CN118121013A - AI woven high-frequency hot-cut vamp material and manufacturing method thereof - Google Patents
AI woven high-frequency hot-cut vamp material and manufacturing method thereof Download PDFInfo
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- CN118121013A CN118121013A CN202410338614.4A CN202410338614A CN118121013A CN 118121013 A CN118121013 A CN 118121013A CN 202410338614 A CN202410338614 A CN 202410338614A CN 118121013 A CN118121013 A CN 118121013A
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- 239000000463 material Substances 0.000 title claims abstract description 85
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 239000003086 colorant Substances 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000009954 braiding Methods 0.000 claims description 27
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 24
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 24
- 238000004804 winding Methods 0.000 claims description 14
- 238000007731 hot pressing Methods 0.000 claims description 13
- 238000009941 weaving Methods 0.000 claims description 11
- 239000012943 hotmelt Substances 0.000 claims description 8
- 238000009940 knitting Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 238000013329 compounding Methods 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 239000002552 dosage form Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 239000004753 textile Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 6
- 239000002131 composite material Substances 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
The invention discloses an AI woven high-frequency hot-cut vamp material, which belongs to the technical field of textile, and comprises a shoe material body, wherein the shoe material body is formed by tightly arranging, fusing and bonding a plurality of pure TPU yarns with at least two colors in a longitudinal arrangement mode into a whole, and is obtained through high-frequency hot cutting.
Description
Technical Field
The invention relates to the technical field of textile, in particular to an AI woven high-frequency hot-cut vamp material and a manufacturing method thereof.
Background
The AI woven fabric is a fabric product woven by AI weaving equipment (patent 202121931699.5), the AI weaving equipment pulls thermoplastic yarns through a manipulator according to a preset pattern scheme, the AI weaving equipment winds and stretches on rivets of a nail plate die arranged on an operation table of the AI weaving equipment according to the advancing direction to form a multi-layer yarn structure, and finally the thermoplastic yarns are welded at the intersections through heating to form the whole fabric with multicolor pattern.
In the prior art, in order to increase visual impression, a plurality of composite film materials are often added on the vamp, and the composite film materials are often realized by using pure TPU materials through a hot cutting process, but the materials produced by the existing TPU materials through the hot cutting process are usually single in color, and if textures are to be made on the TPU materials, the textures are realized by matching with screen printing, and the textures are limited by a printing technology, so that the overall effect has no stereoscopic impression, and the requirements of market consumers cannot be met.
Disclosure of Invention
The invention provides an AI woven high-frequency hot-cut vamp material and a manufacturing method thereof, aiming at solving the technical problems of single color and texture and lack of three-dimensional sense of the TPU hot-cut composite film material in the prior art.
The invention discloses an AI woven high-frequency hot-cut vamp material
An AI woven high-frequency hot-cut vamp material comprises a shoe material body, wherein the shoe material body is formed by winding, bonding and integrating at least one yarn, and is obtained by high-frequency hot cutting.
Preferably, the yarns forming the shoe material body are pure TPU yarns or TPU core spun yarns.
Preferably, the shoe material body is formed by winding or arranging and bonding a plurality of yarns with different colors, so that the surface of the shoe material body forms textures.
Preferably, the shoe material body is formed by winding or arranging and bonding a plurality of yarns with different colors at a plurality of levels.
Preferably, the surface of the shoe material body is provided with concave-convex lines formed by hot pressing.
The invention also discloses a manufacturing method of the AI-woven high-frequency hot-cut vamp material
A manufacturing method of an AI woven high frequency hot cut vamp material comprises the following steps:
step one: editing the design drawing into a data document and importing the data document into an AI weaving equipment system;
step two: starting AI (advanced technology) braiding equipment, using a mechanical arm to pull and wind or tightly arrange TPU (thermoplastic polyurethane) yarns on a nail plate die at the bottom of the AI braiding equipment, braiding a shoe material body, and performing hot press molding by using multi-station cold and hot dosage form equipment after braiding is completed;
Step three: using a compounding machine to carry out hot pressing on the hot melt film and the shoe material body, so that the hot melt film is adhered to the shoe material body;
step four: and placing the copper mold with the knife edge on the shoe material body, and fusing by utilizing high-frequency equipment to obtain the shoe material body with the pattern shape.
Preferably, when winding and braiding are performed, yarns with different colors can be used for winding or arranging and braiding at different levels respectively, and after one layer of braiding is completed, the yarns are pressed to the bottom of the nail plate die by using a cover plate of the AI braiding device.
Preferably, when the high frequency device is used for current fusing, the current is set to be 0.3AN, and the time is 3-5 seconds.
Preferably, after the knitting is completed through the AI knitting equipment, the three-dimensional lines with concave-convex lines are hot-pressed on the shoe material body by using a hot-pressing die with concave-convex lines.
By adopting the technical scheme, the invention has the beneficial effects that:
In the prior art, the existing composite film material produced by using a pure TPU material hot cutting process is generally single in color, if textures are to be made on the TPU material, the textures are limited by a printing technology through matching with a screen printing, the overall effect is free from stereoscopic impression, and the requirements of market consumers cannot be met; the AI yarns which can be freely matched with colors are woven into different texture patterns through AI weaving equipment, the problems of texture and single color of the pure TPU composite film material are solved, the material woven by the AI has a certain stereoscopic visual effect, and the final shoe material body has stereoscopic impression by molding through the concave-convex hot-pressing mold.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only one or several embodiments of the invention, and that other drawings can be obtained according to such drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of an AI woven high frequency hot cut vamp material of the present invention;
FIG. 2 is a schematic cross-sectional view of an AI woven high frequency heat cut vamp material of the present invention;
The main reference numerals illustrate: 1. a shoe material body; 2. a yarn; 3. concave-convex lines.
Detailed Description
The following will describe embodiments of the present invention in detail with reference to the drawings and examples, thereby solving the technical problems by applying technical means to the present invention, and realizing the technical effects can be fully understood and implemented accordingly. It should be noted that, as long as no conflict is formed, each embodiment of the present invention and each feature of each embodiment may be combined with each other, and the formed technical solutions are all within the protection scope of the present invention.
In the following description, meanwhile, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details or in the specific manner described herein.
[ AI woven high frequency hot cut vamp material provided by the invention ]
The AI woven high-frequency hot-cut vamp material comprises a shoe material body 1, wherein the shoe material body 1 is formed by tightly arranging, fusing and bonding a plurality of pure TPU yarns 2 with at least two colors in a longitudinal arrangement mode into a whole, and performing high-frequency hot cutting.
Sometimes, in order to obtain more texture effect, the shoe material body 1 is obtained by mutually interlacing, winding, fusing and bonding a plurality of pure TPU yarns 2 with different colors.
Sometimes, in order to obtain a certain three-dimensional effect, the shoe material body 1 is obtained by multi-layer interlacing and winding of pure TPU yarns 2 with different colors or multi-layer tight arrangement with the same direction or different directions, and then fusion and bonding.
Sometimes, in order to obtain a certain concave-convex three-dimensional effect, the shoe material body 1 is fused and bonded, and then the shoe material body 1 with concave-convex lines 3 is formed by hot-pressing through a hot-pressing die with the concave-convex lines 3.
[ Production method of AI-woven high-frequency hot-cut vamp Material ]
A manufacturing method of an AI woven high frequency hot cut vamp material comprises the following steps:
step one: editing the design drawing into a data document and importing the data document into an AI weaving equipment system;
step two: starting AI (advanced technology) braiding equipment, using a mechanical arm to pull and wind TPU yarns 2 on a nail plate die at the bottom of the AI braiding equipment, braiding a mesh body 1, and performing hot press molding by using multi-station cold and hot dosage form equipment after braiding is completed;
step three: using a compounding machine to carry out hot pressing on the hot melt film and the shoe material body 1, so that the hot melt film is adhered to the shoe material body 1;
step four: the copper mould with the knife edge is placed on the shoe material body 1, and the high frequency equipment is utilized to fuse the current, so that the shoe material body 1 with the pattern shape is obtained.
Sometimes, in order to make the shoe material body 1 have richer patterns, when the yarns 2 with different colors are wound or arranged and woven, the yarns 2 with different colors can be respectively wound or arranged and woven at different levels, and after each layer of weaving is completed, the yarns 2 are pressed to the bottom of the nail plate mold at the cover plate by using an AI weaving device.
When the concave-convex visual effect is required to be formed on the shoe material body 1 again, after the knitting is completed through the AI knitting equipment, the three-dimensional lines with the concave-convex lines 3 are hot-pressed on the shoe material body 1 by using the hot-pressing die with the concave-convex lines 3.
Examples
Referring to fig. 1-2, an AI-woven high-frequency hot-cut vamp material comprises a vamp material body 1, wherein the vamp material body 1 is divided into two layers, the lower layer is formed by longitudinally and tightly arranging and hot-melting and bonding TPU (thermoplastic polyurethane) core spun yarns with six colors, wherein yarns 2 with four colors are randomly staggered, the upper layer is formed by radially arranging pure TPU yarns with six colors into a letter shape, and the upper layer and the lower layer are bonded together by hot-melting.
Step one: editing the design drawing into a data document and importing the data document into an AI weaving equipment system;
Step two: starting AI braiding equipment, randomly and longitudinally arranging and winding TPU core-spun yarns with four colors on fixed rivets of a nail plate die of the AI braiding equipment by using a mechanical arm, after the braiding of the yarns 2 of the layer is completed, pressing the yarns 2 to the bottom of the nail plate die by using a cover plate of the AI braiding equipment, starting to braid the yarns 2 of the upper layer, winding and fixing the pure TPU yarns with four colors on the fixed rivets of the nail plate die of the AI braiding equipment in a radial arrangement by using the mechanical arm, and after the braiding of the yarns 2 of the layer is completed, pressing the yarns 2 to the upper surface of the yarns 2 of the lower layer of the bottom of the nail plate die by using the cover plate of the AI braiding equipment. Then using multi-station cold and hot dosage form equipment to carry out hot press adhesion;
step three: using a compounding machine to carry out hot pressing on the hot melt film and the shoe material body 1, so that the hot melt film is adhered to the shoe material body 1;
Step four: the copper mould with the knife edge is arranged on the shoe material body 1, and the high frequency equipment is utilized to fuse the current, the current is set to be 0.3AN when the high frequency equipment fuses, and the time is 3-5 seconds, so that the shoe material body 1 has the outline of the pattern shape.
Step five: the shoe material body 1 is hot-pressed by using a hot-pressing die with a convex plate shape, so that a part of the upper layer of the shoe material body 1 is hot-pressed and cut to expose the lower layer, and the shoe material body 1 forms three-dimensional lines with concave-convex lines 3.
The invention and its embodiments have been described above by way of illustration and not limitation, and the invention is illustrated in the accompanying drawings and described in the drawings in which the actual structure is not limited thereto. Therefore, if one of ordinary skill in the art is informed by this disclosure, the structural mode and the embodiments similar to the technical scheme are not creatively designed without departing from the gist of the present invention.
Claims (9)
1. An AI-woven high-frequency hot-cut vamp material is characterized in that: comprises a shoe material body which is formed by winding and bonding at least one yarn into a whole and is obtained by hot cutting.
2. The AI-woven high frequency heat cut upper material of claim 1, wherein: the yarns forming the shoe material body are pure TPU yarns or TPU core spun yarns.
3. The AI-woven high frequency heat cut upper material of claim 2, wherein: the shoe material body is formed by winding or arranging and bonding a plurality of yarns with different colors, so that the surface of the shoe material body forms textures.
4. The AI-woven high frequency heat cut upper material of claim 2, wherein: the shoe material body is formed by winding or arranging and bonding a plurality of yarns with different colors at a plurality of layer levels.
5. The AI-woven high frequency heat-cut upper material of claim 3 or 4, wherein: the surface of the shoe material body is provided with concave-convex lines formed by hot pressing.
6. A manufacturing method of an AI woven high-frequency hot-cut vamp material is characterized by comprising the following steps: comprising the following steps:
step one: editing the design drawing into a data document and importing the data document into an AI weaving equipment system;
step two: starting AI (advanced technology) braiding equipment, using a mechanical arm to pull and wind or tightly arrange TPU (thermoplastic polyurethane) yarns on a nail plate die at the bottom of the AI braiding equipment, braiding a shoe material body, and performing hot press molding by using multi-station cold and hot dosage form equipment after braiding is completed;
Step three: using a compounding machine to carry out hot pressing on the hot melt film and the shoe material body, so that the hot melt film is adhered to the shoe material body;
step four: and placing the copper mold with the knife edge on the shoe material body, and fusing by utilizing high-frequency equipment to obtain the shoe material body with the pattern shape.
7. The method of manufacturing according to claim 6, wherein: when the winding braiding is carried out, yarns with different colors can be used for winding or arranging braiding at different levels, and after one layer of braiding is completed, the yarns are pressed to the bottom of the nail plate die by using the cover plate of the AI braiding equipment.
8. The method of manufacturing according to claim 6 or 7, wherein: when the high frequency equipment is used for current fusing, the current is set to be 0.3AN for 3-5 seconds.
9. The method of manufacturing according to claim 8, wherein: after the knitting is completed through the AI knitting equipment, the three-dimensional lines with the concave-convex lines are hot-pressed on the shoe material body by using a hot-pressing die with the concave-convex lines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410338614.4A CN118121013A (en) | 2024-03-25 | 2024-03-25 | AI woven high-frequency hot-cut vamp material and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410338614.4A CN118121013A (en) | 2024-03-25 | 2024-03-25 | AI woven high-frequency hot-cut vamp material and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118121013A true CN118121013A (en) | 2024-06-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410338614.4A Pending CN118121013A (en) | 2024-03-25 | 2024-03-25 | AI woven high-frequency hot-cut vamp material and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118121013A (en) |
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2024
- 2024-03-25 CN CN202410338614.4A patent/CN118121013A/en active Pending
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