CN118180515A - Gear machining equipment and machining method - Google Patents
Gear machining equipment and machining method Download PDFInfo
- Publication number
- CN118180515A CN118180515A CN202410317393.2A CN202410317393A CN118180515A CN 118180515 A CN118180515 A CN 118180515A CN 202410317393 A CN202410317393 A CN 202410317393A CN 118180515 A CN118180515 A CN 118180515A
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- Prior art keywords
- sliding
- groups
- machining
- output
- motor
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- 238000003754 machining Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title abstract description 6
- 238000003801 milling Methods 0.000 claims description 13
- 238000003672 processing method Methods 0.000 claims description 6
- 238000001179 sorption measurement Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/02—Loading, unloading or chucking arrangements for workpieces
- B23F23/06—Chucking arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
The application discloses gear machining equipment and a machining method, and relates to the technical field of workpiece machining, the gear machining equipment comprises a lifting chamber, grooves are formed in two sides of the outer surface of the top of a machining main body, a second sliding cover and a first sliding cover are arranged above the machining main body, the first sliding cover is arranged on the left side of the second sliding cover, convex grooves are formed in the outer surfaces of the two sides of the bottom of the second sliding cover and the outer surfaces of the two sides of the bottom of the first sliding cover, the outer surfaces of the convex grooves are in sliding connection with corresponding grooves, a fixing plate, a sliding plate and a sliding groove are arranged on the machining main body, two groups of the fixing plate and the sliding plate are respectively provided with a chip collecting groove, two groups of second handles are arranged on the outer surfaces of the chip collecting grooves, a second screw rod is rotationally connected between the two groups of the fixing plates, the sliding groove is arranged on the periphery of the corresponding sliding plate, and effective positioning and chip collection can be carried out in the gear machining process through cooperation of the structures.
Description
Technical Field
The invention belongs to the technical field of processing equipment, and particularly relates to gear processing equipment and a processing method.
Background
Gear machining equipment is an efficient and accurate mechanical device and is specially used for manufacturing various gears. The gear processing device can accurately cut, grind and shape the metal raw material according to preset programs and parameters, so that the gear with a specific shape and size is manufactured, the device plays a vital role in industrial production, the production efficiency of the gear is improved, the precision and quality of the gear are guaranteed, meanwhile, along with continuous progress of technology, the modern gear processing device also has the characteristics of automation and intelligence, and the production efficiency can be further improved and the labor cost is reduced.
In the course of implementing the present application, this technique has been found to have the following problems: the existing gear machining equipment is not provided with a device for moving the milling head in different directions, cannot adapt to gears in various different shapes and sizes, so that the machining range is limited, the addition of a scrap collecting component is not considered, metal scraps generated in the machining process are easy to scatter everywhere, the working environment is polluted, and the safety of operators is possibly threatened.
For this purpose, a gear machining device and a machining method are proposed.
Disclosure of Invention
The application aims at: in order to adapt to gears with various shapes and sizes and protect the safety of operators, the application provides gear processing equipment and a gear processing method.
The technical scheme adopted by the invention is as follows:
The gear machining equipment comprises a machining main body, wherein grooves are formed in two sides of the outer surface of the top of the machining main body, a second sliding cover and a first sliding cover are arranged above the machining main body, the first sliding cover is arranged on the left side of the second sliding cover, convex grooves are formed in the outer surfaces of two sides of the bottom of the second sliding cover and the outer surfaces of two sides of the bottom of the first sliding cover, and the outer surfaces of the convex grooves are in sliding connection with the corresponding grooves;
the processing main body is provided with a fixing plate, a sliding plate and a sliding groove, the fixing plate and the sliding plate are both provided with two groups, the chip collecting groove is formed in the processing main body, the outer surface of the chip collecting groove is provided with two groups of second handles, the two groups of second handles are both rotationally connected between the fixing plate, and the sliding groove is formed in the periphery of the sliding plate.
Further, two groups of second lead screws are far away from the surface of one side corresponding to the fixed plate and are fixedly connected with limiting heads, two groups of second lead screws are fixedly connected with rotating rods at the tail end of the other side, and two groups of rotating rods are fixedly connected with holding rods at the surface of the other side.
Further, two groups of inner surfaces of the sliding grooves are in sliding connection with the outer surfaces of the sliding plates, second electric cylinders are arranged on the rear sides of the sliding plates, the outer surfaces of the bottoms of the sliding plates, far away from the fixing plates, are fixedly connected with output rods, and the output rods are fixedly connected with the output ends of the second electric cylinders.
Further, the outer surface of the front side of the sliding plate is provided with a motor, a first screw rod and two groups of limiting rods are arranged between the two groups of sliding plates, and the first screw rod is positioned between the two groups of limiting rods.
Further, the periphery of the first screw rod and the two groups of limiting rods is provided with a threaded base, the upper surface of the threaded base is provided with four groups of first electric cylinders, the output ends of the four groups of first electric cylinders are provided with output rods, and the outer surface of one side of the threaded base, away from the output rods, of the four groups of first electric cylinders is fixedly connected with a fixed base.
Further, the fixed base is far away from the outer surface of one side of the threaded base is provided with a motor chamber, the output end of the motor chamber is provided with a fixed seat, and the outer surface of one side of the fixed seat is far away from the motor chamber is provided with a milling head.
Further, the motor output end is fixedly connected with the first screw rod.
Further, the inside chute that is provided with of collection bits groove, just the chute is located the below of spacing head, chute bottom surface evenly is provided with the adsorbed layer.
A gear processing device processing method comprises the following steps:
S1, when gear machining is carried out, two groups of holding rods are regulated to rotate, so that the second screw rod connected with the rotating rods is driven to rotate in the fixed plate, the second screw rod rotates to drive the limiting heads at the tail ends of the second screw rod to move in opposite directions, and the gear inner ring is fixed on one group of limiting heads;
S2, moving another group of limiting heads until the two groups of limiting heads are tightly attached to effectively fix gears, starting the two groups of second electric cylinders to enable the output rods connected with the output ends of the second electric cylinders to move outwards or inwards, driving the two groups of sliding plates connected with the outer surfaces of the second electric cylinders to move transversely, and starting the motor to enable the first screw rod connected with the output ends of the motor to rotate after the motor is moved to a proper position, so that the threaded base connected with the motor in a rotating mode is enabled to move;
S3, after the threaded base moves to a proper position, four groups of first electric cylinders are started, so that the output rods connected with the output ends of the first electric cylinders move upwards or downwards, the fixed base above the first electric cylinders is driven to move longitudinally, and after the fixed base reaches a proper height, a motor inside the motor chamber is started to rotate, so that the milling head connected with the output ends of the first electric cylinders rotates, and the purpose of effective machining is achieved.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
1. When the gear processing equipment is used for processing, the two groups of holding rods are adjusted to rotate, so that the second screw rod connected with the rotating rods is driven to rotate in the fixed plate, the second screw rod rotates to drive the limiting heads at the tail ends of the second screw rod to move in opposite directions, the gear inner ring is fixed on one group of limiting heads, the other group of limiting heads are moved until the two groups of limiting heads are tightly attached to effectively fix the gear, the two groups of second electric cylinders are started to enable the output rods connected with the output ends of the two groups of second electric cylinders to move outwards or inwards, the two groups of sliding plates connected with the outer surfaces of the two groups of second electric cylinders are driven to move transversely, and the motor is started to enable the first screw rod connected with the output ends of the second electric cylinders to rotate after the second screw rod is moved to a proper position, so that the outer peripheries of the first screw rod connected with the second electric cylinders rotate.
2. According to the invention, after the threaded base moves to a proper position, four groups of first electric cylinders are started, so that the output rods connected with the output ends of the first electric cylinders move upwards or downwards, the fixed base above the first electric cylinders is driven to move longitudinally, the motor in the motor chamber is started to rotate after the fixed base reaches a proper height, the milling head connected with the output ends of the first electric cylinders rotates, the purpose of effective machining is achieved, meanwhile, scraps in the machining process are collected through the adsorption layer in the scraps collecting groove, scraps in the scraps collecting groove are cleaned through the second handle at regular intervals, the working environment is effectively protected, and meanwhile, the safety of operators is guaranteed.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a milling head assembly according to the present invention;
FIG. 3 is a schematic view of a fixing assembly according to the present invention;
FIG. 4 is a schematic view of a lateral shifting assembly according to the present invention;
FIG. 5 is a schematic view of the chip collecting groove according to the present invention;
Fig. 6 is a detailed view of the invention at a in fig. 1.
In the figure: 1-processing a main body; 2-a first handle; 3-a second sliding cover; 4-a sliding plate; 401-an output rod; 402-a first screw; 403-a stop lever; 404-a first electric cylinder; 405-milling head; 406-fixing base; 407-motor compartment; 408-a fixed base; 409-a threaded base; 5-a first sliding cover; 501-convex grooves; 502-groove; 6-fixing plates; 601-rotating a rod; 602-grip; 603-a second screw rod; 604-a positioning head; 7-a chip collecting groove; 701-a second handle; 702-an adsorption layer; 703-chute; 8-a sliding groove; 801-an output rod; 802-a second electric cylinder; 803-motor.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments of the present invention will be clearly and completely described in the following in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
Referring to fig. 1-6, a gear processing device and a processing method, including a processing main body 1, both sides of the outer surface of the top of the processing main body 1 are provided with grooves 502, a second sliding cover 3 and a first sliding cover 5 are arranged above the processing main body 1, the first sliding cover 5 is arranged at the left side of the second sliding cover 3, the outer surfaces of both sides of the bottoms of the second sliding cover 3 and the first sliding cover 5 are provided with convex grooves 501, the outer surfaces of the convex grooves 501 are slidably connected with the corresponding grooves 502, a fixing plate 6, a sliding plate 4 and a sliding groove 8 are arranged on the processing main body 1, the fixing plate 6 and the sliding plate 4 are provided with two groups, a chip collecting groove 7 is arranged inside the processing main body 1, two groups of second handles 701 are arranged on the outer surfaces of the chip collecting groove 7, a second screw 603 is rotatably connected between the two groups of fixing plates 6, and the sliding groove 8 is arranged at the periphery of the corresponding sliding plate 4.
Referring to fig. 1-6, the outer surfaces of one sides of the two groups of second screw rods 603 far away from the corresponding fixing plate 6 are fixedly connected with limiting heads 604, the tail ends of the other sides of the two groups of second screw rods 603 are fixedly connected with rotating rods 601, the outer surfaces of the other sides of the two groups of rotating rods 601 are fixedly connected with holding rods 602, specifically, one sides of the two groups of second screw rods 603 are provided with limiting heads 604 to ensure stability, the other sides of the two groups of second screw rods 603 are connected with rotating rods 601, and the holding rods 602 are fixed on the rotating rods, so that the operation is convenient. The inner surfaces of the two groups of sliding grooves 8 are in sliding connection with the outer surfaces of the sliding plates 4, the second electric cylinders 802 are arranged on the rear sides of the two groups of sliding plates 4, the output rods 801 are fixedly connected with the outer surfaces of the bottoms of the sliding plates 4, which are far away from the fixed plates 6, the output ends of the two groups of output rods 801 and the second electric cylinders 802 are fixedly connected, specifically, the sliding plates 4 slide freely in the sliding grooves 8, the second electric cylinders 802 assist the power, and the output rods 801 are connected with the sliding plates 4 and the second electric cylinders 802, so that the flexibility of the whole structure is ensured.
Referring to fig. 1 to 6, the outer surface of the front side of the sliding plate 4 is provided with a motor 803, a first screw rod 402 and two sets of limiting rods 403 are provided between the two sets of sliding plates 4, and the first screw rod 403 is located between the two sets of limiting rods 403, specifically, the first screw rod 402 and the two sets of limiting rods 403 are located between the two sets of sliding plates 4, the first screw rod is located between the limiting rods, and the motor 803 is started to rotate the first screw rod 402 connected with the output end of the motor 803, so that the threaded base 409 connected with the output end of the motor is moved. The periphery of the first screw rod 402 and the two groups of limiting rods 403 is provided with a threaded base 409, the upper surface of the threaded base 409 is provided with four groups of first electric cylinders 404, the output ends of the four groups of first electric cylinders 404 are all provided with output rods 401, one side outer surface of the four groups of output rods 401 far away from the threaded base 409 is fixedly connected with a fixed base 408, specifically, the first screw rod 402 and the limiting rods 403 are all arranged in the threaded base 409, the threaded base 409 is provided with four groups of first electric cylinders 404, and the output rods of the electric cylinders 404 are all connected with the fixed base 408.
Referring to fig. 1-6, a motor chamber 407 is disposed on an outer surface of a side, far from a threaded base 409, of a fixed base 408, a fixed base 406 is disposed at an output end of the motor chamber 407, a milling head 405 is disposed on an outer surface of a side, far from the motor chamber 407, of the fixed base 406, specifically, the fixed base 408 and the threaded base 409 drive the milling head 405 on the fixed base 406 to work, so as to realize milling, and stable support is provided by the fixed base 408 and the threaded base 409. The output end of the motor 803 is fixedly connected with the first screw rod 402, specifically, the output end of the motor 803 is fixedly connected with the first screw rod 402, and the motor 803 directly drives the first screw rod 402 to rotate. The inside chute 703 that is provided with of collection bits groove 7, and chute 703 is located the below of limit head 604, and chute 703 bottom surface evenly is provided with adsorbed layer 702, specifically, collects the piece in the course of working through the inside adsorbed layer 702 of collection bits groove 7, regularly clears up the piece of collection bits groove 7 inside through second handle 701, has effectively protected operational environment, has ensured operating personnel's safety simultaneously.
The embodiment of the application relates to gear processing equipment and a processing method, which are implemented according to the following principles:
When the gear processing equipment is used for processing, the two groups of holding rods 602 are adjusted to rotate, so that the second screw rod 603 connected with the rotating rod 601 is driven to rotate in the fixed plate 6, the second screw rod 603 rotates to drive the limiting heads 604 at the tail ends of the second screw rod 603 to move oppositely, the inner ring of the gear is fixed on one group of limiting heads 604, the other group of limiting heads 604 are moved until the two groups of limiting heads 604 are tightly attached to effectively fix the gear, the two groups of second electric cylinders 802 are started to enable the output rods 801 connected with the output ends of the two groups of second electric cylinders to move outwards or inwards, the two groups of sliding plates connected with the outer surfaces of the two groups of second electric cylinders are driven to move transversely, and the motor 803 is started to enable the first screw rod 402 connected with the output ends of the second electric cylinders to rotate after the second electric cylinders are moved to a proper position, so that the outer peripheries of the first screw rod 402 connected with the second electric cylinders are enabled to move.
In another aspect, after the threaded base 409 moves to a proper position, four groups of first electric cylinders 404 are started to enable the output rod 401 connected with the output end of the first electric cylinders to move upwards or downwards, so that the fixed base 408 above the first electric cylinders is driven to move longitudinally, after the fixed base 408 reaches a proper height, a motor in the motor chamber 407 is started to rotate, the milling head 405 connected with the output end of the first electric cylinders rotates, the purpose of effective processing is achieved, meanwhile, scraps in the processing process are collected through the adsorption layer 702 in the scraps collecting groove 7, scraps in the scraps collecting groove 7 are cleaned through the second handle 701 regularly, the working environment is effectively protected, and meanwhile, the safety of operators is guaranteed.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. Gear machining apparatus, comprising a machining body (1), characterized in that: the processing device comprises a processing main body (1), wherein grooves (502) are formed in two sides of the outer surface of the top of the processing main body (1), a second sliding cover (3) and a first sliding cover (5) are arranged above the processing main body (1), the first sliding cover (5) is arranged on the left side of the second sliding cover (3), convex grooves (501) are formed in the outer surfaces of two sides of the bottom of the second sliding cover (3) and the outer surfaces of two sides of the bottom of the first sliding cover (5), and the outer surfaces of the convex grooves (501) are in sliding connection with the corresponding grooves (502);
The novel chip removing machine is characterized in that a fixed plate (6), a sliding plate (4) and a sliding groove (8) are arranged on the machining main body (1), the fixed plate (6) and the sliding plate (4) are both provided with two groups, chip collecting grooves (7) are formed in the machining main body (1), two groups of second handles (701) are arranged on the outer surface of the chip collecting grooves (7), second screw rods (603) are connected between the fixed plate (6) in a rotating mode, and the sliding groove (8) is formed in the periphery of the corresponding sliding plate (4).
2. A gear processing apparatus according to claim 1, wherein: two sets of second lead screw (603) keep away from corresponding one side surface of fixed plate (6) is all fixedly connected with spacing head (604), two sets of second lead screw (603) opposite side end is all fixedly connected with dwang (601), two sets of dwang (601) opposite side surface is all fixedly connected with holding rod (602).
3. A gear processing apparatus according to claim 2, wherein: two sets of sliding tray (8) internal surface with sliding tray (4) surface sliding connection, two sets of sliding tray (4) rear side all is provided with second electric jar (802), sliding tray (4) keep away from bottom surface of fixed plate (6) is equal fixedly connected with output pole (801), two sets of output pole (801) with second electric jar (802) output fixed connection.
4. A gear processing apparatus according to claim 1, wherein: the sliding plate (4) is characterized in that a motor (803) is arranged on the outer surface of the front side of the sliding plate, a first screw rod (402) and two groups of limiting rods (403) are arranged between the two groups of sliding plates (4), and the first screw rod (402) is positioned between the two groups of limiting rods (403).
5. A gear processing apparatus according to claim 4, wherein: the periphery of first lead screw (402) and two sets of gag lever post (403) is provided with screw base (409), screw base (409) upper surface is provided with four first electronic jar (404) of group, four sets of first electronic jar (404) output all is provided with output pole (401), four sets of output pole (401) are kept away from screw base (409) one side surface fixedly connected with fixed base (408).
6. A gear processing apparatus according to claim 5, wherein: the fixed base (408) is far away from one side surface of the threaded base (409) and is provided with a motor chamber (407), the output end of the motor chamber (407) is provided with a fixed base (406), and the fixed base (406) is far away from one side surface of the motor chamber (407) and is provided with a milling head (405).
7. A gear processing apparatus according to claim 4, wherein: the output end of the motor (803) is fixedly connected with the first screw rod (402).
8. A gear processing apparatus according to claim 2, wherein: the chip collecting groove (7) is internally provided with a chute (703), the chute (703) is positioned below the limiting head (604), and the outer surface of the bottom of the chute (703) is uniformly provided with an adsorption layer (702).
9. A gear processing apparatus processing method characterized in that the device as claimed in any one of claims 1 to 8 is applied:
s1, during gear machining, two groups of holding rods (602) are adjusted to rotate, so that the second screw rod (603) connected with the rotating rods (601) is driven to rotate in the fixed plate (6), the second screw rod (603) rotates to drive the limiting heads (604) at the tail ends of the second screw rod to move in opposite directions, and the gear inner ring is fixed on one group of limiting heads (604);
S2, moving another group of limiting heads (604) until the two groups of limiting heads (604) are tightly attached to effectively fix gears, starting the two groups of second electric cylinders (802) to enable the output rods (801) connected with the output ends of the second electric cylinders to move outwards or inwards so as to drive the two groups of sliding plates connected with the outer surfaces of the second electric cylinders to move transversely, and starting the motor (803) to enable the first screw rod (402) connected with the output ends of the motor to rotate after the motor is moved to a proper position so as to enable the threaded base (409) connected with the output ends of the motor to move in a rotating mode;
S3, after the threaded base (409) moves to a proper position, four groups of first electric cylinders (404) are started, so that the output rod (401) connected with the output end of the first electric cylinders moves upwards or downwards, the fixed base (408) above the first electric cylinders is driven to move longitudinally, and after the fixed base (408) reaches a proper height, a motor in the motor chamber (407) is started to rotate, so that the milling head (405) connected with the output end of the milling head rotates, and the purpose of effective machining is achieved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410317393.2A CN118180515A (en) | 2024-03-20 | 2024-03-20 | Gear machining equipment and machining method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410317393.2A CN118180515A (en) | 2024-03-20 | 2024-03-20 | Gear machining equipment and machining method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118180515A true CN118180515A (en) | 2024-06-14 |
Family
ID=91396043
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410317393.2A Withdrawn CN118180515A (en) | 2024-03-20 | 2024-03-20 | Gear machining equipment and machining method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118180515A (en) |
-
2024
- 2024-03-20 CN CN202410317393.2A patent/CN118180515A/en not_active Withdrawn
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20240614 |