CN118127677A - Fabric processing textile raw material carding device - Google Patents
Fabric processing textile raw material carding device Download PDFInfo
- Publication number
- CN118127677A CN118127677A CN202410544106.1A CN202410544106A CN118127677A CN 118127677 A CN118127677 A CN 118127677A CN 202410544106 A CN202410544106 A CN 202410544106A CN 118127677 A CN118127677 A CN 118127677A
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- China
- Prior art keywords
- plate
- track
- rotating
- shell
- hooks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004753 textile Substances 0.000 title claims abstract description 43
- 238000009960 carding Methods 0.000 title claims abstract description 22
- 239000004744 fabric Substances 0.000 title claims abstract description 16
- 238000012545 processing Methods 0.000 title claims abstract description 15
- 239000002994 raw material Substances 0.000 title claims description 24
- 239000000835 fiber Substances 0.000 claims abstract description 99
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 230000001105 regulatory effect Effects 0.000 claims abstract 2
- 238000003825 pressing Methods 0.000 claims description 49
- 230000007306 turnover Effects 0.000 claims description 31
- 238000004140 cleaning Methods 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000013016 damping Methods 0.000 claims description 7
- 230000001680 brushing effect Effects 0.000 claims 2
- 230000000694 effects Effects 0.000 description 8
- 238000013461 design Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/40—Feeding apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
- D01G15/82—Arrangements for confining or removing dust, fly or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to the field of textile fabric processing equipment, in particular to a textile fabric processing carding device, which comprises a shell, wherein a knotting component for loosening fibers which are wound together is arranged on the left side in the shell, a direction regulating component for stirring the fibers to the same side is arranged on the right side in the shell, a feed inlet and a discharge outlet are respectively arranged on the left side and the right side of the lower part of the shell, and a transmission belt is rotationally arranged on a bottom plate of the shell.
Description
Technical Field
The invention relates to the field of textile fabric processing equipment, in particular to a textile raw material carding device for fabric processing.
Background
Textile materials refer to all natural or chemical fibers used in spinning. When textile materials are processed in a yarn factory, in order to improve the quality and uniformity of the fibers, and facilitate the subsequent spinning or non-weaving process, the textile materials are usually carded to separate fiber bundles, so that the fibers are in a single state as much as possible, the separation degree and parallelism of the fibers are improved, a carding machine is generally adopted in the prior art to card the textile materials, and the carding machine separates and straightens the fibers in tin Lin Charu fiber bundles wrapped with strip-shaped card clothing.
However, the fibers on the textile raw material fibers are easy to be knotted and intertwined before carding, and when the fibers are carded by the cylinder, the needle teeth on the card clothing are easy to tear the intertwined and knotted fibers, so that the fibers are shortened, and the tin Lin Tichu is used for wasting materials. In addition, when the existing cylinder is used for carding the fibers through the card clothing on the cylinder, the fibers which are parallel to each other but opposite in direction are not easy to stir to the same direction, so that the carding effect is affected.
Disclosure of Invention
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a surface fabric processing textile raw material carding unit, includes the shell, and the inside left side of shell is provided with the knot-resolving part that loosens of fibre that twines together, and the inside right side of shell is provided with stirs the fibre to the steering part that falls to same side, and shell lower part left and right sides is provided with feed inlet and discharge gate respectively, rotates on the shell bottom plate and is provided with the drive belt.
The utility model discloses a rotary ring structure, including the inside left transmission shaft of shell, the transmission shaft outside is followed its equidistant fixed mounting of axial and is had a plurality of rotating frames, along its circumference equidistant installation support arm board on the rotating frame, the outside of support arm board on the same rotating frame rotates jointly and is provided with the swivel ring, equidistant spring damping pole along circumference through articulated form between rotating frame and the swivel ring medial surface is provided with the knot-disengaging hook along its circumference equidistant slip on the swivel ring lateral surface, the knot-disengaging hook is for keeping away from the crotch type structure that swivel ring diameter diminishes gradually, the knot-disengaging hook comprises two halfproar of symmetry slip setting around.
The steering component comprises a front track plate and a rear track plate which are respectively and fixedly arranged on the front inner wall and the rear inner wall of the shell, track grooves which are of semicircular structures are formed in the rear side face of the front track plate, inner track grooves and outer track grooves which are of semicircular structures are formed in the front side face of the rear track plate in a nested mode, a turnover pressing plate is arranged between the front track plate and the rear track plate, a driving column is arranged in the middle of the front side face of the turnover pressing plate, the driving column slides in the track grooves, limit sleeves are respectively arranged at two ends of the rear side face of the turnover pressing plate, the limit sleeves slide in the outer track grooves, a rotary groove arm is rotatably arranged on the front track plate relative to the upper eccentric position of the track grooves, and the rotary groove arm is matched with a groove opening of the driving column.
The clustered fibers on the driving belt are spread through the unbinding hooks, so that the clustered fibers are opened and dispersed, and then the turnover pressing plate is controlled to turn over through the rotating groove arm, so that the fibers are uniformly pressed down to one side.
Preferably, return springs are arranged at the positions corresponding to the positions of the side, away from each other, of the half hooks on the same rotating ring, inclined panels are arranged at the side, close to the center of the rotating ring, of the half hooks, and main pushing plates for pushing the inclined panels to the front side and the rear side are arranged at the side, close to the rotating ring, of the support arm plates.
Preferably, the driving cylinder is installed on the upper portion of the shell, the movable plate is installed at the end portion of the telescopic rod of the driving cylinder, the cleaning frames are arranged on one side, close to the inside of the shell, of the movable plate at equal intervals along the front-back direction, cleaning belts with bristles are rotatably arranged on the cleaning frames, inclined planes are arranged on the lower portion of the cleaning frames, and inclined slots are formed in positions, corresponding to the inclined planes, on the uncoupling hooks.
Preferably, the inside back-and-forth sliding of upset clamp plate is provided with the driven lever, along its axial equidistant stripper plate of installing on the driven lever, be provided with compression spring between stripper plate and the upset clamp plate of forefront side, the sliding tray has been seted up along the equidistant back-and-forth direction on the upset clamp plate, the extruded plate is all installed to the front side of sliding tray, the stripper plate is located the rear side of sliding tray respectively, the rear end of driven lever stretches out to the rear side of upset clamp plate, the arc section internally mounted in track groove has the semi-annular piece of forward side propelling movement driven lever, the right-hand member of semi-annular piece is domatic, the left end of semi-annular piece is the perpendicular.
Preferably, the left and right sides of upset clamp plate all rotates and is provided with the brush hair roller, and the rear end coaxial arrangement of brush hair roller has driven gear, and driven gear is located limit sleeve's inside, and left side limit sleeve's middle part downside all is provided with the breach with right side limit sleeve's middle part upside, and the initiative rack is installed in the horizontal segment left side that interior track groove and outer track groove shared, and the initiative rack passes through limit sleeve's breach and moves to its upside driven gear engagement.
Preferably, rectangular blocks are mounted at the rear ends of the limiting sleeves, the upper side faces of the rectangular blocks are parallel to the upper side faces of the overturning pressing plates, limiting pieces are rotatably arranged in the middle of a horizontal section shared by the inner track grooves and the outer track grooves, rectangular grooves for limiting the rectangular blocks are formed in the front sides of the limiting pieces, V-shaped notches are symmetrically formed in the rear portions of the limiting pieces, and clamping pieces with V-shaped lower portions are arranged on the rear side faces of the rear track plates through driving springs in an up-down elastic sliding mode.
Preferably, a rotating motor and an executing motor are respectively arranged in the middle of the right side and on the upper part of the left side of the shell, an output shaft of the rotating motor is connected with a rotating shaft of the rotating groove arm through a belt, and an output shaft of the executing motor is connected with a transmission shaft through a belt.
The invention has the beneficial effects that: 1. the invention adopts the unhooking hooks with the hook-shaped structures with gradually smaller diameters to lift and pull the mutually wound and knotted fibers upwards and simultaneously expand and support the mutually wound and knotted fibers outwards, so that the wound and knotted fibers can be rapidly separated, thereby preventing the fibers from being broken, avoiding material waste, and when the fibers are wound tightly, the main push plate can push the two half hooks to be separated from each other, thereby actively increasing the variation of expanding and supporting the fibers, and further ensuring the separation effect on the wound and knotted fibers.
2. According to the invention, the turnover pressing plate is driven to continuously overturn by the rotary groove arm, so that the fiber can be actively stirred and lodged to one side, the carding effect is further ensured, the fiber deflected to one side can be timely supported and guided to the upper side of the turnover pressing plate by the bristle roller, and the fiber can always follow the turnover pressing plate to swing when the fiber is stirred by the turnover pressing plate by the extrusion plate, so that the stirring effect on the fiber is ensured.
3. According to the invention, the cleaning frame is driven to move between the two half hooks by the driving air cylinder, and the fiber mixed between the two half hooks is cleaned by the cleaning belt, so that the situation that the fiber is piled between the two half hooks and cannot be completely attached between the two half hooks is avoided, and further the separation effect of the wound and knotted fiber is further ensured.
4. According to the invention, the rectangular block is matched with the limiting piece, so that the overturning pressing plate can stably and continuously overturn along the track of the track groove and the track groove of the outer track groove respectively, and the fiber is continuously stirred.
Drawings
The invention will be further described with reference to the drawings and examples.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a front cross-sectional view of the present invention.
Fig. 3 is a schematic view of the structure of the present invention after the disconnection means has removed the active cylinder.
Fig. 4 is a schematic structural view of the direction-adjusting member in the present invention.
Fig. 5 is a schematic view of a partial structure of a direction adjusting member in the present invention.
Fig. 6 is a partial cross-sectional view of a steering component of the present invention.
Fig. 7 is a schematic diagram of a partial structure of a turnover pressing plate, a limiting piece, a clamping piece, a driven rod, a limiting sleeve and a rectangular block in the invention.
Fig. 8 is a schematic view of the structure of the driven rod and the pressing plate in the present invention.
Fig. 9 is a flow chart of the state of the flip platen in the present invention when the fiber is being flipped.
FIG. 10 is a schematic view of the structure of the turret, arm plate, trip hook and ramp in the present invention.
Fig. 11 is a state diagram of the invention when the flipping press plate is used for poking the fiber.
In the figure: 1. a housing; 2. a disconnection member; 3. a direction-adjusting component; 4. a transmission belt; 5. a rotating motor; 6. executing a motor; 21. a transmission shaft; 22. a rotating frame; 23. a rotating ring; 24. a spring damping rod; 25. uncoupling the hook; 26. an active cylinder; 27. a moving plate; 28. a cleaning frame; 31. a front track pad; 32. a rear track pad; 33. turning over the pressing plate; 34. a rotating slot arm; 35. a limiting piece; 36. a clamping piece; 221. a support arm plate; 222. a main push plate; 251. a half hook; 252. a bevel panel; 281. cleaning the belt; 282. an inclined surface body; 311. a track groove; 321. an inner rail groove; 322. an outer rail groove; 323. a driving rack; 331. an active column; 332. a limit sleeve; 333. a driven rod; 334. an extrusion plate; 335. a pressed plate; 336. a semi-annular block; 337. a bristle roller; 338. a driven gear; 339. rectangular blocks.
Detailed Description
Embodiments of the present invention are described in detail below. The following examples are illustrative only and are not to be construed as limiting the invention. The examples are not to be construed as limiting the specific techniques or conditions described in the literature in this field or as per the specifications of the product.
Referring to fig. 1 and 2, a fabric processing textile raw material carding device comprises a shell 1, wherein a knots-loosening component 2 for loosening fibers wound together is arranged on the left side inside the shell 1, a direction-adjusting component 3 for stirring the fibers to fall to the same side is arranged on the right side inside the shell 1, a feed inlet and a discharge outlet are respectively arranged on the left side and the right side of the lower part of the shell 1, and a driving belt 4 is rotatably arranged on the bottom plate of the shell 1; when the textile raw materials need to be combed, firstly, the textile raw materials are placed on the driving belt 4, then the textile raw materials are fed into the position of the unbinding part 2 from the feeding hole of the shell 1 through the driving belt 4, the winding and knotting fibers on the textile raw materials are separated through the unbinding part 2, then the driving belt 4 moves the textile raw materials to the position of the direction-adjusting part 3, and the fibers on the textile raw materials are stirred to the same side through the direction-adjusting part 3, so that the carding effect on the fibers on the textile raw materials is guaranteed.
Referring to fig. 2 and 3, the disconnection part 2 includes a transmission shaft 21 rotatably disposed at the left side of the inside of the housing 1, a plurality of rotating frames 22 are fixedly mounted at the outer side of the transmission shaft 21 at equal intervals along the axial direction thereof, support arm plates 221 are mounted at equal intervals along the circumferential direction thereof on the rotating frames 22, a rotating ring 23 is rotatably disposed at the outer sides of the support arm plates 221 on the same rotating frame 22 together, spring damping rods 24 are disposed at equal intervals along the circumferential direction between the rotating frames 22 and the inner side of the rotating ring 23 in a hinged manner, disconnection hooks 25 are slidably disposed at equal intervals along the circumferential direction thereof on the outer side of the rotating ring 23, the disconnection hooks 25 are of a hook-shaped structure with gradually smaller diameters far from the rotating ring 23, the disconnection hooks 25 are composed of two half hooks 251 symmetrically slidably disposed at the front and rear sides in an initial state, any one of the unbinding hooks 25 is positioned at a position right below the rotary ring 23, when the textile raw material moves to the position of the unbinding part 2, the transmission belt 4 drives the textile raw material to move to the right side, so that the unbinding hooks 25 move to the left side relative to the textile raw material, thereby pretreating the fibers on the textile raw material through the unbinding hooks 25, when the fiber mass wound and knotted moves to be in contact with the unbinding hooks 25, the fiber mass is hooked by the unbinding hooks 25 and moves upwards along the outer side of the unbinding hooks 25 under the driving of the transmission belt 4, thereby expanding the fiber mass to the outer side through the unbinding hooks 25 with gradually changed diameters, and simultaneously, when the fiber mass moves upwards, the unbinding hooks 25 can lift the fiber mass, so that the fiber mass is dispersed into a single state.
Referring to fig. 2, 3 and 10, in order to avoid tearing the more tightly wound fibers, the following designs are made in this embodiment: return springs are arranged at the positions corresponding to the rotary ring 23 and on the sides of the half hooks 251 which are arranged on the same rotary ring 23 and are far away from each other, an inclined panel 252 is arranged on the side of the half hooks 251 which is close to the center of the rotary ring 23, and a main push plate 222 which pushes the inclined panel 252 to the front side and the rear side is arranged on the side of the support arm plate 221 which is close to the rotary ring 23; when the unbinding hooks 25 lift and pull the tightly wound fiber mass, the fiber mass on the textile raw material drives the unbinding hooks 25 to rotate to the right side, so that the unbinding hooks 25 drive the lower part of the rotary ring 23 to synchronously rotate to the right side, the unbinding hooks 25 drive the inclined panel 252 to rotate to the right to contact with the inclined surface of the main push plate 222, the main push plate 222 pushes the two half hooks 251 to the front side and the rear side, and the tightly wound fiber mass is dispersed through the active expanding of the two half hooks 251, so that the tightly wound fiber mass can be ensured to be dispersed into a single state, and the fiber pulling and tearing of the unbinding hooks 25 are avoided.
In this embodiment, when the lower part of the rotary ring 23 is driven to rotate to the right side synchronously by the unbinding hooks 25, the unbinding hooks 25 can be made to move a certain distance to the right along with the textile fabric, so that when the two half hooks 251 actively scatter the fiber mass, the unbinding hooks 25 do not pull the fiber mass upwards, thereby further avoiding breaking the fiber, in addition, the spring damping rod 24 is synchronously extruded when the rotary ring 23 rotates, so that after the fiber mass is scattered, the rotary ring 23 can slowly rotate to the initial position under the pushing of the spring damping rod 24, thereby avoiding the rotary ring 23 from driving the unbinding hooks 25 to contact with the fiber at a higher speed, and causing impact to the fiber, so that the fiber is broken.
With continued reference to fig. 2 and 3, in order to avoid the inclusion of excess fibers between the two hook halves 251, the following designs are made in this embodiment: the upper left part of the shell 1 is provided with an execution motor 6, an output shaft of the execution motor 6 is connected with a transmission shaft 21 through a belt, the upper part of the shell 1 is provided with a driving cylinder 26, the end part of a telescopic rod of the driving cylinder 26 is provided with a moving plate 27, one side of the moving plate 27, which is close to the inside of the shell 1, is provided with cleaning frames 28 at equal intervals along the front-back direction, the cleaning frames 28 are rotatably provided with cleaning belts 281 with bristles, the lower part of the cleaning frames 28 is provided with inclined planes 282, and the positions, corresponding to the inclined planes 282, of the uncoupling hooks 25 are provided with inclined slots; after the unhairing hook 25 disperses the fiber for a period of time, redundant fiber is mixed between the two half hooks 251, so that the two half hooks 251 cannot be completely attached together when being closed, the diameter of the unhairing hook 25 is enlarged, and the fiber is easily broken, at the moment, the starting execution motor 6 drives the transmission shaft 21 to rotate through a belt, the transmission shaft 21 drives the rotating frame 22 to synchronously rotate, the rotating frame 22 drives the rotating ring 23 to anticlockwise rotate through the spring damping rod 24, the rotating ring 23 drives the next unhairing hook 25 to move to the position under the rotating ring 23, the rotating ring 23 simultaneously drives all the unhairing hooks 25 mixed with redundant fiber to the position of the cleaning frame 28 through the moving plate 27, the cleaning frame 28 is inserted into the chute on the unhairing hook 25 through the inclined plane body 282 arranged at the lower part of the cleaning frame, the two half hooks 251 are respectively pushed to move forwards and backwards, the cleaning frame 28 drives the belt 281 to move to the position between the two half hooks 251, the two half hooks are pushed by the two half hooks to lean against the side surfaces of the spring 281 to restore to the position between the two half hooks 251, and the rest on the two half hooks 281 are pushed to enable the two cleaning frames to return to be in the position between the two cleaning frames to be mutually adjacent to the two cleaning frames.
Referring to fig. 2, fig. 4, fig. 5, fig. 6, fig. 9 and fig. 11, the direction adjusting component 3 comprises a front track plate 31 and a rear track plate 32 which are respectively and fixedly installed on the front inner wall and the rear inner wall of the shell 1, a track groove 311 with a semicircular structure is formed on the rear side surface of the front track plate 31, an inner track groove 321 and an outer track groove 322 which are respectively and internally nested and provided with a semicircular structure are formed on the front side surface of the rear track plate 32, a turnover pressing plate 33 is arranged between the front track plate 31 and the rear track plate 32, a driving column 331 is arranged in the middle of the front side surface of the turnover pressing plate 33, the driving column 331 slides in the track groove 311, limit sleeves 332 are respectively arranged at the positions of the two ends of the rear side surface of the turnover pressing plate 33, the limit sleeves 332 slide in the outer track groove 322, a rotary groove arm 34 is rotatably arranged on the front track plate 31 at the upper eccentric position relative to the track groove 311, the rotary groove arm 34 is matched with a notch of the driving column 331, a rotary motor 5 is arranged in the middle of the right side of the shell 1, and an output shaft of the rotary motor 5 is connected with a rotary shaft of the rotary groove arm 34 through a belt; when the textile material moves to the position of the direction adjusting component 3, the driving belt 4 drives the fiber on the textile material to move to the left side of the turning pressing plate 33, then the turning motor 5 is started to drive the turning arm 34 to rotate, the turning arm 34 drives the driving post 331 to move along the arc-shaped section track of the track groove 311, so that the driving post 331 drives the turning pressing plate 33 to turn around the limit sleeve 332 on the left side of the driving post 331 as an axis, the turning pressing plate 33 is turned to the left side, then the turning arm 34 drives the driving post 331 to move along the horizontal section track of the track groove 311, the driving post 331 drives the turning pressing plate 33 to translate to the right side, and then the turning pressing plate 33 is turned again, so that the turning pressing plate 33 continuously turns the fiber.
Referring to fig. 4,6, 7 and 9, in order to ensure that the fiber can be located on the upper side of the flip platen 33, so as to facilitate the fiber to be stirred, the following designs are made in this embodiment: the left side and the right side of the turnover pressing plate 33 are respectively provided with a bristle roller 337 in a rotating way, the rear end of the bristle roller 337 is coaxially provided with a driven gear 338, the driven gear 338 is positioned in the limiting sleeve 332, the lower side of the middle part of the left limiting sleeve 332 and the upper side of the middle part of the right limiting sleeve 332 are respectively provided with a notch, the left side of a horizontal section shared by the inner track groove 321 and the outer track groove 322 is provided with a driving rack 323, and the driving rack 323 is meshed with the driven gear 338 which moves to the upper side of the driving rack 323 through the notch of the limiting sleeve 332; when the turning platen 33 moves horizontally to the right, the turning platen 33 drives the limit sleeve 332 to move to the right along the horizontal segment shared by the inner track groove 321 and the outer track groove 322, so that the limit sleeve 332 on the left side drives the driven gear 338 inside the limit sleeve to engage with the driving rack 323, so that the driven gear 338 drives the bristle roller 337 to rotate clockwise, and the bristle roller 337 actively brushes the fibers to the upper side of the turning platen 33, so that the turning platen 33 turns.
It should be noted that, when the turning pressing plate 33 is driven by the turning arm 34 to stir the fiber, the driving belt 4 is in a static state, when the turning pressing plate 33 is driven by the turning arm 34 to move horizontally to the right side, the driving belt 4 is in a state of moving to the right side, and the moving speed is equal to that of the turning pressing plate 33, so that the pressing of the fiber after stirring can be performed for a period of time by the turning pressing plate 33, and the fiber is kept in a state of lodging to the same side, thereby improving the carding effect.
Referring to fig. 2, 5,6, 7, 8 and 9, in order to avoid the fiber sliding off the turning platen 33 when the turning platen 33 is turned, the following design is made in this embodiment: the inside of the turnover pressing plate 33 is provided with a driven rod 333 in a sliding way back and forth, the driven rod 333 is provided with a pressing plate 334 at equal intervals along the axial direction of the driven rod 333, a compression spring (not shown in a compression spring diagram) is arranged between the pressing plate 334 at the forefront side and the turnover pressing plate 33, the turnover pressing plate 33 is provided with sliding grooves at equal intervals along the front-back direction, the front sides of the sliding grooves are respectively provided with a pressed plate 335, the pressing plates 334 are respectively positioned at the rear sides of the sliding grooves, the rear ends of the driven rod 333 extend to the rear sides of the turnover pressing plate 33, the inside of an arc section of the inner track groove 321 is provided with a semi-annular block 336 for pushing the driven rod 333 towards the front side, the right end of the semi-annular block 336 is a slope, and the left end of the semi-annular block 336 is a vertical plane; when the turnover pressing plate 33 turns over, the turnover pressing plate 33 drives the driven rod 333 to slide along the arc-shaped section track of the inner track groove 321, the semi-annular block 336 gradually pushes the driven rod 333 to the front side, the driven rod 333 drives the extrusion plate 334 to approach the extruded plate 335, the extrusion plate 334 and the extruded plate 335 are enabled to extrude and limit fibers between the extrusion plate 334 and the extruded plate 335, and accordingly when the turnover pressing plate 33 stirs the fibers, the fibers slide from the side face of the turnover pressing plate 33, the stirring effect of the turnover pressing plate 33 on the fibers is guaranteed, and when the turnover pressing plate 33 rotates to press the fibers to the lower side of the turnover pressing plate 33, the driven rod 333 moves to the left end of the semi-annular block 336, and the compression spring pushes the driven rod 333 to return to the initial position instantaneously, so that the fibers are released timely, and the transmission belt 4 is prevented from being blocked to drive the textile raw materials to move.
Referring to fig. 2, 6, 7 and 9, in order to ensure that the turning platen 33 is stably turned around the left limit sleeve 332, the following design is made in this embodiment: the rear ends of the limit sleeves 332 are respectively provided with a rectangular block 339, the upper side surfaces of the rectangular blocks 339 are parallel to the upper side surfaces of the turnover pressing plates 33, the middle part of a horizontal section shared by the inner rail groove 321 and the outer rail groove 322 is rotatably provided with a limit piece 35, the front side of the limit piece 35 is provided with a rectangular groove for limiting the rectangular blocks 339, the rear part of the limit piece 35 is symmetrically provided with V-shaped notches, and the rear side surfaces of the rear track plates 32 are provided with clamping pieces 36 with V-shaped lower parts through upward and downward elastic sliding of active springs; when the turning press plate 33 moves horizontally to the right, the turning press plate 33 drives the left limit sleeve 332 to move to the coaxial position with the limit piece 35, so that the left limit sleeve 332 drives the rectangular block 339 thereon to move and insert into the rectangular groove of the limit piece 35, when the turning groove arm 34 drives the driving column 331 to move along the arc section of the track groove 311, the driving column 331 drives the right limit sleeve 332 to move along the arc section of the outer track groove 322 through the turning press plate 33, and meanwhile, the left limit sleeve 332 drives the limit piece 35 to rotate through the rectangular block 339, at this time, the limit piece 35 limits the left rectangular block 339 through the rectangular groove thereon, so that the left limit sleeve 332 cannot move, and the left limit sleeve 332 can stably rotate by taking the left limit sleeve 332 as an axis when the turning press plate 33 rotates.
In this embodiment, the active spring pushes the blocking member 36 downward by its own elastic force, so that the lower portion of the blocking member 36 is inserted into the V-shaped notch at the rear portion of the limiting member 35, thereby fixing the limiting member 35 in the initial state in a position where the rectangular slot thereof is horizontal, and facilitating smooth insertion of the rectangular block 339 into the rectangular slot of the limiting member 35.
The invention comprises the following steps when carding the fibers on the textile raw materials: in a first step, the textile material is first placed on the conveyor belt 4, after which the textile material is fed from the feed opening of the housing 1 via the conveyor belt 4 to the position of the de-knotting element 2.
Secondly, the driving belt 4 drives the textile material to move to the right side, so that the unbinding hooks 25 move to the left side relative to the textile material, when the winding and knotting fiber clusters move to be contacted with the unbinding hooks 25, the fiber clusters are hooked by the unbinding hooks 25 and move upwards along the outer sides of the unbinding hooks 25 under the driving of the driving belt 4, so that the fiber clusters are spread outwards through the unbinding hooks 25 with gradually changing diameters, and simultaneously, when the fiber clusters move upwards, the unbinding hooks 25 can lift and pull the fiber clusters, so that the fiber clusters are dispersed into a single state.
Third, when the textile material moves to the position of the direction adjusting component 3, the driving belt 4 drives the fiber on the textile material to move to the left side of the turning platen 33, then the turning motor 5 is started to drive the turning platen 33 to rotate, the turning platen 33 is driven by the turning platen 34 to turn around the left limit sleeve 332, the turned turning platen 33 stirs the fiber to the left side, then the turning platen 34 drives the driving column 331 to move along the horizontal segment track of the track groove 311, so that the driving column 331 drives the turning platen 33 to translate to the right side, and then the turning platen 33 is turned over again, so that the turning platen 33 continuously stirs the fiber.
While embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives, and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention, which is also intended to be covered by the present invention.
Claims (7)
1. The utility model provides a surface fabric processing textile material carding unit, includes shell (1), its characterized in that, shell (1) inside left side is provided with and loosens knot component (2) that loosens of fibre that twines together, and shell (1) inside right side is provided with and stirs fibre to the steering component (3) that falls to same side, and shell (1) lower part left and right sides is provided with feed inlet and discharge gate respectively, rotates on shell (1) bottom plate and is provided with drive belt (4);
The disconnection component (2) comprises a transmission shaft (21) which is rotationally arranged at the left side inside the shell (1), a plurality of rotating frames (22) are fixedly arranged at the outer side of the transmission shaft (21) along the axial direction at equal intervals, support arm plates (221) are arranged on the rotating frames (22) along the circumferential direction at equal intervals, a rotating ring (23) is arranged on the outer side of each support arm plate (221) on the same rotating frame (22) in a co-rotation mode, spring damping rods (24) are arranged between the rotating frames (22) and the inner side surface of the rotating ring (23) at equal intervals along the circumferential direction in a hinging mode, disconnection hooks (25) are arranged on the outer side surface of the rotating ring (23) along the circumferential direction at equal intervals in a sliding mode, the disconnection hooks (25) are of a hook structure which is far away from the rotating ring (23) and gradually reduces in diameter, and each disconnection hook (25) consists of two half hooks (251) which are symmetrically arranged in a sliding mode from front to back;
The direction regulating component (3) comprises a front track plate (31) and a rear track plate (32) which are respectively and fixedly arranged on the front inner wall and the rear inner wall of the shell (1), track grooves (311) with semicircular structures are formed in the rear side surface of the front track plate (31), inner track grooves (321) and outer track grooves (322) which are respectively and internally nested and formed in semicircular structures are formed in the front side surface of the rear track plate (32), a turnover pressing plate (33) is arranged between the front track plate (31) and the rear track plate (32), a driving column (331) is arranged in the middle of the front side surface of the turnover pressing plate (33), the driving column (331) slides in the track grooves (311), limit sleeves (332) are arranged at the two ends of the rear side surface of the turnover pressing plate (33), the limit sleeves (332) slide in the outer track grooves (322), a rotating groove arm (34) is rotatably arranged at the upper eccentric position of the front track plate (31) relative to the track grooves (311), and the rotating groove arm (34) is matched with the grooves of the driving column (331);
the clustered fibers on the transmission belt (4) are spread through the uncoupling hooks (25), so that the clustered fibers are opened and dispersed, and then the turnover pressing plate (33) is controlled to turn over through the groove rotating arm (34), so that the fibers are uniformly poured to one side.
2. The fabric processing textile carding device according to claim 1, wherein return springs are arranged at the positions corresponding to the rotary ring (23) on the side of the half hooks (251) which are arranged on the same rotary ring (23) and are far away from each other, the inclined plate (252) is arranged on the side of the half hooks (251) which is close to the center of the rotary ring (23), and the main pushing plate (222) which pushes the inclined plate (252) to the front side and the rear side is arranged on the side of the support arm plate (221) which is close to the rotary ring (23).
3. The fabric processing textile raw material carding device according to claim 1, wherein a driving air cylinder (26) is installed on the upper portion of the shell (1), a moving plate (27) is installed at the end portion of a telescopic rod of the driving air cylinder (26), a cleaning frame (28) is arranged on one side, close to the inside of the shell (1), of the moving plate (27) at equal intervals along the front-back direction, a cleaning belt (281) with bristles is rotatably arranged on the cleaning frame (28), an inclined surface body (282) is arranged on the lower portion of the cleaning frame (28), and a chute is formed in a position, corresponding to the inclined surface body (282), of the unbinding hook (25).
4. The fabric processing textile raw material carding device according to claim 1, wherein a driven rod (333) is slidably arranged in the turning press plate (33) in a front-back manner, compression springs are arranged between the compression plates (334) at the forefront side and the turning press plate (33) at equal intervals along the axial direction of the driven rod (333), sliding grooves are formed in the turning press plate (33) at equal intervals along the front-back direction, extruded plates (335) are arranged at the front sides of the sliding grooves, the compression plates (334) are respectively located at the rear sides of the sliding grooves, the rear ends of the driven rod (333) extend to the rear sides of the turning press plate (33), semi-annular blocks (336) for pushing the driven rod (333) towards the front sides are arranged in arc-shaped sections of the inner track grooves (321), the right ends of the semi-annular blocks (336) are sloping surfaces, and the left ends of the semi-annular blocks (336) are vertical surfaces.
5. The fabric processing textile raw material carding device according to claim 1, wherein the left side and the right side of the turning pressing plate (33) are respectively provided with a brushing roller (337) in a rotating mode, the rear ends of the brushing rollers (337) are coaxially provided with driven gears (338), the driven gears (338) are located inside the limiting sleeve (332), gaps are respectively formed in the lower middle side of the left limiting sleeve (332) and the upper middle side of the right limiting sleeve (332), a driving rack (323) is arranged on the left side of a horizontal section shared by the inner track groove (321) and the outer track groove (322), and the driving rack (323) is meshed with the driven gears (338) moving to the upper side of the driving rack (323) through the gaps of the limiting sleeve (332).
6. The fabric processing textile raw material carding device according to claim 1, characterized in that rectangular blocks (339) are mounted at the rear ends of the limiting sleeves (332), the upper side faces of the rectangular blocks (339) are parallel to the upper side faces of the overturning pressing plates (33), limiting pieces (35) are rotatably arranged in the middle of a horizontal section shared by the inner track grooves (321) and the outer track grooves (322), rectangular grooves for limiting the rectangular blocks (339) are formed in the front sides of the limiting pieces (35), V-shaped notches are symmetrically formed in the rear portions of the limiting pieces (35), and clamping pieces (36) with V-shaped lower portions are arranged on the rear side faces of the rear track plates (32) through driving springs in an up-down elastic sliding mode.
7. A fabric processing textile carding unit according to claim 1, characterized in that the right middle part and the left upper part of the housing (1) are respectively provided with a rotating motor (5) and an executing motor (6), the output shaft of the rotating motor (5) is connected with the rotating shaft of the rotating slot arm (34) through a belt, and the output shaft of the executing motor (6) is connected with the transmission shaft (21) through a belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410544106.1A CN118127677B (en) | 2024-05-06 | 2024-05-06 | Fabric processing textile raw material carding device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410544106.1A CN118127677B (en) | 2024-05-06 | 2024-05-06 | Fabric processing textile raw material carding device |
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| CN118127677A true CN118127677A (en) | 2024-06-04 |
| CN118127677B CN118127677B (en) | 2024-07-09 |
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| CN117552129A (en) * | 2023-09-28 | 2024-02-13 | 无锡市泛博纺织有限公司 | Carding device and carding method for needled non-woven fabric |
| CN117661158A (en) * | 2023-07-19 | 2024-03-08 | 安庆市鑫益智能设备制造有限公司 | Cotton fiber carding assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN212103101U (en) * | 2019-12-13 | 2020-12-08 | 江苏亿佳纺织科技有限公司 | Cotton mixer convenient to clean |
| CN214218931U (en) * | 2020-12-30 | 2021-09-17 | 杭州朝盛塑业有限公司 | Carding device of needling machine |
| CN113026152A (en) * | 2021-02-25 | 2021-06-25 | 李旋慈 | Automatic plush semi-spinning carding machine |
| CN114289377A (en) * | 2021-12-21 | 2022-04-08 | 秦文斌 | Miscellaneous fine hair removing equipment for bath mat |
| CN114875866A (en) * | 2022-04-02 | 2022-08-09 | 开封黄河工程开发有限公司 | Pasture and water cleaning device for hydraulic engineering |
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| CN118127677B (en) | 2024-07-09 |
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