CN118106483A - Continuous casting machine sand-guiding device and control method thereof - Google Patents

Continuous casting machine sand-guiding device and control method thereof Download PDF

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Publication number
CN118106483A
CN118106483A CN202410398517.4A CN202410398517A CN118106483A CN 118106483 A CN118106483 A CN 118106483A CN 202410398517 A CN202410398517 A CN 202410398517A CN 118106483 A CN118106483 A CN 118106483A
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CN
China
Prior art keywords
tipping
sand
driving mechanism
rotary
receiving groove
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Application number
CN202410398517.4A
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Chinese (zh)
Inventor
佟立军
李新
罗晓广
王伟峰
李�浩
常海
周善红
王静
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Capital Engineering & Research Inc Ltd
Magang Group Holding Co Ltd
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Capital Engineering & Research Inc Ltd
Magang Group Holding Co Ltd
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Application filed by Capital Engineering & Research Inc Ltd, Magang Group Holding Co Ltd filed Critical Capital Engineering & Research Inc Ltd
Priority to CN202410398517.4A priority Critical patent/CN118106483A/en
Publication of CN118106483A publication Critical patent/CN118106483A/en
Pending legal-status Critical Current

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Abstract

The application discloses a continuous casting machine sand guiding device and a control method thereof, wherein the continuous casting machine sand guiding device comprises: the sand receiving tank, the tipping rotating shaft, the tipping driving mechanism, the rotary driving mechanism and the rotary bearing; one end of the sand receiving groove is connected with the tipping rotating shaft; the tipping driving mechanism comprises a tipping output shaft, a supporting cylinder and a tipping driving source, wherein the supporting cylinder is sleeved outside the tipping rotation shaft, one end of the tipping output shaft is connected with the tipping driving source and can be driven to rotate by the tipping driving source, the other end of the tipping output shaft is in transmission connection with the tipping rotation shaft and can drive the tipping rotation shaft to rotate, one end of the tipping rotation shaft is connected with the sand receiving groove, the other end of the tipping rotation shaft is positioned between the supporting cylinder and the tipping output shaft and is in transmission connection with the tipping output shaft, the rotary driving mechanism is connected with the tipping driving mechanism through a rotary bearing, and the rotary driving mechanism can drive the sand receiving groove to move on a plane. The application can reduce the occupied space of the device, repeatedly use the sand receiving groove and improve the operation safety and the automation degree.

Description

Continuous casting machine sand-guiding device and control method thereof
Technical Field
The invention relates to the technical field of metallurgy, in particular to a continuous casting machine sand diversion device and a control method thereof.
Background
Currently, metallurgical enterprises, particularly steel enterprises, cast molten steel into billets using continuous casting processes. Molten steel in the ladle flows out through a sliding water gap at the bottom of the ladle, flows into a tundish through a tundish long water gap connected below the sliding water gap, is buried below the molten steel surface at the lower end of the long water gap, and flows out into a crystallizer through the tundish to form a casting blank.
When the ladle molten steel of the continuous casting machine is poured, the drainage sand filled in the ladle nozzle flows out firstly, and if no measures are taken, the drainage sand flowing out during each pouring can enter a continuous casting tundish to become impurities in the molten steel of the tundish. If the impurities in the molten steel in the intermediate tank can not float upwards in time and flow out from the overflow port, the impurities can enter the continuous casting steel billet to form large nonmetallic inclusions or surface slag inclusions in the steel billet, thereby reducing the quality of the continuous casting steel billet and severely restricting the production of high-quality steel types such as excellent steel and the like.
If the drainage sand is discharged outside the intermediate tank, the ladle slide plate is started before the ladle is transferred to the pouring position of the intermediate tank, and the ladle is transferred to the pouring position for pouring after the drainage sand is discharged. Thus, the preparation time is increased, the ladle self-opening rate is reduced, the secondary oxidization of molten steel is increased, and in addition, a certain danger exists for the personal safety of operators.
As shown in fig. 1, the prior art discloses a device for discharging casting ladle casting sand, which comprises a ladle 1, a long nozzle 2, a sand receiving tank 3 and a tundish 4, and the action process is as follows: and opening a ladle slide plate by aligning the sand receiving groove 3 with the lower opening of the long water gap 2, leading the drainage sand to fall into the sand receiving ladle 3, discharging the drainage sand out of the intermediate tank 4, removing the sand receiving groove 3 before molten steel is dropped, and lowering the ladle 1 for production. The above-described sand drainage device has the following disadvantages.
The method has the following defects: in order to ensure that the drainage sand can be smoothly discharged out of the intermediate tank 4, the sand receiving ladle 3 must have enough inclination, which requires enough space between the long water gap 2 and the intermediate tank 4, but the actual space is only 200-300 mm in the field, which can not meet the implementation requirement of the device.
And the second disadvantage is that: the sand drainage device is difficult to implement, has the problem of how to remove the sand receiving ladle 3, and has high labor intensity and high risk coefficient if manually removed.
As shown in fig. 2, the prior art also discloses a ladle drainage sand separation device and a tundish, which comprises a sand collecting tank 11 and a sand guiding cap 13, wherein the sand collecting tank 11 is provided with a molten steel channel 12 and a sand containing cavity 1. The sand guiding cap 13 of the device is positioned below the ladle long nozzle, and a middle tank is positioned below the device. When the drainage sand guides molten steel to come out of the ladle long nozzle, the drainage sand enters the sand containing cavity 1 of the sand collecting groove 11 through the sand guiding cap 13, and when the molten steel comes out, the drainage sand can burn through the sand guiding cap 13 and enter the intermediate tank through a molten steel channel of the sand collecting groove 11. The above device has the following disadvantages.
The method has the following defects: the sand guiding cap 13 needs to be replaced every time the device is used, and the use is very inconvenient.
And the second disadvantage is that: the sand containing cavity 1 of the sand collecting groove 11 is replaced by new sand after being filled with the drainage sand, and the use is very inconvenient.
And the third disadvantage is: the device also has the problems of large volume and no installation space.
For this reason, there is a need for a continuous casting machine sand-guiding device and a control method thereof, which solve at least one of the above problems.
Disclosure of Invention
Aiming at the defects existing in the prior art, the embodiment of the invention provides the continuous casting machine sand drainage device and the control method thereof, which can reduce the occupied space required by field operation, reuse the sand receiving groove and improve the operation safety and the automation degree.
The specific technical scheme of the embodiment of the invention is as follows:
A continuous casting machine strand sand apparatus, the continuous casting machine strand sand apparatus comprising: the device comprises a sand receiving tank, a tipping rotating shaft, a tipping driving mechanism, a rotary driving mechanism and a rotary bearing; one end of the sand receiving groove is connected with the tipping rotating shaft; the tipping driving mechanism comprises a tipping output shaft, a supporting cylinder and a tipping driving source, wherein the supporting cylinder is sleeved outside the tipping rotation shaft, one end of the tipping output shaft is connected with the tipping driving source and can be driven to rotate by the tipping driving source, the other end of the tipping output shaft is in transmission connection with the tipping rotation shaft and can drive the tipping rotation shaft to rotate, one end of the tipping rotation shaft is connected with the sand receiving groove, the other end of the tipping rotation shaft is positioned between the supporting cylinder and the tipping output shaft and is in transmission connection with the tipping output shaft, and the tipping rotation shaft and the tipping output shaft are in an integrated structure or a split structure; the rotary driving mechanism comprises a rotary output shaft and a rotary driving source, and the rotary output shaft and the rotary driving source are connected together through a coupler; the rotary driving mechanism is connected with the tipping driving mechanism through the rotary bearing, and the rotary driving mechanism can drive the tipping driving mechanism, the tipping rotating shaft and the sand receiving groove to move on a plane.
In a preferred embodiment, the sand receiving groove, the tilting rotation shaft and the support cylinder extend axially in the X direction, the rotary drive mechanism has a rotary output shaft extending axially in the Y direction, the X direction is perpendicular to the Y direction, and the sand receiving groove swings on a plane around the rotary output shaft.
In a preferred embodiment, the tipping drive mechanism tips the sand receiving tank 180 °.
In a preferred embodiment, the tilting drive mechanism further comprises a swivel support, which is a hollow box, and the tilting drive source is arranged in the swivel support.
In a preferred embodiment, the slewing drive mechanism further comprises a fixed support, the fixed support is a hollow box body, and the slewing drive source is arranged in the fixed support.
In a preferred embodiment, the swivel bearing is arranged between the stationary support and the swivel support.
In a preferred embodiment, the swing drive source further includes a swing motor reducer, and the roll-over drive source further includes a roll-over motor reducer.
In a preferred embodiment, the rotary output shaft of the rotary drive is coupled to the rotary support of the tilting drive.
In a preferred embodiment, the continuous casting machine sand-guiding device further comprises a first detecting member for identifying the outflow medium from the long nozzle, and a controller electrically connected to the first detecting member, the tilting drive mechanism, and the slewing drive mechanism.
In a preferred embodiment, the continuous casting machine sand-guiding device further comprises a second detecting member for detecting whether the sand receiving groove reaches a second position after being driven by the rotary driving mechanism to perform horizontal movement.
In a preferred embodiment, the first detection member comprises an infrared camera.
The control method based on the continuous casting machine sand guiding device comprises the following steps:
Identifying the outflow medium of the ladle long nozzle through a first detection part; when the medium flowing out of the ladle long nozzle is drainage sand, controlling the sand receiving groove to be at a first position, so that the drainage sand falls into the sand receiving groove;
when the medium flowing out of the ladle long nozzle is molten steel, starting the rotary driving mechanism to drive the sand receiving groove to horizontally move by a preset stroke;
Identifying the position of the sand receiving groove through a second detection piece; when the sand receiving groove moves to the second position, the tipping driving mechanism is started to drive the sand receiving groove to tip over by a preset angle;
And after the sand receiving groove is toppled, starting the tipping driving mechanism to drive the sand receiving groove to reset.
In a preferred embodiment, the predetermined angle is 180 °.
The technical scheme of the invention has the following remarkable beneficial effects:
According to the sand drainage device of the continuous casting machine, provided by the embodiment of the invention, the tipping driving mechanism and the rotary driving mechanism are skillfully combined with the sand receiving groove, so that the sand receiving groove can horizontally move and can tip in an electric mode, and the problem that molten steel is polluted due to the fact that drainage sand falls into a tundish in continuous casting operation is solved.
Furthermore, the sand receiving groove swings in the plane, so that drainage sand can be removed under the condition of limited field operation space, and the occupied space is small; and the sand receiving tank is emptied through tipping of the sand receiving tank, so that the sand receiving tank can be reused.
Because the movement and tipping operation of the sand receiving tank are all electrically driven, the detection part can be combined to judge whether the long nozzle drainage sand is completely discharged or not and the appearance time of molten steel, thereby realizing full-automatic operation and reducing the labor intensity of field operators.
Specific embodiments of the invention are disclosed in detail below with reference to the following description and drawings, indicating the manner in which the principles of the invention may be employed. It should be understood that the embodiments of the invention are not limited in scope thereby. The embodiments of the invention include many variations, modifications and equivalents within the spirit and scope of the appended claims. Features that are described and/or illustrated with respect to one embodiment may be used in the same way or in a similar way in one or more other embodiments in combination with or instead of the features of the other embodiments.
Drawings
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way. In addition, the shapes, proportional sizes, and the like of the respective components in the drawings are merely illustrative for aiding in understanding the present invention, and are not particularly limited. Those skilled in the art with access to the teachings of the present invention can select a variety of possible shapes and scale sizes to practice the present invention as the case may be.
FIG. 1 is a schematic diagram of a device for discharging continuous casting ladle casting drainage sand provided in the prior art;
FIG. 2 is a schematic structural view of a ladle drainage sand separation device provided in the prior art;
FIG. 3 is a schematic structural view of a sand guiding device of a continuous casting machine according to an embodiment of the present application;
FIG. 4 is a schematic view of a casting machine sand guiding device of FIG. 3;
FIG. 5 is a schematic view of another sand guiding device of the continuous casting machine according to the embodiment of the present application;
Fig. 6 is a schematic diagram of a specific application scenario of a continuous casting machine sand guiding device according to an embodiment of the present application;
fig. 7 is a schematic view of a sand guiding device of a continuous casting machine in a first position according to an embodiment of the present application;
fig. 8 is a schematic view of a continuous casting machine sand guiding device in a second position according to an embodiment of the present application;
Fig. 9 is a flowchart of steps of a control method of a continuous casting machine sand guiding device according to an embodiment of the present application.
The reference numerals of the application:
1. A sand receiving groove;
2. A fixed support;
3. a swivel support;
30. A mounting hole;
4. An infrared camera;
5. a rotary motor reducer;
51. a rotary output shaft;
6. A slewing bearing;
7. Tilting motor reducer;
71. Tipping the output shaft;
8. A support cylinder;
9. Tilting the rotating shaft;
10. a long water gap;
11. A cable;
12. Installing a joint;
x, a first direction;
y, second direction;
13. An intermediate tank;
14. and (3) an overflow tank.
Detailed Description
The technical solution of the present application will be described in detail below with reference to the attached drawings and specific embodiments, it should be understood that these embodiments are only for illustrating the present application and not for limiting the scope of the present application, and various modifications of equivalent forms of the present application will fall within the scope of the appended claims after reading the present application.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
The invention provides a sand guiding device of a continuous casting machine and a control method thereof, which can reduce the occupied space required by field operation, reuse a sand receiving groove and improve the operation safety and the automation degree.
Referring to fig. 3, 4 and 5 in combination, according to an embodiment of the present application, there is provided a continuous casting machine sand guiding device, which may include: a sand receiving tank 1, a tilting rotation shaft 9, a tilting driving mechanism, a slewing driving mechanism and a slewing bearing 6; one end of the sand receiving groove 1 is connected with the tipping rotary shaft 9; the tipping driving mechanism comprises a tipping output shaft 71, a support cylinder 8 and a tipping driving source, wherein the support cylinder 8 is sleeved outside the tipping rotation shaft 9, one end of the tipping output shaft 71 is connected with the tipping driving source and can be driven to rotate by the tipping driving source, the other end of the tipping output shaft 71 is in transmission connection with the tipping rotation shaft 9 and can drive the tipping rotation shaft 9 to rotate, one end of the tipping rotation shaft 9 is connected with the sand receiving groove 1, and the other end of the tipping rotation shaft 9 is positioned between the support cylinder 8 and the tipping output shaft 71 and is in transmission connection with the tipping output shaft 71; the tilting rotation shaft 9 and the tilting output shaft 71 may be provided as an integral structure or as a separate structure; the rotary driving mechanism comprises a rotary output shaft 51 and a rotary driving source, and the rotary output shaft 51 and the rotary driving source are connected together through a coupler; the rotary driving mechanism is connected with the tipping driving mechanism through the rotary bearing 6, and the rotary driving mechanism can drive the tipping driving mechanism, the tipping rotating shaft 9 and the sand receiving groove 1 to move on a plane.
In the embodiment of the application, the sand drainage device of the continuous casting machine skillfully combines the tilting driving mechanism and the rotary driving mechanism with the sand receiving tank 1, so that the sand receiving tank 1 can horizontally move and can tilt in an electric mode, and the problem that the molten steel is polluted by the sand drainage falling into the intermediate tank 13 in continuous casting operation is solved.
Specifically, the continuous casting machine sand guiding device may include: sand receiving tank 1, tilting rotation shaft 9, tilting driving mechanism, slewing driving mechanism, and slewing bearing 6.
Referring to fig. 6, the sand receiving tank 1 is located below the ladle shroud 10 and above the tundish 13 in the height direction, and is used for receiving the medium flowing out from the ladle shroud 10. Specifically, the sand receiving groove 1 may be in the form of an elongated groove with an open upper end. Of course, the specific form of the sand receiving tank 1 is not limited to the above examples, and the present application is not limited thereto. Because the sand receiving tank 1 needs to be contacted with a high-temperature medium, a high-temperature resistant material can be selected to improve the durability of the sand receiving tank 1. For example, the sand receiving tank 1 may be entirely of steel structure, and a layer of refractory material is laid inside the steel structure.
One end of the sand receiving groove 1 is connected with the tipping rotating shaft 9, and when the sand receiving groove 1 is connected with the tipping rotating shaft 9, the sand receiving groove can be driven by the tipping rotating shaft 9 to perform tipping motion or swing in a plane.
The sand receiving groove 1 and the tipping rotating shaft 9 may be connected by bolts or by other detachable connection modes. In particular, the application is not limited thereto. Preferably, a connection mode capable of realizing quick disassembly is adopted between the sand receiving groove 1 and the tipping rotary shaft 9, so that the sand receiving groove 1 is convenient to replace.
The tipping driving mechanism is mainly used for providing tipping driving force for the sand receiving tank 1. Specifically, the rollover drive mechanism may include: a tipping output shaft 71, a support cylinder 8 and a tipping drive source.
Wherein the support cylinder 8 is mainly used for supporting the tipping rotary shaft 9. The support cylinder 8 is in a hollow tubular shape, and the support cylinder 8 is sleeved outside the tipping rotating shaft 9. During assembly, the sand receiving groove 1 is fixed on the tipping rotary shaft 9, and one end of the tipping rotary shaft 9 stretches into the support cylinder 8 and can be driven by the tipping output shaft 71 to rotate in the support cylinder 8.
One end of the tipping output shaft 71 is connected with the tipping driving source and can be driven to rotate by the tipping driving source, and the other end of the tipping output shaft 71 is in transmission connection with the tipping rotating shaft 9 and can drive the tipping rotating shaft 9 to rotate.
One end of the tipping rotary shaft 9 is connected with the sand receiving groove 1, and the other end is positioned between the support cylinder 8 and the tipping output shaft 71 and is in transmission connection with the tipping output shaft 71.
In one embodiment, the sand receiving groove 1, the tipping rotary shaft 9 and the support cylinder 8 extend axially along a first direction X, the rotary driving mechanism is provided with a rotary output shaft 51, the rotary output shaft 51 extends axially along a second direction Y, the first direction X is perpendicular to the second direction Y, and the sand receiving groove 1 swings on a plane around the rotary output shaft 51. For example, when the axis of the rotary output shaft 51 intersects with the center extension line of the sand receiving groove 1, the sand receiving groove 1 rotates on a plane with the axis of the rotary output shaft 51 as the center.
The swinging angle of the sand receiving tank 1 can be determined according to the specific application environment (such as the position of the ladle nozzle and the position of the required tipping) of the sand guiding device of the continuous casting machine, and the specific application is not limited herein.
The rotary driving mechanism is mainly used for providing driving force for the sand receiving groove 1 to move on a plane. The rotary driving mechanism is connected with the tipping driving mechanism through the rotary bearing 6, and the rotary driving mechanism can drive the tipping driving mechanism, the tipping rotating shaft 9 and the sand receiving groove 1 to move on a plane.
In one embodiment, the continuous casting machine sand-guiding device may further include a first detecting member for identifying the outflow medium from the long nozzle 10, and a controller electrically connected to the first detecting member, the tilting drive mechanism, and the swing drive mechanism.
The first detecting piece can be specifically an infrared camera 4, and the medium type flowing out of the ladle long nozzle 10 can be accurately identified by utilizing twenty-four hours of the infrared camera 4 without being separated from day and night. Of course, the specific form of the first detecting member is not limited to the above examples, but may be other forms, and those skilled in the art may make other modifications within the spirit of the present application, and all the functions and effects implemented by the first detecting member are the same as or similar to those of the present application, and are also included in the scope of the present application.
The working principle of the sand guiding device of the continuous casting machine will be briefly described below by combining the infrared camera 4.
Referring to fig. 6, 7 and 8 in combination, before the actual work, as shown in fig. 7, the sand receiving tank 1 is located below the ladle shroud 10 and above the tundish 13, and an infrared camera 4 is disposed near the ladle shroud. When the drainage sand guides molten steel to come out of the ladle long nozzle 10, the drainage sand falls into the sand receiving groove 1; when the molten steel behind the sand receiving tank is discharged, the molten steel is captured by an infrared camera 4, a signal is sent to a rotary driving mechanism, the rotary driving mechanism is started, the rotary driving mechanism, the rotary shaft 9 and the sand receiving tank 1 are driven to swing on a plane, the sand receiving tank 1 horizontally swings to the position above an overflow tank 14 or a special sand receiving tank on one side of a middle tank 13, as shown in fig. 8, the rotary driving mechanism is started, and the rotary shaft 9 is driven to rotate through a rotary output shaft 71, so that the sand receiving tank 1 is tilted by a preset angle; so that the diversion sand and the residual molten steel are poured into the overflow tank 14 or the special sand receiving box, and then the sand receiving tank 1 is driven to rotate and reset by the tipping driving mechanism. At this time, the ladle shroud 10 is lowered into the tundish 13 to start the operation of pouring molten steel.
Wherein, the preset angle can be 180 degrees, namely the tipping driving mechanism drives the sand receiving groove 1 to tip 180 degrees. When this connect sand groove 1 to tip over 180, on the one hand be favorable to toppling over the medium in this connect sand groove 1 completely, on the other hand also be favorable to guaranteeing the accuracy of this rotation angle control that connects sand groove 1, especially when resetting, connect sand groove 1 can rotate the same angle along same direction of rotation and can accomplish the reset, can be comparatively accurate resume to initial position.
Furthermore, the sand receiving groove 1 swings in a plane, so that drainage sand can be removed under the condition of limited field operation space, and the occupied space is small; and the sand receiving tank 1 is emptied by tipping over, so that the sand receiving tank 1 can be reused.
Because the movement and tipping operation of the sand receiving tank 1 are all electrically driven, and can be combined with a detection piece (such as a camera) to judge whether the sand drained by the long nozzle 10 is completely discharged and the appearance time of molten steel, the full-automatic operation can be realized, and the labor intensity of field operators is reduced.
Further, the sand guiding device of the continuous casting machine can further comprise a second detecting piece for detecting whether the sand receiving groove 1 reaches a second position or not after being driven by the rotary driving mechanism to move horizontally. The second detection element may specifically be in the form of an infrared camera 4 or may be a proximity switch. When the second detecting member is provided, whether the current sand receiving groove 1 reaches a second position, specifically a position where a tilting operation is required, can be identified by using the second detecting member.
Specifically, the tipping driving mechanism further comprises a rotary support 3, the rotary support 3 is a hollow box body, and the tipping driving source is arranged in the rotary support 3. The rotary driving mechanism further comprises a rotary motor reducer 5 and transmission parts such as a rotary output shaft 51 fixed on the rotary support 3.
The rotary output shaft 51 of the rotary drive is connected to the rotary support 3 of the tilting drive. When the rotary driving source of the rotary driving mechanism is started, the rotary output shaft 51 is driven to rotate, and the rotary support 3 connected with the rotary output shaft 51 can be driven to rotate.
As shown in fig. 3, in consideration of the severe field environment used when the continuous casting machine sand-casting device is used, by disposing the tilting drive source in the swivel support 3, the tilting drive source can be protected from accidental damage. In addition, when the tipping drive source is arranged in the swivel support 3, the miniaturization design of the whole device is facilitated, and the occupied volume of the device is reduced.
Of course, as shown in fig. 5, the tilting drive source may also be arranged outside the swivel support 3. When the tilting drive source is provided outside the swivel support 3, the support tube 8 may be passed through the swivel support 3 and connected to the swivel support 3 by means of fixing such as welding.
The swivel support 3 has a first top wall, a first bottom wall, and a first side wall surrounding the first top wall and the first bottom wall, and a mounting hole 30 for penetrating the support tube 8 is formed in the first side wall.
Specifically, the rotary driving mechanism further comprises a rotary driving source and a fixed support 2, wherein the fixed support 2 is a hollow box body, and the rotary driving source is arranged in the fixed support 2. The tilting drive source also comprises a tilting motor reducer 7, and some necessary transmission parts. The rotating speed of the output of the tipping motor can be controlled in a lower range by arranging the tipping motor piece speed reducer, so that the sand receiving tank 1 can be tipped and reset stably.
Also consider that the site environment that uses when this continuous casting machine drainage sand device is abominable, through setting up the gyration actuating source in fixed support 2, can protect this gyration actuating element, avoid it to be damaged by accident. In addition, when the rotary driving source is arranged in the fixed support 2, the miniaturization design of the whole device is facilitated, and the occupied volume of the device is reduced.
Of course, as shown in fig. 5, the swing drive source may be provided outside the fixed mount 2. When the slewing drive source is provided outside the fixed mount 2, it may be fixed to the fixed mount 2 and provided close to the slewing mount 3.
The fixed support 2 is located below the swivel support 3, and the fixed support 2 includes a second top wall, a second bottom wall, and a second side wall surrounding between the second top wall and the second bottom wall. Wherein the second top wall of the fixed support 2 may be adjacent to, or even coincide with, the first bottom wall of the swivel support 3. When both the first bottom wall and the second top wall may share a wall, this is simply referred to as a common wall.
Wherein, this gyration actuating mechanism still includes gyration drive shaft. A through hole is provided in the second top wall for penetrating the rotary drive shaft, one end of the rotary drive shaft extends out of the fixing support 2 through the through hole, and the extended end of the rotary drive shaft can be fixed on the first bottom wall in a detachable connection manner.
A mounting connection 12 may be provided on the side wall of the stationary support 2, the mounting connection 12 being provided for the passage of an electrical cable 11 for supplying power, the cable 11 being provided for supplying power to the tilting drive and the swiveling drive, respectively.
A first opening is provided in the first bottom wall and a second opening is provided in the second top wall, through which the cable 11 can be passed to supply power to the tilting drive mechanism.
In a specific embodiment, the swivel bearing 6 is arranged between the fixed support 2 and the swivel support 3. In particular, the swivel bearing 6 is arranged between the fixed support 2 and the swivel support 3, in particular, the swivel bearing 6 is arranged between the second top wall of the fixed support 2 and the first bottom wall of the swivel support 3. When the rotary driving source is started, the rotary driving shaft can drive the parts above the whole first bottom wall (or the public wall) to rotate.
The rotary driving source further comprises a rotary motor reducer 5, the rotary motor reducer 5 is utilized to reduce the rotation speed of the rotary motor output, so that the rotation speed of the rotary driving source output is in a lower reasonable range, the components above the whole first bottom wall (or the public wall) can be conveniently controlled to stably rotate, and the sand receiving groove 1 can be accurately switched to the current position.
Referring to fig. 7, 8 and 9, based on the continuous casting machine sand guiding device provided in the foregoing embodiment, the present application further provides a control method of the continuous casting machine sand guiding device, where the control method of the continuous casting machine sand guiding device may include the following steps:
Step S10: identifying the medium flowing out of the ladle long nozzle 10 through a first detection part; when the medium flowing out of the ladle long nozzle 10 is drainage sand, controlling the sand receiving tank 1 to be in a first position so that the drainage sand falls into the sand receiving tank 1;
Step S12: when the medium flowing out of the ladle long nozzle 10 is molten steel, starting the rotary driving mechanism to drive the sand receiving groove 1 to horizontally move for a preset stroke;
step S14: the position of the sand receiving groove 1 is identified through a second detection piece; when the sand receiving tank 1 moves to the second position, starting the tipping driving mechanism to drive the sand receiving tank 1 to tip over by a preset angle;
step S16: when the sand receiving tank 1 is toppled, the tipping driving mechanism is started again to drive the sand receiving tank 1 to reset.
According to the continuous casting machine sand guiding device provided by the embodiment of the application, the medium flowing out of the ladle long nozzle 10 can be identified through the first detection piece, and different control can be performed according to different mediums flowing out of the ladle long nozzle 10.
The apparatus, parts, etc. cited in the control method of the continuous casting machine sand guiding device can be referred to the specific description of the embodiment of the continuous casting machine sand guiding device, and the present application will not be described herein.
As shown in fig. 7, when the medium flowing out of the ladle shroud 10 is drainage sand, the sand receiving groove 1 is controlled to be in a first position, so that the drainage sand falls into the sand receiving groove 1.
When the first detecting piece is used for identifying that the medium flowing out of the ladle long nozzle 10 is molten steel, the rotary driving mechanism is started to drive the sand receiving groove 1 to horizontally move for a preset stroke.
The position of the sand receiving groove 1 is identified through a second detection piece. Judging whether the sand receiving groove 1 reaches the second position. The second detecting piece can be an infrared detecting piece, a limiting component arranged on the continuous casting machine sand guiding device, or a combination of the infrared detecting piece and the limiting component.
For example, when the second detecting member is a limiting member, the limiting member can accurately control the rotation angle of the rotation driving mechanism. Specifically, the limiting assembly may be in a mechanical structure, for example, a limiting portion is disposed on the fixed support 2, for limiting the rotation angle of the rotary output shaft 51. When the rotary output shaft 51 rotates to contact the limiting part, the sand receiving groove 1 moves to the second position. Or the limit assembly may also be provided with a limit sensor (e.g., a proximity switch, etc.) that may be electrically connected to the controller, the limit sensor being capable of detecting an electrical signal that the sand receiving tank 1 is moving into place when the sand receiving tank 1 is moved to the second position.
When the sand receiving tank 1 moves to the second position, starting the tipping driving mechanism to drive the sand receiving tank 1 to tip over by a preset angle; thereby tilting the medium in the sand receiving tank 1. Wherein the predetermined angle may be 180 °. Namely, the tipping driving mechanism drives the sand receiving tank 1 to tip 180 degrees. When this connect sand groove 1 to tip over 180, on the one hand be favorable to toppling over the medium in this connect sand groove 1 completely, on the other hand also be favorable to guaranteeing the accuracy of this rotation angle control that connects sand groove 1, especially when resetting, connect sand groove 1 can rotate the same angle along same direction of rotation and can accomplish the reset, can be comparatively accurate resume to initial position.
Because the sand receiving groove 1 provided by the embodiment of the invention swings in the plane, the drainage sand can be removed under the condition of limited field operation space; and the sand receiving tank 1 is emptied by tipping over, so that the sand receiving tank 1 can be reused. The movement and tipping operation of the sand receiving tank 1 are all electrically driven, and the camera is used for judging whether the sand drained from the long water gap 10 is completely discharged and the appearance of molten steel is achieved, so that the full-automatic operation can be realized, and the labor intensity of field operators is reduced.
It should be noted that, in the description of the present application, the terms "first," "second," and the like are used for descriptive purposes only and to distinguish between similar objects, and there is no order of preference between them, nor should they be construed as indicating or implying relative importance. Furthermore, in the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more.
The foregoing embodiments in the present specification are all described in a progressive manner, and the same and similar parts of the embodiments are mutually referred to, and each embodiment is mainly described in a different manner from other embodiments.
The foregoing is merely a few embodiments of the present invention, and the embodiments disclosed in the present invention are merely examples which are used for the convenience of understanding the present invention and are not intended to limit the present invention. Any person skilled in the art can make any modification and variation in form and detail of the embodiments without departing from the spirit and scope of the present disclosure, but the scope of the present disclosure is still subject to the scope of the appended claims.

Claims (13)

1. A continuous casting machine drainage sand device, characterized in that, the continuous casting machine drainage sand device includes: the device comprises a sand receiving tank, a tipping rotating shaft, a tipping driving mechanism, a rotary driving mechanism and a rotary bearing;
One end of the sand receiving groove is connected with the tipping rotating shaft;
The tipping driving mechanism comprises a tipping output shaft, a supporting cylinder and a tipping driving source, wherein the supporting cylinder is sleeved outside the tipping rotation shaft, one end of the tipping output shaft is connected with the tipping driving source and can be driven to rotate by the tipping driving source, the other end of the tipping output shaft is in transmission connection with the tipping rotation shaft and can drive the tipping rotation shaft to rotate, one end of the tipping rotation shaft is connected with the sand receiving groove, and the other end of the tipping rotation shaft is positioned between the supporting cylinder and the tipping output shaft and is in transmission connection with the tipping output shaft; the tipping rotating shaft and the tipping output shaft are of an integrated structure or a split structure;
the rotary driving mechanism comprises a rotary output shaft and a rotary driving source, and the rotary output shaft and the rotary driving source are connected together through a coupler;
The rotary driving mechanism is connected with the tipping driving mechanism through the rotary bearing, and the rotary driving mechanism can drive the tipping driving mechanism, the tipping rotating shaft and the sand receiving groove to move on a plane.
2. The sand-guiding device of continuous casting machine according to claim 1, wherein the sand-receiving groove, the tilting rotation shaft and the support tube extend axially in the X-direction, the rotary driving mechanism has a rotary output shaft extending axially in the Y-direction, the X-direction is perpendicular to the Y-direction, and the sand-receiving groove swings on a plane around the rotary output shaft.
3. The continuous casting machine sand-guiding device as claimed in claim 1, wherein the tilting drive mechanism tilts the sand receiving tank by 180 °.
4. The continuous casting machine sand-guiding device as claimed in claim 1, wherein the tilting drive mechanism further comprises a swivel support, the swivel support being a hollow box, the tilting drive source being disposed within the swivel support.
5. The continuous casting machine sand-guiding device as claimed in claim 4, wherein the rotary driving mechanism further comprises a fixed support, the fixed support is a hollow box body, and the rotary driving source is arranged in the fixed support.
6. The continuous casting machine sand flow device of claim 5, wherein the swivel bearing is disposed between the fixed support and the swivel support.
7. The continuous casting machine sand-guiding device as claimed in claim 1, wherein the rotary driving source further includes a rotary motor reducer, and the tilting driving source further includes a tilting motor reducer.
8. The caster drain apparatus of claim 4, wherein a swivel output shaft of said swivel drive mechanism is coupled to a swivel mount of said tip drive mechanism.
9. The continuous casting machine sand-guiding device according to claim 1, further comprising a first detecting member for identifying the outflow medium from the long nozzle, and a controller electrically connected to the first detecting member, the tilting drive mechanism, and the slewing drive mechanism.
10. The continuous casting machine sand-guiding device according to claim 9, further comprising a second detecting member for detecting whether the sand receiving groove has reached a second position after being driven by the swing driving mechanism to perform horizontal movement.
11. The caster guide sand apparatus of claim 9 wherein the first detection member comprises an infrared camera.
12. A control method based on the continuous casting machine sand guiding device according to claim 10, characterized by comprising:
Identifying the outflow medium of the ladle long nozzle through a first detection part; when the medium flowing out of the ladle long nozzle is drainage sand, controlling the sand receiving groove to be at a first position, so that the drainage sand falls into the sand receiving groove;
when the medium flowing out of the ladle long nozzle is molten steel, starting the rotary driving mechanism to drive the sand receiving groove to horizontally move by a preset stroke;
Identifying the position of the sand receiving groove through a second detection piece; when the sand receiving groove moves to the second position, the tipping driving mechanism is started to drive the sand receiving groove to tip over by a preset angle;
And after the sand receiving groove is toppled, starting the tipping driving mechanism to drive the sand receiving groove to reset.
13. The control method of a continuous casting machine sand-guiding device as claimed in claim 12, wherein the predetermined angle is 180 °.
CN202410398517.4A 2024-04-03 2024-04-03 Continuous casting machine sand-guiding device and control method thereof Pending CN118106483A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410398517.4A CN118106483A (en) 2024-04-03 2024-04-03 Continuous casting machine sand-guiding device and control method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410398517.4A CN118106483A (en) 2024-04-03 2024-04-03 Continuous casting machine sand-guiding device and control method thereof

Publications (1)

Publication Number Publication Date
CN118106483A true CN118106483A (en) 2024-05-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN118106483A (en)

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