CN118143117A - Hydraulic single-row punching machine compacting equipment capable of reducing energy consumption - Google Patents
Hydraulic single-row punching machine compacting equipment capable of reducing energy consumption Download PDFInfo
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- CN118143117A CN118143117A CN202410239665.1A CN202410239665A CN118143117A CN 118143117 A CN118143117 A CN 118143117A CN 202410239665 A CN202410239665 A CN 202410239665A CN 118143117 A CN118143117 A CN 118143117A
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- 238000004080 punching Methods 0.000 title claims abstract description 104
- 238000005265 energy consumption Methods 0.000 title claims abstract description 25
- 238000007906 compression Methods 0.000 claims abstract description 15
- 230000006835 compression Effects 0.000 claims abstract description 15
- 239000002699 waste material Substances 0.000 claims description 9
- 230000008602 contraction Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 17
- 238000003754 machining Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 16
- 238000005056 compaction Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses hydraulic single-row punching machine compacting equipment capable of reducing energy consumption, and relates to the technical field of punching machines. According to the invention, the second connecting plate and the first mounting plate are pushed to move downwards through the punching cylinder, in the process of downwards moving the first mounting plate, the spring drives the punching clamping plate to be contacted with the surface of the workpiece body to be machined, meanwhile, compression deformation is generated by the spring to compress the surface of the workpiece body to be machined, then, the punching operation is carried out on the workpiece body to be machined along with the continuous downwards-moving of the punching head at the bottom of the first mounting plate through the surface of the punching clamping plate, and the punching operation and the compression operation are directly driven by a power source of the punching cylinder, so that the energy consumption of punching and compression can be reduced, the synchronism of the compression and punching procedures is improved, and the machining efficiency is improved.
Description
Technical Field
The invention relates to the technical field of punching machines, in particular to a hydraulic single-row punching machine compacting device capable of reducing energy consumption.
Background
The hydraulic single-row punching machine compacting device is an important component in a hydraulic punching machine and is used for compacting a workpiece, and the main function of the hydraulic single-row punching machine compacting device is to fix the workpiece on a workbench through hydraulic pressure so as to ensure that the workpiece cannot be displaced or deformed in the punching process.
In the prior art, for example, chinese patent publication number: CN217831586U discloses a "hydraulic single-row punching machine closing device", which comprises a main body, the main part is connected with a plurality of evenly distributed's bracing piece, the bracing piece is connected with the fixed plate, the fixed plate is close to bracing piece one end and is connected with hydraulic means a, hydraulic means a output is connected with can dismantle the drift subassembly, the main part is close to fixed plate one end and is connected with two symmetrical mounting panels, the mounting panel is connected with the bearing plate, the bearing plate is close to fixed plate one end both sides and all is connected with hold-down mechanism, the impact hole has been seted up to the bearing plate, hold-down mechanism is including the fixed block of connecting on the bearing plate, the spout has been seted up to the fixed block, the spout sliding connection has the slider, the screw hole has been seted up to the slider, the spout rotates connecting screw and screw rod connects the screw hole.
But among the prior art, the closing device of single row punching press needs to use independent driving system to compress tightly fixedly to the material, independent driving system can increase the energy consumption when whole operation, current closing device is compressing tightly when spacing to the material simultaneously, can't monitor the pressure that compresses tightly, when leading to the material to compress tightly spacing, the too big or undersize condition can appear in the pressure that compresses tightly, when the pressure that compresses tightly to the material is undersize, the material can appear the skew in the position of material when carrying out the punching operation, cause the accuracy decline of punching a hole position, when the pressure that compresses tightly to the material is too big, just need driving system to improve bigger kinetic energy, cause the energy consumption of equipment to rise, the extravagant energy, simultaneously too big pressure that compresses tightly can lead to the material surface deformation.
Disclosure of Invention
The invention aims to provide a hydraulic single-row punching machine compressing device capable of reducing energy consumption, so as to solve the problems that an independent power system is needed to compress and fix materials, the independent power system can increase the energy consumption in the whole operation, meanwhile, the existing compressing device cannot monitor the compressing pressure when the materials are compressed and limited, the compressing pressure can be too large or too small when the materials are compressed and limited, when the compressing pressure of the materials is too small, the positions of the materials can deviate when the materials are subjected to punching operation, the accuracy of punching positions is reduced, when the compressing pressure of the materials is too large, the power system is needed to increase larger kinetic energy, the energy consumption of the device is increased, energy is wasted, and meanwhile, the surface of the materials is possibly deformed due to the too large compressing pressure.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a reduce hydraulic pressure list row piercing press hold-down equipment of energy consumption, including hold-down mechanism and intelligent control mechanism punch a hole, hold-down mechanism installs waste collection mechanism in the bottom, and punch a hole hold-down mechanism side-mounting has adjustment mechanism, intelligent control mechanism installs in hold-down mechanism surface that punches a hole, hold-down mechanism that punches a hole includes a mounting bracket, a mounting bracket upper portion fixedly connected with operation panel, operation panel upper portion fixedly connected with dead lever, dead lever top fixedly connected with connecting plate, connecting plate surface mounting has the cylinder that punches a hole, cylinder one end fixedly connected with No. two connecting plates, no. two connecting plate bottom fixedly connected with mounting panel, no. one mounting panel bottom fixedly connected with gag lever post, no. two gag lever post surface is provided with the spring, spring one end and No. one mounting panel bottom fixedly connected with punch a spring other end and punch a splint upper portion fixedly connected with, no. two gag lever post and No. two spacing sleeve are pegged graft, no. one mounting panel bottom is installed and is punched a punch a hole, operation panel surface fixedly connected with No. two connecting plates, no. two connecting plate bottom fixedly connected with a limiting die and side-mounting die are provided with spacing frame.
When this device carries out the operation of punching a hole, promote No. two connecting plates and mounting panel downwardly moving through the cylinder that punches a hole, at the in-process that mounting panel downwardly moving, at first the spring drives the splint that punches a hole and wait for the work piece body surface to contact, the spring produces compression set simultaneously and waits for the work piece body surface to compress tightly, then, with the continuous downward punching head of its bottom of mounting panel passes the splint surface that punches a hole and wait for the work piece body to punch a hole, through the cylinder that punches a hole two operation steps of direct drive punching a hole and compressing tightly of a power supply, can reduce the energy consumption of punching a hole, compressing tightly, promote simultaneously and compress tightly, the synchronism of the process of punching a hole, promote machining efficiency.
Preferably, the punching die is internally provided with a die hole, the surface of the operating platform is provided with a through hole, the through hole is mutually communicated with the die hole, the surface of the punching die is provided with a to-be-machined workpiece body, and the to-be-machined workpiece body is arranged on the surface of the limiting frame.
Preferably, a stop lever is fixedly connected to the bottom of the first connecting plate, and a first stop sleeve is sleeved on the surface of the first stop lever in a sliding manner.
Preferably, the second mounting plate of mounting panel upper portion fixedly connected with, no. two mounting plates install and compress tightly the cylinder, compress tightly cylinder one end fixedly connected with auxiliary splint, auxiliary splint fixed surface is connected with No. three gag lever posts, no. two mounting panel surface fixedly connected with No. three stop collar, no. three gag lever posts and No. three stop collar slip grafting, auxiliary splint are located punch a hole splint top.
Preferably, the garbage collection mechanism comprises a collection hopper and a limiting plate, the collection hopper is fixedly connected with the bottom of the operation table and is positioned below the through hole, the limiting plate is fixedly connected with a first mounting frame, a plugboard is inserted into the limiting plate, the upper portion of the plugboard is fixedly connected with a collection box, and the collection box is positioned below the collection hopper.
Preferably, the adjustment mechanism comprises a second mounting frame, the second mounting frame is fixedly connected with the side face of the operating platform, a servo motor is mounted on the upper portion of the second mounting frame, the output end of the servo motor is fixedly connected with a screw rod, the surface of the screw rod is in threaded connection with a screw block, the upper portion of the screw block is fixedly connected with a third connecting plate, and the side face of the third connecting plate is fixedly connected with a push plate.
Preferably, the second mounting frame is fixedly connected with a sliding rail on the surface, the sliding rail is slidably connected with a sliding block on the surface, and the sliding block is fixedly connected with the bottom of the third connecting plate.
Preferably, the intelligent control mechanism comprises an intelligent control box, and the intelligent control box is fixedly connected with the side face of the operating platform.
Preferably, the intelligent control mechanism comprises a laser ranging sensor, a laser signal emitter and a pressure sensor, wherein the laser ranging sensor is fixedly connected with the upper part of the third connecting plate, the laser signal emitter is fixedly connected with the side surface of the punching clamping plate, the pressure sensor is arranged inside the limiting frame, and the surface of the pressure sensor is attached to the body of the workpiece to be machined.
Preferably, the intelligent control box comprises a data receiving module, a data processing module, an instruction generating module and a control module, wherein the data receiving module is used for receiving length data, transmitted by the laser ranging sensor, of one end of the to-be-machined workpiece body extending out of one side of the punching die, and meanwhile, the data receiving module is used for receiving the pressing pressure, transmitted by the pressure sensor, of the to-be-machined workpiece body on the surfaces of the punching die and the limiting frame;
The data processing module is used for processing the data information received by the data receiving module and transmitting the processed data to the instruction generating module;
The instruction generation module is used for generating corresponding control instructions according to the data structure processed by the data processing module and transmitting the corresponding control instructions to the control module;
The control module controls the expansion and contraction of the second mounting plate and the rotation of the servo motor according to the instruction transmitted by the instruction generation module.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, the second connecting plate and the first mounting plate are pushed to move downwards through the punching cylinder, in the process of downwards moving the first mounting plate, the spring drives the punching clamping plate to be in contact with the surface of the workpiece body to be machined, meanwhile, compression deformation is generated by the spring to compress the surface of the workpiece body to be machined, then, the punching operation is carried out on the workpiece body to be machined along with the continuous downwards-moving punching head of the bottom of the first mounting plate penetrating through the surface of the punching clamping plate, and the punching operation and the compression operation are directly driven by one power source of the punching cylinder, so that the energy consumption of punching and compression can be reduced, the synchronization of the compression and punching procedures is improved, and the machining efficiency is improved.
2. According to the invention, the pressure sensor on the surface of the limiting frame is used for monitoring the compaction pressure of the body to be processed, and data are transmitted to the intelligent control box, when the compaction pressure of the body to be processed is too low, the intelligent control box can control the compaction cylinder to extend and push the auxiliary clamping plate to move downwards to supplement the lower pressure of the punching clamping plate, so that the compaction pressure of the body to be processed is improved, the position of the body to be processed in the punching process is kept accurate, meanwhile, the intelligent control box is used for controlling the compaction cylinder, and the fact that the compaction cylinder still stretches under the condition that the compaction pressure of the body to be processed is sufficient is avoided, so that energy waste is caused.
3. According to the invention, the laser ranging sensor emits an infrared signal to the laser signal emitter, the length of the body to be machined from one end of the punching die is monitored, meanwhile, the length data of the body to be machined at one end of the punching die is transmitted to the intelligent control box, the rotation circle number of the servo motor is controlled through the intelligent control box, so that the length of the body to be machined extending out of one end of the punching die is controlled, the punching position of the body to be machined is accurately adjusted, and the accuracy of the punching position of the body to be machined is ensured.
Drawings
FIG. 1 is a schematic diagram of a hydraulic single-row punch compacting apparatus with reduced energy consumption;
FIG. 2 is a schematic elevational view of a hydraulic single row punch compacting apparatus with reduced energy consumption in accordance with the present invention;
FIG. 3 is a schematic side view of a hydraulic single row punch compacting apparatus with reduced energy consumption;
FIG. 4 is a schematic structural view of an adjusting mechanism in a hydraulic single-row punching press compacting apparatus for reducing energy consumption according to the present invention;
FIG. 5 is a schematic structural view of a punching die in a hydraulic single-row punching machine compacting device for reducing energy consumption;
FIG. 6 is an enlarged schematic view of FIG. 5 at A;
FIG. 7 is a schematic view of the structure of a collection box in a hydraulic single-row punching press compacting apparatus for reducing energy consumption according to the present invention;
FIG. 8 is a schematic elevational view of a punch clamping plate in a hydraulic single row punch press compacting apparatus with reduced energy consumption in accordance with the present invention;
FIG. 9 is a schematic cross-sectional view of a third limiting sleeve in a hydraulic single-row punching press compacting apparatus for reducing energy consumption;
fig. 10 is a schematic diagram of a working flow of an intelligent control box in a hydraulic single-row punching machine compacting device for reducing energy consumption.
In the figure: 1. punching and compacting mechanism; 11. a first mounting rack; 12. an operation table; 13. a fixed rod; 14. a first connecting plate; 15. punching air cylinders; 16. a second connecting plate; 17. a first mounting plate; 18. a first limit rod; 19. a first limit sleeve; 110. punching a die; 111. a limiting frame; 112. a die hole; 113. a through hole; 114. a spring; 115. a second limit rod; 116. a second limit sleeve; 117. punching a clamping plate; 118. a second mounting plate; 119. a compacting cylinder; 120. a third limit sleeve; 121. a third limit rod; 122. an auxiliary clamping plate; 123. a punching head; 2. a waste collection mechanism; 21. a collection bucket; 22. a collection box; 23. a limiting plate; 24. inserting plate; 3. an adjusting mechanism; 31. a second mounting rack; 32. a servo motor; 33. a screw rod; 34. a silk block; 35. a third connecting plate; 36. a slide rail; 37. a slide block; 38. a push plate; 4. an intelligent control mechanism; 41. an intelligent control box; 42. a laser ranging sensor; 43. a laser signal emitter; 44. a pressure sensor; 45. a data receiving module; 46. a data processing module; 47. an instruction generation module; 48. a control module; 5. and (5) a body to be machined.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-8: the utility model provides a reduce hydraulic pressure list row piercing press hold-down equipment of energy consumption, including piercing hold-down mechanism 1 and intelligent control mechanism 4, waste collection mechanism 2 is installed to piercing hold-down mechanism 1 bottom, and piercing hold-down mechanism 1 side-mounting has adjustment mechanism 3, intelligent control mechanism 4 installs in piercing hold-down mechanism 1 surface, piercing hold-down mechanism 1 includes mounting bracket 11, mounting bracket 11 upper portion fixedly connected with operation panel 12, operation panel 12 upper portion fixedly connected with dead lever 13, dead lever 13 top fixedly connected with connecting plate 14, connecting plate 14 surface mounting has the cylinder 15 that punches a hole, connecting plate 15 one end fixedly connected with No. two connecting plates 16, no. two connecting plate 16 bottom fixedly connected with mounting panel 17, no. one mounting panel 17 bottom fixedly connected with gag lever post 115, no. two gag lever post 115 surface is provided with spring 114, spring 114 one end and No. one mounting panel 17 bottom fixedly connected with, and the spring 114 other end and splint 117 upper portion fixedly connected with No. two spacing sleeve 116, no. two gag lever post 115 and No. two spacing sleeve 116 peg graft, no. 17 bottom fixedly connected with mounting panel 17, no. 123 bottom mounting panel 12, no. 12 top end fixedly connected with punch a punch die body 110, work piece body 110 is arranged at the side surface of waiting for the spacing die 110, and work piece 5 side-piece position-limiting frame 110 is arranged on the side surface of the side of the die 110.
The second connecting plate 16 and the first mounting plate 17 are pushed to move downwards by the punching cylinder 15, in the process of moving the first mounting plate 17 downwards, the spring 114 drives the punching clamping plate 117 to contact with the surface of the workpiece body 5 to be machined, meanwhile, the spring 114 compresses the surface of the workpiece body 5 to be machined, then, as the punching head 123 at the bottom of the first mounting plate 17 continuously downwards passes through the surface of the punching clamping plate 117 to punch the workpiece body 5, the punching cylinder 15 directly drives two operation steps of punching and compressing by one power source, so that the energy consumption of punching and compressing can be reduced, the synchronism of the compressing and punching procedures is improved, and the machining efficiency is improved;
In the process of the expansion and deformation of the spring 114, the second limiting rod 115 slides along the second limiting sleeve 116 to limit the movement of the punching clamping plate 117 and the spring 114, so that the movement stability of the punching clamping plate 117 and the spring 114 is improved.
Example two
According to the embodiment shown in fig. 1, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9 and fig. 10, a die hole 112 is formed in the punching die 110, a through hole 113 is formed in the surface of the operating platform 12, the through hole 113 is communicated with the die hole 112, a first stop lever 18 is fixedly connected to the bottom of the first connecting plate 14, a first stop sleeve 19 is sleeved on the surface of the first stop lever 18 in a sliding manner, a second mounting plate 118 is fixedly connected to the upper portion of the first mounting plate 17, a compression cylinder 119 is mounted on the second mounting plate 118, an auxiliary clamping plate 122 is fixedly connected to one end of the compression cylinder 119, a third stop lever 121 is fixedly connected to the surface of the auxiliary clamping plate 122, a third stop sleeve 120 is fixedly connected to the surface of the second mounting plate 118, the third stop lever 121 is in sliding connection with the third stop sleeve 120, and the auxiliary clamping plate 122 is positioned above the punching clamping plate 117;
The adjusting mechanism 3 comprises a second mounting frame 31, the second mounting frame 31 is fixedly connected with the side surface of the operating platform 12, a servo motor 32 is mounted on the upper portion of the second mounting frame 31, a screw rod 33 is fixedly connected to the output end of the servo motor 32, a screw block 34 is connected to the surface of the screw rod 33 in a threaded manner, a third connecting plate 35 is fixedly connected to the upper portion of the screw block 34, a push plate 38 is fixedly connected to the side surface of the third connecting plate 35, a sliding rail 36 is fixedly connected to the surface of the second mounting frame 31, a sliding block 37 is connected to the surface of the sliding rail 36 in a sliding manner, and the sliding block 37 is fixedly connected with the bottom of the third connecting plate 35;
the intelligent control mechanism 4 comprises an intelligent control box 41, the intelligent control box 41 is fixedly connected with the side face of the operating platform 12, the intelligent control mechanism 4 comprises a laser ranging sensor 42, a laser signal emitter 43 and a pressure sensor 44, the laser ranging sensor 42 is fixedly connected with the upper portion of a third connecting plate 35, the laser signal emitter 43 is fixedly connected with the side face of a punching clamping plate 117, the pressure sensor 44 is installed inside a limiting frame 111, the surface of the pressure sensor 44 is attached to a to-be-machined workpiece body 5, the intelligent control box 41 comprises a data receiving module 45, a data processing module 46, an instruction generating module 47 and a control module 48, the data receiving module 45 is used for receiving length data of one end of the to-be-machined workpiece body 5, which is transmitted by the laser ranging sensor 42, extending out of one side of the punching die 110, while the data receiving module 45 is used for receiving compression pressure of the to-be-machined workpiece body 5, which is transmitted by the pressure sensor 44, on the surface of the punching die 110 and the limiting frame 111, the data processing module 46 is used for processing data information received by the data receiving module 45 and transmitting the processed data to the instruction generating module 47, the instruction generating module 47 is used for generating corresponding control instructions according to a data structure processed by the data processing module 46, and transmitting corresponding control instructions to the control module 48 to the second control module and the control module 32.
Example III
According to the illustration of fig. 1,2 and 7, the garbage collection mechanism 2 comprises a collection bucket 21 and a limiting plate 23, wherein the collection bucket 21 is fixedly connected with the bottom of the operation table 12, the collection bucket 21 is positioned below the through hole 113, the limiting plate 23 is fixedly connected with the first mounting frame 11, the limiting plate 23 is internally inserted with a plugboard 24, the upper part of the plugboard 24 is fixedly connected with a collection box 22, and the collection box 22 is positioned below the collection bucket 21.
The waste materials discharged by punching are discharged through the die holes 112 and the through holes 113, collected and guided into the collecting box 22 through the collecting hopper 21 to be stored, so that the waste materials are conveniently collected, and the collecting box 22 is conveniently installed and placed by inserting the inserting plates 24 and the limiting plates 23.
The application method and the working principle of the device are as follows: when the to-be-machined workpiece 5 is punched, the to-be-machined workpiece 5 is placed on the surfaces of the punching die 110 and the limiting frame 111, at the moment, the servo motor 32 drives the screw rod 33 to rotate, the screw block 34 drives the third connecting plate 35 and the sliding block 37 to slide along the surface of the sliding rail 36, one end of the to-be-machined workpiece 5 is pushed through the push plate 38 on the side face of the third connecting plate 35, in the pushing process of the push plate 38 to be-machined workpiece 5, the laser ranging sensor 42 emits infrared signals to the laser signal emitter 43, the length of the to-be-machined workpiece 5, which is far from one end of the punching die 110, is monitored, meanwhile, the length data of the to-be-machined workpiece 5 at one end of the punching die 110 is transmitted to the intelligent control box 41, the rotation circle number of the servo motor 32 is controlled through the intelligent control box 41, so that the extending length of the to-be-machined workpiece 5 at one end of the punching die 110 is controlled, and the punching position of the to be-machined workpiece 5 is accurately adjusted;
The second connecting plate 16 and the first mounting plate 17 are pushed to move downwards by the punching cylinder 15, in the process of moving the first mounting plate 17 downwards, the spring 114 drives the punching clamping plate 117 to contact with the surface of the workpiece body 5, meanwhile, the spring 114 generates compression deformation to compress the surface of the workpiece body 5, and then, the punching head 123 at the bottom of the first mounting plate 17 continuously downwards penetrates through the surface of the punching clamping plate 117 to punch the workpiece body 5;
In the process that the first mounting plate 17 downwards drives the spring 114 to deform so that the punching clamping plate 117 compresses the workpiece body 5, due to the fact that the thickness of part of the workpiece body 5 to be processed is different, the downward deformation amount of the spring 114 is inconsistent, the compressing pressure of the workpiece body 5 to be processed is also inconsistent, the compressing pressure of the workpiece body 5 to be processed is monitored in real time through the pressure sensor 44 on the surface of the limiting frame 111, data are transmitted to the intelligent control box 41, when the compressing pressure of the workpiece body 5 to be processed is too low, the intelligent control box 41 controls the compressing cylinder 119 to extend to push the auxiliary clamping plate 122 to move downwards so as to supplement the lower pressure of the punching clamping plate 117, the compressing pressure of the workpiece body 5 to be processed is improved, and the position of the workpiece body 5 to be processed in the punching process is kept accurate;
In the process of the expansion and deformation of the spring 114, the second limiting rod 115 slides along the second limiting sleeve 116 to limit the movement of the punching clamping plate 117 and the spring 114, and when the compression cylinder 119 pushes the auxiliary clamping plate 122 to move downwards, the third limiting rod 121 slides along the third limiting sleeve 120 to limit the movement of the auxiliary clamping plate 122;
The punched waste is discharged through the die hole 112 and the through hole 113, and is collected and guided to the inside of the collection box 22 through the collection hopper 21 for storage.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (10)
1. The utility model provides a reduce hydraulic pressure list row piercing press hold-down equipment of energy consumption, includes hold-down mechanism (1) and intelligent control mechanism (4) punch a hole, waste collection mechanism (2) are installed to hold-down mechanism (1) bottom that punches a hole, and hold-down mechanism (1) side-mounting has adjustment mechanism (3), intelligent control mechanism (4) are installed on hold-down mechanism (1) surface that punches a hole, its characterized in that: the punching pressing mechanism (1) comprises a first mounting frame (11), an operation table (12) is fixedly connected to the upper portion of the first mounting frame (11), a fixing rod (13) is fixedly connected to the upper portion of the operation table (12), a first connecting plate (14) is fixedly connected to the top end of the fixing rod (13), a punching cylinder (15) is fixedly connected to the surface of the first connecting plate (14), a second connecting plate (16) is fixedly connected to one end of the punching cylinder (15), a first mounting plate (17) is fixedly connected to the bottom of the second connecting plate (16), a second limiting rod (115) is fixedly connected to the bottom of the first mounting plate (17), a spring (114) is arranged on the surface of the second limiting rod (115), one end of the spring (114) is fixedly connected with the bottom of the first mounting plate (17), the other end of the spring (114) is fixedly connected with the upper portion of a punching clamp plate (117), a second limiting sleeve (116) is fixedly connected to the surface of the punching clamp plate (117), a second limiting rod (115) and a second limiting sleeve (116) are fixedly connected to the surface of the second limiting sleeve (17), a second mounting plate (17) is fixedly connected to the bottom of the second mounting plate (17) and a second limiting rod (115), a second limiting die (111) is fixedly connected to the side face of the punching table (110), the limiting frame (111) is fixedly connected with the operating platform (12).
2. The hydraulic single row punch compacting apparatus of claim 1 wherein: the punching die is characterized in that a die hole (112) is formed in the punching die (110), a through hole (113) is formed in the surface of the operating platform (12), the through hole (113) is communicated with the die hole (112), a workpiece body (5) to be machined is placed on the surface of the punching die (110), and the workpiece body (5) to be machined is placed on the surface of the limiting frame (111).
3. The hydraulic single row punch compacting apparatus of claim 1 wherein: the bottom of the first connecting plate (14) is fixedly connected with a first limiting rod (18), and a first limiting sleeve (19) is sleeved on the surface of the first limiting rod (18) in a sliding manner.
4. The hydraulic single row punch compacting apparatus of claim 1 wherein: no. two mounting panel (118) of mounting panel (17) upper portion fixedly connected with, no. two mounting panel (118) are installed and are compressed tightly cylinder (119), compress tightly cylinder (119) one end fixedly connected with auxiliary clamp plate (122), auxiliary clamp plate (122) fixedly connected with No. three gag lever post (121), no. two mounting panel (118) fixedly connected with No. three spacing sleeve (120), no. three gag lever post (121) are pegged graft with No. three spacing sleeve (120) slip, auxiliary clamp plate (122) are located punch a hole splint (117) top.
5. The hydraulic single row punch compacting apparatus of claim 1 wherein: the waste collection mechanism (2) comprises a collection hopper (21) and a limiting plate (23), wherein the collection hopper (21) is fixedly connected with the bottom of the operation table (12), the collection hopper (21) is located below the through hole (113), the limiting plate (23) is fixedly connected with a first mounting frame (11), the limiting plate (23) is internally inserted with a plugboard (24), the upper portion of the plugboard (24) is fixedly connected with a collection box (22), and the collection box (22) is located below the collection hopper (21).
6. The hydraulic single row punch compacting apparatus of claim 1 wherein: adjustment mechanism (3) are including No. two mounting brackets (31), no. two mounting brackets (31) and operation panel (12) side fixed connection, and No. two mounting brackets (31) upper portion are installed servo motor (32), servo motor (32) output fixedly connected with lead screw (33), lead screw (33) surface threaded connection has silk piece (34), silk piece (34) upper portion fixedly connected with No. three connecting plates (35), no. three connecting plates (35) side fixedly connected with push pedal (38).
7. The hydraulic single row punch compacting apparatus of claim 6 wherein: the second mounting frame (31) is fixedly connected with a sliding rail (36), the sliding rail (36) is slidably connected with a sliding block (37), and the sliding block (37) is fixedly connected with the bottom of the third connecting plate (35).
8. The hydraulic single row punch compacting apparatus of claim 1 wherein: the intelligent control mechanism (4) comprises an intelligent control box (41), and the intelligent control box (41) is fixedly connected with the side face of the operating platform (12).
9. The hydraulic single row punch compacting apparatus of claim 1 wherein: the intelligent control mechanism (4) comprises a laser ranging sensor (42), a laser signal radiator (43) and a pressure sensor (44), wherein the laser ranging sensor (42) is fixedly connected with the upper portion of a third connecting plate (35), the laser signal radiator (43) is fixedly connected with the side face of a punching clamping plate (117), the pressure sensor (44) is arranged inside a limiting frame (111), and the surface of the pressure sensor (44) is attached to a workpiece body (5).
10. The hydraulic single row punch compacting apparatus of claim 8 wherein: the intelligent control box (41) comprises a data receiving module (45), a data processing module (46), an instruction generating module (47) and a control module (48), wherein the data receiving module (45) is used for receiving length data, transmitted by a laser ranging sensor (42), of one end of a to-be-machined workpiece body (5) extending out of one side of a punching die (110), and meanwhile, the data receiving module (45) is used for receiving compression pressure, transmitted by a pressure sensor (44), of the to-be-machined workpiece body (5) on the surfaces of the punching die (110) and a limiting frame (111);
The data processing module (46) is used for processing the data information received by the data receiving module (45) and transmitting the processed data to the instruction generating module (47);
The instruction generation module (47) is used for generating corresponding control instructions according to the data structure processed by the data processing module (46) and transmitting the corresponding control instructions to the control module (48);
The control module (48) controls the expansion and contraction of the second mounting plate (118) and the rotation of the servo motor (32) according to the command transmitted by the command generating module (47).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410239665.1A CN118143117A (en) | 2024-03-04 | 2024-03-04 | Hydraulic single-row punching machine compacting equipment capable of reducing energy consumption |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410239665.1A CN118143117A (en) | 2024-03-04 | 2024-03-04 | Hydraulic single-row punching machine compacting equipment capable of reducing energy consumption |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118143117A true CN118143117A (en) | 2024-06-07 |
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ID=91293991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410239665.1A Pending CN118143117A (en) | 2024-03-04 | 2024-03-04 | Hydraulic single-row punching machine compacting equipment capable of reducing energy consumption |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118143117A (en) |
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2024
- 2024-03-04 CN CN202410239665.1A patent/CN118143117A/en active Pending
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