CN118123760A - Gas spring mounting jig and mounting method - Google Patents

Gas spring mounting jig and mounting method Download PDF

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Publication number
CN118123760A
CN118123760A CN202410551234.9A CN202410551234A CN118123760A CN 118123760 A CN118123760 A CN 118123760A CN 202410551234 A CN202410551234 A CN 202410551234A CN 118123760 A CN118123760 A CN 118123760A
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CN
China
Prior art keywords
gas spring
jig
centering
fixed
piston rod
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CN202410551234.9A
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Chinese (zh)
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CN118123760B (en
Inventor
李洋
蔡军
陈金良
宋维聪
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Shanghai Betone Semiconductor Energy Technology Co ltd
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Shanghai Betone Semiconductor Energy Technology Co ltd
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Priority to CN202410551234.9A priority Critical patent/CN118123760B/en
Priority claimed from CN202410551234.9A external-priority patent/CN118123760B/en
Publication of CN118123760A publication Critical patent/CN118123760A/en
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Abstract

The invention provides a gas spring mounting jig and a mounting method. The gas spring comprises a sleeve, a piston rod, a sleeve joint and a piston rod joint; the gas spring installation tool includes: a plurality of jig base plates connected to each other to form a jig base plate group; the rear support is fixed at one end of the jig bottom plate group and is used for fixing the piston rod joint; the actuating mechanism is fixed at one end of the jig bottom plate group, which is far away from the rear support, and comprises a front support, a sliding block and a screw rod, wherein the front support fixed on the sliding block is clamped with a sleeve joint through the movement of the sliding block on the screw rod; the front support and the rear support are used for jointly positioning the position of the gas spring in the axial direction and the radial direction; and the at least two centering mechanisms are fixed on the jig bottom plate group and are used for fixing the positions of the gas springs in the width direction. According to the invention, the jig bottom plates are introduced to form the jig bottom plate group, so that the occupied space of the jig is effectively reduced, the gas springs can be effectively positioned and fixed from three directions of length, width and height, and the installation quality and the installation efficiency are improved.

Description

Gas spring mounting jig and mounting method
Technical Field
The invention relates to the field of semiconductor integrated circuit manufacturing, in particular to a gas spring mounting jig and a mounting method.
Background
In a manufacturing apparatus of semiconductor chips, a gas spring is one of the components commonly used in the apparatus. How to accurately and quickly install the gas spring is important to improve the maintenance efficiency of the equipment in the maintenance process of the semiconductor equipment.
Currently, in a conventional maintenance process in the industry, after a maintenance person manually compresses a gas spring to a gas spring stroke required for installation, the gas spring stroke is manually maintained and the gas spring is moved to an installation position.
However, when the gas spring travel is maintained manually, the gas spring is easy to slip and fall off, and the gas spring with high nominal force can cause maintenance personnel to fail to maintain the required gas spring travel due to fatigue force, so that the installation position or the installation travel deviates, and reworking occurs in the installation process.
In this regard, although some jigs for mounting gas springs are also proposed in the industry, these gas spring mounting jigs still have the defects of large specific area, limited types of fixable gas spring structures, etc., so that the use occasions of the gas spring mounting jigs are limited, or the gas spring fixing structures of the gas spring mounting jigs are not stable enough, so that sliding offset is easy to occur, and even personal injury is caused.
Therefore, it is necessary to provide a new gas spring mounting jig and a new gas spring mounting method, which solve the above-mentioned problems.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present invention is to provide a gas spring mounting jig and a mounting method thereof, which are used for solving the problems of difficult mounting and easy deflection of the gas spring in the prior art.
To achieve the above and other related objects, the present invention provides a gas spring mounting jig, the gas spring including a sleeve and a piston rod, the sleeve being sleeved at one end of the piston rod and forming a sealed cavity structure with the sleeve filled with gas inside; a sleeve joint is arranged at one end of the sleeve, which is far away from the piston rod, and a piston rod joint is arranged at one end of the piston rod, which is far away from the sleeve;
The gas spring installation tool includes:
the jig base plates are connected with each other to form a jig base plate group, the direction extending along the axial direction of the gas spring in the jig base plate group is defined as a length direction, the direction perpendicular to the plane of the jig base plate is defined as a height direction, and the direction perpendicular to the length direction and the height direction is defined as a width direction;
The rear support is fixed at one end of the jig bottom plate group and is used for fixing the piston rod joint;
The actuating mechanism is fixed at one end, far away from the rear support, of the jig bottom plate group and comprises a front support, a sliding block and a screw rod, and the front support fixed on the sliding block is clamped and fixed with the sleeve joint through the movement of the sliding block on the screw rod; the front support and the rear support are used for jointly positioning the positions of the gas spring in the axial direction and the radial direction;
The centering mechanisms are fixed on the jig bottom plate group, are positioned between the rear support and the actuating mechanism and are used for fixing the position of the gas spring in the width direction.
In an alternative scheme, the upper surface and the lower surface of the jig bottom plate are respectively provided with a convex groove and a concave groove which are matched with each other; the jig bottom plates are mutually fixed through the convex grooves and the grooves to form the jig bottom plate group.
In an alternative, the actuator further comprises a height support; the height supporting frame is positioned at one end, close to the gas spring, of the actuating mechanism and used for fixing the position of the gas spring in the height direction.
In an alternative scheme, the centering mechanism comprises centering plates, centering plate guide rails, centering support plates and adjusting screws which are arranged in pairs; the centering plate is fixed on the centering plate guide rail, and the position of the centering plate on the centering plate guide rail is adjusted through an adjusting screw arranged on the centering support plate.
In an alternative scheme, the centering mechanism further comprises a height pressing block arranged at the top of the centering plate, and the height pressing block is used for fixing the position of the gas spring in the height direction.
In an alternative, the piston rod joint has a spherical convex structure, and a side of the rear support facing the front support is provided with a spherical groove for clamping the spherical convex structure.
In an alternative, the sleeve joint has a ball-convex structure, and a side of the front support facing the rear support is provided with a ball-shaped groove for clamping the ball-convex structure.
In an alternative scheme, the rear support is fixed on the jig bottom plate through a guide post, and the position of the rear support in the height direction is adjusted through an adjusting screw and the guide post.
In an alternative scheme, the side of the jig bottom plate is also provided with a handle, and the handle is used for holding and moving the jig bottom plate group for fixing the gas spring when the gas spring is installed.
The invention also provides an installation method of the gas spring, which comprises the following steps:
providing a gas spring mounting jig according to the present invention;
placing a gas spring between the rear support and the front support, wherein the piston rod joint is fixed on the rear support, so that the axial direction of the gas spring is parallel to the length direction;
Adjusting the centering mechanism to enable a centering plate of the centering mechanism to clamp the gas spring from the width direction;
The front support is clamped and fixed with the sleeve joint by adjusting the position of the sliding block on the screw rod, and the gas spring is compressed to the gas spring stroke required by installation;
and moving the gas spring installation jig to an installation position of the gas spring, and after the gas spring is installed, loosening the fixing of the rear support, the front support and the centering plate to separate the gas spring from the gas spring installation jig.
As described above, the gas spring installation jig and the installation method provided by the invention have the advantages that the jig bottom plate group is formed by introducing a plurality of jig bottom plates, the occupied space of the jig is effectively reduced through ingenious design and matching of other mechanisms, the gas spring can be effectively positioned and fixed from three directions of length, width and height, and the installation quality and the installation efficiency are improved.
Drawings
Fig. 1 is a schematic view of a gas spring mounting fixture with a gas spring according to an embodiment of the present invention.
Fig. 2 is a schematic view of a gas spring according to an embodiment of the present invention.
Fig. 3 is a schematic diagram of a fixture bottom plate according to an embodiment of the invention.
Fig. 4 is a schematic view of a centering mechanism provided in an embodiment of the invention.
Fig. 5 is a schematic view of an actuator according to an embodiment of the present invention.
Fig. 6 shows a schematic view of a rear mount provided in an embodiment of the present invention.
Detailed Description
Other advantages and effects of the present invention will become apparent to those skilled in the art from the following disclosure, which describes the embodiments of the present invention with reference to specific examples. The invention may be practiced or carried out in other embodiments that depart from the specific details, and the details of the present description may be modified or varied from the spirit and scope of the present invention. As described in detail in the embodiments of the present invention, the cross-sectional view of the device structure is not partially enlarged to a general scale for convenience of explanation, and the schematic drawings are only examples, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
For ease of description, spatially relative terms such as "under", "below", "beneath", "above", "upper" and the like may be used herein to describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that these spatially relative terms are intended to encompass other orientations of the device in use or operation in addition to the orientation depicted in the figures. Furthermore, when a layer is referred to as being "between" two layers, it can be the only layer between the two layers or one or more intervening layers may also be present.
In the context of the present invention, a structure described as a first feature being "on" a second feature may include embodiments where the first and second features are formed in direct contact, as well as embodiments where additional features are formed between the first and second features, such that the first and second features may not be in direct contact.
Please refer to fig. 1 to 6. It should be noted that, the illustrations provided in the present embodiment merely illustrate the basic concept of the present invention by way of illustration, and only the components related to the present invention are shown in the drawings rather than the number, shape and size of the components in actual implementation, and the form, number and proportion of the components in actual implementation may be arbitrarily changed, and the layout of the components may be more complex.
Example 1
Referring to fig. 1 to 6, the present embodiment provides a gas spring mounting jig, where the gas spring 105 includes a sleeve 105b and a piston rod 105c, the sleeve 105b is sleeved on one end of the piston rod 105c, and forms a sealed cavity structure with the sleeve 105b filled with a gas, for example, an inert gas, such as nitrogen, and the like; the end of the sleeve 105b away from the piston rod 105c is provided with a sleeve joint 105a, and the end of the piston rod 105c away from the sleeve 105b is provided with a piston rod joint 105d. The material of the gas spring 105 and the dimensions of each structure are determined according to the semiconductor device to be adapted, and are not particularly limited.
The gas spring mounting jig comprises a plurality of jig base plates 101, a rear support 107, an actuating mechanism 104 and at least two centering mechanisms 102. Wherein, a plurality of the jig base plates 101 are connected to form a jig base plate group. In this embodiment, for convenience of description, a direction extending in the axial direction of the gas spring 105 in the jig base plate group is defined as a length direction, a direction perpendicular to the plane of the jig base plate 101 is defined as a height direction, and a direction perpendicular to the length direction and the height direction is defined as a width direction.
The rear support 107 is fixed to one end of the jig base plate set, and is used for fixing the piston rod joint 105d.
The actuator 104 is fixed at one end of the jig bottom plate set, which is far away from the rear support 107. Referring to fig. 5, the actuator 104 specifically includes a front support 104e, a slider 104d, and a screw 104c, and the front support 104c fixed to the slider 104d is fastened to the socket joint 105a by the movement of the slider 104d on the screw 104 c; the front mount 104e and the rear mount 107 co-locate the position of the gas spring 105 in the axial and radial directions thereof; the actuating mechanism 104 further comprises a screw rod supporting seat 104a and a mounting bottom plate 104b, the screw rod supporting seat 104a is mounted on the mounting bottom plate 104b, the screw rod 104c is mounted on the screw rod supporting seat 104a, and the mounting bottom plate 104b is fixed on the jig bottom plate 101.
The centering mechanism 102 is fixed on the jig base plate set, and is located between the rear support 107 and the actuator 104, for fixing the position of the gas spring 105 in the width direction.
Each structure of the gas spring mounting jig is made of materials with good mechanical strength, such as stainless steel and the like, and the surface of the gas spring mounting jig can be plated with a wear-resistant coating. The dimensions of each structure are matched with the gas spring to be mounted, and are not particularly limited.
As shown in fig. 1 and 2, the gas spring 105 is composed of a sleeve 105b, a piston rod 105c, and a sleeve joint 105a and a piston rod joint 105d. In a further example, the sleeve joint 105a has a ball-convex structure, while the side of the front support 104e facing the rear support 107 is provided with a ball-shaped recess for clamping the ball-convex structure, so as to clamp the sleeve joint 105a on the side of the front support 104 e; and on the side of the piston rod 105c, the piston rod joint 105d is spherical, so that its corresponding rear seat 107 contacts and positions the piston rod joint 105d through its upper surface. The gas spring 105 changes its gas spring travel by compression or expansion of the sealed cavity structure formed by the sleeve 105b and the piston rod 105 c.
In some examples, as shown in fig. 1 and 3, the jig base plates 101 have a plurality (more than 2), the plurality of jig base plates 101 are connected to each other to form a jig base plate group, and the plurality of jig base plates can be folded as required, thereby changing the overall length of the jig base plate group. In the number selection of the jig base plates 101, the length of the jig base plate group may be preferably similar to the length of the gas spring 105. In this embodiment, the jig base plates 101 are three in total, and the three jig base plates 101 are connected in pairs to form the jig base plate set, but not limited thereto. The design can meet the installation requirements of gas springs with different sizes, and the miniaturization of the jig is utilized, so that the gas springs are convenient to store and move.
In some examples, as shown in fig. 1 and 3, the upper surface and the lower surface of the jig bottom plate 101 are respectively provided with a convex groove and a concave groove which are matched with each other; the jig base plates 101 are fixed to each other by the convex grooves and the concave grooves, and form the jig base plate group. Specifically, when the two jig base plates 101 are nested and mounted with each other, the convex groove on the upper surface of the lower jig base plate 101 is embedded into the concave groove on the lower surface of the upper jig base plate 101. As shown in fig. 3, the jig bottom plate 101 is further provided with a first threaded hole 101a located at a side surface of the jig bottom plate 101, a second threaded hole 101b located at a surface of the jig bottom plate 101, a half counter bore 101c, a third threaded hole 101d and a through hole 101e, wherein the first threaded hole 101a, the second threaded hole 101b, the half counter bore 101c and the through hole 101e are all multiple and symmetrically distributed along a central axis 101f, and the third threaded hole 101d is distributed on the central axis 101 f.
As shown in fig. 1 and 3, the first threaded hole 101a is used for installing the handle 111, and after the two jig base plates 101 are fixed to each other by the grooves and the convex grooves, the two jig base plates 101 are further fixed to the second threaded hole 101b of the jig base plate 101 located above by the through holes 101e of the jig base plate 101 located below by using fastening screws. The half counterbore 101c is used to mount a guide post 108. The third threaded hole 101d is used for screwing in an adjusting screw to adjust the height of the rear support 107 sleeved on the guide post 108. As can also be seen from fig. 3, the second threaded hole 101b, the half-countersink 101c and the third threaded hole 101d are provided with a plurality of groups in the extending direction of the central axis 101f, so as to flexibly adjust the mounting positions of the fastening screw and the adjusting screw.
In some examples, as shown in fig. 1, the actuator 104 further includes a height support 103; the height supporting frame 103 is located at one end of the actuator 104 near the gas spring 105, and is used for fixing the position of the gas spring 105 in the height direction. Specifically, when the gas spring is stuck between the front mount 104c and the rear mount 107, the height support 103 supports the gas spring 105 from below to position the gas spring 105 in the height direction. In a further example, the height support frame is shown as being height adjustable.
In some examples, as shown in fig. 1 and 4, the centering mechanism 102 includes centering plates 102a, centering plate guide rails 102b, centering support plates 102c, and adjustment screws 110 arranged in pairs. The centering plate 102a is fixed to the centering plate guide rail 102b, and the position of the centering plate 102a on the centering plate guide rail 102b is adjusted by an adjusting screw 110 provided to the centering support plate 102 c. The centering plate guide rail 102b is fixed on the jig base plate 101 by fastening bolts. As shown in fig. 1, the centering support plate 102c is mounted to the centering plate rail 102b by a set screw 109. As shown in fig. 4, the centering plates 102a provided in pairs can sandwich the gas spring from the width direction of the left and right sides, and therefore, two or more centering mechanisms 102 can determine the axial position of the gas spring.
As an example, as shown in fig. 1, the centering mechanism 102 further includes a height pressing block 106 disposed on the top of the centering plate 102a, and the height pressing block 106 is used to fix the position of the gas spring 105 in the height direction. Specifically, after the gas springs 105 are clamped in the width direction from the left and right sides by the centering plates 102a provided in pairs, the height pressing block 106 may be further installed, and the gas springs 105 may be pressed under the height pressing block to further fix the positions of the gas springs 105 in the height direction and further fix the gas springs, so as to prevent the gas springs from moving during the installation process, causing installation deviation or injuring staff by accident.
As an example, as shown in fig. 1 and 6, the rear mount 107 is fixed to the jig base plate 101 by a guide post 108, and its position in the height direction is adjusted by an adjustment screw and the guide post 108. Through setting up the guide post for the altitude mixture control of back support is more steady. Specifically, the guide post 108 is fixed on the jig base plate 101 by a screw, the rear support 107 is sleeved on the guide post 108 by a through hole 107c, and the adjusting screw is screwed into the third threaded hole 101d and adjusts the height of the rear support 107. In other embodiments of the present invention, a fastening screw may be further fastened to the mounting hole 107b of the rear bracket 107 through the second threaded hole 101b of the surface of the jig base plate 101, so as to fix the height position of the rear bracket 107. In some examples, height markings may also be provided on the guide posts to better grasp the adjustment height. When the piston rod joint 105d has a spherical convex structure, the rear mount 107 is further provided with a spherical recess 107a for clamping the spherical convex structure. In this embodiment, as shown in fig. 1, the piston rod joint 105d is a rod-shaped joint having a sudden change in cross section, and one end of the rod-shaped joint is blocked and fixed on the upper surface of the rear support 107 at a sudden change in cross section. In other examples, the piston rod joint may have other configurations, without limitation.
In some examples, a handle 111 is further disposed on a side surface of the jig base plate 101, the handle 111 is mounted at the first threaded hole 101a, and the handle 111 may be used to hold, move and fix the jig base plate set of the gas spring 105 when the gas spring 105 is mounted, so as to facilitate force application and improve operation convenience.
An exemplary method for using the gas spring mounting fixture provided in this embodiment is that, firstly, the gas spring 105 to be mounted is placed between the rear support 107 and the front support 104e, the piston rod joint 105d is fixed on the rear support 107, the axial direction of the gas spring 105 is parallel to the length direction, the centering mechanism 102 is adjusted, the centering plate 102a clamps the gas spring 105 from the width direction, then, the front support 104e clamps the sleeve joint 105a by adjusting the position of the slider 104d on the screw 104c, the gas spring 105 is compressed to a gas spring stroke required for mounting, then, the gas spring mounting fixture is moved to the mounting position of the gas spring 105, and after the gas spring 105 is mounted, the fixing of the rear support 107, the front support 104e and the centering plate 102a is released, so that the gas spring 105 is separated from the gas spring mounting fixture.
According to the gas spring mounting jig, the plurality of jig base plates are introduced to form the jig base plate group, and the jig base plates are skillfully related and matched with the centering mechanism and other structures, so that the occupied space of the jig can be effectively reduced, and the gas spring can be effectively positioned and fixed from three directions of length, width and height, so that the mounting quality and the mounting efficiency can be greatly improved.
The embodiment also provides a mounting method of the gas spring mounting jig, which is based on the gas spring mounting jig described in any one of the above schemes, so the foregoing description of the gas spring mounting jig can be cited herein in its entirety.
Specifically, the mounting method of the gas spring mounting jig provided by the embodiment includes the following steps:
1) Providing the gas spring mounting jig described in any one of the above aspects;
2) Placing a gas spring 105 between the rear mount 107 and the front mount 104e, the piston rod joint 105d being fixed to the rear mount 107 such that the axial direction of the gas spring 105 is parallel to the longitudinal direction;
3) Adjusting the centering mechanism 102 so that the centering plate 102a clamps the gas spring 105 from the width direction;
4) By adjusting the position of the slider 104d on the screw 104c, the front support 104e is clamped with the sleeve joint 105a, and the gas spring 105 is compressed to a gas spring stroke required for installation;
5) And moving the gas spring mounting jig to the mounting position of the gas spring 105, and after the gas spring 105 is mounted, loosening the fixing of the rear support 107, the front support 104e and the centering plate 102a to separate the gas spring 105 from the gas spring mounting jig.
In step 1), please refer to fig. 1, a gas spring installation jig according to the present embodiment is provided, and each part of the gas spring installation jig is as described in the foregoing description of the present embodiment.
In one example, the free length of the gas spring to be mounted in this embodiment is 400mm, its nominal force is 900N, and the mounting requirement of the gas spring is to be mounted at a designated position of the semiconductor device after 20mm of compression. In this embodiment, three jig bottom plates 101 are selected, and are mounted by mutually matching the convex grooves and the concave grooves, and are fixed by the through holes 101e and the second threaded holes 101b by using at least 4 fastening screws, so that a jig bottom plate group with the length similar to that of the gas spring is obtained, and after the mounting, each jig bottom plate 101 is ensured to be parallel to each other. The rear support 107 is fixed on the jig base plate 101 through a guide post 108, and the position of the rear support in the height direction is adjusted through an adjusting screw and the guide post 108, and the axes of the guide post 108 and the adjusting screw are located on the same plane. The actuator 104 is fixed to the jig base plate 101 by not less than 4 fastening screws. At least two centering mechanisms 102 are fixed to the jig base plate 101 by fastening screws, one of which is close to the inner side of the actuator 104 and the other of which is close to the inner side of the lower support 107. The height supporting frame 103 is installed in a top groove of the screw supporting seat 104a, and the height thereof can be adjusted by adjusting screws.
In step 2), the gas spring 105 is placed between the rear mount 107 and the front mount 104e, and the piston rod joint 105d is fixed to the rear mount 107 such that the axial direction of the gas spring 105 is parallel to the longitudinal direction. As an example, the sleeve 105b of the gas spring 105 is mounted on the height supporting frame 103, and the height is adjusted by adjusting the corresponding adjusting screw, so that the axis of the gas spring 105 is parallel to the jig base plate 101.
In step 3), the centering mechanism 102 is adjusted so that the centering plate 102a sandwiches the gas spring 105 from the width direction. Specifically, as shown in fig. 1, in the two centering mechanisms 102, one of which holds the sleeve 105b and the other holds the piston rod joint 105d so that the axis of the gas spring 105 is collinear with the center of the spherical recess of the front mount 104 e. After the position is determined, the position of the gas spring 105 is fixed by tightening the adjustment screw. As an example, the position of the gas spring 105 is further secured by fixing the height presser 106 to the top of the centering plate 102 a. At this time, the gas spring 105 is positioned and fixed in three directions of length, width and height.
In step 4), the front mount 104e is caused to clamp the socket joint 105a by adjusting the position of the slider 104d on the lead screw 104c, and the gas spring 105 is compressed to a gas spring stroke required for installation. In this embodiment, the gas spring 105 is required to be installed after compressing the gas spring stroke by 20 mm. Therefore, when the position of the slider 104d on the screw 104c is adjusted so that the front mount 104e contacts the gas spring 105 in the uncompressed original state, the position of the slider 104d on the screw 104c is recorded and marked as 0mm, the position of the slider 104d on the screw 104c is further saved, the front mount 104e is made to clamp the socket joint 105a, and further compressed by 20mm, so that the gas spring is compressed to the gas spring stroke required for installation.
In step 5), the gas spring mounting jig is moved to a mounting position of the gas spring 105, for example, a designated position where the gas spring is reserved to be mounted on the semiconductor device, and after the gas spring 105 is mounted, the fixing of the rear mount 107, the front mount 104e, and the centering plate 102a is released, so that the gas spring 105 is separated from the gas spring mounting jig. Thus, the installation of the gas spring is completed.
In other examples, for the gas springs with different lengths, the number of the jig base plates can be changed to adapt to the gas springs with different lengths, so that the structure of the gas spring mounting jig is more compact, the size of the mounting jig is reduced, the modularized jig is higher in design universality and matching performance, and different use scenes can be matched; and the modularized components can be flexibly disassembled after being used, so that the transportation and storage are convenient. Because the actuating mechanism is arranged on one side of the gas spring, the length of the screw rod is reduced, the cost of the jig is reduced, and the operation time of clamping and compressing the gas spring is shorter. The gas spring mounting jig can position and fix the gas spring from three different dimensions of length, width, height and the like, reduces the risk of sliding and falling off of the gas spring, is safer and more efficient to mount, and can accurately adjust the compression stroke of the gas spring in the length direction. According to the invention, by introducing the modularized front support and the modularized rear support, the gas springs with different joints can be adapted by only replacing the front support and the rear support with corresponding joint surfaces. In addition, the modularized fixture bottom plate also supports other components with special requirements for installation. The gas spring mounting jig of the invention remarkably reduces the occupied space through the modularized design, thereby having obvious advantages in semiconductor equipment with smaller mounting space. Due to the fact that the gas spring installation jig provided by the embodiment is used, the installation of a complex gas spring can be simpler, the installation reworking is reduced, and the installation quality and the installation efficiency are ensured.
Example two
The main difference between this embodiment and the first embodiment is that in this embodiment, the free length of the installed gas spring is 200mm, the nominal force is 500N, and the installation is performed after the gas spring stroke of 10mm is required to be compressed. In this embodiment, two jig base plates are selected to form a jig base plate group.
As an example, in the present embodiment, the piston rod joint has a ball convex structure, and therefore, as shown in fig. 6, a side of the rear mount 107 facing the front mount 104e is provided with a ball groove 107a for catching the ball convex structure. In this embodiment, the sleeve joint and the piston rod joint have a spherical convex structure, so that the contact surfaces on the front support and the rear support are provided with spherical grooves to fit and fix the front support and the rear support.
Other structures and installation methods of the gas spring installation jig of the embodiment are the same as those of the first embodiment, and are not described herein.
In summary, the present invention provides a gas spring mounting fixture and a mounting method thereof. The gas spring comprises a sleeve and a piston rod, wherein the sleeve is sleeved at one end of the piston rod and forms a sealing cavity structure filled with gas with the sleeve; a sleeve joint is arranged at one end of the sleeve, which is far away from the piston rod, and a piston rod joint is arranged at one end of the piston rod, which is far away from the sleeve; the gas spring installation tool includes: the jig base plates are connected with each other to form a jig base plate group, the direction extending along the axial direction of the gas spring in the jig base plate group is defined as a length direction, the direction perpendicular to the plane of the jig base plate is defined as a height direction, and the direction perpendicular to the length direction and the height direction is defined as a width direction; the rear support is fixed at one end of the jig bottom plate group and is used for fixing the piston rod joint; the actuating mechanism is fixed at one end, far away from the rear support, of the jig bottom plate group and comprises a front support, a sliding block and a screw rod, and the front support fixed on the sliding block is clamped and fixed with the sleeve joint through the movement of the sliding block on the screw rod; the front support and the rear support are used for jointly positioning the positions of the gas spring in the axial direction and the radial direction; the centering mechanisms are fixed on the jig bottom plate group, are positioned between the rear support and the actuating mechanism and are used for fixing the position of the gas spring in the width direction. According to the invention, the jig bottom plates are introduced to form the jig bottom plate group, and through ingenious relation and cooperation of other structures, the occupied space of the jig is effectively reduced, the gas spring can be effectively positioned and fixed from three directions of length, width and height, and the installation quality and the installation efficiency are improved.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.

Claims (10)

1. The gas spring mounting jig is characterized by comprising a sleeve and a piston rod, wherein the sleeve is sleeved at one end of the piston rod and forms a sealing cavity structure filled with gas with the sleeve; a sleeve joint is arranged at one end of the sleeve, which is far away from the piston rod, and a piston rod joint is arranged at one end of the piston rod, which is far away from the sleeve;
The gas spring installation tool includes:
the jig base plates are connected with each other to form a jig base plate group, the direction extending along the axial direction of the gas spring in the jig base plate group is defined as a length direction, the direction perpendicular to the plane of the jig base plate is defined as a height direction, and the direction perpendicular to the length direction and the height direction is defined as a width direction;
The rear support is fixed at one end of the jig bottom plate group and is used for fixing the piston rod joint;
The actuating mechanism is fixed at one end, far away from the rear support, of the jig bottom plate group and comprises a front support, a sliding block and a screw rod, and the front support fixed on the sliding block is clamped and fixed with the sleeve joint through the movement of the sliding block on the screw rod; the front support and the rear support are used for jointly positioning the position of the gas spring in the axial direction and the radial direction;
The centering mechanisms are fixed on the jig bottom plate group, are positioned between the rear support and the actuating mechanism and are used for fixing the position of the gas spring in the width direction.
2. The gas spring mounting jig according to claim 1, wherein the upper surface and the lower surface of the jig bottom plate are respectively provided with a convex groove and a concave groove which are mutually matched; the jig bottom plates are mutually fixed through the convex grooves and the grooves to form the jig bottom plate group.
3. The gas spring mounting fixture of claim 1 wherein the actuator further comprises a height support; the height supporting frame is positioned at one end, close to the gas spring, of the actuating mechanism and used for fixing the position of the gas spring in the height direction.
4. The gas spring mounting jig of claim 1, wherein the centering mechanism comprises centering plates, centering plate guide rails, centering support plates and adjustment screws arranged in pairs; the centering plate is fixed on the centering plate guide rail, and the position of the centering plate on the centering plate guide rail is adjusted through an adjusting screw arranged on the centering support plate.
5. The gas spring mounting fixture of claim 4, wherein the centering mechanism further comprises a height block disposed on top of the centering plate, the height block for fixing the position of the gas spring in the height direction.
6. A gas spring mounting jig according to claim 1, wherein the piston rod joint has a spherical convex structure, and a side of the rear mount facing the front mount is provided with a spherical recess for clamping the spherical convex structure.
7. A gas spring mounting jig according to claim 1, wherein the sleeve joint has a spherical convex structure, and a side of the front support facing the rear support is provided with a spherical groove for clamping the spherical convex structure.
8. The gas spring mounting jig according to claim 1, wherein the rear mount is fixed to the jig base plate by a guide post, and its position in the height direction is adjusted by an adjustment screw and the guide post.
9. The gas spring mounting jig of claim 1, wherein the side of the jig base plate is further provided with a handle for holding and moving the jig base plate group for fixing the gas spring when the gas spring is mounted.
10. The mounting method of the gas spring mounting jig is characterized by comprising the following steps of:
providing the gas spring mounting jig of claim 1;
placing a gas spring between the rear support and the front support, wherein the piston rod joint is fixed on the rear support, so that the axial direction of the gas spring is parallel to the length direction;
adjusting the centering mechanism to enable a centering plate of the centering mechanism to clamp the gas spring from the width direction;
The front support is clamped and fixed with the sleeve joint by adjusting the position of the sliding block on the screw rod, and the gas spring is compressed to the gas spring stroke required by installation;
and moving the gas spring installation jig to an installation position of the gas spring, and after the gas spring is installed, loosening the fixing of the rear support, the front support and the centering plate to separate the gas spring from the gas spring installation jig.
CN202410551234.9A 2024-05-07 Gas spring mounting jig and mounting method Active CN118123760B (en)

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Application Number Priority Date Filing Date Title
CN202410551234.9A CN118123760B (en) 2024-05-07 Gas spring mounting jig and mounting method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410551234.9A CN118123760B (en) 2024-05-07 Gas spring mounting jig and mounting method

Publications (2)

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CN118123760A true CN118123760A (en) 2024-06-04
CN118123760B CN118123760B (en) 2024-06-28

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Citations (10)

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Publication number Priority date Publication date Assignee Title
FR1585976A (en) * 1967-09-15 1970-02-06
JPH11294508A (en) * 1998-04-10 1999-10-29 Unisia Jecs Corp Gas spring device
DE102004014011A1 (en) * 2004-03-23 2005-10-20 Airtec Pneumatic Gmbh Multifunctional therapy device for shock wave or massage therapy comprises a module with a housing containing a rear and a front cylinder head and a cylinder tube, a piston, a control unit, a piston rod, and an adaptable treatment head
US20090079121A1 (en) * 2005-11-26 2009-03-26 Andreas Smolarek Work Holder Device and a Machine Tool Fitted with it
US20110314649A1 (en) * 2010-06-23 2011-12-29 Kicher Paul T System and method for garage door counterbalance
CN105364784A (en) * 2015-12-20 2016-03-02 荣成康派斯新能源车辆有限公司 Gas spring disassembly and assembly tool
CN205734720U (en) * 2016-02-29 2016-11-30 上海西门子医疗器械有限公司 A kind of adjusting means for regulating air spring installation length and corresponding armarium
CN215861474U (en) * 2021-05-19 2022-02-18 郑州洁普智能环保技术有限公司 Compression type air spring auxiliary mounting device
CN115106977A (en) * 2022-06-24 2022-09-27 北京蔚蓝集智科技有限公司 Surfboard power compartment water jet propeller transmission shaft installation jig and installation method
CN220741009U (en) * 2023-09-13 2024-04-09 江苏极固精密机械科技有限公司 Nitrogen spring assembly equipment

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1585976A (en) * 1967-09-15 1970-02-06
JPH11294508A (en) * 1998-04-10 1999-10-29 Unisia Jecs Corp Gas spring device
DE102004014011A1 (en) * 2004-03-23 2005-10-20 Airtec Pneumatic Gmbh Multifunctional therapy device for shock wave or massage therapy comprises a module with a housing containing a rear and a front cylinder head and a cylinder tube, a piston, a control unit, a piston rod, and an adaptable treatment head
US20090079121A1 (en) * 2005-11-26 2009-03-26 Andreas Smolarek Work Holder Device and a Machine Tool Fitted with it
US20110314649A1 (en) * 2010-06-23 2011-12-29 Kicher Paul T System and method for garage door counterbalance
CN105364784A (en) * 2015-12-20 2016-03-02 荣成康派斯新能源车辆有限公司 Gas spring disassembly and assembly tool
CN205734720U (en) * 2016-02-29 2016-11-30 上海西门子医疗器械有限公司 A kind of adjusting means for regulating air spring installation length and corresponding armarium
CN215861474U (en) * 2021-05-19 2022-02-18 郑州洁普智能环保技术有限公司 Compression type air spring auxiliary mounting device
CN115106977A (en) * 2022-06-24 2022-09-27 北京蔚蓝集智科技有限公司 Surfboard power compartment water jet propeller transmission shaft installation jig and installation method
CN220741009U (en) * 2023-09-13 2024-04-09 江苏极固精密机械科技有限公司 Nitrogen spring assembly equipment

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