CN118129654A - Wall climbing robot for detecting building flatness - Google Patents
Wall climbing robot for detecting building flatness Download PDFInfo
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- CN118129654A CN118129654A CN202410544431.8A CN202410544431A CN118129654A CN 118129654 A CN118129654 A CN 118129654A CN 202410544431 A CN202410544431 A CN 202410544431A CN 118129654 A CN118129654 A CN 118129654A
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- 230000009194 climbing Effects 0.000 title claims abstract 13
- 238000001514 detection method Methods 0.000 claims abstract description 41
- 238000001179 sorption measurement Methods 0.000 claims description 58
- 238000006073 displacement reaction Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 8
- 239000000084 colloidal system Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/30—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
- G01B11/306—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces for measuring evenness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D57/00—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track
- B62D57/02—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members
- B62D57/024—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members specially adapted for moving on inclined or vertical surfaces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L21/00—Vacuum gauges
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0028—Force sensors associated with force applying means
- G01L5/0038—Force sensors associated with force applying means applying a pushing force
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Abstract
Description
技术领域Technical Field
本发明涉及爬墙机器人的技术领域,尤其是涉及一种检测建筑平整度的爬墙机器人。The present invention relates to the technical field of wall-climbing robots, and in particular to a wall-climbing robot for detecting the flatness of a building.
背景技术Background technique
在建筑的施工、验收和变形观测等过程中,均需要进行建筑平整度的检测,建筑平整度是指建筑表面凹凸不平或厚薄不均的程度,是建筑质量检测和验收的重要指标之一。随着爬墙机器人技术的发展,爬墙机器人被广泛用于代替人工进行高空作业,如建筑质量检测、高空清洁、船舶除锈以及桥梁检测等。During the construction, acceptance and deformation observation of buildings, it is necessary to test the flatness of the building. The flatness of the building refers to the degree of unevenness or uneven thickness of the building surface, which is one of the important indicators for building quality inspection and acceptance. With the development of wall-climbing robot technology, wall-climbing robots are widely used to replace manual work in high-altitude operations, such as building quality inspection, high-altitude cleaning, ship rust removal and bridge inspection.
目前,公开日为2023年06月02日,公开号为CN116202501A的中国发明专利提出了一种标准化建设检测系统及方法,系统包括辅助装置和爬墙机器人,辅助装置用于控制爬墙机器人在墙面上的吸附,爬墙机器人包括机器人本体以及用于控制机器人本体在墙面上移动的气动卡爪组件,机器人本体上设置有安装板,安装板远离机器人本体的一端面上设置有用于检测墙面平整度的激光测距传感器;方法包括墙面上机器人本体姿态调节及行走过程中对墙面进行检测的步骤。At present, a Chinese invention patent with a publication date of June 2, 2023 and publication number CN116202501A proposes a standardized construction detection system and method, the system includes an auxiliary device and a wall-climbing robot, the auxiliary device is used to control the adsorption of the wall-climbing robot on the wall, the wall-climbing robot includes a robot body and a pneumatic clamping claw assembly for controlling the movement of the robot body on the wall, a mounting plate is provided on the robot body, and a laser ranging sensor for detecting the flatness of the wall is provided on the end face of the mounting plate away from the robot body; the method includes the steps of adjusting the posture of the robot body on the wall and detecting the wall during walking.
在检测墙面的平整度时,启动辅助装置进行气压的供给,将机器人本体通过气压吸附在墙面上,对机器人本体进行定位,定位完成后,气动卡爪组件带动机器人本体在墙面上以指定的步距进行移动,在移动和静止的过程中,激光测距传感器连续监测与墙面的距离,进而得到墙面的平整度信息。When detecting the flatness of the wall, the auxiliary device is started to supply air pressure, and the robot body is adsorbed on the wall by air pressure to position the robot body. After the positioning is completed, the pneumatic claw assembly drives the robot body to move on the wall at a specified step distance. During the movement and stillness process, the laser ranging sensor continuously monitors the distance to the wall, and then obtains the flatness information of the wall.
针对上述技术方案,安装板上设置的激光测距传感器能够检测的区域有限,当爬墙机器人相对的墙面区域均处于凹陷中时,难以准确检测建筑的平整度。With respect to the above technical solution, the laser ranging sensor installed on the mounting plate can detect a limited area. When the wall area relative to the wall-climbing robot is in a recessed state, it is difficult to accurately detect the flatness of the building.
发明内容Summary of the invention
为了能够提高建筑平整度检测的准确度,本发明提供一种检测建筑平整度的爬墙机器人。In order to improve the accuracy of building flatness detection, the present invention provides a wall-climbing robot for detecting building flatness.
本发明提供的一种检测建筑平整度的爬墙机器人,采用如下的技术方案:The present invention provides a wall-climbing robot for detecting the flatness of a building, which adopts the following technical solution:
一种检测建筑平整度的爬墙机器人,包括壳体、驱动机构、检测机构,所述驱动机构包括移动组件、吸附组件,所述移动组件设置在壳体上,所述移动组件用于带动壳体移动,所述吸附组件设置在移动组件上,所述检测机构设置在壳体上,所述检测机构用于检测平整度,其特征在于:A wall-climbing robot for detecting the flatness of a building comprises a shell, a driving mechanism, and a detecting mechanism, wherein the driving mechanism comprises a moving component and an adsorption component, wherein the moving component is arranged on the shell, and the moving component is used to drive the shell to move, the adsorption component is arranged on the moving component, and the detecting mechanism is arranged on the shell, and the detecting mechanism is used to detect the flatness, and is characterized in that:
所述检测机构包括发射组件和接收组件,所述发射组件包括第一激光发射器、第二激光发射器,所述第一激光发射器和第二激光发射器均设置在地面上,所述接收组件包括第一传感器阵列、第二传感器阵列,所述第一传感器阵列和第二传感器阵列均设置在壳体上,所述第一激光发射器与第一传感器阵列信号连接,所述第二激光发射器与第二传感器阵列信号连接。The detection mechanism includes a transmitting component and a receiving component, the transmitting component includes a first laser transmitter and a second laser transmitter, the first laser transmitter and the second laser transmitter are both arranged on the ground, the receiving component includes a first sensor array and a second sensor array, the first sensor array and the second sensor array are both arranged on a shell, the first laser transmitter is connected to the first sensor array signal, and the second laser transmitter is connected to the second sensor array signal.
通过采用上述技术方案,将爬墙机器人放置在建筑表面上,启动吸附组件,在初始状态时,壳体与建筑表面平行,移动组件带动吸附组件吸附在建筑表面,第一激光发射器发出的激光照射在第一传感器阵列的中心位置,第二激光发射器发出的激光照射在第二传感器阵列的中心位置,爬墙机器人在移动组件的带动下沿指定方向移动;当爬墙机器人的前端存在凹陷或凸起时,移动组件带动吸附组件吸附在建筑表面后,第一激光发射器发出的激光偏离第一传感器阵列的中心位置,第二激光发射器发出的激光偏离第二传感器阵列的中心位置,且偏移的方向相反,从而得到爬墙机器人对应的建筑表面的平整度;当爬墙机器人整体位于凹陷中时,第一激光发射器发出的激光偏离第一传感器阵列的中心位置,第二激光发射器发出的激光偏离第二传感器阵列的中心位置,且偏移的方向相同,通过识别激光的偏移方向和偏移位置,从而得到爬墙机器人对应的建筑表面的平整度,如此设置,当爬墙机器人相对的墙面区域均处于凹陷中时,能够准确检测建筑的凹陷程度,进而提高建筑平整度检测的准确度。By adopting the above technical solution, the wall-climbing robot is placed on the surface of the building, and the adsorption component is started. In the initial state, the shell is parallel to the building surface, the moving component drives the adsorption component to be adsorbed on the building surface, the laser emitted by the first laser emitter irradiates the center position of the first sensor array, and the laser emitted by the second laser emitter irradiates the center position of the second sensor array, and the wall-climbing robot moves in a specified direction driven by the moving component; when there is a depression or protrusion at the front end of the wall-climbing robot, after the moving component drives the adsorption component to be adsorbed on the building surface, the laser emitted by the first laser emitter deviates from the center position of the first sensor array, and the laser emitted by the second laser emitter deviates from the center position of the first sensor array. The laser deviates from the center position of the second sensor array, and the direction of deviation is opposite, so as to obtain the flatness of the building surface corresponding to the wall-climbing robot; when the wall-climbing robot is located in the depression as a whole, the laser emitted by the first laser emitter deviates from the center position of the first sensor array, and the laser emitted by the second laser emitter deviates from the center position of the second sensor array, and the directions of deviation are the same. By identifying the deviation direction and deviation position of the laser, the flatness of the building surface corresponding to the wall-climbing robot can be obtained. With this arrangement, when the wall areas relative to the wall-climbing robot are all in the depression, the degree of depression of the building can be accurately detected, thereby improving the accuracy of the building flatness detection.
可选的,所述检测机构还包括测距组件、伸缩组件,所述测距组件包括位移传感器、量杆,所述伸缩组件设置在壳体上,所述伸缩组件用于带动量杆移动,所述位移传感器设置在壳体靠近量杆的一端。Optionally, the detection mechanism further includes a distance measuring component and a telescopic component. The distance measuring component includes a displacement sensor and a measuring rod. The telescopic component is arranged on the shell, the telescopic component is used to drive the measuring rod to move, and the displacement sensor is arranged at one end of the shell close to the measuring rod.
通过采用上述技术方案,在初始状态时,吸附组件带动移动组件吸附在建筑表面,在爬墙机器人沿指定方向移动的过程中,通过控制移动组件的移动使第一激光发射器发出的激光保持在第一传感器阵列的中心位置,第二激光发射器发出的激光保持在第二传感器阵列的中心位置,伸缩组件和量杆位于初始位置,量杆一端抵接在建筑表面;当爬墙机器人的前端存在凹陷时,移动组件带动吸附组件吸附在建筑表面上后,激光照射位置将发生偏移,为了使发出的激光仍位于传感器阵列的中心,通过识别激光发生偏移的方向,进而控制移动组件调整动作,使激光照射位置保持在初始状态,此时启动伸缩组件,伸缩组件带动量杆朝向建筑表面移动,使量杆抵接到建筑表面,位移传感器检测量杆的移动距离,从而得到建筑表面的平整度;当爬墙机器人的前端存在凸起时,移动组件带动吸附组件吸附在建筑表面上后,激光照射位置发生偏移,为了使发出的激光仍位于传感器阵列的中心,伸缩组件带动量杆朝向壳体的方向缩回,移动组件调整动作,带动吸附组件重新吸附在建筑表面,使激光照射位置回到初始状态,位移传感器检测量杆的移动距离,从而得到建筑表面的平整度;当爬墙机器人整体位于凹陷中时,激光照射位置发生偏移且偏移方向相同,移动组件调整动作,带动吸附组件吸附在建筑表面,使激光照射位置回到初始状态,此时伸缩组件带动滑轮朝向建筑表面移动,直至量杆重新抵接到建筑表面,位移传感器检测量杆的移动距离,从而得到滑轮对应的建筑表面的平整度,如此设置,能够准确检测建筑的凹陷程度,进而提高建筑平整度检测的准确度,相比于采用激光测距仪进行测距的方法,使用检测机构进行建筑表面平整度的检测,检测的精度和准确度较高,能够适用于如玻璃幕墙、广告牌、高度反射的金属表面、烟雾环境下的检测,提高了适用范围。By adopting the above technical solution, in the initial state, the adsorption component drives the moving component to be adsorbed on the building surface. When the wall-climbing robot moves in a specified direction, the movement of the moving component is controlled so that the laser emitted by the first laser emitter is kept at the center position of the first sensor array, and the laser emitted by the second laser emitter is kept at the center position of the second sensor array. The telescopic component and the measuring rod are located at the initial position, and one end of the measuring rod abuts against the building surface. When there is a depression at the front end of the wall-climbing robot, the laser irradiation position will be offset after the moving component drives the adsorption component to be adsorbed on the building surface. In order to make the emitted laser still located at the center of the sensor array, the direction in which the laser is offset is identified, and then the moving component is controlled to adjust the action so that the laser irradiation position is maintained in the initial state. At this time, the telescopic component is started, and the telescopic component drives the measuring rod to move toward the building surface so that the measuring rod abuts against the building surface. The displacement sensor detects the moving distance of the measuring rod, thereby obtaining the flatness of the building surface. When there is a protrusion at the front end of the wall-climbing robot, the laser irradiation position will be offset after the moving component drives the adsorption component to be adsorbed on the building surface. In order to make the emitted laser still located at the center of the sensor array, the telescopic component drives the measuring rod to retract toward the direction of the shell, the moving component adjusts its action, drives the adsorption component to be adsorbed on the building surface again, so that the laser irradiation position returns to the initial state, and the displacement sensor detects the movement distance of the measuring rod, thereby obtaining the flatness of the building surface; when the wall-climbing robot is located in the depression as a whole, the laser irradiation position is offset and the offset direction is the same, the moving component adjusts its action, drives the adsorption component to be adsorbed on the building surface, so that the laser irradiation position returns to the initial state, at this time, the telescopic component drives the pulley to move toward the building surface until the measuring rod abuts against the building surface again, the displacement sensor detects the movement distance of the measuring rod, thereby obtaining the flatness of the building surface corresponding to the pulley, such a setting can accurately detect the degree of depression of the building, thereby improving the accuracy of the building flatness detection, compared with the method of using a laser rangefinder for distance measurement, the detection precision and accuracy of the building surface flatness detection using the detection mechanism is higher, and it can be applied to detection in glass curtain walls, billboards, highly reflective metal surfaces, and smoky environments, thereby improving the scope of application.
可选的,所述测距组件还包括滑轮,所述滑轮转动设置在量杆上。Optionally, the distance measuring assembly further comprises a pulley, and the pulley is rotatably arranged on the measuring rod.
通过采用上述技术方案,在初始状态时,伸缩组件带动量杆进行移动,量杆带动一端安装的滑轮抵接在建筑表面,从而降低对建筑表面的磨损,提高了装置使用的方便性和可靠性。By adopting the above technical solution, in the initial state, the telescopic assembly drives the measuring rod to move, and the measuring rod drives the pulley installed at one end to abut against the building surface, thereby reducing the wear on the building surface and improving the convenience and reliability of the device.
可选的,所述测距组件还包括多个压力传感器,所述压力传感器设置在滑轮上,所述滑轮与量杆之间设置有转动阻力,所述压力传感器与吸附组件信号连接。Optionally, the distance measuring component further includes a plurality of pressure sensors, wherein the pressure sensors are arranged on a pulley, a rotation resistance is arranged between the pulley and the measuring rod, and the pressure sensors are connected to the adsorption component signals.
通过采用上述技术方案,在初始状态时,量杆一端的滑轮抵接在建筑表面,此时压力传感器接收到的压力为初始值,在爬墙机器人移动的过程中,滑轮在建筑表面发生转动,当压力传感器接收到的压力过大时,则说明滑轮转动到凸起处或滑轮接触到了障碍物,当压力传感器接收到的压力过小时,则说明滑轮处于悬空状态,可能是位于凹陷处或伸缩组件发生故障等原因,工作人员通过压力传感器的数值及时判断爬墙机器人的所处位置和工作状态,提高了装置使用的方便性和可靠性;滑轮与量杆之间设置有一定的转动阻力,将爬墙机器人放置在建筑表面上时,压力传感器将压力信号传递给吸附组件,通过滑轮的转动阻力以及压力数据计算得到建筑表面的初始摩擦系数以及吸附组件的最小吸附力强度,当爬墙机器人移动时,可通过压力传感器的数值变化进一步判断吸附表面的摩擦系数变化,进而应对在不同建筑表面时,及时调整吸附组件的吸附强度,降低爬墙机器人从建筑表面掉落的概率,进一步提高了装置使用的安全性和方便性。By adopting the above technical solution, in the initial state, the pulley at one end of the measuring rod abuts against the building surface, and the pressure received by the pressure sensor is the initial value. During the movement of the wall-climbing robot, the pulley rotates on the building surface. When the pressure received by the pressure sensor is too large, it means that the pulley rotates to the protrusion or the pulley contacts an obstacle. When the pressure received by the pressure sensor is too small, it means that the pulley is in a suspended state, which may be located in a recessed position or the telescopic component fails. The staff can timely judge the position and working state of the wall-climbing robot through the value of the pressure sensor, thereby improving the convenience and reliability of the device. A certain rotation resistance is set between the pulley and the measuring rod. When the wall-climbing robot is placed on the building surface, the pressure sensor transmits the pressure signal to the adsorption component. The initial friction coefficient of the building surface and the minimum adsorption force strength of the adsorption component are calculated through the rotation resistance of the pulley and the pressure data. When the wall-climbing robot moves, the change in the friction coefficient of the adsorption surface can be further judged by the change in the value of the pressure sensor, and then the adsorption strength of the adsorption component can be adjusted in time when dealing with different building surfaces, reducing the probability of the wall-climbing robot falling from the building surface, further improving the safety and convenience of the device.
可选的,所述移动组件包括多个机械足,所述机械足设置在壳体上,所述吸附组件设置在机械足上。Optionally, the moving component includes a plurality of mechanical feet, the mechanical feet are arranged on the shell, and the adsorption component is arranged on the mechanical feet.
通过采用上述技术方案,在初始状态时,壳体、机械足均与建筑表面平行,爬墙机器人在机械足的带动下在建筑表面移动,当爬墙机器人的前端存在凹陷或凸起时,为了使发出的激光仍位于传感器阵列的中心,通过调整第一机械足或第二机械足的前端弯曲状态,使吸附组件吸附在建筑表面,通过检测量杆的移动距离,从而得到滑轮对应的建筑表面的平整度;如此设置,相比于履带式、胶体吸附式、磁吸式等移动方式,使用机械足作带动壳体进行移动,降低了墙面的凹凸不平对检测的准确度和吸附组件的稳定性的影响,提高了检测精度。By adopting the above technical scheme, in the initial state, the shell and the mechanical feet are parallel to the building surface, and the wall-climbing robot moves on the building surface driven by the mechanical feet. When there is a depression or protrusion at the front end of the wall-climbing robot, in order to make the emitted laser still located at the center of the sensor array, the adsorption component is adsorbed on the building surface by adjusting the bending state of the front end of the first mechanical foot or the second mechanical foot, and the flatness of the building surface corresponding to the pulley is obtained by detecting the moving distance of the measuring rod; with such an arrangement, compared with crawler-type, colloid adsorption-type, magnetic-type and other moving modes, the use of mechanical feet to drive the shell to move reduces the influence of the unevenness of the wall on the accuracy of detection and the stability of the adsorption component, thereby improving the detection accuracy.
可选的,所述驱动机构还包括转向组件,所述转向组件包括多个转向舵机,所述转向舵机设置在壳体上,所述机械足设置在转向舵机上且与转向舵机一一对应。Optionally, the driving mechanism further includes a steering assembly, the steering assembly includes a plurality of steering servos, the steering servos are arranged on the housing, and the mechanical feet are arranged on the steering servos and correspond one-to-one to the steering servos.
通过采用上述技术方案,当爬墙机器人需要转弯进行另一方向的检测时,转向舵机带动部分机械足转动到指定角度,并吸附在墙面上,剩余机械足解除吸附,之后转向舵机带动壳体和剩余机械足转动到指定角度,使剩余机械足重新吸附在墙面上,使爬墙机器人回到初始状态,调整第一激光发射器、第二激光发射器的位置,从而进行另一方向的建筑平整度检测,提高了装置的方便性和适用范围。By adopting the above technical solution, when the wall-climbing robot needs to turn to perform detection in another direction, the steering servo drives part of the mechanical feet to rotate to a specified angle and adsorb on the wall, and the remaining mechanical feet are released from adsorption. Then, the steering servo drives the shell and the remaining mechanical feet to rotate to a specified angle, so that the remaining mechanical feet are re-adsorbed on the wall, and the wall-climbing robot returns to its initial state, and the positions of the first laser emitter and the second laser emitter are adjusted to perform building flatness detection in another direction, thereby improving the convenience and applicability of the device.
可选的,所述吸附组件包括真空泵、吸盘,所述真空泵设置在壳体上,所述吸盘设置多个,每个所述机械足上均设置有吸盘,所述真空泵的输出端通过管道与吸盘连接,所述压力传感器与真空泵信号连接。Optionally, the adsorption assembly includes a vacuum pump and a suction cup. The vacuum pump is arranged on the shell. A plurality of suction cups are arranged, and each mechanical foot is provided with a suction cup. The output end of the vacuum pump is connected to the suction cup through a pipeline, and the pressure sensor is connected to the vacuum pump signal.
通过采用上述技术方案,将爬墙机器人放置在建筑表面上,启动真空泵,在初始状态时,壳体、机械足均与建筑表面平行,吸盘均处于负压状态并吸附在建筑表面;如此设置,相比于履带式、胶体吸附式、磁吸式等吸附方式,使用吸盘进行吸附,降低了墙面的凹凸不平对吸附组件的稳定性的影响,提高了检测的准确度和可靠性。By adopting the above technical solution, the wall-climbing robot is placed on the surface of the building, and the vacuum pump is started. In the initial state, the shell and the mechanical feet are parallel to the surface of the building, and the suction cups are in a negative pressure state and adsorbed on the surface of the building. Compared with adsorption methods such as crawler type, colloid adsorption type, and magnetic adsorption type, the use of suction cups for adsorption reduces the impact of the unevenness of the wall on the stability of the adsorption component, and improves the accuracy and reliability of detection.
可选的,所述吸附组件还包括多个真空传感器,所述真空传感器设置在吸盘上,所述真空传感器用于检测吸盘的真空度。Optionally, the adsorption assembly further includes a plurality of vacuum sensors, wherein the vacuum sensors are arranged on the suction cup and are used to detect the vacuum degree of the suction cup.
通过采用上述技术方案,当吸盘吸附在建筑表面时,真空传感器检测吸盘内部的真空度,若真空度未达到设定值,则重新对建筑表面进行吸附,如此设置,提高了吸附的稳定性,进而提高了装置使用的可靠性。By adopting the above technical solution, when the suction cup is adsorbed on the building surface, the vacuum sensor detects the vacuum degree inside the suction cup. If the vacuum degree does not reach the set value, the building surface is adsorbed again. This arrangement improves the stability of adsorption and thus improves the reliability of the device.
可选的,所述吸盘均为扁平型吸盘。Optionally, the suction cups are all flat suction cups.
通过采用上述技术方案,相比于椭圆吸盘、波纹吸盘,选用扁平吸盘有利于使抓取时间减少,提高密封性和定位精度,提供高侧向力,不易出现松动滑落的现象,有利于提高建筑平整度检测的准确度。By adopting the above technical solution, compared with elliptical suction cups and corrugated suction cups, the use of flat suction cups is beneficial to reducing the grasping time, improving the sealing and positioning accuracy, providing high lateral force, and is not prone to loosening and slipping, which is beneficial to improving the accuracy of building flatness detection.
可选的,所述吸盘均为刚性材料吸盘。Optionally, the suction cups are all made of rigid materials.
通过采用上述技术方案,柔性吸盘整体硬度较小,一般只受垂直于吸附面的力,与柔性吸盘相比,刚性吸盘硬度较大,能够承受与吸附面平行的力,具有良好的密封性,不易出现松动滑落的现象,有利于提高建筑平整度检测的准确度。By adopting the above technical solution, the overall hardness of the flexible suction cup is relatively small, and it is generally only subjected to forces perpendicular to the adsorption surface. Compared with the flexible suction cup, the rigid suction cup has a larger hardness, can withstand forces parallel to the adsorption surface, has good sealing properties, is not prone to loosening and slipping, and is beneficial to improving the accuracy of building flatness detection.
综上所述,本发明包括以下至少一种有益技术效果:In summary, the present invention includes at least one of the following beneficial technical effects:
1.当爬墙机器人整体位于凹陷中时,第一激光发射器发出的激光偏离第一传感器阵列的中心位置,第二激光发射器发出的激光偏离第二传感器阵列的中心位置,且偏移的方向相同,从而得到爬墙机器人对应的建筑表面的平整度,通过驱动机构和检测机构的设置,当爬墙机器人相对的墙面区域均处于凹陷中时,能够准确检测建筑的凹陷程度,进而提高建筑平整度检测的准确度。1. When the wall-climbing robot is located in a depression as a whole, the laser emitted by the first laser emitter deviates from the center position of the first sensor array, and the laser emitted by the second laser emitter deviates from the center position of the second sensor array, and the offset directions are the same, thereby obtaining the flatness of the building surface corresponding to the wall-climbing robot. Through the setting of the driving mechanism and the detection mechanism, when the wall areas relative to the wall-climbing robot are all in the depression, the degree of depression of the building can be accurately detected, thereby improving the accuracy of the building flatness detection.
2.当爬墙机器人整体位于凹陷中时,激光照射位置发生偏移且偏移方向相同,通过识别激光发生偏移的方向,进而控制移动组件调整动作,带动吸附组件吸附在建筑表面,使激光照射位置回到初始状态,此时滑轮未抵接到建筑表面,伸缩组件带动滑轮朝向建筑表面移动,直至滑轮重新抵接到建筑表面,位移传感器检测量杆的移动距离,从而得到滑轮对应的建筑表面的平整度,通过测距组件和伸缩组件的设置,能够准确检测建筑的凹陷程度,进而提高建筑平整度检测的准确度。2. When the wall-climbing robot is located in a depression as a whole, the laser irradiation position is offset and the offset direction is the same. By identifying the direction in which the laser is offset, the moving component is controlled to adjust its action, driving the adsorption component to adsorb on the building surface, so that the laser irradiation position returns to the initial state. At this time, the pulley does not abut the building surface. The telescopic component drives the pulley to move toward the building surface until the pulley abuts the building surface again. The displacement sensor detects the moving distance of the measuring rod, thereby obtaining the flatness of the building surface corresponding to the pulley. Through the setting of the ranging component and the telescopic component, the degree of depression of the building can be accurately detected, thereby improving the accuracy of the building flatness detection.
3.通过转向组件的设置,当爬墙机器人需要进行另一方向的检测时,转向舵机带动部分机械足转动到指定角度,并吸附在墙面上,剩余机械足解除吸附,之后转向舵机带动壳体和剩余机械足转动到指定角度,使剩余机械足重新吸附在墙面上,使爬墙机器人回到初始状态,调整第一激光发射器、第二激光发射器的位置,从而进行另一方向的建筑平整度检测,提高了装置的方便性和适用范围。3. Through the setting of the steering component, when the wall-climbing robot needs to perform detection in another direction, the steering servo drives part of the mechanical feet to rotate to the specified angle and adsorb on the wall, and the remaining mechanical feet are released. Then the steering servo drives the shell and the remaining mechanical feet to rotate to the specified angle, so that the remaining mechanical feet are re-adsorbed on the wall, and the wall-climbing robot returns to the initial state, and adjusts the position of the first laser emitter and the second laser emitter to perform building flatness detection in another direction, thereby improving the convenience and applicability of the device.
4.通过滑轮、压力传感器的设置,在移动过程中,当压力传感器接收到的压力过大时,则说明滑轮转动到凸起处或滑轮接触到了障碍物,当压力传感器接收到的压力过小时,则说明滑轮处于悬空状态,通过压力传感器的数值及时判断爬墙机器人的位置和工作状态,同时,进一步判断吸附组件的吸附状态,以应对在不同建筑表面时及时调整吸附组件的吸附强度,降低爬墙机器人从建筑表面掉落的概率,进一步提高了装置使用的安全性和方便性。4. Through the setting of pulleys and pressure sensors, during the movement, when the pressure received by the pressure sensor is too large, it means that the pulley has rotated to the protrusion or the pulley has touched an obstacle. When the pressure received by the pressure sensor is too small, it means that the pulley is in a suspended state. The position and working status of the wall-climbing robot can be timely judged by the value of the pressure sensor. At the same time, the adsorption state of the adsorption component can be further judged to adjust the adsorption strength of the adsorption component in time when responding to different building surfaces, thereby reducing the probability of the wall-climbing robot falling from the building surface and further improving the safety and convenience of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明实施例的部分结构示意图;FIG1 is a partial structural diagram of an embodiment of the present invention;
图2是图1中A部分的放大图;Fig. 2 is an enlarged view of part A in Fig. 1;
图3是本发明实施例另一视角的结构示意图;FIG3 is a schematic structural diagram of another perspective of an embodiment of the present invention;
图4是图3中B部分的放大剖面图;FIG4 is an enlarged cross-sectional view of portion B in FIG3 ;
图5是图3中C部分的放大图。FIG. 5 is an enlarged view of portion C in FIG. 3 .
附图标记:1、壳体;2、驱动机构;21、移动组件;211、机械足;2111、第一舵机;2112、第一连接件;2113、第二舵机;2114、第二连接件;2115、第三舵机;2116、第三连接件;22、吸附组件;221、真空泵;222、吸盘;223、真空传感器;23、转向组件;231、转向舵机;3、检测机构;31、发射组件;311、第一激光发射器;312、第二激光发射器;32、接收组件;321、第一传感器阵列;322、第二传感器阵列;33、测距组件;331、位移传感器;332、量杆;333、滑轮;334、压力传感器;34、伸缩组件;341、电机;342、螺杆;343、螺母。Figure numerals: 1, shell; 2, driving mechanism; 21, moving component; 211, mechanical foot; 2111, first servo; 2112, first connecting piece; 2113, second servo; 2114, second connecting piece; 2115, third servo; 2116, third connecting piece; 22, adsorption component; 221, vacuum pump; 222, suction cup; 223, vacuum sensor; 23, steering component; 231, steering servo; 3, detection mechanism; 31, transmitting component; 311, first laser transmitter; 312, second laser transmitter; 32, receiving component; 321, first sensor array; 322, second sensor array; 33, ranging component; 331, displacement sensor; 332, measuring rod; 333, pulley; 334, pressure sensor; 34, telescopic component; 341, motor; 342, screw; 343, nut.
具体实施方式Detailed ways
以下结合图1至图5对本发明作进一步详细说明。The present invention will be further described in detail below in conjunction with FIG. 1 to FIG. 5 .
本实施例公开了一种检测建筑平整度的爬墙机器人,参照图1,包括壳体1、驱动机构2、检测机构3,所述驱动机构2设置在壳体1上,所述驱动机构2用于带动壳体1在建筑表面上移动,所述检测机构3设置在壳体1上,所述检测机构3用于检测建筑表面的平整度。The present embodiment discloses a wall-climbing robot for detecting the flatness of a building. Referring to FIG. 1 , the robot comprises a shell 1, a driving mechanism 2, and a detecting mechanism 3. The driving mechanism 2 is disposed on the shell 1, and is used to drive the shell 1 to move on the surface of the building. The detecting mechanism 3 is disposed on the shell 1, and is used to detect the flatness of the surface of the building.
参照图1至图3以及图5,所述驱动机构2包括移动组件21、吸附组件22、转向组件23,所述转向组件23包括均通过螺栓连接在壳体1上的四个转向舵机231,所述移动组件21包括四个机械足211,所述机械足211通过螺栓连接在转向舵机231上,且与转向舵机231一一对应,所述吸附组件22包括真空泵221、吸盘222、真空传感器223,所述真空泵221通过螺栓固定连接在壳体1上,每个所述机械足211远离壳体1的一端均固定连接有三个吸盘222,所述真空泵221的输出端通过管道与吸盘222连接,所述真空传感器223固定连接在吸盘222上,所述真空传感器223用于检测吸盘222的真空度,所述吸盘222均为扁平型刚性材料吸盘222,爬墙机器人的总重为5kg,真空度为-80kPa,每个吸盘222的吸力为9.5N,直径为46毫米;1 to 3 and 5, the driving mechanism 2 includes a moving assembly 21, an adsorption assembly 22, and a steering assembly 23. The steering assembly 23 includes four steering servos 231 connected to the housing 1 by bolts. The moving assembly 21 includes four mechanical feet 211, which are connected to the steering servos 231 by bolts and correspond to the steering servos 231 one by one. The adsorption assembly 22 includes a vacuum pump 221, a suction cup 222, and a vacuum sensor 223. The vacuum pump 221 is fixedly connected to the housing 1 by bolts. Connected to the shell 1, each of the mechanical feet 211 is fixedly connected to three suction cups 222 at one end away from the shell 1, the output end of the vacuum pump 221 is connected to the suction cup 222 through a pipeline, the vacuum sensor 223 is fixedly connected to the suction cup 222, and the vacuum sensor 223 is used to detect the vacuum degree of the suction cup 222. The suction cups 222 are all flat rigid material suction cups 222. The total weight of the wall-climbing robot is 5kg, the vacuum degree is -80kPa, the suction force of each suction cup 222 is 9.5N, and the diameter is 46mm;
所述机械足211包括第一舵机2111、第一连接件2112、第二舵机2113、第二连接件2114、第三舵机2115、第三连接件2116,所述第一舵机2111通过螺栓固定连接在转向舵机231上,所述第一连接件2112通过螺栓固定连接在第一舵机2111上,所述第二舵机2113通过螺栓固定连接在第一连接件2112上,所述第二连接件2114通过螺栓固定连接在第二舵机2113上,所述第三舵机2115通过螺栓固定连接在第二连接件2114上,所述第三连接件2116通过螺栓固定连接在第三舵机2115上,所述吸盘222设置在第三连接件2116上。The mechanical foot 211 includes a first servo 2111, a first connecting member 2112, a second servo 2113, a second connecting member 2114, a third servo 2115, and a third connecting member 2116. The first servo 2111 is fixedly connected to the steering servo 231 by bolts, the first connecting member 2112 is fixedly connected to the first servo 2111 by bolts, the second servo 2113 is fixedly connected to the first connecting member 2112 by bolts, the second connecting member 2114 is fixedly connected to the second servo 2113 by bolts, the third servo 2115 is fixedly connected to the second connecting member 2114 by bolts, the third connecting member 2116 is fixedly connected to the third servo 2115 by bolts, and the suction cup 222 is arranged on the third connecting member 2116.
在其他实施例中,所述移动组件21还可以为履带,所述壳体1设置在履带上,履带带动所述壳体1沿建筑表面移动;所述吸附组件22还可以为吸附式胶体或磁吸装置,吸附式胶体或磁吸装置带动所述壳体1吸附在建筑表面上。In other embodiments, the moving component 21 can also be a track, and the shell 1 is arranged on the track, and the track drives the shell 1 to move along the building surface; the adsorption component 22 can also be an adsorption colloid or a magnetic device, and the adsorption colloid or the magnetic device drives the shell 1 to be adsorbed on the building surface.
将爬墙机器人放置在建筑表面上,启动真空泵221,在初始状态时,壳体1、机械足211均与建筑表面平行,吸盘222均处于负压状态并吸附在建筑表面,真空传感器223检测吸盘222内部的真空度,若真空度未达到设定值,则重新对建筑表面进行吸附,爬墙机器人在机械足211的带动下在建筑表面沿指定方向移动,使检测机构3保持在指定状态;The wall-climbing robot is placed on the building surface, and the vacuum pump 221 is started. In the initial state, the housing 1 and the mechanical foot 211 are parallel to the building surface, and the suction cups 222 are in a negative pressure state and adsorbed on the building surface. The vacuum sensor 223 detects the vacuum degree inside the suction cups 222. If the vacuum degree does not reach the set value, the building surface is adsorbed again. The wall-climbing robot moves along the specified direction on the building surface driven by the mechanical foot 211, so that the detection mechanism 3 remains in the specified state;
在初始状态时,第一舵机2111、第二舵机2113、第三舵机2115均未转动,第一连接件2112、第二连接件2114、第三连接件2116均与墙面平行,在移动过程中,使与移动方向相反的两个机械足211上的吸盘222解除吸附,另外两个与移动方向相同的机械足211的第一舵机2111、第二舵机2113、第三舵机2115转动,使机械足211弯曲并带动壳体1移动,之后与移动方向相反的两个机械足211的吸盘222重新吸附在建筑表面上,与移动方向相同的两个机械足211的吸盘222解除吸附,其上的第一舵机2111、第二舵机2113、第三舵机2115转动至初始状态,使第一连接件2112、第二连接件2114、第三连接件2116恢复至与墙面平行,如此往复,从而实现壳体1的移动;如此设置,相比于履带式、胶体吸附式、磁吸式等移动方式,使用机械足211作带动壳体1进行移动,降低了墙面的凹凸不平对检测的准确度和吸附组件22的稳定性的影响。In the initial state, the first steering gear 2111, the second steering gear 2113, and the third steering gear 2115 are not rotated, and the first connecting member 2112, the second connecting member 2114, and the third connecting member 2116 are parallel to the wall. During the movement, the suction cups 222 on the two mechanical feet 211 in the opposite direction of the movement are released, and the first steering gear 2111, the second steering gear 2113, and the third steering gear 2115 of the other two mechanical feet 211 in the same direction of movement are rotated to bend the mechanical feet 211 and drive the housing 1 to move, and then the suction cups 222 of the two mechanical feet 211 in the opposite direction of the movement are re-adsorbed. On the building surface, the suction cups 222 of the two mechanical feet 211 with the same moving direction are released from adsorption, and the first servo 2111, the second servo 2113, and the third servo 2115 thereon rotate to the initial state, so that the first connecting member 2112, the second connecting member 2114, and the third connecting member 2116 are restored to be parallel to the wall surface, and so on, thereby realizing the movement of the shell 1; such a setting, compared with crawler-type, colloid adsorption-type, magnetic adsorption-type and other moving methods, uses the mechanical foot 211 to drive the shell 1 to move, thereby reducing the impact of the unevenness of the wall surface on the accuracy of detection and the stability of the adsorption component 22.
当爬墙机器人的前端存在凹陷或凸起时,通过识别检测机构3的偏移状态,并调整机械足211的动作,使吸盘222重新吸附在建筑表面,从而使检测机构3保持在指定状态,检测机构3检测建筑表面的平整度,如此设置,能够准确检测建筑的凹陷程度,进而提高建筑平整度检测的准确度;When there is a depression or protrusion at the front end of the wall-climbing robot, the detection mechanism 3 is kept in a specified state by identifying the offset state of the detection mechanism 3 and adjusting the action of the mechanical foot 211 so that the suction cup 222 is re-adsorbed on the building surface, and the detection mechanism 3 detects the flatness of the building surface. With such a setting, the degree of depression of the building can be accurately detected, thereby improving the accuracy of the building flatness detection;
当爬墙机器人需要转弯进行另一方向的检测时,转向舵机231带动其中两个机械足211转动到指定角度,并吸附在墙面上,剩余机械足211解除吸附,之后转向舵机231带动壳体1和剩余机械足211转动到指定角度,使剩余机械足211重新吸附在墙面上,使爬墙机器人回到初始状态,调整第一激光发射器311和第二激光发射器312的位置,从而进行另一方向的建筑平整度检测。When the wall-climbing robot needs to turn to perform detection in another direction, the steering servo 231 drives two of the mechanical feet 211 to rotate to a specified angle and adsorb on the wall, and the remaining mechanical feet 211 are released from adsorption. Then the steering servo 231 drives the shell 1 and the remaining mechanical feet 211 to rotate to a specified angle, so that the remaining mechanical feet 211 are re-adsorbed on the wall, and the wall-climbing robot returns to its initial state, and adjusts the positions of the first laser emitter 311 and the second laser emitter 312 to perform building flatness detection in another direction.
参照图1至图4,所述检测机构3包括发射组件31、接收组件32、测距组件33、伸缩组件34,所述发射组件31包括第一激光发射器311、第二激光发射器312,所述接收组件32包括第一传感器阵列321、第二传感器阵列322,所述测距组件33包括位移传感器331、量杆332、滑轮333以及多个压力传感器334,所述伸缩组件34包括电机341、螺杆342、螺母343;所述第一激光发射器311和第二激光发射器312均设置在地面上,所述第一传感器阵列321和第二传感器阵列322均通过螺栓固定连接在壳体1远离滑轮333的一端面上,所述第一激光发射器311与第一传感器阵列321信号连接,所述第二激光发射器312与第二传感器阵列322信号连接,所述电机341通过螺栓固定连接在壳体1上,所述螺杆342转动连接在壳体1上,所述螺杆342与电机341输出轴传动连接,所述螺母343转动连接在螺杆342上,所述量杆332通过螺栓固定连接在螺母343上,所述位移传感器331固定连接在壳体1靠近量杆332的一端,所述位移传感器331用于检测量杆332的移动距离,所述滑轮333转动连接在量杆332上,所述压力传感器334固定连接在滑轮333上,所述滑轮333与量杆332之间设置有转动阻力,所述压力传感器334与真空泵221信号连接。1 to 4, the detection mechanism 3 includes a transmitting component 31, a receiving component 32, a distance measuring component 33, and a telescopic component 34. The transmitting component 31 includes a first laser transmitter 311 and a second laser transmitter 312. The receiving component 32 includes a first sensor array 321 and a second sensor array 322. The distance measuring component 33 includes a displacement sensor 331, a measuring rod 332, a pulley 333 and a plurality of pressure sensors 334. The telescopic component 34 includes a motor 341, a screw 342, and a nut 343. The first laser transmitter 311 and the second laser transmitter 312 are both arranged on the ground. The first sensor array 321 and the second sensor array 322 are both fixedly connected to an end face of the housing 1 away from the pulley 333 by bolts. The first laser transmitter 311 and the first sensor array 322 are fixedly connected to an end face of the housing 1 away from the pulley 333 by bolts. The array 321 is signal connected, the second laser emitter 312 is signal connected with the second sensor array 322, the motor 341 is fixedly connected to the housing 1 by bolts, the screw 342 is rotatably connected to the housing 1, the screw 342 is drivingly connected to the output shaft of the motor 341, the nut 343 is rotatably connected to the screw 342, the measuring rod 332 is fixedly connected to the nut 343 by bolts, the displacement sensor 331 is fixedly connected to one end of the housing 1 close to the measuring rod 332, the displacement sensor 331 is used to detect the moving distance of the measuring rod 332, the pulley 333 is rotatably connected to the measuring rod 332, the pressure sensor 334 is fixedly connected to the pulley 333, a rotational resistance is arranged between the pulley 333 and the measuring rod 332, and the pressure sensor 334 is signal connected to the vacuum pump 221.
在初始状态时,第一激光发射器311发出的激光位于第一传感器阵列321的中心位置,第二激光发射器312发出的激光位于第二传感器阵列322的中心位置,滑轮333抵接在建筑表面,此时压力传感器334接收到的压力为初始值,在移动过程中,当爬墙机器人的前端存在凹陷或爬墙机器人整体位于凹陷中时,激光照射位置将发生偏移,为了使发出的激光仍位于传感器阵列的中心,机械足211调整动作并发生弯曲,此时滑轮333未抵接到建筑表面,启动电机341,电机341带动螺杆342转动,使得螺母343带动量杆332朝向建筑表面移动,直至滑轮333重新抵接到建筑表面,位移传感器331检测量杆332的移动距离,从而得到建筑表面的平整度;In the initial state, the laser emitted by the first laser emitter 311 is located at the center of the first sensor array 321, the laser emitted by the second laser emitter 312 is located at the center of the second sensor array 322, and the pulley 333 abuts against the building surface. At this time, the pressure received by the pressure sensor 334 is the initial value. During the movement, when there is a depression at the front end of the wall-climbing robot or the wall-climbing robot is located in the depression as a whole, the laser irradiation position will be offset. In order to make the emitted laser still located at the center of the sensor array, the mechanical foot 211 adjusts its movement and bends. At this time, the pulley 333 does not abut against the building surface, and the motor 341 is started. The motor 341 drives the screw 342 to rotate, so that the nut 343 drives the measuring rod 332 to move toward the building surface until the pulley 333 abuts against the building surface again. The displacement sensor 331 detects the moving distance of the measuring rod 332, thereby obtaining the flatness of the building surface;
当爬墙机器人的前端存在凸起或整体处于凸起位置时,为了使发出的激光仍位于传感器阵列的中心,启动电机341,电机341带动螺杆342转动,使得螺母343带动量杆332向远离建筑表面的方向移动,量杆332带动滑轮333缩回,机械足211弯曲并调整吸附位置,使吸盘222重新吸附在建筑表面,位移传感器331检测量杆332的移动距离,从而得到建筑表面的平整度;When there is a protrusion at the front end of the wall-climbing robot or the robot is in a protruding position as a whole, in order to make the emitted laser still located at the center of the sensor array, the motor 341 is started, and the motor 341 drives the screw 342 to rotate, so that the nut 343 drives the measuring rod 332 to move away from the building surface, and the measuring rod 332 drives the pulley 333 to retract, and the mechanical foot 211 bends and adjusts the adsorption position, so that the suction cup 222 is adsorbed on the building surface again, and the displacement sensor 331 detects the moving distance of the measuring rod 332, thereby obtaining the flatness of the building surface;
在爬墙机器人移动的过程中,滑轮333在建筑表面发生转动,当压力传感器334接收到的压力过大时,则说明滑轮333转动到凸起处或滑轮333接触到了障碍物,当压力传感器334接收到的压力过小时,则说明滑轮333处于悬空状态,可能是位于凹陷处或伸缩组件34发生故障等原因,工作人员通过压力传感器334的数值及时判断爬墙机器人的所处位置和工作状态,提高了装置使用的方便性和可靠性;滑轮333与量杆332之间设置有一定的转动阻力,将爬墙机器人放置在建筑表面上时,压力传感器334将压力信号传递给真空泵221,通过滑轮333的转动阻力以及压力数据计算得到建筑表面的初始摩擦系数以及真空泵221的最小吸附强度,当爬墙机器人移动时,可通过压力传感器334的数值变化进一步判断吸附表面的摩擦系数变化,进而应对在不同建筑表面时,及时调整真空泵221的吸附强度,降低爬墙机器人从建筑表面掉落的概率,进一步提高了装置使用的安全性和方便性;When the wall-climbing robot moves, the pulley 333 rotates on the building surface. When the pressure received by the pressure sensor 334 is too large, it means that the pulley 333 rotates to the protrusion or the pulley 333 contacts an obstacle. When the pressure received by the pressure sensor 334 is too small, it means that the pulley 333 is in a suspended state, which may be due to reasons such as being located in a recessed position or a failure of the telescopic component 34. The staff can judge the position and working state of the wall-climbing robot in time through the value of the pressure sensor 334, thereby improving the convenience and reliability of the device. A certain pressure sensor 334 is provided between the pulley 333 and the measuring rod 332. When the wall-climbing robot is placed on the building surface, the pressure sensor 334 transmits the pressure signal to the vacuum pump 221. The initial friction coefficient of the building surface and the minimum adsorption strength of the vacuum pump 221 are calculated by the rotational resistance of the pulley 333 and the pressure data. When the wall-climbing robot moves, the change in the friction coefficient of the adsorption surface can be further judged by the value change of the pressure sensor 334. Then, when dealing with different building surfaces, the adsorption strength of the vacuum pump 221 can be adjusted in time to reduce the probability of the wall-climbing robot falling from the building surface, further improving the safety and convenience of the device.
如此设置,利用量杆332和位移传感器331的相对移动进行建筑表面平整度的检测,当爬墙机器人对应的墙面区域存在凹陷或凸起时,能够准确检测建筑的凹陷或凸起程度,进而提高建筑平整度检测的准确度,降低对建筑表面的磨损,提高了装置使用的方便性和可靠性。With such an arrangement, the relative movement of the measuring rod 332 and the displacement sensor 331 is utilized to detect the flatness of the building surface. When there is a depression or a protrusion in the wall area corresponding to the wall-climbing robot, the degree of the depression or protrusion of the building can be accurately detected, thereby improving the accuracy of the building flatness detection, reducing the wear on the building surface, and improving the convenience and reliability of the device.
本实施例一种检测建筑平整度的爬墙机器人的实施原理为:The implementation principle of a wall-climbing robot for detecting building flatness in this embodiment is as follows:
将爬墙机器人放置在建筑表面上,启动真空泵221,在初始状态时,壳体1、机械足211均与建筑表面平行,吸盘222均处于负压状态并吸附在建筑表面,真空传感器223检测吸盘222内部的真空度,若真空度未达到设定值,则重新对建筑表面进行吸附,第一激光发射器311发出的激光位于第一传感器阵列321的中心位置,第二激光发射器312发出的激光位于第二传感器阵列322的中心位置,滑轮333抵接在建筑表面;The wall-climbing robot is placed on the building surface, and the vacuum pump 221 is started. In the initial state, the housing 1 and the mechanical foot 211 are parallel to the building surface, the suction cups 222 are in a negative pressure state and adsorbed on the building surface, and the vacuum sensor 223 detects the vacuum degree inside the suction cups 222. If the vacuum degree does not reach the set value, the building surface is adsorbed again. The laser emitted by the first laser emitter 311 is located at the center of the first sensor array 321, and the laser emitted by the second laser emitter 312 is located at the center of the second sensor array 322. The pulley 333 abuts against the building surface.
爬墙机器人在机械足211的带动下在建筑表面沿指定方向移动,在移动过程中,当爬墙机器人的前端存在凹陷或爬墙机器人整体位于凹陷中时,为了使发出的激光仍位于传感器阵列的中心,机械足211调整动作并发生弯曲,使吸盘222重新吸附在建筑表面,此时滑轮333未抵接到建筑表面,启动电机341,电机341带动螺杆342转动,使得螺母343带动量杆332朝向建筑表面移动,直至滑轮333重新抵接到建筑表面,位移传感器331检测量杆332的移动距离,从而得到建筑表面的平整度;The wall-climbing robot moves along a specified direction on the building surface driven by the mechanical foot 211. During the movement, when there is a depression at the front end of the wall-climbing robot or the wall-climbing robot is located in the depression as a whole, in order to make the emitted laser still located at the center of the sensor array, the mechanical foot 211 adjusts its movement and bends, so that the suction cup 222 is re-adsorbed on the building surface. At this time, the pulley 333 does not abut against the building surface, and the motor 341 is started. The motor 341 drives the screw 342 to rotate, so that the nut 343 drives the measuring rod 332 to move toward the building surface until the pulley 333 abuts against the building surface again. The displacement sensor 331 detects the moving distance of the measuring rod 332, thereby obtaining the flatness of the building surface.
当爬墙机器人的前端存在凸起或整体处于凸起位置时,为了使发出的激光仍位于传感器阵列的中心,启动电机341,电机341带动螺杆342转动,使得螺母343带动量杆332向远离建筑表面的方向移动,量杆332带动滑轮333缩回,机械足211弯曲并调整吸附位置,使吸盘222重新吸附在建筑表面,位移传感器331检测量杆332的移动距离,从而得到建筑表面的平整度;When there is a protrusion at the front end of the wall-climbing robot or the robot is in a protruding position as a whole, in order to make the emitted laser still located at the center of the sensor array, the motor 341 is started, and the motor 341 drives the screw 342 to rotate, so that the nut 343 drives the measuring rod 332 to move away from the building surface, and the measuring rod 332 drives the pulley 333 to retract, and the mechanical foot 211 bends and adjusts the adsorption position, so that the suction cup 222 is adsorbed on the building surface again, and the displacement sensor 331 detects the moving distance of the measuring rod 332, thereby obtaining the flatness of the building surface;
当爬墙机器人需要转弯进行另一方向的检测时,转向舵机231带动其中两个机械足211转动到指定角度,并吸附在墙面上,剩余机械足211解除吸附,之后转向舵机231带动壳体1和剩余机械足211转动到指定角度,使剩余机械足211重新吸附在墙面上,使爬墙机器人回到初始状态,调整第一激光发射器311和第二激光发射器312的位置,从而进行另一方向的建筑平整度检测。When the wall-climbing robot needs to turn to perform detection in another direction, the steering servo 231 drives two of the mechanical feet 211 to rotate to a specified angle and adsorb on the wall, and the remaining mechanical feet 211 are released from adsorption. Then the steering servo 231 drives the shell 1 and the remaining mechanical feet 211 to rotate to a specified angle, so that the remaining mechanical feet 211 are re-adsorbed on the wall, and the wall-climbing robot returns to its initial state, and adjusts the positions of the first laser emitter 311 and the second laser emitter 312 to perform building flatness detection in another direction.
以上均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
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