetal and is formed, and notch first support 8.42 is installed on the notch of moisturizing groove 2.1. The electric push rod 8.3 is arranged on the lower side of the notch first bracket 8.42, and the electric push rod 8.3 drives the rotating rod 8.1 to rotate so as to drive the pipe orifice piece 8.2 to rise to the working liquid level above 2.01 or fall to the working liquid level below.
In this example, the flow rate of the drain pump 7 exceeds the flow rate of the first automatic water replenishment device 2.3 (the flow rate of the drain pump 7 exceeds the flow rate of the first automatic water replenishment device 2.3 so that the water replenishment tank can be emptied).
In this example, an electronic level gauge 2.23 is also provided;
under the normal operation condition, the pipe orifice of the hose 2.111 is positioned below the working liquid level so as to enable the water supplementing groove and the tank to form waterway communication, when the tank 2 is lowered in water level due to water loss, the first automatic water supplementing device 2.3 supplements water to the water supplementing groove 2.1, and the water flows into the tank through the hose 2.111 and the communicating pipe 2.11 in sequence so as to maintain the stable water level of the tank;
When sewage is required to be discharged, the driving assembly is started to lift the pipe orifice of the hose 2.111 to be more than 2.01 of the working liquid level, then the drainage pump 7 is started to discharge sewage, and tank bottom sludge and sewage are discharged into a tank or a slag pool through the drainage pipe 6 until the water supplementing tank is emptied. In the sewage discharging process, the pipe orifice of the hose 2.111 is lifted to be above the working liquid level 2.01, so that sewage in the tank 2 cannot reversely flow into the water supplementing tank 2.1; the invention suggests that the pipe orifice of the hose 2.111 is lifted to be higher than the working liquid level 2.01, and then the drainage pump is started for drainage, and a time gap can be set to realize sequencing, for example, the drainage pump 7 is started after 15 seconds after the electric push rod 8.3 is started.
In the sewage draining process, the first automatic water supplementing device 2.3 continuously supplements water to the water supplementing groove 2.1.
In the state of blowdown, when the electronic level meter 2.23 monitors that the water replenishing tank is emptied or the drainage pump 7 is operated for a set time, the drainage pump 7 is closed. After the water level of the water replenishing tank 2.1 gradually rises and returns to the normal working level, when the water level of the water replenishing tank is at the normal working level from the time of closing the drainage pump 7 to the time of setting or the time of monitoring by the electronic level meter 2.23, the driving assembly is started again to drive the pipe orifice piece 8.2 to descend below the working level.
In the embodiment, the water supplementing tank is emptied and supplemented with water at regular intervals, so that sludge in the tank can be effectively removed, the water quality is ensured to be clean, and scaling is prevented from forming on the surface of the water level monitoring element; meanwhile, the sludge can be prevented from depositing and accumulating at the bottom of the tank, and the orifice of the communicating pipe is prevented from being blocked.
The invention suggests that the normal operating level comprises a low level value and a high level value (hereinafter referred to as the low level value and the high level value), the level between the low level value and the high level value both belonging to the normal operating level; the water replenishing starting liquid level of the first automatic water replenishing device is higher than or equal to the low level value, and the safety warning line of the liquid level of the system is higher than the high level value.
In the example, the water supplementing groove 2.1 is in a wedge-shaped structure, and the bottom of the groove cavity of the water supplementing groove 2.1 is in a slope structure; the bottom of the slope of the water supplementing groove is a slag discharging side, and the top of the slope of the water supplementing groove is a water supplementing side; the drain pipe inlet 6A1 is positioned at the bottom of the slope; according to the invention, the bottom of the tank cavity of the water supplementing tank 2.1 is in a slope structure, and the inlet 6A1 is connected to the bottom of the slope, so that pollution discharge can be cleaner.
In this case, a filter screen is preferably also built into the mouthpiece 8.2. The filter screen can prevent sand particles from entering the supplementing groove 2.1 from the tank 2 through the communicating pipe 2.11.
The invention prompts that the purpose of arranging the hose is to enable the hose to swing under the drive of the driving component so as to enable the pipe orifice to ascend or descend; the purpose of the rotating rod is to enable the position of the pipe orifice piece to be more accurately controlled when the pipe orifice piece is lifted or lowered.
Fig. 18 shows that the drain pipe 6 of this embodiment is composed of a pump inlet pipe 6A and a pump outlet pipe 6B, the drain pipe inlet 6A1 (i.e., the inlet of the pump inlet pipe 6A) is connected to the bottom of the tank cavity of the water replenishing tank 2.1, and the outlet of the pump inlet pipe 6A is connected to the pump inlet 6.1; the blow-off pipe outlet 6B1 (i.e. the outlet of the pump outlet pipe 6B) is connected to the slag box groove 2, and the inlet of the pump outlet pipe 6B is connected with the pump outlet 6.2;
Fig. 18 shows that an emergency drain pipe 6C and a safety overflow pipe 6D are also provided, the inlet 6C1 of the emergency drain pipe 6C being connected to the pump inlet pipe 6A, the inlet 6D1 of the safety overflow pipe 6D being connected to the water replenishment tank safety overflow pipe inlet 2.11C.
The emergency drain pipe 6C has the function of emptying the water replenishing tank 2.1 during maintenance, and the safety overflow pipe 6D has the function of ensuring that the water level in the water replenishing tank 2.1 is below a safety warning line.
Fig. 19 to 29 are partial schematic views of a second embodiment of the present invention. Unlike the first embodiment, in this example the mouthpiece 8.2 has a first through hole 8.2A and a second through hole 8.2B, the first through hole 8.2A and the second through hole 8.2B communicating with each other. The first through hole 8.2A is connected to the outlet of the hose 2.111.
Fig. 22-26 show that in this example the turning bar 8.1 is a right angle structure welded by angle iron. The nozzle 8.2 is in a three-way pipe structure, and the end face of the nozzle 8.2 passing through the third through hole 8.2C is attached, welded and fixed on the rotating rod 1, so that the nozzle 8.2 is fixed on the rotating rod 8.1 and the third through hole 8.2C of the nozzle 8.2 is closed.
Fig. 19 and 21 show the same. The novel water replenishing tank is further provided with a notch second support 8.42A, the notch second support 8.42A is of a groove-shaped structure formed by bending metal plates, and the notch second support 8.42A is fixed on a notch of the water replenishing tank through groove walls 8.42A1 and 8.42A2 on two sides.
Fig. 22-24 show that a sealing rubber sleeve 8.7 is further arranged on the second through hole 8.2B, the sealing rubber sleeve 8.7 is of a circular tube-shaped structure, the sealing rubber sleeve 8.7 is provided with a sleeve hole (or called a sleeve cavity), and one end of the sealing rubber sleeve 8.7 is inserted into a pipe orifice of the second through hole 8.2B or sleeved outside the port; preferably, the other end of the sealing gum cover 8.7 is also provided with a flaring cone.
After the driving assembly drives the rotating rod 8.1 to rotate to lift the pipe orifice piece 8.2 into position, the port of the sealing rubber sleeve 8.7 on the second through hole 8.2B is pressed against the bottom plate 8.42A3 of the notch second bracket 8.42A, so that the contact position of the port of the sealing rubber sleeve 8.7 and the bottom plate is closed.
Preferably, in order to prevent splashing, fig. 26-29 show that splash guards 8.42A31 and 8.42A32 are further arranged on two sides of the bottom plate 8.42A3 of the second bracket 8.42A of the notch, and the purpose of arranging splash guards 8.42A31 and 8.42A32 is to guide leakage generated by the sealing of the port of the sealing gum cover 8.7 due to loose sealing into the water supplementing groove.
26-29, A nozzle 8.8 is also mounted on the bottom plate 8.42A3 of the notch second bracket and the lumen 8.81 of the nozzle is in communication with the trepanning of the sealing gum cover 8.7; thus, the communicating pipe 2.11, the hose 2.111, the sealing rubber sleeve 8.7 and the nozzle 8.8 are sequentially connected to form a waterway communicating pipeline;
Fig. 19 and 20 show that a second automatic water replenishing device 2.2 is further arranged, the second automatic water replenishing device 2.2 is controlled to be opened or closed by an electric valve 2.22, and a water replenishing pipe of the second automatic water replenishing device 2.2 is connected to the nozzle 8.8;
FIGS. 28 and 29 show that the pipe orifice 8.2 is lowered below the working level of 2.01 when the water replenishment tank is not discharging, and the water way communication pipeline enables the tank to be communicated with the water replenishment tank; under the condition of pollution discharge, the pipe orifice piece 8.2 ascends, and the contact part of the port of the sealing rubber sleeve and the bottom plate of the notch second bracket is closed by jacking the port of the sealing rubber sleeve and the bottom plate; and at the moment, the second automatic water supplementing device 2.2 is started for quantitatively supplementing water, and the water supplementing pipe nozzle 8.8 sequentially enters the tank through the sealing rubber sleeve 8.7, the hose 2.111 and the communicating pipe 2.11. The invention prompts that the quantitative water supplementing amount is 3-10L at a time.
According to the invention, in the prior art, as sludge in the tank often enters the communicating pipe to cause blockage, maintenance personnel need to manually dredge the communicating pipe frequently. According to the technical scheme, the inside of the communicating pipe 2.11 can be automatically flushed and dredged by utilizing the water supplementing pressure of the second automatic water supplementing device during each emptying period of the water supplementing groove, so that the automatic flushing function of the communicating pipe 2.11 is realized.
Fig. 30 to 33 are partial schematic structural views of a third embodiment of the present invention. The figure shows that, unlike the second embodiment, in this example, a cone-shaped positioning member 8.9 is further provided, the positioning member 8.9 is of a cone structure and has a cavity, the cone-shaped structure of the positioning member 8.9 is matched with the cone-shaped structure of the sealant sleeve 8.7, the positioning member 8.9 is mounted and fixed on the notch second bracket at the top pressure of the port of the sealant sleeve, and the cavity of the nozzle 8.8 is communicated with the cavity of the positioning member 8.9.
Under the condition of pollution discharge, after the pipe orifice piece 8.2 is lifted in place, the conical tip of the positioning piece 8.9 is inserted into the conical opening of the sealing rubber sleeve and forms jacking so that the contact part between the port of the sealing rubber sleeve and the positioning piece 8.9 is closed; thus, the nozzle 8.8, the positioning member 8.9, the sealant 8.7, the hose 2.111, and the communicating pipe 2.11 sequentially form a waterway communicating pipe.
The invention prompts that the cone bucket structure of the positioning piece plays a guiding role in the butt joint with the port of the sealing rubber sleeve.
In other embodiments, the nozzle 8.8 may also pass through the bucket cavity of the positioning member 8.9 to be directly communicated with the sleeve hole of the sealant sleeve, so that the nozzle 8.8, the sealant sleeve 8.7, the hose 2.111 and the communicating pipe 2.11 sequentially form a waterway communicating pipe.
Fig. 34 to 36 are partial schematic structural views of a fourth embodiment of the present invention. In the figure, unlike the first embodiment, in this case, the driving assembly further comprises a lifting mechanism 8.4, and the lifting mechanism 8.4 comprises a lifting rope 8.41 and a fixed pulley 8.43;
The fixed pulley 8.43 is arranged on the first bracket 8.42 of the notch, one end of the lifting rope 8.41 is connected and fixed on the pipe orifice piece 8.1, and the other end of the lifting rope bypasses the fixed pulley 8.43 and is connected and fixed on the floating ball connecting rod 2.34 (or the floating ball) of the first automatic water supplementing device 2.3;
Fig. 35 and 36 show that under the non-pollution discharge condition, the water supplementing tank is at the normal working liquid level, the floating ball of the first automatic water supplementing device 2.3 rises under the buoyancy action, the lifting rope 8.41 is loosened, and the pipe orifice of the pipe orifice piece 8.1 is immersed below the working liquid level 2.01, so that the water supplementing tank 2.1 and the tank 2 form waterway communication;
under the pollution discharge condition, as the water level of the water supplementing groove is lowered, the floating ball 2.33 and the connecting rod of the first automatic water supplementing device 2.3 are lowered under the action of gravity, and the pipe orifice of the pipe orifice piece 8.1 is lifted to be above the working liquid level 2.01 through the lifting rope 8.41, so that sewage in the tank 2 cannot reversely flow into the water supplementing groove, and meanwhile, the rotating rod 8.1 rotates along with the water supplementing groove.
The present invention suggests that in this example, a weight 8.6 is further provided on the connecting rod 2.34 of the floating ball to increase the tension of the lifting rope 8.41 to the pipe orifice 8.1 when the water level is lowered.
In this example, the lifting or lowering of the nozzle member 8.1 is achieved by means of a lifting mechanism using the buoyancy of the water in the make-up tank.
Fig. 37 and 38 are partial schematic views of a fifth embodiment of the invention. Unlike the above embodiments, fig. 37 shows that in this example, a shower pipe 9 is further provided, and shower holes arranged along the pipeline are further provided on the shower pipe 9, and the shower pipe 9 is mounted and fixed on the inner wall of the tank cavity of the water supplementing tank 2.1 by a U-shaped clip 9.1. The invention suggests that, when in installation, the spray pipe 9 surrounds the inner wall of the tank cavity of the water supplementing tank 2.1 and is positioned above the working liquid level 2.01, and water sprayed from the spray hole flows downwards along the inner wall of the water supplementing tank 2.1 to remove stains adhered on the inner wall;
Fig. 38 shows that the inlet 9.2 of the shower pipe 9 is connected to the water supply port of the first automatic water supply device 2.3, and the first automatic water supply device 2.3 supplies water to the water supply tank through the shower hole of the shower pipe 9.
During production operation, scum is often generated on the liquid surface of the water supplementing groove, and the scum is adhered to the inner wall of the groove cavity of the water supplementing groove. In this example, the shower pipe 9 is arranged and connected with the water supplementing port of the first automatic water supplementing device, and the tank wall is automatically flushed by utilizing the water supplementing of the first automatic water supplementing device in each water supplementing of the first automatic water supplementing device, particularly in the sewage draining process. Realize the automatic cleaning function of the inner wall of the water supplementing groove.
Fig. 39-44 are schematic structural views of a sixth embodiment of the invention. The example is an ash falling port trash cleaning device of an ash conveyer.
In the figure, in this example, the device for cleaning the sewage in the lower water tank of the garbage incinerator comprises an ash falling port 3.4A, a sewage drain pipe 6 and a drainage pump 7, wherein the inlet of the sewage drain pipe 6 is connected into a tank cavity (called as ash falling cavity below) of the ash falling port 3.4A so as to drain liquid level slag liquid, the outlet of the sewage drain pipe 6 is connected into a slag discharging machine box groove or a slag pool, and the scum on the liquid level is discharged into the slag discharging machine box groove or the slag pool in a sewage discharging mode of the drainage pump 7.
In order to improve the slag discharging effect, in the embodiment, an overflow cavity 10 is separated from a groove cavity of the ash falling port 3.4A, a top overflow channel 10A is arranged between the overflow cavity 10 and the ash falling cavity, and liquid level slag liquid of the ash falling cavity flows into the overflow cavity 10 through the top overflow channel 10A;
fig. 44 shows that in this example, the overflow chamber 10 is surrounded by a partition wall 10.1, a bottom plate 10.2 and a wall of the dust falling port 3.4A.
The inlet of the blow-off pipe 6 is connected into the overflow cavity 10 and is positioned below the working liquid level 3.4A2 (i.e. the inlet of the blow-off pipe is immersed below the working liquid level of the ash drop port);
the flow of the drainage pump 7 exceeds the overflow amount from the ash falling cavity to the overflow cavity 10;
during the sewage draining process, before the time node when the water pump is turned off, when the overflow cavity 10 is drained, the scum flowing into the overflow cavity 10 is discharged to a scum tank or a scum pool;
when it is necessary to remove the scum from the liquid surface, the drain pump 7 is started and operated for a set time, the water level of the overflow chamber 10 is lowered until it is emptied, during which time the scum from the ash falling chamber continuously flows from the top overflow channel 10A into the overflow chamber 10;
When the drain pump 7 is shut down, the water level in the overflow chamber 10 is continuously increased until it returns to the normal operating level.
According to the invention, the overflow cavity is emptied, namely the liquid level of the overflow cavity is continuously reduced due to the fact that the flow rate of the drain pump exceeds the overflow amount until the overflow cavity is emptied, and at the moment, the flow rate of the drain pump is reduced to be equal to the overflow amount.
Fig. 44 shows that in this case the width of the overflow chamber 10 matches the inlet aperture of the drain pipe 6, and that the floor 10.2 of the overflow chamber 10 is of a sloping configuration and the inlet of the drain pipe is at the bottom of the slope.
Fig. 44 shows that in this case, a shutter 10.3 is preferably also provided on the upper side of the overflow chamber 10 in order to prevent the waste or ash from falling directly onto the overflow chamber 10. Fig. 40 shows that the shielding plate 10.3 is a two-fold structure formed by bending steel plates, the shielding plate 10.3 is fixedly attached to the inner wall of the ash falling port 3.4A through an upper bending 10.3A, and a lower bending 10.3B is shielded at the upper side of the overflow cavity 10.
In this case, for convenience of maintenance, it is preferable to further provide a maintenance window 11, and an openable cover plate 11.1 is provided on the maintenance window 11.
Fig. 45 to 47 are schematic structural views of a seventh embodiment of the present invention. This example is a deslagging system embodiment.
In this example, a garbage incineration power plant has one incinerator of a certain model, and the specific configuration is as follows:
An incinerator is provided with 3 ash feeders and 2 slag discharging machines, each ash feeder is provided with an ash feeder box groove, and each slag discharging machine is provided with a slag discharging box groove, namely the incinerator is provided with ash feeder box grooves 3A, 3B and 3C and slag discharging box grooves 2A and 2B; wherein the tank groove of each ash conveyer is respectively provided with 5 ash falling openings. A water supplementing groove and an automatic water supplementing device (floating ball type automatic water supplementing device) are respectively arranged beside each ash conveying machine box groove, and a water supplementing groove and an automatic water supplementing device (floating ball type automatic water supplementing device) are respectively arranged beside each slag discharging machine box groove.
As shown in fig. 45, a water supplementing tank 2a.1 is provided beside the slag tap case groove 2A, and a water supplementing tank 2b.1 is provided beside the slag tap case groove 2B; the side of the ash conveying machine box grooves 3A, 3B and 3C are respectively provided with water supplementing grooves 3A.1, 3B.1 and 3C.1. Namely, a incinerator of the model is provided with 5 water supplementing tanks and correspondingly matched with 5 sets of automatic water supplementing devices.
Preferably, in this embodiment, a set of cleaning device is provided for each water replenishing tank.
Therefore, the deslagging system totally needs 5 sets of the sewage disposal devices, and slag liquid of the sewage disposal devices is discharged into a slag box groove for recycling.
Fig. 47 shows that the slag box groove 2A is connected with slag liquid discharged by 2 sets of cleaning devices, namely, slag liquid discharged by a cleaning device (a first cleaning device) of the water supplementing groove 2a.1 and a cleaning device (a second cleaning device) of the water supplementing groove 3 a.1.
Fig. 45 shows that the slag box groove 2B is connected with slag liquid discharged by 3 sets of cleaning devices, namely slag liquid discharged by a cleaning device (No. three cleaning devices) of the water supplementing groove 2b.1, a cleaning device (No. four cleaning devices) of the water supplementing groove 3b.1 and a cleaning device (No. five cleaning devices) of the water supplementing groove 3c.1.
It should be noted that the deslagging system provided by the invention further comprises a control device, wherein the control device comprises a known general control device; the control device also comprises a programmable controller, and the automatic operation mode of the slag removal system is set through the programmable controller.
The invention prompts that 2 sets of dirt cleaning devices connected into the slag box groove 2A should run alternately one by one in a gap way in order to avoid overlarge fluctuation of the water level of the slag box groove 2A. Similarly, the 3 sets of the dirt cleaning devices connected into the slag discharging machine box groove 2B should alternately run one by one at intervals.
Fig. 47 shows that the slag dropping pipes 2.4A of the slag box groove 2A are respectively provided with an access pipe 15a.21 and 15a.22, and the access pipes 15a.21 and 15a.22 are respectively connected with slag liquid discharged by the water supplementing groove 2a.1 cleaning device and the water supplementing groove 3a.1 cleaning device. In the same scheme, an access pipe 15B.21, 15B.22 and 15B.23 is required to be arranged on a slag falling pipe 2.4B of the slag box groove 2B and used for being respectively connected to slag liquid discharged by a water supplementing groove 2B.1 cleaning device, a water supplementing groove 3B.1 cleaning device and a water supplementing groove 3C.1 cleaning device.
According to the invention, in the embodiment, any set of the sewage disposal device can realize the slag discharging function and independently operate under the control of the control device.
The invention suggests that the drainage pump is preferably a manure pump.
Fig. 46 is a system control schematic diagram.
Preferably, in this embodiment, in order to enable the system to realize remote monitoring, the control device provided by the invention further comprises a remote monitoring device, in this embodiment, the notch of each water supplementing groove is respectively provided with 1 camera, and 5 cameras of the remote monitoring device respectively monitor real-time conditions of the notch of the slag extractor water supplementing grooves 2a.1 and 2b.1 and the notch of the ash conveyor water supplementing grooves 3a.1, 3b.1 and 3c.1.
In this example, the remote monitoring device further comprises a PC end or a personal mobile communication terminal (commonly called a mobile phone), and further comprises PC end operation software and personal mobile communication terminal operation software (mobile phone APP), where the remote monitoring device is used for remotely monitoring and controlling the operation of the dirt cleaning device and setting its operation mode;
the notch of the water tank under the furnace is of an open structure so as to facilitate shooting and monitoring, and the remote monitoring device comprises modules for receiving and transmitting signals, shooting, video recording, storing and processing images and the like.
When the furnace water tank is a slag extractor water supplementing tank or an ash conveyor water supplementing tank, the camera of the remote monitoring device shoots and records the open notch.
When the lower water tank of the furnace is an ash conveying machine box tank, the camera can be arranged at an open manhole notch at the upper side of the ash conveying machine box tank by considering that the ash falling port at the upper side of the lower water tank is of a closed structure, and the information of the notch is used as the representation of the water level and scum information of the whole ash conveying machine box tank.
Preferably, in this case, the control device further includes an electronic level gauge for monitoring the level of the water compensating tanks, the electronic level gauge being installed in each water compensating tank, the electronic level gauge sending a monitoring signal to the control device;
preferably, the PC end or the personal mobile communication terminal of the remote monitoring device is provided with an alarm for alarming when the liquid level is abnormal;
The invention prompts that when the electronic liquid level meter monitors that the water level of the water supplementing tank reaches a set low level value or a set high level value and the duration reaches a set alarm time under the condition of no pollution discharge, an alarm of the remote monitoring device gives out an alarm.
The invention suggests that, preferably, the alarm gives a warning when the water level of the water supplementing tank reaches the set low level value or the set high level value and the duration exceeds 15 seconds.
Fig. 48 to 50 are schematic structural views of an eighth embodiment of the present invention.
The plant had a total of 1 incinerator of this model, as in the configuration of the seventh embodiment. Different, in this example, each ash dropping port of each ash conveyer is additionally provided with a set of trash cleaning device respectively. Thus, the slag removal system configured by the factory comprises 20 sets of the cleaning device and 5 cameras, and the control device of the system controls the operation of the 20 sets of the cleaning device and the 5 cameras;
In this example, the slag box groove 2A is connected to slag liquid discharged by 10 sets of the cleaning device, and the slag box groove 2B is connected to slag liquid discharged by 10 sets of the cleaning device.
Preferably, in order to facilitate the connection of the drain pipe of the sewage disposal device and the slag notch of the slag notch box and facilitate the pipe arrangement, in the example, a header 15A is further arranged on the upper cover of the slag notch box 2A, the header 15A comprises a pipe body 15A.1, the pipe body 15A.1 is vertically arranged, the pipe cavity of the pipe body 15A.1 is communicated with the notch cavity of the slag notch box 2A, 10 connecting nozzles 15.2 are arranged on the pipe body 15A.1, and the outlets of the drain pipe of the 10 sets of sewage disposal devices are respectively connected to 10 connecting nozzles 15.2 of the header 15A. When the drain pump discharges sewage, the slag liquid is discharged into the pipe cavity of the pipe body through the drain pipe and finally falls into the slag box groove 2A. Similarly, the upper cover of the slag box groove 2B is also provided with a collector 15B, and the outlets of the other 10 sets of sewage disposal pipes of the sewage disposal device are respectively connected to 10 connecting nozzles 15.2 of the collector 15B.
Preferably, in order to avoid excessive fluctuation of the water level of the slag discharging machine box groove 2A and excessive fluctuation of the water level of the ash conveying machine box grooves 3A and 3B, 10 sets of the cleaning devices connected to the slag discharging machine box groove 2A should alternately operate one by one. Similarly, 10 sets of the cleaning devices connected into the slag discharging machine box groove 2B should run one by one in turn.
The invention prompts that the dirt cleaning devices connected to the same slag discharging machine box groove or the dirt cleaning devices of the dust discharging openings of the same dust conveying machine box groove should run one by one in turn. The purpose is to avoid the water level of the tank from causing too big fluctuation because of different trash cleaning devices are operated simultaneously.
The invention suggests that in another embodiment, if the plant is equipped with 3 incinerators of the model in total, a slag removal system can be configured for the plant, the system comprises 60 sets of cleaning devices and 15 cameras, and the control device of the system controls the operation of the 60 sets of cleaning devices and the 15 cameras.
The technical scheme provided by the invention can solve the problem of cleaning the sludge and the sewage in the water supplementing tank of the slag extractor, can also solve the problem of cleaning the sludge and the sewage in the water supplementing tank of the ash conveyor, and can also solve the problem of cleaning scum at the ash dropping port of the ash conveying machine box, but does not solve the problem of cleaning the inside of the slag extractor box.
It should be noted that, in the existing general configuration, safety overflow ports for controlling the water level are generally further provided on the slag discharging chassis slot and the ash conveying chassis slot, so as to prevent the water level from exceeding a safety guard line, and the safety guard line should be higher than a high level value of a normal working liquid level.
The invention also needs to be described, namely a set of sewage disposal device which is provided with at least a sewage discharge pipe and a drainage pump and can independently complete the sewage discharge function under the control of a system. For example, a cleaning device configured for a slag extractor water supply tank or a cleaning device configured for a slag conveyor water supply tank can finish sludge and sewage pollution discharge of the water supply tank, and can be called a set of cleaning device; or a dirt cleaning device which is configured for a dust falling port of a dust conveying machine box groove and can finish the slag removal of the liquid level of the dust falling port, and the dirt cleaning device can also be called a set of dirt cleaning device.
Examples of the deslagging method of the invention
The maintainer utilizes the control device and the programmable controller of the deslagging system, and the sewage disposal device under the setting system automatically operates according to the set mode, and comprises the following two situations:
in the first case, when the system has a set of cleaning devices, the automatic operation mode is as follows:
The sewage disposal device is set to be started for sewage disposal once at each DeltaT 1.
As in example a, Δt1 was set to 8 hours, and the cleaning apparatus was turned on for discharge every 8 hours.
The invention prompts that if the sewage disposal device is applied to the water supplementing tank, the control of the primary sewage disposal process can be realized by setting the running time of the drain pump or can be realized by sending a signal by the electronic liquid level meter; when the draining is realized by setting the running time, the draining time node of the water supplementing groove is positioned before the draining pump is closed; when the draining pump is realized by sending a signal through the electronic liquid level meter, and the electronic liquid level meter sends the liquid level information of the draining tank when the draining pump is emptied to the control device, the control device controls the draining pump to be closed immediately or to be closed after maintaining the draining for a period of time.
If the cleaning device is applied to the ash drop port, the operation time of the drain pump can be set and the time node for emptying the overflow cavity can be ensured to be positioned before the drain pump is closed for controlling the one-time sewage discharging process.
As in embodiment B, if the decontamination apparatus is applied to the water replenishment tank, one way is: the operation time of the drain pump in the primary sewage draining process is set to be 1 minute, the drain pump is closed after being operated for 1 minute in the sewage draining process, and the time node for draining the water supplementing groove is positioned before the drain pump is closed. Another way is: when the electronic liquid level meter sends the liquid level information of the water replenishing tank during emptying to the control device, the control device controls the drainage pump to be closed immediately or to be closed again after the draining is maintained for 10 seconds (namely, delayed for 10 seconds).
If the cleaning device is applied to the ash falling port of the ash conveyer, the running time of the drainage pump is set to be 1 minute in one sewage discharging process, and the time node for emptying the overflow cavity is positioned before the drainage pump is closed.
The invention prompts that the setting of the running time of the drainage pump should be adjusted according to the actual situation.
In the second case, when the system has multiple sets of cleaning devices, the automatic operation mode is as follows:
Taking all sets of dirt cleaning devices discharged into the same slag box groove as a group, or taking the dirt cleaning devices discharged into all ash falling openings of the same ash conveying box groove of a slag pool as a group; the sewage is discharged once every delta T2 in one group and the sewage of each set of sewage disposal devices is alternately performed one by one (namely, only one set of sewage disposal devices is allowed to be started at the same time).
As in embodiment C, referring to the arrangement of the cleaning device of the eighth embodiment, the way of discharging the slag liquid is described.
1 Incinerator in a certain factory, 2 slag discharging machines and 3 ash conveying machines matched with the incinerator, wherein each slag discharging machine and each ash conveying machine are respectively provided with a water supplementing tank, and each ash conveying machine is provided with 5 ash falling ports; if a set of cleaning device is provided for each water supplementing tank and each ash falling port, the plant needs 20 sets of cleaning devices in total, and slag liquid of the cleaning devices is completely discharged into two slag box grooves 2A and 2B. Then 10 sets of decontamination devices connected with one slag discharging machine box groove are used as one group, and the total number of the groups is 2 in this example. In this example, Δt2 is set to 1 hour. The sewage disposal device is started every 1 hour in one group, and the sewage disposal of each set of sewage disposal devices is performed one by one in turn, namely, the sewage disposal of any set of sewage disposal devices is performed every 10 hours. In this example, the time of operation of the drain pump in the primary drainage process of the water replenishing tank and the ash dropping port is set to be 1 minute, that is, the automatic operation mode is as follows:
First cycle: the first dirt cleaning device is started for 1 minute to be closed, the second dirt cleaning device is started from the first starting time, and the second dirt cleaning device is started for 1 minute after 1 hour; starting the timing from the starting time of the third step, and starting the first step for 1 minute after 2 hours; starting the timer from the first starting time to the tenth starting time, and starting the timer for 1 minute after 9 hours;
then a second cycle is started: the first step is started for 1 minute after 10 hours from the starting time; the second dirt cleaning device counts from the last starting time of the first dirt cleaning device, and is started for 1 minute after 1 hour; … …, thus cycling continuously; any set of the cleaning device is turned on for 1 minute one by one in turn every 10 hours.
The automatic operation mode of the other 10 sets of the cleaning devices connected with the slag discharging machine box groove 2B can also be set according to the mode.
In this example, the decontamination device of the deslagging system of the factory comprises two groups, each group comprises 10 sets of decontamination devices, and the control device of the deslagging system controls the automatic operation of the two sets of decontamination devices.
In this case, the emptying time of the water replenishing tank and the ash drop port overflow cavity should be less than 1 minute, i.e. the time nodes of the water replenishing tank and the ash drop port overflow cavity are all located before the drain pump is closed. In specific implementation, the operation time of the draining pump of the water supplementing groove and the ash falling port is respectively adjusted according to the draining time of the water supplementing groove and the ash falling port overflow cavity.
In embodiment D, referring to the configuration of the cleaning device of the eighth embodiment, all the slag liquid of 20 sets of cleaning devices is discharged into the slag pool.
Wherein, 2 slag extractor and 3 slag extractor have 5 moisturizing groove altogether, and every moisturizing groove is equipped with a set of device of decontaminating respectively. In this example, any one of the water-compensating tank cleaning devices may be used as a set of independently operated cleaning devices, and the operation mode thereof may be operated in the manner described in reference to embodiment a.
In addition, each ash conveying machine box groove is provided with 5 ash falling openings, and a total of 5 sets of trash cleaning devices of each ash conveying machine box groove are used as a group. In this example, there are a total of 3 groups, and the operation mode in each group is set with reference to example C. Embodiment D differs from embodiment C in that each consist of 5 sets of cleaning devices and each consist of 10 sets of cleaning devices, so that Δt2 in embodiment C is set to 1 hour, Δt2 in embodiment D can be set to 2 hours, and any set of blowdown devices in embodiment D is also turned on every 10 hours.
In example E, referring to the configuration of the above-mentioned eighth example, in 20 sets of the cleaning devices, the slag liquid of the cleaning devices of 5 water compensating tanks is discharged into two slag box grooves (one of which is connected to 2 sets of the cleaning devices, and the other is connected to 3 sets of the cleaning devices); and 15 sets of pollution discharging devices are totally discharged into the slag pool from the ash falling openings of the 3 ash conveying machine box grooves. The technical proposal is that the cleaning devices which are discharged into 5 dust-falling openings of the same ash conveying machine box groove of the slag pool are used as one grouping according to the cleaning devices which are discharged into the same slag box groove, and the cleaning devices are used as the other grouping. In the example, there are 5 groups in total, wherein the group of the first slag extractor is provided with 2 sets of dirt cleaning devices, which are called a first dirt cleaning group; the grouping of the second slag extractor is provided with 3 sets of dirt cleaning devices, which are called a second dirt cleaning grouping; the grouping of the first ash conveyer is provided with 5 sets of dirt cleaning devices, which are called a third dirt cleaning grouping; the grouping of the second ash conveyer is provided with 5 sets of dirt cleaning devices, which are called a fourth dirt cleaning grouping; the grouping of the third ash conveyer is totally provided with 5 sets of dirt cleaning devices, which are called a fifth dirt cleaning grouping.
In the first decontamination group, Δt2 is set to 5 hours, i.e., any set of blowdown apparatuses is turned on once every 10 hours for blowdown.
In the second decontamination group, Δt2 is set to 3 hours, i.e., any set of blowdown apparatus is turned on once every 9 hours for blowdown.
In the third decontamination group, Δt2 is set to 2 hours, i.e., any set of blowdown apparatus is turned on once every 10 hours for blowdown.
In the fourth decontamination group, Δt2 is set to 2 hours, i.e., any one set of blowdown apparatus is turned on once every 10 hours for blowdown.
In the fifth decontamination group, Δt2 is set to 2 hours, i.e., any one set of blowdown apparatus is turned on once every 10 hours for blowdown.
In example F, a total of 3 incinerators are provided in a factory, the model of each incinerator is configured according to the eighth example, and all the slag liquid is discharged into the slag box. The deslagging system of the plant comprises 6 groups of decontamination apparatuses (3 times the number of example C), each group comprising 10 sets of decontamination apparatuses, the automatic operation of the 6 groups of decontamination apparatuses being controlled by the control means of the deslagging system.
In the embodiments A, B, C, D, E and F, the maintainer can set the automatic operation mode of the system at the remote PC or the personal mobile communication terminal when the system has the remote monitoring device.
The invention also prompts that when the PC end or the personal mobile communication terminal receives the alarm information, an maintainer can timely open a monitoring screen of the remote monitoring device to observe the real-time image of the abnormal notch, and the operation mode is reset according to the requirement.

Claims (17)

1. The sewage disposal device for the lower water tank of the garbage incinerator comprises a water supplementing tank, a first automatic water supplementing device and a communicating pipe connected between the tank and the water supplementing tank;
the first automatic water supplementing device supplements water to the water supplementing groove;
the sewage treatment device is characterized by further comprising a sewage draining pipe and a draining pump, wherein an inlet of the sewage draining pipe is positioned at the bottom of the groove cavity of the water supplementing groove, an outlet of the sewage draining pipe is connected to a slag discharging machine case groove or a slag pool, and sewage at the bottom of the groove is discharged into the slag discharging machine case groove or the slag pool in a sewage discharging mode of a water pump.
2. The trash cleaning device for a lower water tank of a garbage incinerator according to claim 1, wherein a hose is further connected to a pipe orifice of the communicating pipe located at one side of the water supplementing tank, and the hose is used as an extension pipe of the communicating pipe;
The flow rate of the drain pump exceeds the flow rate of water replenishing of the first automatic water replenishing device;
an electronic liquid level meter is also arranged;
the driving assembly is also arranged and drives the pipe orifice of the hose to ascend or descend;
the first automatic water supplementing device is controlled to be opened or closed by a ball float valve;
The driving component drives the pipe orifice of the hose to descend and enable the pipe orifice to be positioned below the working liquid level so as to enable the water supplementing groove to be communicated with the water channel formed by the tank, when the water level of the tank descends due to water loss, the first automatic water supplementing device supplements water to the water supplementing groove,
The water flows into the tank through the hose and the communicating pipe in sequence to maintain the stable water level of the tank; the driving component drives the pipe orifice of the hose to rise and enable the hose to exceed the working liquid level so that sewage in the tank cannot flow into the water supplementing tank;
The working liquid level refers to the liquid level of the water supplementing tank under the normal condition, the working liquid level comprises a low level value and a high level value, and the liquid level between the low level value and the high level value belongs to the normal working liquid level; the liquid level of the first automatic water supplementing device when the water supplementing is started is higher than or equal to the liquid level corresponding to the low level value, the liquid level of the first automatic water supplementing device when the water supplementing is closed is lower than or equal to the liquid level corresponding to the high level value, and the safety warning line of the liquid level of the system is higher than the liquid level corresponding to the high level value; when sewage is required to be discharged, the driving assembly is started to lift the pipe orifice of the hose to be above the working liquid level, then the drainage pump is started to discharge sewage, tank bottom sludge and sewage are discharged into the tank or the slag pool through the drainage pipe until the water supplementing tank is emptied, and in the sewage discharging process, the sewage in the tank cannot reversely flow into the water supplementing tank because the pipe orifice of the hose is lifted to be above the working liquid level;
In the sewage draining process, the first automatic water supplementing device continuously supplements water to the water supplementing groove due to the fact that the water level is lowered, and in the sewage draining state, after the electronic liquid level meter monitors that the water supplementing groove is emptied or the drainage pump runs for a set time, the drainage pump is closed;
The time node of the water supplementing tank emptying is before the time node of the water pump closing;
After the draining pump is closed, the water level of the water supplementing groove gradually rises and returns to the normal working liquid level, and then the driving assembly is started to drive the pipe orifice to drop below the working liquid level.
3. The trash cleaning device for a lower water tank of a garbage incinerator according to claim 2, wherein the driving assembly comprises a rotating rod, a pipe orifice of the hose is further provided with a pipe orifice piece, the pipe orifice piece is of a circular pipe structure, the pipe orifice piece is inserted and fixed on the pipe orifice of the hose, the pipe orifice piece is installed and fixed at one end of the rotating rod, the other end of the rotating rod rotates around a shaft, the rotating rod drives the pipe orifice piece to ascend or descend when rotating, a notch first bracket is further provided, the notch first bracket is formed by bending a metal plate, and the notch first bracket is installed on a notch of the water supplementing tank.
4. A waste incinerator lower flume cleaning device as claimed in claim 3 wherein the drive assembly further comprises an electric push rod or cylinder which is mounted on the underside of the first bracket of the slot and drives the rotary rod to rotate so that the nozzle of the nozzle member rises above or falls below the working liquid level.
5. The trash cleaning device for a lower water tank of a garbage incinerator according to claim 4, wherein the pipe orifice member is connected with the rotating rod through a pin.
6. The trash cleaning device for a lower water tank of a garbage incinerator according to claim 4, wherein the pipe orifice member is provided with a first through hole and a second through hole, the first through hole and the second through hole are communicated with each other, and the first through hole is connected with the hose;
The pipe orifice piece is of a three-way pipe fitting structure, and the end face of a third through hole of the pipe orifice piece is attached, welded and fixed on the rotating rod;
A sealing rubber sleeve is further arranged on the port of the second through hole, the sealing rubber sleeve is provided with a sleeve hole, and after the driving assembly drives the rotating rod to rotate so as to lift the pipe orifice piece, the port of the sealing rubber sleeve and the bottom plate of the notch second bracket are subjected to jacking so that the contact position of the port of the sealing rubber sleeve and the bottom plate is closed;
The bottom plate of the notch second bracket is also provided with a nozzle, and the pipe cavity of the nozzle is communicated with the trepanning of the sealing gum cover;
the communicating pipe, the hose, the sealing rubber sleeve and the nozzle are sequentially connected to form a waterway communicating pipeline;
the second automatic water supplementing device is controlled to be opened or closed by an electric valve, and a water supplementing pipe of the second automatic water supplementing device is connected to the nozzle;
Under the condition of non-pollution discharge, the pipe orifice piece is positioned below the working liquid level, and the waterway communication pipeline enables the tank and the water supplementing tank to form communication; under the condition of pollution discharge, the pipe orifice piece ascends, and the contact part between the port of the sealing rubber sleeve and the bottom plate of the notch second bracket is closed by jacking the port of the sealing rubber sleeve and the bottom plate; and at the moment, the second automatic water supplementing device is started to quantitatively supplement water, and the water supplemented by the second automatic water supplementing device sequentially flows through the sealing rubber sleeve, the hose and the communicating pipe after passing through the nozzle, finally enters the tank, and simultaneously washes the sludge deposited in the waterway communicating pipeline to enable the sludge to flow back into the tank.
7. The trash cleaning device for a lower water tank of a garbage incinerator according to claim 6, further comprising a cone-shaped positioning piece, wherein the positioning piece is installed and fixed on the second bracket of the notch and is positioned at the top pressure position of the port of the sealing gum cover, and the pipe cavity of the nozzle is communicated with the bucket cavity of the positioning piece;
under the condition of pollution discharge, the pipe orifice piece is lifted, and the conical tip of the positioning piece is inserted into the port of the sealing rubber sleeve to form jacking so that the contact position between the port of the sealing rubber sleeve and the positioning piece is closed.
8. A waste incinerator lower trough cleaning device according to claim 3, wherein the driving assembly further comprises a lifting mechanism, the lifting mechanism comprises a lifting rope and a fixed pulley;
the fixed pulley is arranged on the first bracket of the notch, one end of the lifting rope is fixedly connected to the pipe orifice piece, and the other end of the lifting rope bypasses the fixed pulley and is fixedly connected to a floating ball connecting rod or a floating ball of the first automatic water supplementing device;
under the condition of no pollution discharge, the water supplementing tank is at a normal working liquid level, the floating ball of the first automatic water supplementing device rises under the action of buoyancy, the lifting rope is loosened, and the pipe orifice of the pipe orifice piece is immersed below the working liquid level, so that the water supplementing tank and the tank form waterway communication;
Under the pollution discharge condition, the water level of the water supplementing groove is lowered, the floating ball and the connecting rod of the first automatic water supplementing device are lowered under the action of gravity, the pipe orifice of the pipe orifice piece is lifted to be above the working liquid level through the lifting rope, so that sewage in the tank cannot reversely flow into the water supplementing groove, and meanwhile, the rotating rod rotates along with the water supplementing groove.
9. The waste incinerator lower water tank cleaning device according to any one of claims 1-8, wherein the water supplementing tank is of a wedge-shaped structure, and the bottom of a tank cavity of the water supplementing tank is of a slope structure; the bottom of the slope of the water supplementing groove is a slag discharging side, and the top of the slope of the water supplementing groove is a water supplementing side; the inlet is located at the bottom of the ramp.
10. The garbage incinerator lower water tank cleaning device according to claim 9, wherein a spray pipe is further arranged, the spray pipe surrounds the inner wall of the water supplementing tank cavity and is positioned above the working liquid level, spray holes arranged along a pipeline are further arranged on the spray pipe, and water sprayed out of the spray holes flows downwards along the inner wall of the water supplementing tank to clean stains adhered to the inner wall;
The inlet of the spray pipe is connected to the water supplementing port of the first automatic water supplementing device, and the first automatic water supplementing device supplements water to the water supplementing tank through the spray hole of the spray pipe.
11. A waste incinerator lower water tank cleaning device comprises an ash conveyer water tank and an ash falling port thereof;
the device is characterized by further comprising a drain pipe and a drain pump, wherein an inlet of the drain pipe is connected to a groove cavity of the ash falling port, an outlet of the drain pipe is connected to a slag discharging machine box groove or a slag pool, and scum on the liquid level is discharged into the slag discharging machine box groove or the slag pool in a water pump drainage mode;
An overflow cavity is further separated from the groove cavity of the ash falling port, a top overflow channel is arranged between the overflow cavity and the ash falling cavity, and liquid level slag liquid in the ash falling cavity flows into the overflow cavity through the top overflow channel; the overflow cavity is formed by enclosing a baffle plate, a bottom plate and the groove wall of the ash falling port;
the width of the overflow cavity is matched with the inlet caliber of the sewage draining pipe, the bottom plate of the overflow cavity is of a slope structure, and the inlet of the sewage draining pipe is connected into the overflow cavity and is positioned at the bottom of the slope;
The flow of the drainage pump exceeds the overflow amount of the ash falling cavity to the overflow cavity;
In the sewage draining process, before the time node of the draining pump closing, the scum flowing into the overflow cavity is discharged to a scum case groove or a scum pool when the overflow cavity is drained;
When the liquid level scum needs to be removed, starting the drainage pump and enabling the drainage pump to operate according to set time, and enabling the water level of the overflow cavity to drop until the drainage pump is emptied, wherein scum in the ash falling cavity continuously flows into the overflow cavity from the top overflow channel;
And after the drainage pump is shut down, the water level of the overflow cavity is continuously increased until the normal working liquid level is restored.
12. A deslagging system, comprising one or more sets of the decontamination device of any one of claims 1-11;
the device also comprises a control device, wherein the control device is used for controlling the operation of the cleaning device, and the control device also comprises a programmable controller used for setting the operation mode of the cleaning device.
13. The slag removal system of claim 12, wherein the slag removal system comprises a plurality of sets of slag extractor or ash conveyor water replenishment tanks, the control means further comprising electronic level gauges for monitoring each water replenishment tank and numbering the electronic level gauges in different positions, the electronic level gauges transmitting monitoring signals to the control means.
14. The deslagging system of claim 12 or 13, further comprising a remote monitoring device, wherein the remote monitoring device is provided with a functional module for shooting, video recording, storing and processing images, collecting and sending information, and executing feedback on remote commands;
The remote monitoring device also comprises a PC end or a personal mobile communication terminal, PC end operation software and personal mobile communication terminal operation software, and is used for remotely monitoring and controlling the operation mode of the dirt cleaning device;
The camera of the remote monitoring device shoots and records the notch of the furnace water tank opening.
15. The slag removal system of claim 14, wherein the furnace down-stream tank is a slag extractor or ash conveyor makeup tank and further comprising an electronic level gauge that sends a monitoring signal to the remote monitoring device;
The remote monitoring device also comprises an alarm, and the alarm is arranged at a PC end or a personal mobile communication terminal;
Under the non-pollution discharge condition, when the electronic liquid level meter monitors that the water level of the water supplementing tank reaches the low level value or the high level value of the working liquid level and the duration exceeds 15 seconds, the alarm alarms, and at the moment, the monitoring screen of the remote monitoring device can at least display alarm information containing the number of the electronic liquid level meter; under the pollution discharge condition, when the electronic liquid level meter monitors that the water level of the water supplementing tank is lower than the low level value of the working liquid level, the alarm does not alarm.
16. A deslagging method, characterized in that an overhaul worker automatically operates a decontamination device under a deslagging system setting system according to any one of claims 12 to 15 according to a set mode, comprising the following two situations:
in the first case, when the system has a set of cleaning devices, the automatic operation mode is as follows:
setting a sewage disposal device to be started once every delta T1;
in the second case, when the system has multiple sets of cleaning devices, the automatic operation mode is as follows:
The method is characterized in that each set of dirt cleaning devices discharged into the same slag discharging machine box groove is used as a group, or the dirt cleaning devices discharged into each ash falling port of the same ash conveying machine box groove of a slag pool are used as a group, and each DeltaT 2 in one group is started for dirt cleaning and the dirt cleaning devices are alternately carried out one by one.
17. The slag removal method as set forth in claim 16, wherein when the system further has a remote monitoring means, an operator can remotely set an automatic operation mode of the system through a PC terminal or a personal communication terminal; in addition, when the system is in an automatic operation mode, an maintainer can also open a monitoring screen of the remote monitoring device at any time, and observe the real-time state of each notch through the monitoring screen;
When the monitoring screen of the remote monitoring device receives alarm information, an maintainer can remotely observe the real-time state of the notch through the monitoring screen and reset the operation mode.
CN202410457005.0A 2024-04-16 2024-04-16 Waste incinerator lower water tank trash cleaning device, deslagging system and deslagging method Pending CN118208728A (en)

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CN202410457005.0A CN118208728A (en) 2024-04-16 2024-04-16 Waste incinerator lower water tank trash cleaning device, deslagging system and deslagging method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410457005.0A CN118208728A (en) 2024-04-16 2024-04-16 Waste incinerator lower water tank trash cleaning device, deslagging system and deslagging method

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CN118208728A true CN118208728A (en) 2024-06-18

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