CN108128776A - It is a kind of using coal bed gas as the method for Material synthesis carbon disulfide - Google Patents
It is a kind of using coal bed gas as the method for Material synthesis carbon disulfide Download PDFInfo
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- CN108128776A CN108128776A CN201710242801.2A CN201710242801A CN108128776A CN 108128776 A CN108128776 A CN 108128776A CN 201710242801 A CN201710242801 A CN 201710242801A CN 108128776 A CN108128776 A CN 108128776A
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- carbon disulfide
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F11/00—Compounds of calcium, strontium, or barium
- C01F11/46—Sulfates
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Abstract
One kind is using coal bed gas as Material synthesis CS2Method be related to a kind of productive method of chemical engineering.Method of the present invention using coal bed gas as Material synthesis carbon disulfide provides a kind of good operation safety, environmental-friendly, the higher CS of yield2Synthetic method, industrialized production and meet people to CS to realize2Demand, and in the fixed bed reactors that can be loaded in no catalyst, coal seam gas phase is made to carry out CS in the fixed bed reactors of two series connection2Synthesis;And can realize the recycling of sulphur and recycle, this Technical comparing is ripe, and economic benefit reaches maximization.
Description
Technical field
The present invention relates to one kind using coal bed gas as Material synthesis CS2Method.
Background technology
Carbon disulfide is a kind of important industrial chemicals reacted at high temperature with sulphur steam by carbon containing matter,
The production divisions such as staple fibre, glassine paper, pesticide, carbon tetrachloride, rubber, technics of metallurgy mineral dressing, petroleum refining and military project have extensively
Using.With the rapid development of the industry such as China's chemistry, metallurgy, the purposes of carbon disulfide is more and more extensive.It is this in order to adapt to
It needs, the carbon disulphide production in China is also evolving.
China's traditional mode of production carbon disulfide uses ancient electric furnace process, using charcoal and sulphur as raw material.This not only a large amount of consumption
The forest reserves, and poisonous and hazardous H is generated in process of production2S gases, technique are ancient, backward, low production efficiency, condition
Difference is unfavorable for environmental protection, belongs to the production line being eliminated.At present, charcoal is replaced to produce two sulphur using natural gas by raw material
The method for changing carbon is that the advanced production line of first choice, foreign countries generally use the FMC skills of three kinds of technologies, the i.e. U.S. both at home and abroad at present
Art (Food Machinary and Chemical Co.), Staufer technologies and PPG technologies, wherein FMC technologies are current days
A kind of more advanced technology of right gas method production carbon disulfide.In addition with French Bu Luoji companies (Progil) using propylene as
The production technology of raw material, it is superior with coal bed gas due to being not so good as using propylene as raw material, seldom use.But the high pressure used at present
Catalysis, low-pressure catalytic processes technology, catalyst silica gel, activated alumina, diatomite, alumina glue, bauxite etc., temperature
Range is at 500-700 DEG C, but flow should be particularly mentioned that raw material will be pre-processed using during catalyst, make C in coal bed gas3Hydrocarbon contains
Amount must not exceed 4 %, C4Hydrocarbon content must not exceed 0.7%;The carbon-containing impurities of sulphur also have defined.It will if raw material is not met
Ask, the polysulfides of generation can gather and cause catalyst " poisoning " on a catalyst, coking and blocking, prevent reaction from after
It is continuous to carry out and more demanding to the methane molar concentration in coal bed gas.Therefore uncatalyzed reaction flow can avoid more than disadvantage,
Raw material coal bed gas is required also to react stringent like that without catalysis, realizes and curing is produced with the uncatalyzed reaction of coal bed gas and sulphur
Carbon, experimental study ensure the technology of serialization safety, so as to make system long time running, do not analyse carbon, noncoking is blocked up
Plug, and obtain high conversion.But current high pressure non catalytic technique and low-pressure, non-catalytic technology, also all there is not
Same exacting terms.Such as due to condensation effect difference, CS in fixed gas2Content raising, material is caused artificially to be lost in, product
Yield declines and vent gas treatment all causes specific energy consumption height.Therefore to solve these problems, we are born using no catalyst
The synthetic technology of load realizes CS2Synthesis be necessary.
Invention content
The defects of it is an object of the invention to overcome the prior art, provides a kind of good operation safety, environmental-friendly, yield
Higher CS2Synthetic method, industrialized production and meet people to CS to realize2Demand, and can be loaded in no catalyst
In fixed bed reactors, coal seam gas phase is made to carry out CS in the fixed bed reactors of two series connection2Synthesis;And it can realize sulphur
It recycles and recycles, this Technical comparing is ripe, and economic benefit reaches maximumlly using coal bed gas as Material synthesis carbon disulfide
Method.
It is of the present invention using coal bed gas as the method for Material synthesis carbon disulfide, be come real using following technical scheme
It is existing:
One kind is using coal bed gas as Material synthesis CS2Method include the following steps:
(1)Solid sulfur is molten sulfur with steam indirectly heat by sulfur melting groove, and molten sulfur is entered filter by liquid sulfur pump, is passed through
It obtains clarifying pure liquid sulfur after filter filtering, content 99.8% enters heating reaction furnace through the pressurization of sulphur metering pump;
(2)Molten sulfur is reacted with coal bed gas in heating reaction furnace to be generated carbon disulfide and hydrogen sulfide process gas and passes through reactor
Further reaction;
(3)The complete sulphur condensation of unreacted is liquid, and into sulphur device is caught, the liquid sulfur after trapping is passed through is carried out boiling by sulphur device,
Entered by the gaseous state carbon disulfide that the boiling of sulphur device comes out and catch sulphur device, liquid sulfur enters flash vessel, and liquid sulfur is in molten sulfur flash vessel
Further boiling is carried out, gas enters water seal recycling carbon disulfide, and liquid sulfur is put into sulfur melting groove;
(4)It catches sulphur device Process Gas and enters carbon disulfide water condenser, gas is cold by carbon disulfide by carbon disulfide water condenser
It coagulates for liquid, carbon disulfide water condenser gas enters carbon disulfide brine condenser, carries out further sub-cooled, by liquid
Hydrogen sulfide detaches in carbon disulfide;
(5)Liquid carbon disulphide enters refining desulfurization tower, and gas enters hydrogen sulfide water cooling and vulcanization hydrogen salt is cold, passes through sub-cooled
Afterwards, liquid carbon disulphide enters destilling tower, and destilling tower steams the incoagulable gas in carbon disulfide, and carbon disulfide liquid is by sulphur
Enter reservoir area storage tank after changing hydrogen water cooling and the cold sub-cooled of salt;
(6)The cold middle hydrogen sulfide gas of carbon disulfide salt enters Crouse's hydrogen sulfide surge tank, enters back into the progress of Crouse's combustion furnace
Combustion reaction Recovered sulphur, vulcanization hydrogen salt cold air enter water seal recycling carbon disulfide, and gas enters Crouse's incinerator through burning
After burning, then take double calcium method desulfurization technologies generation calcium sulfate, i.e. gypsum, so as to fulfill sulphur recycling and recycle.
The above process may be used following chemical equations and represent:
In above-mentioned steps 1, the gaseous mixture that molar content is more than 96% in selection coal bed gas is according to the carbon and sulphur in the gaseous mixture
The raw material proportioning that the molar ratio of sulphur is 1: 2-3 carries out dispensing.Theoretically sulfur consumption general excessive 5%, need to prevent methane hot tearing
Solution generates carbon black, after dispensing is preheated to 300-500 DEG C in reacting furnace, under the conditions of gauge is 800-1000kPa.
In above-mentioned steps 2, coal bed gas carries out vulcanization reaction with Molten sulphur, and dynamics is carried out to carbon disulfide synthetic reaction
Pre-test, this reaction are the endothermic reaction in low temperature, and are at high temperature exothermic reaction, about at 680 DEG C, the fuel factor of reaction
It is zero.Temperature raising reaction speed is accelerated, and still, temperature is excessively high, will influence the boiler tube service life.In addition, it is to put that temperature, which is more than 680 DEG C,
Thermal response continues to improve temperature, and equilibrium conversion can decrease.Therefore temperature control carries out anti-under the conditions of 650-700 DEG C
Should, then whole process streams enter in adiabatic reactor, and reaction time is 5-10 seconds.
It, can be by the H of attached production by automatically controlling air dosage and reaction temperature in above-mentioned steps 62S is converted into sulphur,
Double calcium method desulfurization technology generation calcium sulfate are taken again(Gypsum), can toxic tail gas be converted with almost all, so as to fulfill returning for sulphur
It receives and recycles.
The technical solution adopted by the present invention has the following advantages that compared with prior art:
1. the present invention will save a large amount of high-quality natural gases using coal bed gas, this keeps life to expanding carbon disulphide production raw material
State balances, and environmental protection plays positive effect, while can also substantially reduce production cost, has significant social benefit and economy
Benefit.
2. extensive carbon disulfide preparation facilities is susceptible to the influence of demand fluctuating, it can only be used>The height of 98 %
The coal bed gas of purity methane must remove heavy paraffin hydrocarbon in coal bed gas, so as to increase investment of production and operating cost.The present invention
We take high temperature to choose the gaseous mixture that molar content in coal bed gas is more than 96% without catalyst system and catalyzing and synthesized, expanded former
Expect range.
3. vulcanization reaction does not use catalyst in the present invention, using high temperature without Catalytic processes, and in tail gas, using catalysis
Processing has the advantages that price is low, and reaction efficiency height, floor space is small, low in the pollution of the environment.
4. final gas enters Crouse's incinerator through calcination in the present invention, it is smaller can toxicity to be converted into almost all
SO2, then take double calcium method desulfurization technology generation calcium sulfate(Gypsum), so as to fulfill sulphur recycling and recycle.
Specific implementation method:
Fig. 1 is the technological process diagram of the present invention:
In figure:1- sulfur melting grooves;2- heating reaction furnaces;3- condensers;4- catches sulphur device;5- is by sulphur device;6- flash vessels;7- condensers;
8- condensers;9- refining desulfurization towers;10- condensers;11- distillers;12- Crouse's combustion furnaces;13- exhaust treatment systems.
Specific embodiment
Knot contains specific example to technical scheme of the present invention further description below, but the present invention should not be limited only to this
A bit.
Embodiment 1
It is a kind of using coal bed gas as the method for Material synthesis carbon disulfide, successively including six following steps:
(a)Solid sulfur passes through sulfur melting groove(1)It is molten sulfur with steam indirectly heat, molten sulfur is pumped by filter by liquid sulfur pump,
It obtains clarifying pure liquid sulfur after filtering by filter, content 99.8% enters heating reaction furnace through the pressurization of sulphur metering pump
(2);
(b)The gaseous mixture that the molar content for taking coal bed gas is more than 96%, according to the gaseous mixture after coal bed gas compensator pressure regulation
In carbon and sulphur molar ratio be 1: 2-3 raw material proportioning carry out dispensing, theoretically sulfur consumption general excessive 5%, need to prevent
Only methane thermal cracking generates carbon black, is 800- in gauge after dispensing is preheated to 300-500 DEG C in reacting furnace
Under the conditions of 1000kPa, high temperature non-catalytic reaction is carried out under the conditions of 650-700 DEG C, then whole process streams enter adiabatic reaction
In device, reaction time reacted generation carbon disulfide with the sulfur vapor overheated for 5-10 seconds.Due to the addition and change of coal bed gas
Learn reaction progress, decompression, high-sulfur molecular dissociation, gaseous mixture come out of the stove after enter reacting furnace after enter reactor the reaction was continued.Make
Outlet reaches 98.8% conversion ratio, with methanometer;
(c)The complete sulphur condensation of unreacted(3)For liquid, into catching sulphur device(4), the liquid sulfur after trapping is by by sulphur device(5)
Boiling is carried out, is entered by the gaseous state carbon disulfide that the boiling of sulphur device comes out and catches sulphur device, liquid sulfur enters flash vessel(6), liquid sulfur exists
Further boiling is carried out in molten sulfur flash vessel, gas enters water seal recycling carbon disulfide, and liquid sulfur is put into sulfur melting groove;
(d)It catches the decompression of sulphur device Process Gas regulating valve and enters carbon disulfide water condenser(7), gas passes through carbon disulfide water condenser
Carbon disulfide is condensed into liquid, carbon disulfide water condenser gas enters carbon disulfide brine condenser(8), carry out further
Sub-cooled, by H in liquid carbon disulphide2S is detached;
(e)Liquid carbon disulphide enters refining desulfurization tower(9), gas enters H2S water coolings and vulcanization hydrogen salt are cold, pass through sub-cooled
Afterwards(10), liquid carbon disulphide enters destilling tower(11), destilling tower steams the incoagulable gas in carbon disulfide, carbon disulfide
Liquid is by H2Enter reservoir area storage tank after S water coolings and the cold sub-cooled of salt;
(f)The cold middle H of carbon disulfide salt2S gases enter Crouse's hydrogen sulfide surge tank, enter back into Crouse's combustion furnace(12)It carries out
Combustion reaction Recovered sulphur, vulcanization hydrogen salt cold air enter water seal recycling carbon disulfide, and gas enters Crouse's incinerator through burning
Can toxic tail gas be converted with almost all after burning, then take double calcium method desulfurization technologies(13)Generate calcium sulfate(Gypsum), so as to real
Show the recycling of sulphur and recycle.
In order to prepare clean molten sulfur, which is also provided with molten sulphur, filtration system, in order to cool down saline solution, is additionally provided with
Compressor and freeze system.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
The content of the present invention can be understood and implemented according to this, it is not intended to limit the scope of the present invention, every according to this hair
Equivalent change or modification made by bright Spirit Essence, is all included within the scope of the present invention.
Claims (6)
- It is 1. a kind of using coal bed gas as the method for Material synthesis carbon disulfide, which is characterized in that include the following steps:(1)Solid sulfur is molten sulfur with steam indirectly heat by sulfur melting groove, and molten sulfur is pumped into filter by liquid sulfur pump, is passed through It obtains clarifying pure liquid sulfur after filter filtering, content 99.8% enters heating reaction furnace through the pressurization of sulphur metering pump;(2)Molten sulfur is reacted with coal bed gas in heating reaction furnace to be generated carbon disulfide and hydrogen sulfide process gas and passes through reactor Further reaction;(3)The complete sulphur condensation of unreacted is liquid, and into sulphur device is caught, the liquid sulfur after trapping is passed through is carried out boiling by sulphur device, Entered by the gaseous state carbon disulfide that the boiling of sulphur device comes out and catch sulphur device, liquid sulfur enters flash vessel, and liquid sulfur is in molten sulfur flash vessel Further boiling is carried out, gas enters water seal recycling carbon disulfide, and liquid sulfur is put into sulfur melting groove;(4)It catches sulphur device Process Gas and enters carbon disulfide water condenser, gas is cold by carbon disulfide by carbon disulfide water condenser It coagulates for liquid, carbon disulfide water condenser gas enters carbon disulfide brine condenser, carries out further sub-cooled, by liquid Hydrogen sulfide detaches in carbon disulfide;(5)Liquid carbon disulphide enters refining desulfurization tower, and gas enters hydrogen sulfide water cooling and vulcanization hydrogen salt is cold, passes through sub-cooled Afterwards, liquid carbon disulphide enters destilling tower, and destilling tower steams the incoagulable gas in carbon disulfide, and carbon disulfide liquid is by sulphur Enter reservoir area storage tank after changing hydrogen water cooling and the cold sub-cooled of salt;(6)The cold middle hydrogen sulfide gas of carbon disulfide salt enters Crouse's hydrogen sulfide surge tank, enters back into the progress of Crouse's combustion furnace Combustion reaction Recovered sulphur, vulcanization hydrogen salt cold air enter water seal recycling carbon disulfide, and gas enters Crouse's incinerator through burning Burn, convert toxic tail gas, then take double calcium method desulfurization technologies generation calcium sulfate, so as to fulfill sulphur recycling and recycle.
- It is 2. according to claim 1 using coal bed gas as the method for Material synthesis carbon disulfide, it is characterised in that:Choose coal seam The molar content of gas methane is more than 96% gaseous mixture, is 1: 2-3 according to the carbon in the gaseous mixture and the molar ratio of sulphur Raw material proportioning carries out dispensing.
- It is 3. according to claim 2 using coal bed gas as the method for Material synthesis carbon disulfide, it is characterised in that:By methane with Sulphur steam mixes, and methane gas phase is made to carry out vulcanization reaction in two series connection are without the fixed bed reactors of catalyst.
- 4. 650-700 DEG C is heated to when no silica gel, aluminium oxide or bauxite are when catalyst to get to the mixing containing carbon disulfide Gas after recycling unreacted sulphur, methane and impurity hydrogen sulfide, condenses to obtain carbon disulfide product.
- It is 5. according to claim 5 using coal bed gas as the method for Material synthesis carbon disulfide, it is characterised in that:To technique tail CS in gas2Reservoir area storage tank is entered using the cure method of hydrogen water cooling and the cold sub-cooled of salt of carbon disulfide liquid, improves production Product yield, so as to accordingly decrease product energy consumption.
- It is 6. according to claim 6 using coal bed gas as the method for Material synthesis carbon disulfide, it is characterised in that:By attached production H2S is converted into sulphur, and for unconverted hydrogen sulfide and remains in other sulfide in tail gas in claus oven high temperature Calcining can be converted into the smaller SO of toxicity with almost all2, then take double calcium method desulfurization technology generation calcium sulfate(Gypsum), so as to It realizes the recycling of sulphur and recycles, economic benefit is made to reach maximization.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1389397A (en) * | 2002-07-02 | 2003-01-08 | 辽阳瑞兴化工有限公司 | Production process of CS2 and H2S with mixed natural gas of methane and ethane |
CN1422804A (en) * | 2002-12-31 | 2003-06-11 | 王起超 | Method for collecting and treating excess sulphur and elemental carbon from process gas of carbon bisulfide production |
US20080260615A1 (en) * | 2005-03-31 | 2008-10-23 | Council Of Scientific & Industrial Research | Process for the preparation of micron/nano sized inorganic material |
CN102153053A (en) * | 2010-11-20 | 2011-08-17 | 辽宁瑞兴化工集团有限公司 | Methods for purifying and comprehensively utilizing hydrogen sulfide byproduct during production of carbon disulfide by methane method |
CN103480252A (en) * | 2012-06-13 | 2014-01-01 | 中国石油天然气股份有限公司 | Method for treating acid gas containing hydrogen sulfide |
-
2017
- 2017-04-14 CN CN201710242801.2A patent/CN108128776A/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1389397A (en) * | 2002-07-02 | 2003-01-08 | 辽阳瑞兴化工有限公司 | Production process of CS2 and H2S with mixed natural gas of methane and ethane |
CN1422804A (en) * | 2002-12-31 | 2003-06-11 | 王起超 | Method for collecting and treating excess sulphur and elemental carbon from process gas of carbon bisulfide production |
US20080260615A1 (en) * | 2005-03-31 | 2008-10-23 | Council Of Scientific & Industrial Research | Process for the preparation of micron/nano sized inorganic material |
CN102153053A (en) * | 2010-11-20 | 2011-08-17 | 辽宁瑞兴化工集团有限公司 | Methods for purifying and comprehensively utilizing hydrogen sulfide byproduct during production of carbon disulfide by methane method |
CN103480252A (en) * | 2012-06-13 | 2014-01-01 | 中国石油天然气股份有限公司 | Method for treating acid gas containing hydrogen sulfide |
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