CN118059712A - Mixing and stirring device and process for preparing fermented feed - Google Patents
Mixing and stirring device and process for preparing fermented feed Download PDFInfo
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- CN118059712A CN118059712A CN202410496144.4A CN202410496144A CN118059712A CN 118059712 A CN118059712 A CN 118059712A CN 202410496144 A CN202410496144 A CN 202410496144A CN 118059712 A CN118059712 A CN 118059712A
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- 238000003756 stirring Methods 0.000 title claims abstract description 204
- 238000002156 mixing Methods 0.000 title claims abstract description 93
- 238000004519 manufacturing process Methods 0.000 title abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 57
- 238000002360 preparation method Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 18
- 230000000694 effects Effects 0.000 claims description 15
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000005452 bending Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 239000004615 ingredient Substances 0.000 claims description 5
- 230000001737 promoting effect Effects 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000007858 starting material Substances 0.000 claims description 3
- 230000029087 digestion Effects 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 5
- 230000001055 chewing effect Effects 0.000 abstract description 5
- 241000282887 Suidae Species 0.000 description 15
- 238000001125 extrusion Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 235000016709 nutrition Nutrition 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 244000144972 livestock Species 0.000 description 3
- 230000035764 nutrition Effects 0.000 description 3
- 244000144977 poultry Species 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009395 breeding Methods 0.000 description 2
- 230000001488 breeding effect Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 235000015111 chews Nutrition 0.000 description 1
- 210000002249 digestive system Anatomy 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000002207 metabolite Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000214 mouth Anatomy 0.000 description 1
- 235000006180 nutrition needs Nutrition 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1125—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis
- B01F27/11251—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis having holes in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/17—Stirrers with additional elements mounted on the stirrer, for purposes other than mixing
- B01F27/172—Stirrers with additional elements mounted on the stirrer, for purposes other than mixing for cutting, e.g. with knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/95—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
- B01F27/951—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis with at least one stirrer mounted on the sun axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/18—Mixing animal food ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/44—Mixing of ingredients for microbiology, enzymology, in vitro culture or genetic manipulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Animal Husbandry (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a mixing stirring device and a process for preparing fermented feed, and relates to the technical field of fermented feed preparation, the mixing stirring device comprises a mixing barrel, an electric stirring shaft and a stirring plate, wherein the stirring plate is rotatably arranged outside a lantern ring connecting piece, the lantern ring connecting piece is fixedly arranged outside the electric stirring shaft, the electric stirring shaft is rotatably arranged on the mixing barrel, and the top and the bottom of the stirring plate are arranged to be curved in opposite arc directions, so that when the stirring plate rotates clockwise along with the electric stirring shaft, the stirring plate can rotate anticlockwise; the round hole has been seted up on the stirring board, through being provided with round hole and apron on the stirring board for when the stirring of stirring board front promotion fodder mixes, first cutting board and the second cutting board on apron and the round hole can make it more careful to the fodder cutting treatment, in order to do benefit to chewing and digestion of young piglet, improve production efficiency.
Description
Technical Field
The invention relates to the technical field of fermented feed preparation, in particular to a mixing and stirring device and a process for fermented feed preparation.
Background
Livestock and poultry feeds are foods that are specialized to provide nutrition to livestock and poultry to meet the nutritional needs required for their growth, development, production and maintenance of health. The feed is designed according to the type, growth stage and application of animals, and the livestock and poultry fermented feed is a feed processing method which improves the nutritional value and digestion utilization rate of the feed by adding a ferment into the feed and utilizing microorganisms to convert partial ingredients in the feed into beneficial metabolites.
The pig feed is food for providing nutrition for pigs, and aims to meet the growth, development and production requirements of the pigs, the formula of the pig feed can be different according to the variety of the pigs, the growth stage (growing pigs, fattening pigs, sows and the like), the production purpose (meat pigs, breeding pigs and the like), the production environment and the like, and the pig feed needs to be reasonably designed and formulated according to actual conditions in order to ensure that the pigs obtain sufficient nutrition and improve the breeding benefits.
In the prior art, since the growing stage of pigs comprises a young pig stage, a growing period and a fattening period, the formulas of feeds are different for the pigs in different growing stages, smaller feeds are generally required for young pigs, and because the oral cavity and the digestive system of the young pigs are relatively smaller, the smaller feeds are easy to chew and digest, so that the common feeds are difficult to provide good eating and digestion for the young pigs, and the subsequent growing and fattening stages of the pigs are influenced.
Disclosure of Invention
The invention aims to provide a mixing and stirring device and a process for preparing fermented feed, which are used for solving the problem that the common feed is difficult to provide good eating and digestion for young pigs.
The invention is realized by the following technical scheme:
a mixing stirring device for preparing fermented feed comprises a mixing drum and an electric stirring shaft, and further comprises:
The stirring plate is rotatably arranged outside the lantern ring connecting piece, the lantern ring connecting piece is fixedly arranged outside the electric stirring shaft, the electric stirring shaft is rotatably arranged on the mixing drum, and the top and the bottom of the stirring plate are arranged to be curved in opposite directions, so that when the stirring plate rotates clockwise along with the electric stirring shaft, the stirring plate can rotate anticlockwise;
The round hole has been seted up on the stirring board, fixed mounting has first cutting board in the round hole, the apron is installed in the rotation of stirring board front, the railing is installed in rotation of stirring board back, the apron has the second cutting board towards the outside fixed mounting of one end of round hole, run through on the stirring board and slidable mounting has the elastic rod, elastic rod one end articulates on the apron, and its other end articulates on the railing, has utilized effort and reaction force when the fodder mix stirring, lets the more careful of fodder mix stirring to do benefit to the chewing and the digestion of young piglet, improve production efficiency.
Further, the top and the bottom of round hole are provided with three evenly distributed's first cutting board respectively, the second cutting board is the semicircle form setting, the diameter of apron is greater than the diameter of round hole, the apron sets up to the arc shape towards the one end of electronic (mixing) shaft.
Further, still be provided with edge mechanism in the mixing drum, edge mechanism includes the backup pad, backup pad fixed mounting is on the inside wall of mixing drum, the backup pad outside rotates and installs and promotes the commentaries on classics board, both ends all set up to the arc bending form towards the mixing drum edge around promoting the commentaries on classics board, and when the stirring board contacted and promote to rotate the commentaries on classics board anticlockwise, promote the latter half of commentaries on classics board and alright promote the fodder of mixing drum edge to mixing drum center department.
Further, the back of promote the latter half of commentaries on classics board articulates installs an arc pole, an arc pole runs through and slidable mounting in the backup pad, an arc pole outside fixed mounting has an arc board, the back of the former half of promotion commentaries on classics board articulates installs No. two arc poles, no. two arc poles run through and slidable mounting in the backup pad, no. two arc pole outside fixed mounting has No. two arc boards, after stirring board and promotion commentaries on classics board separation, promotes the commentaries on classics board and rotates clockwise and lets self former half can promote the center department of feed to the mixing drum with the edge.
Further, still be provided with assist mechanism on the stirring board, assist mechanism includes the dead lever, dead lever fixed mounting is in the front outside of stirring board, run through on the dead lever and slidable mounting has the movable rod, the one end that the movable rod is close to the promotion revolving plate sets up to the semicircle bulge form, the arc recess has been seted up to the first half outside of promotion revolving plate, and when the arc recess promotes the movable rod to the recess when outside, continue to remove, because the thrust of fodder, the movable rod can reenter in the next arc recess again to form and strike the effect that produces vibration repeatedly.
Further, the outside fixed mounting of movable rod has the arc ram, arc ram top sets up towards the apron outside, fixed mounting has spacing arc board on the lateral surface wall of movable rod, set up the draw-in groove the same with spacing arc board width on the dead lever for the apron is impacted and is produced the vibration, thereby can promote self surface and the attached fodder of second cutting board to drop, improves self-cleaning effect.
Further, the outside bent rod that rotates of spacing arc board is installed, the outer end of bent rod sets up to the sphere form, be equipped with elastic element between bent rod and the spacing arc board outside, semicircular groove has been seted up on the dead lever, prevents that the fodder from plugging up the draw-in groove and influencing the positioning effect of movable rod.
A mixing and stirring process for preparing fermented feed comprises the following steps:
S1, adding feed, preparing the feed, ingredients and a starter in advance, putting the feed into a mixing barrel through a feed inlet at the top of the mixing barrel, and closing and sealing the feed inlet after the feed is added;
S2, starting stirring, starting an electric stirring shaft to rotate, enabling a stirring plate to rotate along with the clockwise circumference through a lantern ring connecting piece, pushing feed by the stirring plate to stir, pushing the feed by the stirring plate to push the stirring plate due to acting force and reaction force, pushing the feed by the stirring plate to push the stirring plate, pushing the stirring plate to rotate anticlockwise through the reaction force by utilizing the arc bending shape of the top and the bottom of the stirring plate, and finally, rotating the stirring plate anticlockwise when the stirring plate rotates along with the clockwise circumference of the electric stirring shaft;
S3, finely processing the feed, namely, through arranging a round hole and a cover plate on the stirring plate, when the front surface of the stirring plate pushes the feed to stir and mix, the first cutting plate and the second cutting plate on the cover plate and the round hole cut the feed to make the feed finer, and simultaneously, when the back surface of the stirring plate pushes the feed to mix and mix, the cover plate is utilized to open to the greatest extent, so that the feed can clear and take away the feed attached to the first cutting plate and the second cutting plate when being cut;
S4, edge assistance is realized by arranging a pushing rotating plate and a stirring plate, when the stirring plate contacts and pushes the pushing rotating plate to rotate anticlockwise, the rear half part of the pushing rotating plate pushes the feed at the edge of the mixing barrel to the center of the mixing barrel, and when the stirring plate is separated from the pushing rotating plate, the pushing rotating plate rotates clockwise to push the feed at the edge to the center of the mixing barrel;
S5, auxiliary vibration, namely arranging a fixed rod and a movable rod, wherein in the process that the stirring plate is contacted with the pushing rotating plate, the movable rod is contacted with the arc-shaped groove on the pushing rotating plate for multiple times, so that the arc-shaped collision rod impacts the back of the cover plate for multiple times, and a vibration promotion self-cleaning effect is generated;
S6, discharging is finished, the rotation of the electric stirring shaft is stopped, and a discharging hole at the bottom of the mixing barrel is opened to discharge the stirred feed.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. according to the invention, the round holes and the cover plates are arranged on the stirring plate, so that when the front surface of the stirring plate pushes the feed to be stirred and mixed, the first cutting plate and the second cutting plate on the cover plates and the round holes can cut the feed to make the feed finer, and meanwhile, when the back surface of the stirring plate pushes the feed to be mixed and mixed, the cover plates are utilized to be opened to the greatest extent, so that the feed can be cleaned and taken away by the feed attached to the first cutting plate and the second cutting plate when being cut, the acting force and the reaction force of the feed during mixing and mixing are utilized efficiently, the feed is mixed and mixed more finely, the chewing and digestion of young piglets are facilitated, and the production efficiency is improved;
2. According to the invention, due to the arrangement of the edge mechanism, the pushing rotating plate and the stirring plate are arranged, when the stirring plate contacts and pushes the pushing rotating plate to rotate anticlockwise, the rear half part of the pushing rotating plate can push the feed at the edge of the mixing barrel to the center of the mixing barrel, and when the stirring plate is separated from the pushing rotating plate, the pushing rotating plate rotates clockwise to enable the front half part of the pushing rotating plate to push the feed at the edge to the center of the mixing barrel, so that the mixing efficiency is improved;
3. according to the invention, the auxiliary mechanism is arranged, when the stirring plate moves to the front half part of the pushing rotating plate and contacts with the stirring plate, the arc-shaped groove extrudes the movable rod to push the movable rod towards the direction of the electric stirring shaft, when the arc-shaped groove pushes the movable rod to the outermost part of the groove, the movable rod can reenter the next arc-shaped groove due to the pushing force of feed, so that the effect of repeated knocking to generate vibration is formed, meanwhile, the repeated extrusion of the arc-shaped groove and the movable rod can also enable the pushing rotating plate to generate repeated vibration, so that the dropping of feed attached to the surface of the stirring plate is promoted, and the phenomenon that the friction is increased to influence the working efficiency due to the long-time attachment of the feed to the movable position of the edge mechanism is avoided;
4. According to the invention, the cover plate is always in an open state due to the thrust of the feed, the arc-shaped collision rod can impact the back of the cover plate along with the movement of the movable rod, so that the cover plate is impacted to generate vibration, the feed attached to the surface of the cover plate and the second cutting plate can be promoted to fall, the self-cleaning effect is improved, and the self-cleaning effect is more efficient due to the repeated vibration generated by repeated extrusion of the movable rod and the arc-shaped groove.
Drawings
The accompanying drawings, which are included to provide a further understanding of embodiments of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. In the drawings:
FIG. 1 is a schematic view of the overall external structure of the present invention;
FIG. 2 is a schematic view of the internal part of the mixing drum;
FIG. 3 is a schematic view of the external configuration of the collar connector;
FIG. 4 is a schematic view of the rear exterior configuration of the agitator plate;
FIG. 5 is a schematic view of the exterior partial structure of the rear view of the cover plate;
FIG. 6 is a schematic top view of the exterior partial structure of the pushing rotor plate;
FIG. 7 is a schematic view of the external partial structure of the agitator plate in front view;
FIG. 8 is a schematic view of the exterior part of the movable bar;
fig. 9 is a schematic view of the external partial structure of the fixing rod.
The reference numerals are represented as follows: the device comprises a 1-mixing barrel, a 2-electric stirring shaft, a 3-lantern ring connecting piece, a 4-stirring plate, a 5-round hole, a 6-first cutting plate, a 7-cover plate, a 8-second cutting plate, a 9-elastic rod, a 10-railing, a 11-supporting plate, a 12-pushing rotating plate, a 13-first arc rod, a 14-first arc plate, a 15-second arc rod, a 16-second arc plate, a 17-arc groove, a 18-fixed rod, a 19-movable rod, a 20-arc collision rod, a 21-limiting arc plate, a 22-bent rod, a 23-clamping groove and a 24-semicircular groove.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present invention and the descriptions thereof are for illustrating the present invention only and are not to be construed as limiting the present invention. It should be noted that the present invention is already in a practical development and use stage.
As shown in fig. 1 to 9, the present invention provides a mixing and stirring device for fermented feed preparation, which comprises a mixing drum 1 and an electric stirring shaft 2, and further comprises:
The stirring plate 4 is rotatably arranged outside the lantern ring connecting piece 3, the lantern ring connecting piece 3 is fixedly arranged outside the electric stirring shaft 2, the electric stirring shaft 2 is rotatably arranged on the mixing drum 1, and the top and the bottom of the stirring plate 4 are arranged in arc bending shapes with opposite directions, so that the stirring plate 4 can be conveniently rotated;
The stirring plate 4 is provided with a round hole 5, a first cutting plate 6 is fixedly arranged in the round hole 5, three uniformly distributed first cutting plates 6 are respectively arranged at the top and the bottom of the round hole 5, a cover plate 7 is rotatably arranged on the front surface of the stirring plate 4, a railing 10 is rotatably arranged on the back surface of the stirring plate 4, a second cutting plate 8 is fixedly arranged outside one end of the cover plate 7, which faces to the round hole 5, of the second cutting plate 8, the second cutting plate 8 is semicircular and is prevented from being contacted with the edge of the round hole 5, an elastic rod 9 penetrates through and is slidably arranged on the stirring plate 4, one end of the elastic rod 9 is hinged on the cover plate 7, and the other end of the elastic rod 9 is hinged on the railing 10;
The diameter of apron 7 is greater than the diameter of round hole 5, and apron 7 of being convenient for can cover round hole 5, and the apron 7 sets up to the arc shape towards the one end of electronic (mixing) shaft 2, and apron 7 is opened to the reaction force when being convenient for the fodder stirring.
In the technical scheme, firstly, feed and ingredients thereof are put into the mixing drum 1 from a feed inlet at the top of the mixing drum 1, then the electric stirring shaft 2 is started to rotate, the electric stirring shaft 2 rotates clockwise to drive the lantern ring connecting piece 3 to rotate in a following way, the lantern ring connecting piece 3 drives the stirring plate 4 to rotate in a following clockwise circle, the stirring plate 4 pushes the feed to stir, the thrust of the stirring plate 4 pushing the feed causes the feed to push the stirring plate 4 due to the acting force and the reacting force, the arc-shaped direction at the bottom of the stirring plate 4 is set to bend towards the rotating direction of the electric stirring shaft 2, the feed at the position can push the stirring plate 4 to rotate anticlockwise through the reacting force, finally, when the stirring plate 4 rotates clockwise along with the electric stirring shaft 2, the stirring plate 4 can rotate anticlockwise, meanwhile, when the stirring plate 4 pushes the feed positively, the reaction force generated between the stirring plate 4 and the feed can enable the feed to form thrust to the cover plate 7, the thrust direction born by the arc-shaped end of the cover plate 7 is in an inclined direction, so that the cover plate 7 is opened due to rotation generated by the thrust in the inclined direction, the cover plate 7 can rotate by pulling the railing 10 through the elastic rod 9, an opening exists between the cover plate 7 and the round hole 5, the feed can pass through the stirring plate 4 through the opening, after the feed enters the opening, the feed is firstly cut by the second cutting plate 8, the feed with uneven and thicker stirring is cut once, then the feed continues to move, the feed is cut twice by the first cutting plate 6 on the round hole 5, so that the feed becomes finer, the feed is cut for many times by the stirring plate 4 and the round hole 5 in a reciprocating way, the feed becomes finer, the chewing and digestion of young piglets are facilitated, when the stirring plate 4 rotates anticlockwise to push the feed to the back, the feed can directly enter the round hole 5 to be cut by the first cutting plate 6, then the cover plate 7 can be pushed to be opened outwards by the pushing force of the feed, the opening amplitude of the cover plate 7 is larger than that when the stirring plate 4 pushes the feed to the front, the feed is pushed to the maximum extent through the round holes 5 when the stirring plate 4 pushes the feed, so that the railing 10 has a pulling force to the opening extent of the cover plate 7, the pulling force of the railing 10 and the pushing force of the feed to the cover plate 7 have a balanced state, the cover plate 7 cannot reach the maximum opening extent, but the limitation on the feed is favorable for cutting the feed, a large amount of feed is not extruded to affect the treatment, and when the stirring plate 4 rotates anticlockwise to push the feed to the rear so as to open the cover plate 7 to the maximum extent, the maximum opening is in order to prevent the speed of the feed, in this way, the thrust friction of the feed on the cover plate 7 and the round hole 5 can be maximized, the residual feed attached to the first cutting plate 6 and the second cutting plate 8 is conveniently taken away, the residual feed is prevented from being attached to the first cutting plate 6 and the second cutting plate 8 all the time to influence the subsequent cutting treatment of the feed, the mixing and stirring of the feed are convenient, the operation that the first cutting plate 6 and the second cutting plate 8 can be reversely cleaned by the feed is finally achieved, in sum, the round hole 5 and the cover plate 7 are arranged on the stirring plate 4, when the stirring plate 4 pushes the feed to be mixed in the front, the first cutting plate 6 and the second cutting plate 8 on the cover plate 7 and the round hole 5 can carry out the cutting treatment on the feed to make the feed finer, meanwhile, when the back of the stirring plate 4 pushes the feed to be mixed and stirred, the cover plate 7 is utilized to be opened to the maximum extent, so that the feed is cleaned and taken away by the feed attached to the first cutting plate 6 and the second cutting plate 8 when being cut, the acting force and the reaction force of the feed during mixing and stirring are efficiently utilized, the feed is enabled to be mixed and stirred more carefully, the chewing and digestion of young piglets are facilitated, and the production efficiency is improved.
As shown in fig. 2 and 6, the invention is further provided with an edge mechanism, the edge mechanism comprises a supporting plate 11, the supporting plate 11 is fixedly installed on the inner side wall of the mixing drum 1, a pushing rotating plate 12 is rotatably installed outside the supporting plate 11, both front and rear ends of the pushing rotating plate 12 are arranged to be arc-shaped curved towards the edge of the mixing drum 1, a first arc rod 13 is hinged at the back of the rear half part of the pushing rotating plate 12 so as to be convenient for acquiring the pushing force of feed and improving the contact area to push the feed, the first arc rod 13 penetrates and is slidably installed on the supporting plate 11, a first arc rod 14 is fixedly installed outside the first arc rod 13, a second arc rod 15 is hinged at the back of the front half part of the pushing rotating plate 12, the second arc rod 15 penetrates and is slidably installed on the supporting plate 11, and a second arc rod 16 is fixedly installed outside the second arc rod 15.
In the above technical scheme, along with the clockwise rotation of the electric stirring shaft 2, the feed in the mixing drum 1 is driven to rotate clockwise, as the outermost end of the rear half part of the push rotating plate 12 is arranged to be curved towards the edge of the mixing drum 1, the feed can be polymerized at the curved end in the clockwise moving process and the push rotating plate 12 is driven to rotate clockwise by thrust, the rear half part of the push rotating plate 12 is attached to the inner side wall of the mixing drum 1 to form an inclined shape, then when the stirring plate 4 rotates clockwise along with the electric stirring shaft 2, the stirring plate 4 gradually moves and approaches to the inclined position of the push rotating plate 12, the stirring plate 4 continuously moves clockwise, the stirring plate 4 can contact and press the front half part of the push rotating plate 12, so that the edge of the stirring plate 4 can press the push rotating plate 12 to rotate anticlockwise, when the push rotating plate 12 rotates anticlockwise, the curved bent end of the rear half part of the push rotating plate 12 drives the gathered feed at the edge of the mixing drum 1 to the center of the mixing drum 1, and simultaneously the front half part of the push rotating plate 12 drives the second rotating plate 12 to move clockwise, the second rotating plate 15 is driven to move clockwise, the second rotating plate 16 is pushed out of the mixing drum 12, the mixed rotating plate 16 can be separated from the back surface of the mixing drum 12, and the back surface of the rotary plate 12 is separated from the rotary plate 12 is pushed clockwise, the rotary plate 16 is pushed by the rotary plate 16, and the rotary plate 16 is pushed out of the rotary plate 12 is rotated clockwise, and the rotary plate is pushed out to rotate clockwise, the rotary plate 12 is rotated clockwise, and the rotary is rotated along with the rotary plate 12 is rotated clockwise, the pushing rotating plate 12 rotates clockwise to drive the arc rod 13 to rotate clockwise, the arc rod 13 rotates clockwise to push the arc plate 14 to push clockwise, the arc plate 14 pushes feed on the back of the front half part of the pushing rotating plate 12 outwards, the feed reenters the mixing stirring circulation of the mixing drum 1, meanwhile, the pushing rotating plate 12 rotates clockwise to push the feed on the edge of the front half part of the mixing drum 1 to the center of the mixing drum 1 through the arc bending end of the front half part, the arc bending end of the rear half part of the pushing rotating plate 12 can be attached to the inner side wall of the mixing drum 1 to return to an initial state after the arc rod 13 is driven, the follow-up stirring plate 4 is convenient to contact continuously, finally, the rear half part of the pushing rotating plate 12 can push the feed on the edge of the mixing drum 1 to the center of the mixing drum 1 through the arrangement of the pushing rotating plate 12 when the stirring plate 4 contacts and pushes the pushing rotating plate 12 to rotate anticlockwise, and the feed on the edge of the front half part of the mixing drum 1 can push the feed on the center of the mixing drum 1 after the stirring plate 4 is separated from the pushing plate 12, and the front half part of the feed can rotate clockwise to the center of the mixing drum 1 can improve the mixing efficiency.
As shown in fig. 2, fig. 6, fig. 7, fig. 8 and fig. 9, in the invention, an auxiliary mechanism is further provided, the auxiliary mechanism comprises a fixed rod 18, the fixed rod 18 is fixedly installed outside the front surface of the stirring plate 4, a movable rod 19 penetrates through the fixed rod 18 and is slidably installed, one end of the movable rod 19 close to the pushing rotating plate 12 is arranged in a semicircular convex shape so as to be convenient for being contacted with the pushing rotating plate 12, an arc groove 17 is formed outside the front half part of the pushing rotating plate 12, an arc-shaped collision rod 20 is fixedly installed outside the movable rod 19, the top of the arc-shaped collision rod 20 is arranged towards the outside of the cover plate 7, the arc-shaped collision rod 20 can be in contact with the back of the cover plate 7 in an opened state, a limit arc plate 21 is fixedly installed on the side wall of the movable rod 19, a clamping groove 23 with the same width as the limit arc plate 21 is formed in the fixed rod 18, a bent rod 22 is rotatably installed outside the limit arc plate 21, the outermost end of the bent rod 22 is arranged in a circular shape, an elastic element is arranged between the bent rod 22 and the outside the limit arc plate 21, the front half part of the pushing rotating plate 12 is conveniently contacted with the arc-shaped plate, the arc-shaped collision rod 20 is provided with an arc-shaped elastic element, the arc-shaped elastic element is arranged outside the front half part, the front half part of the pushing rotating body is fixedly arranged at the arc-shaped collision rod 20, and can recover the elastic element, and the elastic element is in a circular elastic force with the arc-shaped elastic element, and the elastic element can recover the elastic force, and the elastic element is in the elastic element has a bent rod 22 and the elastic force and the elastic element.
In the above technical solution, in the process of mixing and stirring the feed by the stirring plate 4, the feed is stirred to follow the electric stirring shaft 2 and the stirring plate 4 to perform clockwise circular motion, and a certain centrifugal force is generated, so that when the feed contacts with the movable rod 19, the movable rod 19 and the arc-shaped collision rod 20 thereon and the limit arc plate 21 are subjected to the thrust generated by the centrifugal force, the movable rod 19 always receives the outward thrust in the process of stirring and mixing, and the limit arc plate 21 is driven to move outwards together when the movable rod 19 moves outwards, the limit arc plate 21 enters the clamping groove 23 to be limited and clamped, thereby limiting the outward movement of the movable rod 19, at this time, the semicircular bulge at the outermost end of the movable rod 19 extends out of the edge of the stirring plate 4, and then when the stirring plate 4 moves to the front half part of the pushing rotating plate 12 and contacts with the front half part of the pushing rotating plate, the stirring plate 4 drives the semicircular bulge at the outermost end of the movable rod 19 to contact with the arc-shaped groove 17 on the pushing rotating plate 12, the arc-shaped groove 17 presses the movable rod 19 to push the movable rod 19 towards the electric stirring shaft 2, when the arc-shaped groove 17 pushes the movable rod 19 to the outermost part of the groove, the movable rod 19 continues to move, and due to the pushing force of feed, the movable rod 19 reenters the next arc-shaped groove 17, so that the effect of vibration generated by repeated knocking is formed, the repeated extrusion of the arc-shaped groove 17 and the movable rod 19 can also lead the pushing rotating plate 12 to generate repeated vibration, thereby promoting the dropping of the feed attached to the surface of the rotating plate 12, avoiding the impact of the feed on the back of the cover plate 7 caused by the impact operation of the movement of the arc-shaped collision rod 20 in the direction of the electric stirring shaft 2 when the movable rod 19 is pushed by the pushing rotating plate 12 to move towards the electric stirring shaft 2, at the moment, the cover plate 7 can be always in an open state due to the pushing force of the feed, the impact operation of the back of the cover plate 7 can be carried out by the movement of the arc-shaped collision rod 20 in the direction of the electric stirring shaft 2, the cover plate 7 is impacted to generate vibration, so that the self-cleaning effect is improved by promoting the dropping of the feed attached to the surface of the movable rod 19 and the second cutting plate 8, the self-cleaning effect is more efficient due to the multiple times of vibration generated by the multiple times of extrusion of the movable rod 19 and the arc-shaped groove 17, and the vibration is generated by the friction extrusion of the round sphere at the outermost end and the semicircular groove 24 by the elastic action of the elastic element of the bent rod 22 due to the fact that the movable rod 19 drives the limiting arc plate 21 to move towards the edge direction of the mixing drum 1 and the limiting arc plate 21 moves towards the edge direction of the mixing drum 1 after the movable rod 19 is separated from the pushing rotating plate 12 due to the thrust of the feed, thereby make dead lever 18 produce the vibration, and then promote dropping of fodder on the dead lever 18, prevent that the fodder from blocking up draw-in groove 23 and influencing the location effect of movable rod 19, finally, through setting up dead lever 18 and movable rod 19, at stirring board 4 and promote the in-process of rotating plate 12 contact, the movable rod 19 can let arc ram 20 strike apron 7 back many times with promoting the multiple contact of arc recess 17 on rotating plate 12, and then produce vibration promotion self-cleaning effect, movable rod 19 self has good location effect and prevents blocking simultaneously.
The invention provides a mixing and stirring process for preparing fermented feed, which comprises the following steps:
S1, adding feed, preparing the feed, ingredients and a starter in advance, putting the feed into the mixing barrel 1 through a feed inlet at the top of the mixing barrel 1, and closing and sealing the feed inlet after the feed is added;
S2, starting stirring, starting an electric stirring shaft 2 to rotate, enabling a stirring plate 4 to rotate along with the clockwise circumference through a lantern ring connecting piece 3, enabling the stirring plate 4 to push feed to stir, enabling the feed to push the stirring plate 4 due to the thrust of the stirring plate 4 pushing the feed with the thrust due to acting force and reaction force, enabling the feed at the position to push the stirring plate 4 to rotate anticlockwise through the reaction force by utilizing the arc-shaped bending shape of the top and the bottom of the stirring plate 4, and finally enabling the stirring plate 4 to rotate anticlockwise when the stirring plate 4 rotates along with the clockwise circumference of the electric stirring shaft 2;
S3, finely processing the feed, namely, through arranging a round hole 5 and a cover plate 7 on the stirring plate 4, when the front surface of the stirring plate 4 pushes the feed to be stirred and mixed, the first cutting plate 6 and the second cutting plate 8 on the cover plate 7 and the round hole 5 cut the feed to be finer, and simultaneously, when the back surface of the stirring plate 4 pushes the feed to be mixed and stirred, the cover plate 7 is utilized to be opened to the greatest extent, so that the feed is cleaned and taken away by the feed when being cut and processed, and the feed attached to the first cutting plate 6 and the second cutting plate 8;
S4, edge assistance is realized by arranging the pushing rotating plate 12 and the stirring plate 4, when the stirring plate 4 contacts and pushes the pushing rotating plate 12 to rotate anticlockwise, the rear half part of the pushing rotating plate 12 pushes the feed at the edge of the mixing drum 1 to the center of the mixing drum 1, and when the stirring plate 4 is separated from the pushing rotating plate 12, the pushing rotating plate 12 rotates clockwise to push the feed at the edge to the center of the mixing drum 1;
S5, auxiliary vibration, namely arranging a fixed rod 18 and a movable rod 19, wherein in the process of contacting the stirring plate 4 with the pushing rotating plate 12, the movable rod 19 is contacted with the arc-shaped groove 17 on the pushing rotating plate 12 for multiple times to enable the arc-shaped collision rod 20 to impact the back of the cover plate 7 multiple times, so that a vibration promotion self-cleaning effect is generated;
S6, discharging is finished, the rotation of the electric stirring shaft 2 is stopped, and a discharging hole at the bottom of the mixing barrel 1 is opened to discharge the stirred feed.
To sum up, through being provided with apron 7 and round hole 5, let first cutting board 6 and second cutting board 8 utilize the power of fodder self to carry out cutting process many times for the fodder is more careful, and the young piglet of being convenient for chews and digests, sets up edge mechanism simultaneously, can promote the fodder at mixing drum 1 edge to the center, sets up auxiliary mechanism and can let apron 7 and edge mechanism produce the vibration, promotes dropping of its surface fodder, prevents long-time adhesion influence work efficiency.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (8)
1. The utility model provides a mixing stirring device of fermented feed preparation, includes mixing drum (1) and electronic (2) stirring axle, its characterized in that still includes:
The stirring plate (4) is rotatably arranged outside the lantern ring connecting piece (3), the lantern ring connecting piece (3) is fixedly arranged outside the electric stirring shaft (2), the electric stirring shaft (2) is rotatably arranged on the mixing drum (1), and the top and the bottom of the stirring plate (4) are in arc bending shapes with opposite directions;
Round holes (5) are formed in the stirring plate (4), first cutting plates (6) are fixedly mounted in the round holes (5), cover plates (7) are rotatably mounted on the front sides of the stirring plate (4), railings (10) are rotatably mounted on the back sides of the stirring plate (4), second cutting plates (8) are fixedly mounted on the outer sides of one ends of the cover plates (7) towards the round holes (5), elastic rods (9) penetrate through the stirring plate (4) and are slidably mounted on the stirring plate (4), one ends of the elastic rods (9) are hinged to the cover plates (7), and the other ends of the elastic rods are hinged to the railings (10).
2. The mixing and stirring device for fermented feed preparation according to claim 1, wherein: the top and the bottom of round hole (5) are provided with three evenly distributed's first cutting board (6) respectively, second cutting board (8) are semicircle form setting, the diameter of apron (7) is greater than the diameter of round hole (5), the one end of apron (7) towards electric stirring axle (2) sets up to the arc shape.
3. The mixing and stirring device for fermented feed preparation according to claim 2, wherein: still be provided with edge mechanism in mixing drum (1), edge mechanism includes backup pad (11), backup pad (11) fixed mounting is on the inside wall of mixing drum (1), backup pad (11) outside rotate install promote rotating plate (12), both ends all set up to the arc crooked form towards mixing drum (1) edge around promoting rotating plate (12).
4. A mixing and stirring device for fermented feed preparation according to claim 3, characterized in that: the back of the back half part of the pushing rotating plate (12) is hinged with a first arc rod (13), the first arc rod (13) penetrates through and is slidably mounted on the supporting plate (11), a first arc plate (14) is fixedly mounted outside the first arc rod (13), a second arc rod (15) is hinged with the back of the front half part of the pushing rotating plate (12), the second arc rod (15) penetrates through and is slidably mounted on the supporting plate (11), and a second arc plate (16) is fixedly mounted outside the second arc rod (15).
5. The mixing and stirring device for fermented feed preparation according to claim 4, wherein: the stirring plate (4) is further provided with an auxiliary mechanism, the auxiliary mechanism comprises a fixed rod (18), the fixed rod (18) is fixedly arranged outside the front surface of the stirring plate (4), a movable rod (19) penetrates through the fixed rod (18) and is slidably arranged on the fixed rod, one end, close to the pushing rotating plate (12), of the movable rod (19) is arranged to be semi-circular and protruding, and an arc-shaped groove (17) is formed in the outer portion of the front half portion of the pushing rotating plate (12).
6. The mixing and stirring device for fermented feed preparation according to claim 5, wherein: the movable rod (19) is fixedly provided with an arc-shaped collision rod (20), the top of the arc-shaped collision rod (20) faces the outer portion of the cover plate (7), the side wall of the movable rod (19) is fixedly provided with a limiting arc plate (21), and the fixed rod (18) is provided with a clamping groove (23) with the same width as the limiting arc plate (21).
7. The mixing and stirring device for fermented feed preparation according to claim 6, wherein: the outer portion of the limiting arc plate (21) is rotatably provided with a bent rod (22), the outermost end of the bent rod (22) is in a ball shape, an elastic element is arranged between the bent rod (22) and the outer portion of the limiting arc plate (21), and the fixed rod (18) is provided with a semicircular groove (24).
8. A process for mixing and stirring a fermented feed preparation, characterized in that a fermented feed preparation mixing and stirring device according to claims 1-7 is used, comprising the steps of:
S1, adding feed, preparing the feed, ingredients and a starter in advance, putting the feed into a mixing barrel (1) through a feed inlet at the top of the mixing barrel (1), and closing and sealing the feed inlet after the addition is finished;
S2, starting stirring, starting an electric stirring shaft (2) to rotate, enabling a stirring plate (4) to rotate along with the clockwise circumference through a lantern ring connecting piece (3), pushing feed by the stirring plate (4) to stir, pushing the feed by the stirring plate (4) to push the stirring plate (4) due to acting force and reaction force, pushing the feed by the pushing force of the stirring plate (4) to push the stirring plate (4), and pushing the stirring plate (4) to rotate anticlockwise by the reaction force by utilizing the arc bending shape of the top and the bottom of the stirring plate (4), wherein the feed at the position rotates anticlockwise by pushing the stirring plate (4) through the reaction force, and finally, when the stirring plate (4) rotates along with the electric stirring shaft (2) along with the clockwise circumference, the stirring plate (4) rotates anticlockwise;
S3, finely processing the feed, namely, a round hole (5) and a cover plate (7) are arranged on a stirring plate (4), so that when the stirring plate (4) is used for pushing the feed to be stirred and mixed in front, a first cutting plate (6) and a second cutting plate (8) on the cover plate (7) and the round hole (5) are used for cutting the feed to enable the feed to be finer, and meanwhile, when the stirring plate (4) is used for pushing the feed to be mixed and stirred in back, the cover plate (7) is used for being opened to the greatest extent, and the feed is cleaned and taken away by the feed attached to the first cutting plate (6) and the second cutting plate (8) when being cut and processed;
S4, edge assistance is realized by the arrangement of the pushing rotating plate (12) and the stirring plate (4), when the stirring plate (4) contacts and pushes the pushing rotating plate (12) to rotate anticlockwise, the rear half part of the pushing rotating plate (12) pushes the feed at the edge of the mixing drum (1) to the center of the mixing drum (1), and when the stirring plate (4) is separated from the pushing rotating plate (12), the pushing rotating plate (12) rotates clockwise to push the feed at the edge to the center of the mixing drum (1) by the front half part of the pushing rotating plate (12);
s5, auxiliary vibration, namely arranging a fixed rod (18) and a movable rod (19), wherein in the process that the stirring plate (4) is contacted with the pushing rotating plate (12), the movable rod (19) is contacted with the arc-shaped groove (17) on the pushing rotating plate (12) for multiple times, so that the arc-shaped collision rod (20) impacts the back of the cover plate (7) for multiple times, and a vibration-promoting self-cleaning effect is further generated;
S6, discharging is finished, the rotation of the electric stirring shaft (2) is stopped, a discharging hole at the bottom of the mixing barrel (1) is opened, and the stirred feed is discharged.
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| CN118059712B (en) | 2024-07-09 |
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