CN118081507A - Automatic polishing device based on plate punching workstation - Google Patents
Automatic polishing device based on plate punching workstation Download PDFInfo
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- CN118081507A CN118081507A CN202410504840.5A CN202410504840A CN118081507A CN 118081507 A CN118081507 A CN 118081507A CN 202410504840 A CN202410504840 A CN 202410504840A CN 118081507 A CN118081507 A CN 118081507A
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- 238000005498 polishing Methods 0.000 title claims abstract description 170
- 238000004080 punching Methods 0.000 title claims abstract description 10
- 239000000428 dust Substances 0.000 claims abstract description 115
- 238000007517 polishing process Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 30
- 238000010521 absorption reaction Methods 0.000 claims description 13
- 238000000227 grinding Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 8
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 3
- 238000012840 feeding operation Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000007494 plate polishing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention relates to the technical field of plate processing equipment, in particular to an automatic polishing device based on a plate punching workstation. According to the invention, the plate at the top of the polishing cavity is fed through the feeding frame, and the bottom of the polishing cavity is sealed through the feeding frame, so that the interior of the polishing cavity is a relatively sealed space, dust generated in the polishing process of the plate is prevented from escaping everywhere outwards, the pollution of the polishing device to the surrounding air environment in the working operation process is reduced, the environmental protection performance of the polishing device is improved, the noise pollution of the plate in the polishing process can be effectively reduced, and the upper surface and the lower surface of the plate are comprehensively polished by matching the flexibly movable mounting frame in the movable frame with the adjustable positioning frame.
Description
Technical Field
The invention relates to the technical field of plate processing equipment, in particular to an automatic polishing device based on a plate punching workstation.
Background
In daily life, various common household products such as furniture floor tiles need to be manufactured, in product production, products need to be polished and polished, the surface modification technology is a processing method for changing physical properties of a material surface by friction through a rough object, the main purpose is to obtain specific surface roughness, the conventional polishing device polishes through a polishing disc, polishing area is small, and in the manufacturing process of a plate, because edges need to be sealed after polishing of sides, the conventional device is easy to incline when polishing the polishing disc, and the quality of the plate is affected.
An automatic polishing device for plate processing is proposed in the prior Chinese patent publication No. CN113001345B, and comprises a frame, a clamping mechanism arranged on the frame, a polishing mechanism arranged on the frame, a dust collection mechanism arranged on the frame and a collection mechanism arranged on the frame; the clamping mechanism comprises a base, a bottom plate arranged on the base, a positioning assembly arranged on the bottom plate, an upper plate assembly arranged on the bottom plate and a cleaning assembly arranged on the frame, wherein the clamping mechanism can adapt to plates with different thicknesses, and sundries on the clamping mechanism can be cleaned through the cleaning assembly, so that the clamping effect is better; through dust extraction's setting, can in time clear up the piece that produces polishing, prevent that the piece from splashing, but when using this equipment of polishing to polish processing to panel, still there is following not enough, need the manual work to carry out the material loading of panel, and the dust that produces in the process of polishing processing is carried out to panel outwards escapes easily moreover to the noise pollution that produces in the process of polishing is great, and the feature of environmental protection of equipment of polishing is relatively poor.
For this reason, an automatic grinding device based on panel workstation that punches has been proposed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an automatic polishing device based on a plate punching workstation, which is used for realizing automatic feeding, positioning, polishing, ash removal and discharging operations of plates without manual auxiliary operation, thereby improving the polishing processing efficiency of the plates and ensuring the polishing effect of the plates.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the automatic polishing device based on the plate punching workstation comprises a fixing frame and a conveying frame, wherein one side of the conveying frame penetrates through the inside of the fixing frame, a top frame is fixedly arranged at the top of the fixing frame, a polishing cavity is arranged in the fixing frame, a feeding frame is movably arranged in the conveying frame and located right below the polishing cavity, and a feeding plate is movably arranged in the feeding frame;
The inside of the polishing cavity is provided with a polishing mechanism, the polishing mechanism comprises two mounting frames, the two sides of the inner wall of the polishing cavity are fixedly provided with the mounting frames, the upper and lower sides of the inner wall of the two mounting frames are movably provided with movable frames, the inner part of each movable frame is provided with a movable groove, one side of the inner wall of each movable groove is fixedly provided with a first linear sliding table, two opposite sides of each first linear sliding table are respectively provided with a mounting block in a sliding manner, one opposite sides of each mounting block are respectively provided with a polishing block in a sliding manner, the inner part of each mounting block is fixedly provided with a first miniature electric cylinder, the driving end of each first miniature electric cylinder is fixedly connected with the bottom of each polishing block, the inner part of each polishing block is rotatably provided with a polishing roller, and one end of each polishing roller is driven by a motor arranged in each polishing block;
The front side and the rear side of the inner wall of the polishing cavity are respectively provided with a second sliding groove, the second sliding grooves are positioned between the two first sliding grooves, one sides of the inner walls of the two second sliding grooves are respectively fixedly provided with a third linear sliding table, two sides of the two third linear sliding tables are respectively provided with an adjusting frame in a sliding manner, and one sides of the four adjusting frames are respectively movably provided with a positioning frame;
The inside of roof-rack is provided with dust absorption mechanism, dust absorption mechanism includes the dust absorption frame, the fixed two fourth straight line slip tables that are provided with in top of roof-rack inner wall, and the inside of roof-rack still slides and is provided with the control frame, the top of control frame respectively with the both sides sliding connection of two fourth straight line slip tables, and the bottom of two control frames all slides and is provided with the removal frame, two the inside of removal frame is all fixed and is provided with the miniature jar of fourth, two the drive end of the miniature jar of fourth is all fixed and is provided with the dust absorption frame.
Preferably, movable baffles are arranged at the bottom of the fixing frame and positioned at two sides of the polishing cavity, and infrared sensors are arranged at one sides of the two movable baffles.
Preferably, the polishing rollers inside the two mounting frames adopt roughness of different specifications, and the roughness of the polishing roller positioned on the left side is higher than that of the polishing roller positioned on the right side.
Preferably, the upper and lower sides of the front and back sides of the inner wall of the polishing cavity are respectively provided with a first sliding groove, one side of the inner wall of each first sliding groove is fixedly provided with a second linear sliding table, and two sides of each second linear sliding table are respectively in sliding connection with two sides of the movable frame.
Preferably, the inside of the adjusting frame is fixedly provided with a second miniature electric cylinder, the driving end of the second miniature electric cylinder is fixedly connected with one side of the positioning frame, and positioning plates are arranged on the upper portion and the lower portion of the inside of the positioning frame in a sliding mode.
Preferably, the third miniature electric cylinders are fixedly arranged above and below the inside of the positioning frame, and the driving ends of the two third miniature electric cylinders are fixedly connected with one side of the positioning plate respectively.
Preferably, the inside of carriage is provided with two first servo electric cylinders, and the drive end of two first servo electric cylinders all with the bottom fixed connection of material loading frame, the bottom of material loading frame is fixed to be provided with two second servo electric cylinders, and the drive end of two second servo electric cylinders all with the bottom fixed connection of loading plate.
Preferably, the top of roof-rack inner wall is fixed and is provided with the link, and the inside both sides of link all slide and be provided with the spring dust absorption pipe, two the one end of spring dust absorption pipe respectively with the inside intercommunication of two dust absorption framves, the inside one side activity of roof-rack is provided with first dust collection box, and the inside of first dust collection box communicates with the one end of spring dust absorption pipe through the dust absorption pump.
Preferably, dust collection openings are formed in the front side and the rear side of the inside of the feeding frame, a second dust collection box is movably arranged on the rear side of the fixing frame, and the inside of the second dust collection box is communicated with the inside of the two dust collection openings through a dust collection pump and a spring dust collection pipe.
Preferably, the polishing method of the automatic polishing device based on the plate punching workstation specifically comprises the following steps:
step 1: the plate to be polished is conveyed to the upper part of the upper material frame through the conveying frame, the conveying position of the plate is controlled by utilizing an infrared sensor at one side of the movable baffle, and the top of the conveying frame is blocked through the movable baffle at the left side after the whole plate is conveyed to the top of the upper material frame;
step 2: pushing the feeding frame upwards by utilizing the driving end of the first servo electric cylinder until the feeding frame enters the polishing cavity, and then controlling the feeding plate to drive the plate to move upwards by the driving end of the second servo electric cylinder until the plate and a positioning groove in the positioning frame are positioned on the same horizontal line;
Step 3: the third linear sliding table is utilized to drive the adjusting frames to slide in the second sliding groove until one sides of the four adjusting frames are respectively positioned around the plate, the driving end of the second miniature electric cylinder in the adjusting frames is utilized to push the positioning frames to be contacted with one side of the plate, and finally the driving end of the third miniature electric cylinder in the positioning frames is utilized to push the upper and lower positioning plates to the upper and lower surfaces of the plate, so that the upper and lower surfaces of the plate are positioned and clamped;
Step 4: the movable frames at the upper side and the lower side of the left side are driven to slide on the upper surface and the lower surface of the plate respectively through the second linear sliding table, the movable frames at the upper side and the lower side are driven to move towards the upper surface and the lower surface of the plate respectively through the first miniature electric cylinder driving end in the mounting frame until the polishing rollers in the movable frames at the upper side and the lower side are contacted with the upper surface and the lower surface of the plate respectively, the two rough polishing rollers are controlled to carry out rough polishing on the upper surface and the lower surface of the plate respectively, and when the upper surface and the lower surface of the plate are subjected to rough polishing, the first linear sliding table in the movable frames drives the mounting frame to slide left and right in the movable groove so as to realize comprehensive polishing on the upper surface and the lower surface of the plate, after the rough polishing on the upper surface and the lower surface of the plate is finished, the two movable frames at the right side are controlled to slide out from the inner surface of the mounting frame, and the two fine polishing rollers are used for carrying out fine polishing on the upper surface and the lower surface of the plate respectively;
Step 5: when the upper surface and the lower surface of a plate are polished, the control frame is driven to be positioned on one side of the mounting frame through the fourth linear sliding table, the control frame and the mounting frame synchronously move, the fourth miniature electric cylinder driving end in the control frame is utilized to drive the dust collection frame to be positioned above the plate, when the upper end surface of the plate is polished by using the polishing roller above, dust generated in the polishing process is conveyed into the first dust collection box through the dust collection frame through the spring dust collection pipe and the dust collection pump, and meanwhile, the dust generated in the polishing process of the lower end surface of the plate is conveyed into the second dust collection box through the spring dust collection pipe and the dust collection pump by utilizing the two dust collection openings in the feeding frame;
Step 6: after finishing the processing of polishing of upper and lower face of panel, drive the drive end control material loading board through the second servo electric jar and drive panel upward movement, four locating racks reset, let the panel place on the material loading board, control material loading board and reset then, control material loading rack and reset again, utilize the right side of carriage to send out the panel after accomplishing the processing of polishing.
Compared with the prior art, the method has the following beneficial effects:
1. The plate to be polished is conveyed to the upper part of the upper material frame through the conveying frame, the conveying position of the plate is controlled by the infrared sensor on one side of the movable baffle, after the whole plate is conveyed to the top of the upper material frame, the top of the conveying frame is blocked by the movable baffle on the left side, so that the subsequent plate is prevented from affecting the feeding operation of the upper material frame on the plate, the automatic feeding operation of the plate can be realized, the upper material frame is utilized to carry out the feeding operation on the plate on the top of the plate to the inside of the polishing cavity, the bottom of the polishing cavity is sealed by the upper material frame, the inside of the polishing cavity is enabled to be a relatively sealed space, dust generated in the polishing process is prevented from escaping everywhere outwards, the pollution of the polishing device to the surrounding air environment in the working operation process is reduced, the environmental protection of the polishing device is improved, and the noise pollution of the plate in the polishing process can be effectively reduced.
2. Through four locating racks and four alignment jig use of mutually supporting, not only can realize carrying out location centre gripping effect to the panel of different specifications, but also can carry out nimble regulation to the location centre gripping position of panel according to the regional difference of polishing of panel to realize the comprehensive processing of polishing of panel upper and lower face, avoid appearing the unable effectual processing of polishing of centre gripping region.
3. The upper surface and the lower surface of the plate are subjected to rough polishing and finish polishing by adopting the polishing rollers with different roughness, so that the polishing efficiency of the plate is improved, the upper surface and the lower surface of the plate can be simultaneously subjected to better polishing, and the upper surface and the lower surface of the plate are subjected to comprehensive polishing by matching the flexible movable mounting frame inside with the adjustable positioning frame.
4. The dust produced in the polishing process is conveyed into the first dust collection box through the spring dust collection pipe and the dust collection pump by the dust collection frame, and meanwhile, dust produced in the polishing process on the lower end face of the plate is sucked away by the aid of the two dust collection openings in the feeding frame, so that the cleanliness of the surface of the plate in the polishing process is ensured, and the polishing effect of the polishing dust attached to the surface of the plate is reduced.
Drawings
FIG. 1 is a schematic view of an automated polishing apparatus based on a board punching station according to an embodiment of the present invention;
FIG. 2 is a schematic view of a fixing frame and a feeding plate structure according to an embodiment of the present invention;
FIG. 3 is a schematic view of a top frame and a dust collection frame according to an embodiment of the present invention;
FIG. 4 is a schematic view of a structure of a fixed frame and a movable frame according to an embodiment of the present invention;
FIG. 5 is a schematic view of a structure of a movable frame and a mounting frame according to an embodiment of the present invention;
FIG. 6 is a schematic view of a mounting block and grinding roller structure according to an embodiment of the present invention.
In the figure, 1, a fixing frame; 2. a carriage; 3. a top frame; 4. a polishing cavity; 5. a feeding frame; 6. a loading plate; 7. a mounting frame; 8. a movable frame; 9. a movable groove; 10. a first linear slipway; 11. a mounting block; 12. polishing the block; 13. a first micro electric cylinder; 14. a grinding roller; 15. a first sliding groove; 16. a second linear sliding table; 17. a second sliding groove; 18. a third linear sliding table; 19. an adjusting frame; 20. a positioning frame; 21. a positioning plate; 22. a dust collection frame; 23. a fourth linear sliding table; 24. a control rack; 25. a moving rack; 26. a connecting frame; 27. a first dust box; 28. a dust collection port; 29. and a second dust box.
Detailed Description
Example 1
Please see fig. 1 to 6, an automatic polishing device based on panel workstation that punches, including mount 1 and carriage 2, the inside of mount 1 is run through to one side of carriage 2, the fixed roof rack 3 that is provided with in top of mount 1, and the inside of mount 1 is provided with the chamber 4 of polishing, the inside of carriage 2 just is located the activity under the chamber 4 of polishing and is provided with work or material rest 5, and the inside activity of going up work or material rest 5 is provided with loading board 6, mount 1 bottom just is located the both sides of chamber 4 of polishing all is provided with movable baffle, and one side of two movable baffles all is provided with infrared sensor, what need be explained is, when polishing the panel after the hole carries out the surface to be polished, utilize the infrared sensor of movable baffle one side to control the transport position of panel, after the top of panel wholly sending to upper material rest 5, through the movable baffle of left side to the top of carriage 2, thereby can effectually avoid the follow-up material rest 5 to the material loading operation, utilize the frame 5 to carry out the dust to the chamber 4 of polishing to the inside of carrying out the environment-friendly device and the inside of carrying out the environment-friendly device to the inside of the face of the interior 4 of polishing of the panel and the chamber 4 of polishing is avoided in the process of carrying out the environment-friendly material polishing.
Further, the inside in chamber 4 of polishing is provided with grinding machanism, carry out the processing of polishing of different roughness simultaneously to the upper and lower face of panel through grinding machanism, improve the efficiency of polishing to panel by a wide margin, grinding machanism includes two mounting brackets 7, the both sides of the inner wall in chamber 4 of polishing are all fixed and are provided with mounting brackets 7, and the inside upper and lower side of two mounting brackets 7 is all movable and is provided with movable frame 8, the relative one side of two movable frames 8 all is provided with movable groove 9, and the equal fixed first linear sliding table 10 that is provided with in one side of two movable groove 9 inner walls, the equal sliding of two relative one side of first linear sliding table 10 is provided with installation piece 11, and the equal sliding of one side of two installation piece 11 is provided with the polishing piece 12, the inside fixed first miniature electronic jar 13 that is provided with of installation piece 11, and the drive end of first miniature electronic jar 13 and the bottom fixed connection of polishing piece 12, and the inside rotation of polishing piece 12 is provided with the polishing roller 14, and the one end of polishing roller 14 is through setting up the inside motor drive at polishing piece 12, wherein the inside polishing roller 14 of both sides adopts the roughness of different specification, the first linear sliding table 10 that is provided with on the first linear sliding table 15 of the first side of the inside of two movable groove 9 inner walls, the first side of the inner wall 15 of the first side of the first sliding table is provided with the first side of two linear sliding table 16, the two side of the first sliding table 15 is provided with the roughness of the first side of the inner wall 15 of the first side of the inner wall of the first sliding table 15, and the two sliding table 15 is located on the first side of the first sliding table of the inner side of the inner wall of the first sliding table is set up.
Still further, the front and back sides of the inner wall of the polishing cavity 4 and be located between the two first sliding grooves 15, the second sliding grooves 17 are all arranged, one side of the inner wall of the two second sliding grooves 17 is all fixedly provided with the third linear sliding table 18, two sides of the two third linear sliding tables 18 are all slidably provided with the adjusting frames 19, one side of the four adjusting frames 19 is all movably provided with the positioning frame 20, the second miniature electric cylinder is fixedly arranged in the adjusting frames 19, the driving end of the second miniature electric cylinder is fixedly connected with one side of the positioning frame 20, one side of the positioning frame 20 is provided with a positioning groove, the top and the bottom of the inner wall of the positioning groove are both movably provided with the positioning plate 21, the upper side and the lower side of the inner wall of the positioning frame 20 are both fixedly provided with the third miniature electric cylinders, and the driving ends of the two third miniature electric cylinders are respectively fixedly connected with one side of the positioning plate 21.
It should be noted that, when polishing the upper and lower surfaces of the plate, the plate is sent to between four locating plates 21, the third linear sliding table 18 is utilized to drive the adjusting frame 19 to slide in the second sliding groove 17 until one side of the four adjusting frames 19 is respectively located around the plate, the driving end of the second micro electric cylinder inside the adjusting frame 19 pushes the locating frame 20 to contact with one side of the plate, and finally the driving end of the third micro electric cylinder inside the locating frame 20 pushes the upper and lower two locating plates 21 to the upper and lower surfaces of the plate, the upper and lower surfaces of the plate are located and clamped by the upper and lower two locating plates 21, and the automatic locating of the plate inside the polishing cavity 4 is completed.
After the four positioning frames 20 are utilized to finish positioning and clamping the plate, the movable frames 8 on the upper side and the lower side of the left side are driven to slide on the upper side and the lower side of the plate respectively through the second linear sliding table 16, the movable frames 8 on the upper side and the lower side are pushed to move towards the upper side and the lower side of the plate respectively through the first miniature electric cylinder 13 driving end inside the mounting frame 7 until the polishing rollers 14 inside the upper side and the lower side of the movable frames 8 are respectively contacted with the upper side and the lower side of the plate, the two rough polishing rollers 14 are controlled to respectively carry out rough polishing on the upper side and the lower side of the plate, when the upper side and the lower side of the plate are subjected to rough polishing, the first linear sliding table 10 inside the movable frames 8 drives the mounting frame 7 to carry out left-right sliding on the inside of the movable groove 9, so that comprehensive polishing on the upper side and the lower side of the plate is achieved, after the rough polishing on the upper side and the lower side of the plate is finished, the two movable frames 8 are controlled to slide out from the inside of the mounting frame 7, the upper side and the lower side of the plate are respectively polished through the two fine polishing rollers 14, the two rough polishing rollers 14 are used to respectively carry out rough polishing on the upper side and lower side of the plate, the upper side and the plate can be polished through the two fine polishing rollers, and the upper side and the lower side of the plate can be adjusted, and the plate can be polished through the smooth polishing effect can be achieved, and the plate can be well and the inside and the plate can be adjusted, and the plate can be well and the plate can be polished through the whole and the plate can be well.
Example 2
According to the scheme in the embodiment 1, as a further supplementary explanation, two first servo electric cylinders are arranged in the conveying frame 2, the driving ends of the two first servo electric cylinders are fixedly connected with the bottom of the feeding frame 5, two second servo electric cylinders are fixedly arranged at the bottom of the feeding frame 5, the driving ends of the two second servo electric cylinders are fixedly connected with the bottom of the feeding plate 6, after a plate is sent to the top of the feeding frame 5, the driving ends of the first servo electric cylinders are utilized to push the feeding frame 5 upwards until the feeding frame 5 enters the polishing cavity 4, then the driving ends of the second servo electric cylinders are utilized to control the feeding plate 6 to drive the plate to move upwards until the plate and a positioning groove in the positioning frame 20 are positioned on the same horizontal line, automatic feeding and positioning operation of the plate are achieved, and automation of the plate polishing device is improved.
Example 3
In this embodiment, as a further supplementary explanation of the scheme in the above embodiment 1, a dust collection mechanism is disposed in the top frame 3, and is used for cleaning polishing dust in the polishing cavity 4, so as to avoid the polishing dust adhering to the surface of the plate, the dust collection mechanism includes a dust collection frame 22, two fourth linear sliding tables 23 are fixedly disposed at the top of the inner wall of the top frame 3, a control frame 24 is further disposed in the top frame 3 in a sliding manner, the tops of the two control frames 24 are respectively and slidably connected to two sides of the two fourth linear sliding tables 23, moving frames 25 are disposed at the bottoms of the two control frames 24 in a sliding manner, fourth micro electric cylinders are fixedly disposed in the interiors of the two moving frames 25, dust collection frames 22 are fixedly disposed at the driving ends of the two fourth micro electric cylinders, a connecting frame 26 is fixedly disposed at the top of the inner wall of the top frame 3, spring dust collection pipes are disposed at two sides of the interior of the connecting frame 26 in a sliding manner, one end of each spring dust collection pipe is respectively communicated with the interiors of the two fourth linear sliding tables 23, a first dust collection box 27 is movably disposed at one side of the interior of the top frame 3, and the interior of the first dust collection box is communicated with a dust collection pump 27 through the spring dust collection pipe;
The front and back sides of the interior of the feeding frame 5 are provided with dust collection openings 28, the back side of the fixing frame 1 is movably provided with a second dust collection box 29, and the interior of the second dust collection box 29 is communicated with the interiors of the two dust collection openings 28 through a dust collection pump and a spring dust collection pipe.
It should be noted that, when polishing the upper and lower surfaces of the plate, the fourth linear sliding table 23 drives the control frame 24 to be located at one side of the installation frame 7, and the control frame 24 and the installation frame 7 synchronously move, the fourth miniature electric cylinder driving end inside the control frame 24 drives the dust collection frame 22 to be located above the plate, when polishing the upper end surface of the plate by the polishing roller 14 above, the dust produced in the polishing process is sent into the first dust collection box 27 through the dust collection frame 22 by the spring dust collection pipe and the dust collection pump, and meanwhile, the dust produced in the polishing process is sucked away by the two dust collection openings 28 inside the upper material frame 5 to ensure the cleanliness of the surface of the plate in the polishing process, thereby reducing the influence of the polishing dust attached to the surface of the plate on the polishing effect.
Example 4
The embodiment discloses a polishing method of an automatic polishing device based on a plate punching workstation, which comprises the following steps:
Step 1: the plate to be polished is conveyed to the upper part of the upper material frame 5 through the conveying frame 2, the conveying position of the plate is controlled by utilizing an infrared sensor at one side of the movable baffle, and after the whole plate is conveyed to the top of the upper material frame 5, the top of the conveying frame 2 is blocked through the movable baffle at the left side;
step 2: pushing the feeding frame 5 upwards by utilizing the driving end of the first servo electric cylinder until the feeding frame 5 enters the polishing cavity 4, and then controlling the feeding plate 6 to drive the plate to move upwards by utilizing the driving end of the second servo electric cylinder until the plate and a positioning groove in the positioning frame 20 are positioned on the same horizontal line;
Step 3: the third linear sliding table 18 is utilized to drive the adjusting frames 19 to slide in the second sliding grooves 17 until one sides of the four adjusting frames 19 are respectively positioned on the periphery of the plate, the driving ends of the second micro electric cylinders in the adjusting frames 19 are utilized to push the positioning frames 20 to be in contact with one side of the plate, and finally the driving ends of the third micro electric cylinders in the positioning frames 20 are utilized to push the upper and lower positioning plates 21 to the upper and lower sides of the plate, so that the upper and lower positioning clamping of the plate is realized by the upper and lower positioning plates 21;
Step 4: the upper and lower movable frames 8 on the left side are driven to slide on the upper surface and the lower surface of the plate respectively through the second linear sliding table 16, the upper and lower movable frames 8 are pushed to move towards the upper surface and the lower surface of the plate respectively by the driving end of the first miniature electric cylinder 13 in the mounting frame 7 until the polishing rollers 14 in the upper and lower movable frames 8 are respectively contacted with the upper surface and the lower surface of the plate, the two rough polishing rollers 14 are controlled to respectively carry out rough polishing on the upper surface and the lower surface of the plate, and when the upper surface and the lower surface of the plate are subjected to rough polishing, the mounting frame 7 is driven to slide left and right in the movable groove 9 through the first linear sliding table 10 in the inner part of the movable frame 8, so that the upper surface and the lower surface of the plate are subjected to comprehensive polishing, after the rough polishing on the upper surface and the lower surface of the plate is finished, the two movable frames 8 on the right side are controlled to slide out from the inner part of the mounting frame 7, and the two fine polishing rollers 14 are used for respectively carrying out fine polishing on the upper surface and the lower surface of the plate;
Step 5: when the upper surface and the lower surface of a plate are polished, the control frame 24 is driven by the fourth linear sliding table 23 to be positioned at one side of the mounting frame 7, the control frame 24 and the mounting frame 7 synchronously move, the dust collection frame 22 is driven by the driving end of the fourth miniature electric cylinder in the control frame 24 to be positioned above the plate, when the upper end surface of the plate is polished by the upper polishing roller 14, dust generated in the polishing process is sent into the first dust collection box 27 through the dust collection frame 22 by the spring dust collection pipe and the dust collection pump, and meanwhile, the dust generated in the polishing process of the lower end surface of the plate is sent into the second dust collection box 29 by the two dust collection openings 28 in the feeding frame 5 by the spring dust collection pipe and the dust collection pump;
Step 6: after finishing the processing of polishing of upper and lower face of panel, drive end control loading board 6 through the second servo electric jar and drive panel upward movement, four locating racks 20 reset, let the panel place on loading board 6, then control loading board 6 resets, and then control loading rack 5 resets, utilizes the right side of carriage 2 to carry out the delivery to the panel after accomplishing the processing of polishing.
And all that is not described in detail in this specification is well known to those skilled in the art.
It should be noted that while the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made hereto without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims (10)
1. Automatic grinding device based on panel workstation that punches, including mount (1) and carriage (2), its characterized in that: one side of the conveying frame (2) penetrates through the inside of the fixing frame (1), a top frame (3) is fixedly arranged at the top of the fixing frame (1), a polishing cavity (4) is formed in the fixing frame (1), a feeding frame (5) is movably arranged in the conveying frame (2) and located right below the polishing cavity (4), and a feeding plate (6) is movably arranged in the feeding frame (5);
The inside of cavity (4) is provided with grinding machanism, grinding machanism includes two mounting brackets (7), the both sides of cavity (4) inner wall of polishing all are fixed and are provided with mounting brackets (7), and the inside upper and lower side of two mounting brackets (7) all are provided with movable frame (8) movably, the inside of movable frame (8) is provided with movable groove (9), and the fixed first linear sliding table (10) that is provided with in one side of movable groove (9) inner wall, two the opposite one side of first linear sliding table (10) all slides and is provided with installation piece (11), and the opposite one side of two installation pieces (11) all slides and be provided with polishing piece (12), the inside fixed first miniature electric jar (13) that is provided with of installation piece (11), and the drive end of first miniature electric jar (13) and the bottom fixed connection of polishing piece (12), the inside rotation of polishing piece (12) is provided with polishing roller (14), and the one end of polishing roller (14) is through the motor drive of setting up inside polishing piece (12).
The front side and the rear side of the inner wall of the polishing cavity (4) are respectively provided with a second sliding groove (17), the second sliding grooves (17) are positioned between the two first sliding grooves (15), one side of the inner wall of each second sliding groove (17) is fixedly provided with a third linear sliding table (18), two sides of each third linear sliding table (18) are respectively provided with an adjusting frame (19) in a sliding manner, and one side of each four adjusting frames (19) is respectively provided with a positioning frame (20) in a movable manner;
The inside of roof-rack (3) is provided with dust absorption mechanism, dust absorption mechanism includes dust absorption frame (22), the fixed two fourth straight line slip tables (23) that are provided with in top of roof-rack (3) inner wall, and the inside of roof-rack (3) still slides and is provided with control frame (24), the top of control frame (24) respectively with the both sides sliding connection of two fourth straight line slip tables (23), and the bottom of two control frames (24) all slides and is provided with movable frame (25), two the inside of movable frame (25) is all fixed and is provided with fourth miniature electric jar, two the drive end of fourth miniature electric jar is all fixed and is provided with dust absorption frame (22).
2. An automated polishing apparatus based on a sheet perforation workstation as claimed in claim 1, wherein: the bottom of the fixing frame (1) and two sides of the polishing cavity (4) are respectively provided with a movable baffle, and one side of each movable baffle is respectively provided with an infrared sensor.
3. An automated polishing apparatus based on a sheet perforation workstation as claimed in claim 1, wherein: the polishing rollers (14) in the two mounting frames (7) adopt roughness of different specifications, and the roughness of the polishing roller (14) positioned on the left side is higher than that of the polishing roller (14) positioned on the right side.
4. An automated polishing apparatus based on a sheet perforation workstation as claimed in claim 1, wherein: the upper and lower sides of the front and back sides of the inner wall of the polishing cavity (4) are respectively provided with a first sliding groove (15), one side of the inner wall of each first sliding groove (15) is fixedly provided with a second linear sliding table (16), and two sides of each second linear sliding table (16) are respectively in sliding connection with two sides of the movable frame (8).
5. An automated polishing apparatus based on a sheet perforation workstation as claimed in claim 1, wherein: the inside of alignment jig (19) is fixed and is provided with the miniature jar of second, and the drive end of the miniature jar of second and one side fixed connection of locating rack (20), the inside upper and lower side of locating rack (20) all slides and is provided with locating plate (21).
6. An automated polishing apparatus based on a sheet perforation workstation as recited in claim 5, wherein: third miniature electric cylinders are fixedly arranged above and below the inside of the positioning frame (20), and driving ends of the two third miniature electric cylinders are fixedly connected with one side of the positioning plate (21) respectively.
7. An automated polishing apparatus based on a sheet perforation workstation as claimed in claim 1, wherein: the automatic feeding device is characterized in that two first servo electric cylinders are arranged in the conveying frame (2), driving ends of the two first servo electric cylinders are fixedly connected with the bottom of the feeding frame (5), two second servo electric cylinders are fixedly arranged at the bottom of the feeding frame (5), and driving ends of the two second servo electric cylinders are fixedly connected with the bottom of the feeding plate (6).
8. An automated polishing apparatus based on a sheet perforation workstation as claimed in claim 1, wherein: the dust collection device is characterized in that a connecting frame (26) is fixedly arranged at the top of the inner wall of the top frame (3), spring dust collection pipes are slidably arranged on two sides of the inner portion of the connecting frame (26), one ends of the two spring dust collection pipes are respectively communicated with the inner portions of the two dust collection frames (22), a first dust collection box (27) is movably arranged on one side of the inner portion of the top frame (3), and the inner portion of the first dust collection box (27) is communicated with one end of each spring dust collection pipe through a dust collection pump.
9. An automated polishing apparatus based on a sheet perforation workstation as claimed in claim 1, wherein: the dust collection device is characterized in that dust collection openings (28) are formed in the front side and the rear side of the inside of the feeding frame (5), a second dust collection box (29) is movably arranged on the rear side of the fixing frame (1), and the inside of the second dust collection box (29) is communicated with the inside of the two dust collection openings (28) through a dust collection pump and a spring dust collection pipe.
10. An automated polishing apparatus based on a sheet perforation workstation according to any one of claims 1 to 9, wherein: the polishing method of the automatic polishing device based on the plate punching workstation specifically comprises the following steps:
step1: the plate to be polished is conveyed to the upper part of the upper material frame (5) through the conveying frame (2), the conveying position of the plate is controlled by utilizing an infrared sensor at one side of the movable baffle, and after the whole plate is conveyed to the top of the upper material frame (5), the top of the conveying frame (2) is blocked through the movable baffle at the left side;
step 2: the driving end of the first servo electric cylinder is utilized to push the feeding frame (5) upwards until the feeding frame (5) enters the polishing cavity (4), and then the driving end of the second servo electric cylinder is utilized to control the feeding plate (6) to drive the plate to move upwards until the plate and a positioning groove in the positioning frame (20) are positioned on the same horizontal line;
Step 3: the adjusting frames (19) are driven to slide in the second sliding grooves (17) by the third linear sliding tables (18) until one sides of the four adjusting frames (19) are respectively positioned around the plate, the positioning frames (20) are pushed to be contacted with one side of the plate by the driving ends of the second micro electric cylinders in the adjusting frames (19), and finally the upper positioning plate (21) and the lower positioning plate (21) are pushed to the upper surface and the lower surface of the plate by the driving ends of the third micro electric cylinders in the positioning frames (20), so that the upper surface and the lower surface of the plate are positioned and clamped by the upper positioning plate and the lower positioning plate (21);
Step 4: the movable frames (8) at the upper and lower sides of the left side are driven to slide on the upper and lower sides of the plate respectively through the second linear sliding table (16), the movable frames (8) at the upper and lower sides are pushed to move towards the upper and lower sides of the plate respectively by the driving end of the first miniature electric cylinder (13) in the mounting frame (7), until the polishing rollers (14) in the upper and lower movable frames (8) are contacted with the upper and lower sides of the plate respectively, the two rough polishing rollers (14) are controlled to polish the upper and lower sides of the plate respectively, and when the upper and lower sides of the plate are polished roughly, the first linear sliding table (10) in the movable frames (8) drives the mounting frame (7) to slide left and right in the movable groove (9), so that comprehensive polishing treatment on the upper and lower sides of the plate is realized, after the rough polishing treatment on the upper and lower sides of the plate is finished, the two movable frames (8) at the right side are controlled to slide out of the inner side of the mounting frame (7), and the two fine polishing rollers (14) are controlled to polish the upper and lower sides of the plate respectively;
Step 5: when the upper surface and the lower surface of a plate are polished, a control frame (24) is driven to be positioned on one side of a mounting frame (7) through a fourth linear sliding table (23), the control frame (24) and the mounting frame (7) synchronously move, a fourth miniature electric cylinder driving end in the control frame (24) is used for driving a dust collection frame (22) to be positioned above the plate, when the upper end surface of the plate is polished through a polishing roller (14) above, dust generated in the polishing process is conveyed into the first dust collection box (27) through a spring dust collection pipe and a dust collection pump through the dust collection frame (22), and meanwhile, dust generated in the polishing process of the lower end surface of the plate is conveyed into the second dust collection box (29) through the spring dust collection pipe and the dust collection pump through two dust collection openings (28) in a feeding frame (5);
step 6: after finishing the processing of polishing of panel upper and lower face, drive end control material loading board (6) through second servo electric jar and drive panel upward movement, four locating racks (20) reset, let panel place on material loading board (6), control material loading board (6) reset then, control material loading frame (5) reset again, utilize the right side of carriage (2) to send out the panel after accomplishing the processing of polishing.
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| CN202410504840.5A CN118081507B (en) | 2024-04-25 | 2024-04-25 | Automatic polishing device based on plate punching workstation |
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| CN202410504840.5A CN118081507B (en) | 2024-04-25 | 2024-04-25 | Automatic polishing device based on plate punching workstation |
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| CN118081507B CN118081507B (en) | 2024-06-21 |
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| CN219725600U (en) * | 2023-04-11 | 2023-09-22 | 安徽铭科新型建材有限公司 | Evaporate and press corner optimization device of aerated concrete panel |
| CN117381448A (en) * | 2023-10-31 | 2024-01-12 | 佛山市恒合信管业有限公司 | Processing device and method for metal pipe fitting |
| CN117549158A (en) * | 2023-11-22 | 2024-02-13 | 隆基绿能科技股份有限公司 | Panel edge equipment of polishing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE1962559A1 (en) * | 1968-12-17 | 1970-07-09 | Henckels Zwillingswerk Ag | Grinding machine |
| DE19929695A1 (en) * | 1999-06-29 | 2001-03-08 | Berliner Werkzeugmasch | Grinding machine with different finishing stations and finishing tools mounted in one machine with guide path extending between same |
| CN108908010A (en) * | 2018-06-30 | 2018-11-30 | 黄少邱 | A kind of large size solid wood furniture surface polishing operation full-automatic machine people |
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| CN115533668A (en) * | 2022-10-26 | 2022-12-30 | 江苏晶瑞玻璃有限公司 | Glass edge deburring device and method |
| CN219725600U (en) * | 2023-04-11 | 2023-09-22 | 安徽铭科新型建材有限公司 | Evaporate and press corner optimization device of aerated concrete panel |
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| CN117549158A (en) * | 2023-11-22 | 2024-02-13 | 隆基绿能科技股份有限公司 | Panel edge equipment of polishing |
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|---|---|
| CN118081507B (en) | 2024-06-21 |
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