CN102318886B - Tank type energy efficient total mixed ration feed mixer - Google Patents
Tank type energy efficient total mixed ration feed mixer Download PDFInfo
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- CN102318886B CN102318886B CN 201110219569 CN201110219569A CN102318886B CN 102318886 B CN102318886 B CN 102318886B CN 201110219569 CN201110219569 CN 201110219569 CN 201110219569 A CN201110219569 A CN 201110219569A CN 102318886 B CN102318886 B CN 102318886B
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- tank body
- motor
- feed mixer
- belt
- central shaft
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims description 8
- 244000144985 peep Species 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 238000005304 joining Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract description 4
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a tank type energy efficient total mixed ration feed mixer, belongs to the agricultural mechanical equipment field. The feed mixer comprises a tank body (1), a bracket (11), a transmission device and a control device; the two sides of the tank body (1) are mounted on the bracket (11) through a self-aligning bearing (13) and a tank body central shaft (14); one end of the tank body central shaft (14) is connected with the control device through the transmission device, the other side of the bracket (11) is connected with a water injector; and the tank body (1) is provided with a feeding/discharging door (16), and a guide plate (20) is arranged in the tank body (1). The tank type energy efficient total mixed ration feed mixer is high in yield, low in energy consumption, free from auger, and long in service life, can effectively avoid dairy cow from acidosis, and reduces the maintenance and management cost and manpower and material resource input; and the big gain can be realized by using less input.
Description
Technical field
Jar shape efficient energy-saving fully-mixed daily feed mixer belongs to the agricultural machinery field, is specifically related to a kind of livestock rearing feed-processing equipment.
Background technology
TRM (TotalMrxedRatron is called for short TMR) breeding technology, be according to the different growth and development stages of milk cow and the stage lactation period different needs to feed nutrition, the roughage of prescinding, concentrated feed, various additives etc. are according to nutrient formulation, fully feed is rubbed with the fully-mixed daily feed mixer, stir, mix, produce a kind of nutritious, the adequate diet of nutrition relative equilibrium, for the milk cow free choice feeding, the use of TRM breeding technology, improved the milk cow dry matter intake, improved utilization of nutrients, improved labor productivity, reduce the incidence of disease of milk cow metabolic disease and disease of digestive tract, thereby improved milk yield, improved the production economic benefit of milk cattle cultivating industry.
The mixer of producing TRM becomes milk cattle cultivating heat already and dotes on, the twin shaft large dial wheel, the gondola single shaft list that mainly contain France are cut the horizontal-type biaxial of auxiliary circulation, Korea S, Belgian vertical stirring etc., but it must be highly energy-consuming, low-producing mistaken ideas that these mixers lead TMR mixer manufacturer to be strayed into the equipment of producing TRM, cause huge human and material resources and the waste on the financial resources, especially cause the waste of the energy and raising up of price.
There are following several different defectives in above-described several mixer: at first use the TRM breeding technology must buy the TMR mixer, strengthened the capital input of cattle-raising; Moreover, use the TMR mixer to yield poorly, consume energy greatly, must cause labour's repeated use; Most existing TMR fodder mixing machine all adopts the auger structure, the TMR feed of production exist all the time milk cattle fooder after acidosic hidden danger; The 3rd, forage causes the TMR mixer shorter service life to the long-term rigid friction of mixer, and thick again packing auger blade, chamber wall, screw-conveyer-shaft iron plate also can be worn through very soon, and the waste of TMR mixer product is serious; The 4th, TMR mixer product all can bring the management maintenance expense, buy the trouble of storing the TRM raw material, the loaded down with trivial details and expenditure of producing the TMR feed, the waste pasture land used of vast scale, bring the financial burden of increasing to the raiser, cost is higher, income is lower, therefore, effect is unsatisfactory in actual applications for the production method of existing mixer formula fully-mixed daily feed, can't satisfy extensive, intensive production needs.
Summary of the invention
The technical problem to be solved in the present invention is: overcome the deficiencies in the prior art, a kind of mode of production that adopts the mixer formula, output height, low, the no auger of power consumption are provided, can effectively avoid the acidosic jar of milk cow shape efficient energy-saving fully-mixed daily feed mixer.
The technical solution adopted for the present invention to solve the technical problems is: this jar shape efficient energy-saving fully-mixed daily feed mixer, it is characterized in that: comprise tank body, support, transmission device and control device, the tank body both sides are held with the tank body central shaft rack-mount by expansion mandrel, tank body central shaft one end connects control device by transmission device, the support opposite side connects water injector, tank body is provided with the turnover bin gate, and tank interior is provided with deflector.Feedstuff is contained in the tank body, motor drives tank body by transmission device and tank body central shaft and rotates, abundant mixing and the stirring of fully-mixed daily feed raw material have been realized by the rotation of tank body, use power less than having half of producing the TRM mode now, power consumption reduces greatly, the output hundreds of times increase.
Also be provided with peep hole on the described tank body, turnover bin gate both sides are provided with door lock, and both sides are provided with the switch door controller in addition.Can observe feed troubled water in the tank body timely by peep hole, it is perfectly safe that the production that guarantees TRM is accomplished.
Described deflector cross section is the herringbone setting, is provided with two and installation relatively.Deflector cooperates the rotation of tank body, and the feedstuff in the tank body is carried out branch strip material, realizes abundant mixing and the stirring of fully-mixed daily feed raw material.
Described transmission device comprises hinge wheel, minor sprocket, gearbox, belt and shaft coupling, hinge wheel is installed in tank body central shaft one end, and by chain connection minor sprocket, minor sprocket is by the output shaft of power transmission shaft and shaft coupling connection gearbox, and the gearbox other end connects motor by belt.Gearbox one end is connected with motor by belt, has realized the low transmission of power of turning round at a high speed, prevents from damaging because of the motor that the eccentric rotary required drive of tank body brings when unbalanced; Dig lock and be installed on the motor output shaft, dig the stopping a train at a target point work that lock is finished tank body by electrical control cubicles control.
Described control device comprises plane lock, motor and electrical power control cabinet, digs lock and is installed on the motor output shaft, and motor lower portion is provided with the motor locator, motor input joining power switch board.
Described water injector comprises inlet channel, shower nozzle and supply equipment, and inlet channel one end connects supply equipment, and the other end is installed shower nozzle, and shower nozzle is arranged on the top of tank body.
The outside of described hinge wheel and minor sprocket is provided with the chain wheel cover, and chain wheel cover longitudinal section is the concave shape setting, and the belt outside is provided with belt guard.Further guaranteed the security of machine overall operation.
Both ends, the described tank body left and right sides are provided with stable disk.
Compared with prior art, the beneficial effect that has of the present invention is:
1, the novel structure uniqueness, change the thinking of making TRM completely, the mode with the mixer making that discards tradition, develop novel mixer and produce the mode of TRM, realize abundant mixing and the stirring of fully-mixed daily feed raw material with the deflector that arranges in the rotation of the tank body that loads feed and the body, and the tank body capacity can arbitrarily be adjusted, can satisfy requirements of different users fully, it is big to overcome existing TMR fodder mixing machine investment, the maintenance cost height, the high energy low yield, drawback such as lavish labor on, and the maintaining of being more convenient for of simple compact structure.
2, saved the TMR machine the management maintenance expense, avoided because of the acidosic worries of meticulous TMR feed milk cow of feeding, saved the trouble of buy storing the TRM raw material, produced the loaded down with trivial details of TMR feed and expenditure, the saving pasture land used of vast scale, directly use fully-mixed daily feed, the disposable breeding milk cow that feeds intake by less investment, increase the benefit of milk cattle cultivating greatly.
3, efficient energy-saving, abandon existing by high-power, the power consumption of machine turns, the mode of production of low yield, solved the existing low-producing situation of TMR mixer highly energy-consuming up hill and dale, the experiment proved that, per hour can fully mix and stir the tens of tons of TRM, use power less than having half of producing the TRM mode now, power consumption reduces greatly, the increase of production hundreds of times; Thoroughly change and use traditional TMR mixer human and material resources, power, the serious situation of machine waste, fully the forage of high pollutions such as local maize straw, reed, straw, low price is used in digestion, suits measures to local conditions, benefits a side.
4, realize passing in and out the switch of bin gate at the switch door controller of tank body installation pneumatic (also available electronic or hydraulic pressure), avoided the work high above the ground of input and output material door switch, not only time saving and energy saving, and also security performance greatly strengthens.
5, pass through the sprocket wheel chain gearing to the high torque forces of tank body transmission low speed; powerdriven stationarity and dynamic property have been guaranteed; the use of safeguard measures such as chain wheel cover, belt guard; make the entire machine safety that more becomes; the deceleration of the large and small sprocket wheel of the big or small pulley decelerates of motor and gearbox, deceleration, gearbox and the tank body of gearbox; three decelerations more economize merit, and power is more apparent powerful, and the speed ratio adjustment is more convenient.
Description of drawings
Fig. 1 is structural front view schematic diagram of the present invention.
Fig. 2 is the vertical view schematic diagram of Fig. 1 of the present invention.
Fig. 3 is the right view schematic diagram of Fig. 1 of the present invention.
Fig. 4 is the left view schematic diagram of Fig. 1 of the present invention.
Wherein: 1, tank body 2, hinge wheel 3, chain wheel cover 4, chain 5, minor sprocket 6, gearbox 7, belt 8, dig that lock 9, motor 10, electrical power control cabinet 11, support 12, stable disk 13, expansion mandrel hold 14, tank body central shaft 15, inlet channel 16, turnover bin gate 17, shower nozzle 18, switch door controller 19, door lock 20, deflector 21, peep hole 22, motor locator 23, belt guard 24, shaft coupling 25, valve 26, power transmission shaft.
Fig. 1～4th, most preferred embodiment of the present invention, the present invention will be further described below in conjunction with accompanying drawing 1～4:
The specific embodiment
With reference to accompanying drawing 1～4:
This jar shape efficient energy-saving fully-mixed daily feed mixer, comprise tank body 1, support 11, transmission device and control device, tank body 1 is spherical, cylindrical or have a cylindrical housings of tapering, tank body 1 both sides by expansion mandrel hold 13 and tank body central shaft 14 be installed on the support 11, tank body central shaft 14 1 ends connect control device by transmission device, support 11 opposite sides connect water injector, tank body 1 is provided with turnover bin gate 16 and peep hole 21, turnover bin gate 16 both sides are provided with door lock 19, both sides are provided with switch door controller 18 in addition, tank body 1 inside is provided with deflector 20, deflector 20 cross sections are the herringbone setting, be provided with two and installation relatively, both ends, tank body 1 left and right sides also are provided with stable disk 12.
Transmission device comprises hinge wheel 2, minor sprocket 5, gearbox 6, belt 7 and shaft coupling 24, hinge wheel 2 is installed in tank body central shaft 14 1 ends, and by chain 4 connection minor sprockets 5, minor sprocket 5 is by the output shaft of power transmission shaft 26 and shaft coupling 24 connection gearboxes 6, and gearbox 6 other ends connect motors 9 by belt 7; The outside of hinge wheel 2 and minor sprocket 5 is provided with chain wheel cover 3, and chain wheel cover 3 longitudinal sections are the concave shape setting, and belt 7 outsides are provided with belt guard 23.
Control device comprises plane lock 8, motor 9 and electrical power control cabinet 10, digs lock 8 and is installed on motor 9 output shafts, and motor 9 bottoms are provided with motor locator 22, motor 9 input joining power switch boards 10.
Water injector comprises inlet channel 15, shower nozzle 17 and supply equipment, and inlet channel 15 1 ends connect supply equipment, and the other end is installed shower nozzle 17, and shower nozzle 17 is arranged on the top of tank body 1.
Switch door controller 18 can be finished with pneumatic, electronic or hydraulic means, as realizing by devices such as cylinder, oil cylinder or electronic zips.
The kinds of drive such as also available gear drive of transmission device in addition,, worm and gear transmission, band transmission, gear train transmission replace.
The course of work is as follows:
The present invention is when work, at first start electrical power control cabinet 10 and connect power supply, by 9 work of electrical power control cabinet 10 control motors, motor 9 drives gearbox 6 runnings by belt 7, gearbox 6 output shafts drive minor sprocket 5 work by shaft coupling 24, minor sprocket 5 arrives hinge wheel 2 by chain 4 with transmission of power, be fixed on the rotation of the hinge wheel 2 on tank body central shaft 14 1 ends, driving tank body 1 with this rotates, the a large amount of feedstuff of splendid attire in the tank body 1, rotation and tank body 1 inner 20 pairs of feedstuffs of two deflectors that arrange by tank body 1 are with material, sub-material, make in tank body 1 through cutting, rubbing pretreated fully-mixed daily feed raw material carries out fast, stir fully and mixing, efficient, the smart coarse fodder of producing of low energy mixes, loosely do not separate, fresh free from extraneous odour, but non-caking high-quality breeding milk cow, sheep, the TRM of deer etc.; By the feed troubled water in the peep hole 21 timely observation tank bodies 1, the production that guarantees TRM is perfectly safe, the shower nozzle 17 that install inlet channel 15 and end thereof can be according to the moisture of fully-mixed daily feed raw material in the tank body 1, in time, supplement feed moisture in the tank body 1 efficiently.
In addition, can realize turnover bin gate 16 reinforced, the stop control of actions such as fixed point switch door of blowing, discharging and switch door controller 18 downwards of upwards stopping by digging lock 8, upwards stop reinforced, stop the work such as fixed point switch door of blowing, discharging and switch door controller 18 when finishing downwards, door lock 19 will in time be locked, be latched, with the safe operation of further assurance tank body 1.
The above only is preferred embodiment of the present invention, is not to be the restriction of the present invention being made other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not break away to any simple modification, equivalent variations and remodeling that above embodiment does, still belongs to the protection domain of technical solution of the present invention according to technical spirit of the present invention.
Claims (2)
1. jar shape efficient energy-saving fully-mixed daily feed mixer, it is characterized in that: comprise tank body (1), support (11), transmission device and control device, tank body (1) both sides hold (13) by expansion mandrel and tank body central shaft (14) is installed on the support (11), tank body central shaft (14) one ends connect control device by transmission device, support (11) opposite side connects water injector, tank body (1) is provided with turnover bin gate (16), tank body (1) inside is provided with deflector (20), described deflector (20) cross section is the herringbone setting, is provided with two and installation relatively; Also be provided with peep hole (21) on the described tank body (1), turnover bin gate (16) both sides are provided with door lock (19), and both sides are provided with switch door controller (18) in addition; Described tank body (1) both ends, the left and right sides are provided with stable disk (12);
Described transmission device comprises hinge wheel (2), minor sprocket (5), gearbox (6), belt (7) and shaft coupling (24), hinge wheel (2) is installed in tank body central shaft (14) one ends, and by chain (4) connection minor sprocket (5), minor sprocket (5) is by the output shaft of power transmission shaft (26) and shaft coupling (24) connection gearbox (6), and gearbox (6) other end connects motor (9) by belt (7);
Described control device comprises plane lock (8), motor (9) and electrical power control cabinet (10), digging lock (8) is installed on motor (9) output shaft, motor (9) bottom is provided with motor locator (22), motor (9) input joining power switch board (10);
Described water injector comprises inlet channel (15), shower nozzle (17) and supply equipment, and inlet channel (15) one ends connect supply equipment, and the other end is installed shower nozzle (17), and shower nozzle (17) is arranged on the top of tank body (1).
2. jar shape efficient energy-saving fully-mixed daily feed mixer according to claim 1, it is characterized in that: the outside of described hinge wheel (2) and minor sprocket (5) is provided with chain wheel cover (3), chain wheel cover (3) longitudinal section is the concave shape setting, and belt (7) outside is provided with belt guard (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110219569 CN102318886B (en) | 2011-08-02 | 2011-08-02 | Tank type energy efficient total mixed ration feed mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110219569 CN102318886B (en) | 2011-08-02 | 2011-08-02 | Tank type energy efficient total mixed ration feed mixer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102318886A CN102318886A (en) | 2012-01-18 |
| CN102318886B true CN102318886B (en) | 2013-07-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110219569 Expired - Fee Related CN102318886B (en) | 2011-08-02 | 2011-08-02 | Tank type energy efficient total mixed ration feed mixer |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105768155A (en) * | 2015-11-30 | 2016-07-20 | 无锡市双氏机械有限公司 | New roll cutting type feed processing device |
| CN106855558A (en) * | 2015-12-09 | 2017-06-16 | 中国石油天然气股份有限公司 | A test device for testing internal detection sensors |
| CN109259281B (en) * | 2018-11-13 | 2024-07-26 | 宁夏新大众机械有限公司 | Square stable speed reducer and total mixed ration feed preparation machine |
| CN112763379A (en) * | 2020-12-24 | 2021-05-07 | 科之杰新材料集团有限公司 | Method for evaluating air entraining performance of concrete admixture |
| CN115025662A (en) * | 2022-07-04 | 2022-09-09 | 安徽科爱利机械制造有限公司 | 3-cube belt-driven horizontal type full-mixed ration preparation machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4325686A1 (en) * | 1993-07-30 | 1995-02-02 | Marchese Sas Flli | Mixing method in feed mixing vehicles or chopped feed mixing vehicles |
| EP1281434A1 (en) * | 2001-08-03 | 2003-02-05 | Armor Inox | Fixed support frame for rotary drum, in particular for churn |
| CN2930313Y (en) * | 2006-06-11 | 2007-08-08 | 吴益祥 | Dry feed soup addition machine |
| CN201274742Y (en) * | 2008-07-11 | 2009-07-22 | 艾洪生 | Machine for stirring feed |
| CN101601981A (en) * | 2009-07-01 | 2009-12-16 | 南京敬邺达新型建筑材料有限公司 | Latex mixer |
| CN101829518A (en) * | 2010-06-12 | 2010-09-15 | 郑勋领 | Material mixer |
| CN202197816U (en) * | 2011-08-02 | 2012-04-25 | 刘金波 | Pot-shaped energy-saving efficient total-mixing ration feed mixer |
-
2011
- 2011-08-02 CN CN 201110219569 patent/CN102318886B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4325686A1 (en) * | 1993-07-30 | 1995-02-02 | Marchese Sas Flli | Mixing method in feed mixing vehicles or chopped feed mixing vehicles |
| EP1281434A1 (en) * | 2001-08-03 | 2003-02-05 | Armor Inox | Fixed support frame for rotary drum, in particular for churn |
| CN2930313Y (en) * | 2006-06-11 | 2007-08-08 | 吴益祥 | Dry feed soup addition machine |
| CN201274742Y (en) * | 2008-07-11 | 2009-07-22 | 艾洪生 | Machine for stirring feed |
| CN101601981A (en) * | 2009-07-01 | 2009-12-16 | 南京敬邺达新型建筑材料有限公司 | Latex mixer |
| CN101829518A (en) * | 2010-06-12 | 2010-09-15 | 郑勋领 | Material mixer |
| CN202197816U (en) * | 2011-08-02 | 2012-04-25 | 刘金波 | Pot-shaped energy-saving efficient total-mixing ration feed mixer |
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| CN102318886A (en) | 2012-01-18 |
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