Summary of the invention
The present invention will provide a kind of and produce with sulphur and hydrocarbon raw material in the process of dithiocarbonic anhydride, to existing superfluous sulphur in the process gas that leaves the dithiocarbonic anhydride reactor and the treatment process that captured removal by the powdery simple substance carbon that cracking produced of hydrocarbon raw material.The inventive method can make the superfluous sulphur and the powdery simple substance carbon that are present in the process gas can reach the basic degree of all removing, thereby solve the blockage problem of process pipes such as " sulphur mud " form aggregation heat exchanging device tubulation satisfactorily.
Another object of the present invention, be superfluous sulphur in making process gas and powdery simple substance carbon can realize satisfactorily by basic all capture remove in, can also make pyroprocess gas enter follow-up heat exchange, equipment such as condensation, temperature during pipeline can be greatly reduced, from having solved pyroprocess gas heat exchanging equipment equally satisfactorily, the serious high-temperature sulfidation attack problem at heat exchanging equipment import position particularly, can prolong the work-ing life of equipment greatly, and can make the common at present equipment such as tubulation of employing high-class stainless steel that need to change the use plain carbon stool into, can further reduce cost, improve overall economic efficiency.
The capture treatment process of superfluous sulphur and simple substance carbon in the carbon disulphide production process gas of the present invention, be to make the process gas that leaves the dithiocarbonic anhydride reactor wash capture at least once with liquid sulfur as washing medium earlier, reusable liquid dithiocarbonic anhydride washs capture once at least as washing medium, and then sends into the condensation separation treating processes of dithiocarbonic anhydride.
In above-mentioned treatment process, said the best washing capture mode to process gas is all to adopt to make the process gas that is washed to enter and to be undertaken by the mode of liquid washing medium.
So that be washed the method that gas washs by the mode of liquid washing medium, existing at present report and/or the method that has been used are a lot.These methods can be used in above-mentioned treatment process of the present invention undoubtedly.Through test, can be used as special recommendation and can supply one of method that adopts, be that to adopt the present technique contriver application number that patented already be that 02276560.3 technology is carried out, that is: make to be washed gas and to be undertaken by the mode of liquid washing medium by the lower end of in the washing plant container, stretching into the subsurface iris type structure of liquid washing medium; Can be for the another kind of method that adopts and recommend, be in the equipment of similar form, make to be washed gas, undertaken by the mode of liquid washing medium in the bubbling mode by in the washing plant container, stretching into the subsurface lower edge of liquid washing medium with bubble-cap formula structure of toothed edge.The basic structure of said this form washing plant and principle, be to hold in the container type structure of storing liquid washing medium in the bottom, be provided with one lower edge be submerged in barrier structure under the washing medium liquid level---maybe can realize the structure of other appropriate form of same working process as iris type structure, bubble-cap formula structure, and above this tankage, also form two separate space of mutual separation by this barrier structure.During washing, be washed gas and can only enter washing medium by what a side space was sent into, and cross the lower edge that is submerged in subsurface this barrier structure of washing medium, just can enter another space.Be washed gas and in washing medium, enter this process of those spatial, can be washed medium and wash by (being generally the mode of bubbling or similar bubbling) in space thus.Above-mentionedly be present in the superfluous sulphur of unreacted in the process gas the time, can be melted into and/or be dissolved in wherein by liquid sulfur and/or liquid carbon disulphide washing medium; Existing powdery simple substance carbon also can be left in the liquid washing medium simultaneously.Test shows that the mode that only adopts liquid sulfur to wash merely captures and remove the efficient of superfluous sulphur in the process gas, just can be higher than the removal of the present conventional condensing mode that adopts to superfluous sulphur far away.
Therefore the fusing point of sulphur is 119 ℃, and the temperature of said liquid sulfur as washing medium generally may be controlled to 120 ℃-170 ℃ and gets final product in aforesaid method, particularly to be controlled at 120 ℃-150 ℃ scope for well.
The dithiocarbonic anhydride that is used to wash, then generally convenient to use by the not refining dithiocarbonic anhydride crude product that obtains in the preorder production process.
Generally speaking, when adopting aforesaid method of the present invention, one of reference method when can be used as concrete enforcement, be adopt said process gas captured 2-3 time with the liquid sulfur washing after, reusable liquid dithiocarbonic anhydride washing mode is once handled, and can obtain satisfied washing effect.Wherein, adopt above-mentioned making to be washed gas when process gas is captured with liquid sulfur washing first and undertaken by the mode of liquid washing medium by the lower end of stretching into the subsurface iris type structure of liquid sulfur medium in the washing plant container, later each time washing capture then can be adopted above-mentioned making to be washed gas to be undertaken by the mode of washing medium by stretching into the subsurface lower edge with bubble-cap formula structure of toothed edge of liquid washing medium in the washing plant container.Through test, after the secondary liquid sulfur scrubber captures, can reach more than 95% the capture clearance of superfluous sulphur in the process gas, more can reach more than 99% the capture clearance of simple substance carbon.
Capture in the treating processes in above-mentioned washing, because process gas just directly adopts aforesaid method of the present invention to handle after leaving reactor, therefore, after twice above-mentioned liquid sulfur washing capture, when superfluous sulphur of the existing overwhelming majority and powdery simple substance carbon capture and remove in process gas, can also make the process gas when leaving reactor be reduced to 400 ℃-430 ℃, thereby reduce the disadvantageous effect of high-temperature sulfidation attack effectively the equipment pipes such as heat exchange of postorder by 640 ℃-680 ℃ high temperature.
For the energy in the production process is fully utilized to greatest extent, save energy, in above-mentioned treatment process, can wash once back of capture at least with the liquid sulfur washing medium---generally can after capture 1~2 time, the liquid sulfur washing after vertical pipe type interchanger carries out heat exchanging process, continue subsequent washing again and capture.To washing process gas after most superfluous sulphur and simple substance carbon have once been removed in capture at least with liquid sulfur, adopt the vertical pipe type interchanger of vertical installation form to carry out heat exchange again, rather than employing horizontal heat exchanger mode commonly used at present, biggest advantage and purpose are, even if a small amount of " the sulphur mud " that also may produce at heat transfer process, the bottom that also can drop to equipment naturally because of himself action of gravity in vertical equipment is easy to be eliminated, thereby further prevents and avoided the blocked possibility of heat exchanger tube effectively.If necessary, the process gas after heat exchange can also capture once by the reusable liquid sulfur scrubber, further removes remaining a small amount of superfluous sulphur and simple substance carbon, and then washs capture with liquid carbon disulphide.
Dithiocarbonic anhydride is the splendid solvent of a kind of solubility property, therefore after washing capture with dithiocarbonic anhydride as washing medium more at last, last remaining sulphur (and the simple substance carbon that can not exist the again general this moment) removal that promptly can be captured substantially is clean in the process gas.Make the process gas after this thorough purifying treatment, can continue to be admitted to the isolating condensation process process of follow-up dithiocarbonic anhydride and hydrogen sulfide.At this moment,, the phenomenon of " sulphur mud " blocking pipe also can not occur, advantageously guarantee and improved the quality of resulting dithiocarbonic anhydride product even if under-20 ℃~30 ℃ dithiocarbonic anhydride condensing temperature.Simultaneously,, can also make temperature further drop to 50 ℃-56 ℃ from 140 ℃-170 ℃, thereby can alleviate the load of follow-up dithiocarbonic anhydride condenser greatly, help improving the yield of dithiocarbonic anhydride product at last with the process gas after the dithiocarbonic anhydride washing.
If desired, above-mentioned said process gas is carried out heat exchange with vertical pipe type interchanger before, can also increase once the process of carrying out heat exchange with tube exchanger earlier again.
With the liquid sulfur is the superfluous sulphur that the medium washing captures back, is re-used as raw material after can reclaiming again and uses.As the dithiocarbonic anhydride of washing medium, equally also can be by operations such as rectification and purification, will wherein capture impurity separation such as dissolved sulphur and purifying treatment after, the conduct raw material sulphur that can be reused respectively, and become required dithiocarbonic anhydride product.These processing and operation can be adopted existing at present report or pass through to realize at the corresponding mature technology that widely uses.
Be understood that in sum, be in the process of raw material production dithiocarbonic anhydride with hydro carbons and sulphur, treatment process of the present invention is not only simple and easy to do, and can make the superfluous sulphur in the process gas that leaves the dithiocarbonic anhydride reactor and effectively and satisfactorily be captured Ex-all because of simple substance carbon that hydrocarbon cracking produced, both prevented and avoided making the production unit pipeline to be stopped up by " sulphur mud ", reduced the running cost of production.Simultaneously, method of the present invention can also reduce high temperature vulcanized to equipment, Corrosion of Pipeline significantly, greatly helps prolonging the work-ing life of equipment.And, the equipment such as tubulation that need the employing high-class stainless steel at present usually can be changed into adopt common carbon steel, further greatly reduce cost, overall economic efficiency is remarkable.
According to foregoing,,, can also make modification, replacement or the change of various ways not breaking away under the above-mentioned basic fundamental thought of the present invention prerequisite according to the ordinary skill knowledge and the customary means of this area.
Below in conjunction with embodiment, foregoing of the present invention is described in further detail again by the accompanying drawing illustrated embodiment.But this should be interpreted as that the scope of the above-mentioned theme of the present invention only limits to following example.All technology that realizes based on foregoing of the present invention all belong to scope of the present invention.
Embodiment
As shown in the figure be a kind of flow process that capture treatment process of the present invention to superfluous sulphur and simple substance carbon in the carbon disulphide production process gas.Its process is as follows:
With amount of natural gas is 282 mark cubic meters/hour (consist of methane 96.37%, ethane 1.62%, propane 0.45%, 0 butane 33%), with the sulphur that surpasses theoretical amount 6% be raw material, after under 640 ℃~680 ℃ and 0.4Mpa condition, finishing the reaction of synthetic dithiocarbonic anhydride, the form of mixtures process gas that leaves the dithiocarbonic anhydride reactor is 120 ℃-170 ℃ through excess temperature earlier, particularly 120 ℃ of-150 ℃ of liquid sulfur washings capture once, adopting above-mentioned number of patent application during washing is 02276560.3 industrial gasses washing plant, and process gas is undertaken by the mode of liquid washing medium by the lower end of stretching into the subsurface iris type structure of liquid washing medium in the washing plant container.Then the process pneumatic transmission is gone into second stage molten sulfur washing plant, the molten sulfur washing medium that captures as washing temperature-resistant, adopt similar equipment during washing, make to be washed gas, undertaken by the mode of liquid washing medium in the bubbling mode by stretching into the subsurface lower edge of liquid washing medium in the washing plant container with bubble-cap formula structure of toothed edge.Process temperature degree after secondary molten sulfur washing captures is reduced to 400 ℃~430 ℃ by can be when going out reactor 640 ℃~680 ℃, is present in the process gas 95% or more superfluous sulphur and 99% above powdery simple substance carbon and has been washed capture and puts and stay in the molten sulfur washing medium.Afterwards process gas successively carries out (heat energy that exchanges out is used for the heating of production process) after the heat exchange through a vertical disc cast interchanger and a vertical pipe type interchanger successively, the temperature of process gas can further drop to the boiling point (<444.6 ℃) that is lower than sulphur, thereby has avoided high temperature vulcanized corrosion to equipment effectively.And then make this process gas successively more respectively by being above-mentioned same bubble-cap formula washing plant, carry out a molten sulfur (the molten sulfur temperature is a same) washing capture and a liquid carbon disulphide washing capture.Superfluous sulphur and simple substance carbon remaining in the process gas after the washing can be captured Ex-all substantially, and make the temperature of process gas drop to 50 ℃~56 ℃ at last.Scavenging process gas after the processing can be sent to postorder and the isolating dithiocarbonic anhydride condensation process of hydrogen sulfide process.Washing captures used liquid carbon disulphide medium, for by resulting still unpurified dithiocarbonic anhydride crude product in the preorder production process.
Collected sulphur can be sent in the lump and catch the recovery of sulphur device in processes such as above-mentioned washing capture and heat exchange, after respective handling such as flash distillation and purification, is reused as raw material sulphur.Washing captures used coarse carbon bisulfide by rectifying, after wherein impurity such as residual sulphur separate, promptly becomes purified dithiocarbonic anhydride product.