CN118040469A - Multi-junction VCSEL laser, manufacturing method thereof and VCSEL array - Google Patents
Multi-junction VCSEL laser, manufacturing method thereof and VCSEL array Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/10—Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
- H01S5/18—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities
- H01S5/183—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL]
- H01S5/18397—Plurality of active layers vertically stacked in a cavity for multi-wavelength emission
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/10—Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
- H01S5/18—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities
- H01S5/183—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL]
- H01S5/18308—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL] having a special structure for lateral current or light confinement
- H01S5/18311—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL] having a special structure for lateral current or light confinement using selective oxidation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/10—Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
- H01S5/18—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities
- H01S5/183—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL]
- H01S5/18308—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL] having a special structure for lateral current or light confinement
- H01S5/18322—Position of the structure
- H01S5/1833—Position of the structure with more than one structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/40—Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
- H01S5/42—Arrays of surface emitting lasers
- H01S5/423—Arrays of surface emitting lasers having a vertical cavity
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Abstract
A multi-junction VCSEL laser, a method of fabricating the same, and a VCSEL array are disclosed. The multi-junction VCSEL laser includes: a VCSEL body, a VCSEL anode, and a VCSEL cathode; the VCSEL body includes: a substrate layer, a bottom mirror portion, a top mirror portion, an active area portion, a main confinement layer, and an electrode contact layer; the bottom mirror portion is formed on the substrate layer, the bottom mirror portion including a bottom N-DBR layer, a bottom confinement layer, and a bottom tunnel junction; the active region portion is located between the bottom mirror portion and the top mirror portion, the active region portion including at least two PN junction structures; the primary confinement layer is located between the bottom mirror portion and the top mirror portion; the electrode contact layer is formed on the top mirror portion; the VCSEL anode comprises a first N-type metal layer, wherein the first N-type metal layer is formed on the substrate layer; the VCSEL cathode includes a cathode metal layer formed on the electrode contact layer.
Description
Technical Field
The present application relates to the field of semiconductor lasers, and more particularly to a multi-junction VCSEL laser, a method of fabricating the same, and a VCSEL array.
Background
A VCSEL (Vertical-Cavity Surface-emitting laser) is a semiconductor laser that emits laser light in a direction perpendicular to its substrate. VCSEL has the characteristics of small divergence angle, symmetrical light beams, high wavelength thermal stability, stable light beam quality and the like, and has huge application potential in the fields of communication, consumption and vehicle-mounted. Currently, VCSEL products are widely applied to industries such as close-range optical fiber communication, face recognition, 3D sensing and the like.
In a typical VCSEL structure, the VCSEL includes, from bottom to top, an N-type metal electrode layer, an N-type substrate layer, an N-DBR layer, an active region portion, a confinement layer, a P-DBR layer, a P-type contact layer, and a P-type metal electrode layer, as shown in fig. 1. The N-type substrate layer and the N-DBR layer are located in an N-type region, and the P-DBR layer is located in a P-type region. In the N-type region, free electrons are multi-electrons, holes are almost zero and few electrons; in the P-type region, holes are multiple electrons and free electrons are fewer. Further, in a typical VCSEL mechanism, the P-type metal electrode layer forms the anode of the VCSEL and the N-type metal electrode layer forms the cathode of the VCSEL.
In typical VCSEL applications, multiple VCSELs form a VCSEL array, and typically, the multiple VCSELs share an N-type substrate and an N-type metal electrode layer, i.e., the multiple VCSELs share a cathode. However, in some application scenarios of VCSELs, it is desirable to share an anode in a VCSEL array formed of multiple VCSELs, and to share a substrate layer.
In theory, the N-type substrate layer may be replaced with a P-type substrate layer, the positions of the N-DBR layer and the P-DBR layer may be exchanged, the positions of the N-type metal electrode layer and the P-type metal electrode layer may be exchanged, and the P-type contact layer may be adjusted to be an N-type contact layer. That is, the structure of the VCSEL is adjusted to include, from bottom to top, a P-type metal electrode layer, a P-type substrate layer, a P-DBR layer, an active region portion, a confinement layer, an N-DBR layer, an N-type contact layer, and an N-type metal electrode layer.
However, the defect density of the P-type substrate layer is high, the resistivity is high, and the yield is low, so that the structure adjustment scheme of the VCSEL is blocked in practical application, and a new VCSEL structure design scheme needs to be proposed.
Disclosure of Invention
An advantage of the present application is that a multi-junction VCSEL laser, a method of manufacturing the same, and a VCSEL array are provided, wherein the structure of the multi-junction VCSEL laser is adapted for a common anode type VCSEL array, and the substrate layer is kept as an N-type substrate layer.
Another advantage of the present application is to provide a multi-junction VCSEL laser, a method of manufacturing the same, and a VCSEL array, wherein the multi-junction VCSEL laser provides a new multi-junction VCSEL laser structural design that can improve the controllability of the oxidation length or the oxidation depth of the oxidation-limiting layer such that the actual oxidation length or the oxidation depth of the oxidation-limiting layer is as close as possible to the desired oxidation length or oxidation depth.
Still another advantage of the present application is to provide a multi-junction VCSEL laser, a method for manufacturing the same, and a VCSEL array, in which the multi-junction VCSEL laser is mainly configured to adjust an arrangement order, number, and material selection of a specific structural layer of each structural layer, and has a lower difficulty in modification than a conventional VCSEL laser; that is, the present application can greatly improve the controllability of the oxidation length or the oxidation depth of the oxidation limiting layer by modifying the conventional VCSEL laser structure more simply.
It is still another advantage of the present application to provide a multi-junction VCSEL laser, a method for manufacturing the same, and a VCSEL array, in which the multi-junction VCSEL laser is mainly configured to adjust the arrangement order, the number, and the material selection of specific structural layers as compared to conventional VCSEL lasers, so that conventional VCSEL fabrication processes and equipment can be used in the manufacturing process of the multi-junction VCSEL laser. Thus, the original VCSEL production line and production equipment can be reserved for preparing the multi-junction VCSEL laser, the production line modification cost of the multi-junction VCSEL laser is effectively reduced, and the preparation cost of the multi-junction VCSEL laser is further reduced.
To achieve at least one of the above or other advantages and objects, according to one aspect of the present application, there is provided a multi-junction VCSEL laser, comprising:
a VCSEL body, the VCSEL body comprising:
A substrate layer;
A bottom mirror portion formed on the substrate layer, the bottom mirror portion comprising a bottom N-DBR layer, a bottom confinement layer, and a bottom tunnel junction; wherein the bottom N-DBR layer is formed on the substrate layer, the bottom confinement layer and the bottom tunnel junction are stacked on the bottom N-DBR layer;
a top mirror portion comprising at least one top DBR layer;
An active area portion located between the bottom mirror portion and the top mirror portion; the active region part comprises at least two PN junction structures, each PN junction structure comprises at least one P-doped structural layer, at least one N-doped structural layer and a quantum well region, wherein the quantum well region is positioned between the P-doped structural layer and the N-doped structural layer of the PN junction structure;
a primary confinement layer between the bottom mirror portion and the top mirror portion; and
An electrode contact layer formed on the top mirror portion;
A VCSEL anode comprising a first N-type metal layer formed on the substrate layer; and
A VCSEL cathode comprising a cathode metal layer formed on the electrode contact layer.
In an embodiment of the multi-junction VCSEL laser according to the present application, the active region section further comprises at least one active region confinement layer, the active region confinement layer and the PN junction structure being stacked on top of each other.
In an embodiment of the multi-junction VCSEL laser according to the present application, at least one of the active region confinement layers is located between two adjacent PN junction structures, wherein each active region confinement layer located between two adjacent PN junction structures is defined as an inter-junction confinement layer.
In an embodiment of the multi-junction VCSEL laser according to the present application, the active region confinement layer is arranged between every adjacent two of the PN junction structures.
In an embodiment of the multi-junction VCSEL laser according to the present application, the active region confinement layer is arranged between only part of adjacent two of the PN junction structures.
In an embodiment of the multi-junction VCSEL laser according to the present application, the active region section further comprises at least one of the active region tunnel junctions, the active region tunnel junction and the PN junction structure being stacked on top of each other.
In an embodiment of the multi-junction VCSEL laser according to the present application, at least one of said active region tunnel junctions is located between two adjacent said PN junction structures, wherein each active region tunnel junction located between two adjacent said PN junction structures is defined as an inter-junction tunnel junction.
In an embodiment of the multi-junction VCSEL laser according to the present application, the active region section further comprises at least one of the active region tunnel junctions, the active region tunnel junction and the PN junction structure being stacked on top of each other.
In an embodiment of the multi-junction VCSEL laser according to the present application, at least one of said active region tunnel junctions is located between two adjacent said PN junction structures, wherein each active region tunnel junction located between two adjacent said PN junction structures is defined as an inter-junction tunnel junction.
In an embodiment of the multi-junction VCSEL laser according to the present application, the active region section further comprises at least one of the active region tunnel junctions, the active region tunnel junction and the PN junction structure being stacked on top of each other.
In an embodiment of the multi-junction VCSEL laser according to the present application, at least one of said active region tunnel junctions is located between two adjacent said PN junction structures, wherein each active region tunnel junction located between two adjacent said PN junction structures is defined as an inter-junction tunnel junction.
In an embodiment of the multi-junction VCSEL laser according to the present application, the inter-junction confinement layer and the inter-junction tunnel junction between each two adjacent PN junction structures form a set of inter-junction structures, the active region confinement layer being located below the active region tunnel junction in at least one set of inter-junction structures.
In one embodiment of the multi-junction VCSEL laser according to the present application, the inter-junction confinement layer and the inter-junction tunnel junction between each two adjacent PN junction structures form a set of inter-junction structures, the active region confinement layer being located above the active region tunnel junction in at least one set of inter-junction structures.
In an embodiment of the multi-junction VCSEL laser according to the present application, at least one of the active region confinement layers is located between the bottom-most PN junction structure in the active region section and the top mirror section, wherein each of the active region confinement layers located between the top-most PN junction structure in the active region section and the top mirror section is defined as a junction top confinement layer.
In an embodiment of the multi-junction VCSEL laser according to the present application, at least one of the active region confinement layers is an oxidation confinement layer, the active region confinement layer being of the type of an oxidation confinement layer being defined as an active region oxidation confinement layer.
In an embodiment of the multi-junction VCSEL laser according to the present application, at least one of the nearest structural layers of the active region oxidation limiting layer is an N-doped structural layer.
In an embodiment of the multi-junction VCSEL laser according to the present application, all of the nearest structural layers of the active region oxidation-limiting layer are N-doped structural layers.
In an embodiment of the multi-junction VCSEL laser according to the present application, only part of the nearest structural layer of the active region oxidation limiting layer is an N-doped structural layer.
In an embodiment of the multi-junction VCSEL laser according to the present application, at least one of the nearest structural layers of the active region oxidation limiting layer is an N-doped structural layer of the PN junction structure.
In an embodiment of the multi-junction VCSEL laser according to the present application, the active region portion further comprises at least one active region tunnel junction, each of the active region tunnel junctions comprises at least one P-doped structure layer and at least one N-doped structure layer, the active region tunnel junction and the PN junction structure are stacked on each other, and at least one of the nearest structure layers of the active region oxidation limiting layer is the N-doped structure layer of the tunnel junction.
In an embodiment of the multi-junction VCSEL laser according to the present application, the top DBR layer is a top N-DBR layer, the electrode contact layer of the VCSEL cathode is an N-type electrode contact layer, and the electrode metal layer is a second N-type metal layer.
According to another aspect of the present application, there is provided a VCSEL array comprising: two or more multi-junction VCSEL lasers, the multi-junction VCSEL lasers comprising:
a VCSEL body, the VCSEL body comprising:
A substrate layer;
A bottom mirror portion formed on the substrate layer, the bottom mirror portion comprising a bottom N-DBR layer, a bottom confinement layer, and a bottom tunnel junction; wherein the bottom N-DBR layer is formed on the substrate layer, the bottom confinement layer and the bottom tunnel junction are stacked on the bottom N-DBR layer;
a top mirror portion comprising at least one top DBR layer;
An active area portion located between the bottom mirror portion and the top mirror portion; the active region part comprises at least two PN junction structures, each PN junction structure comprises at least one P-doped structural layer, at least one N-doped structural layer and a quantum well region, wherein the quantum well region is positioned between the P-doped structural layer and the N-doped structural layer of the PN junction structure;
a primary confinement layer between the bottom mirror portion and the top mirror portion; and
An electrode contact layer formed on the top mirror portion;
A VCSEL anode comprising a first N-type metal layer formed on the substrate layer; and
A VCSEL cathode comprising a cathode metal layer formed on the electrode contact layer;
The VCSEL anode of two or more of the multi-junction VCSEL lasers is common.
According to yet another aspect of the present application, there is provided a method of fabricating a multi-junction VCSEL laser, comprising:
Forming a VCSEL body, the VCSEL body comprising: a substrate layer, a bottom mirror portion, an active region portion, a main confinement layer, a top mirror portion, and an electrode contact layer; wherein the bottom mirror portion is formed on the substrate layer, the bottom mirror portion comprising a bottom N-DBR layer, a bottom confinement layer, and a bottom tunnel junction; the bottom N-DBR layer is formed on the substrate layer, and the bottom confinement layer and the bottom tunnel junction are stacked on the bottom N-DBR layer; the top mirror portion includes at least one top DBR layer; the active region portion is located between the bottom mirror portion and the top mirror portion; the active region part comprises at least two PN junction structures, each PN junction structure comprises at least one P-doped structural layer, at least one N-doped structural layer and a quantum well region, wherein the quantum well region is positioned between the P-doped structural layer and the N-doped structural layer of the PN junction structure; the primary confinement layer is located between the bottom mirror portion and the top mirror portion; the electrode contact layer is formed on the top mirror portion;
Forming a VCSEL cathode, wherein the VCSEL cathode comprises a cathode metal layer, and the cathode metal layer is formed on the electrode contact layer; and
A VCSEL anode is formed, the VCSEL anode comprising a first N-type metal layer formed on the substrate layer.
Further objects and advantages of the present application will become fully apparent from the following description and the accompanying drawings.
These and other objects, features and advantages of the present application will become more fully apparent from the following detailed description, the accompanying drawings and the appended claims.
Drawings
These and/or other aspects and advantages of the present application will become more apparent and more readily appreciated from the following detailed description of the embodiments of the application, taken in conjunction with the accompanying drawings, wherein:
Fig. 1 illustrates a schematic diagram of a typical VCSEL structure.
Fig. 2 illustrates a schematic diagram of the structural layer arrangement of a multi-junction VCSEL laser according to an embodiment of the present application.
Figure 3 illustrates a schematic diagram of the structural layer arrangement of an implementation of the active region portion of a multi-junction VCSEL laser according to an embodiment of the present application.
Fig. 4 illustrates a schematic diagram of the structural layer arrangement of another implementation of the active region portion of a multi-junction VCSEL laser according to an embodiment of the present application.
Fig. 5 illustrates a schematic diagram of the structural layer arrangement of a further implementation of the active region portion of a multi-junction VCSEL laser according to an embodiment of the present application.
Fig. 6 illustrates a schematic diagram of the structural layer arrangement of a further implementation of the active region portion of a multi-junction VCSEL laser according to an embodiment of the present application.
Fig. 7 illustrates a schematic structural layer arrangement of a further implementation of an active region portion of a multi-junction VCSEL laser according to an embodiment of the present application.
Fig. 8 illustrates a schematic diagram of the structural layer arrangement of a further implementation of the active region portion of a multi-junction VCSEL laser according to an embodiment of the present application.
Fig. 9 illustrates a schematic structural layer arrangement of a further implementation of an active region portion of a multi-junction VCSEL laser according to an embodiment of the present application.
Fig. 10 illustrates a schematic structural layer arrangement of a further implementation of an active region portion of a multi-junction VCSEL laser according to an embodiment of the present application.
Figure 11 illustrates a detailed structural layer arrangement schematic of an implementation of an active region portion of a multi-junction VCSEL laser according to an embodiment of the present application.
Fig. 12 illustrates a detailed structural layer arrangement schematic of another implementation of an active region portion of a multi-junction VCSEL laser according to an embodiment of the present application.
Figure 13 illustrates a partial schematic diagram of a VCSEL array according to an embodiment of the present application.
Fig. 14 illustrates a flow diagram of a fabrication process of a multi-junction VCSEL laser according to an embodiment of the present application.
Detailed Description
The terms and words used in the following description and claims are not limited to literal meanings, but are used only by the inventors to enable a clear and consistent understanding of the application. It will be apparent to those skilled in the art, therefore, that the following description of the various embodiments of the application is provided for illustration only and not for the purpose of limiting the application as defined by the appended claims and their equivalents.
It will be understood that the terms "a" and "an" should be interpreted as referring to "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, while in another embodiment, the number of elements may be plural, and the term "a" should not be interpreted as limiting the number.
Although ordinal numbers such as "first," "second," etc., will be used to describe various components, those components are not limited herein. The term is used merely to distinguish one component from another. For example, a first component may be referred to as a second component, and likewise, a second component may be referred to as a first component, without departing from the teachings of the present inventive concept. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
The terminology used herein is for the purpose of describing various embodiments only and is not intended to be limiting. As used herein, the singular is intended to include the plural as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, or groups thereof.
Summary of the application: as described above, in a typical VCSEL application, a plurality of VCSELs form a VCSEL array, and in general, the plurality of VCSELs share an N-type substrate and an N-type metal electrode layer, that is, the plurality of VCSELs share a cathode. However, in some application scenarios of VCSELs, it is desirable to share an anode in a VCSEL array formed of multiple VCSELs, and to share a substrate layer.
In theory, the N-type substrate layer may be replaced with a P-type substrate layer, the positions of the N-DBR layer and the P-DBR layer may be exchanged, the positions of the N-type metal electrode layer and the P-type metal electrode layer may be exchanged, and the P-type contact layer may be adjusted to be an N-type contact layer. That is, the structure of the VCSEL is adjusted to include, from bottom to top, a P-type metal electrode layer, a P-type substrate layer, a P-DBR layer, an active region portion, a confinement layer, an N-DBR layer, an N-type contact layer, and an N-type metal electrode layer.
In this regard, the present application proposes that the DBR layer formed on the upper surface of the N-type substrate layer also maintains the N-DBR layer on the premise that the N-type substrate layer is maintained, and the metal electrode layer stacked on the N-type substrate layer is also an N-type metal electrode layer. However, as previously described, in the N-type region, free electrons are multi-electrons, holes are almost zero, and are minority electrons. If an attempt is made to use an N-type metal electrode layer stacked on the N-type substrate layer as an anode, a tunnel junction may be provided in the original N-type region to reverse the carrier type in the N-type region.
Accordingly, according to one aspect of the present application, there is provided a multi-junction VCSEL laser comprising: a VCSEL body, a VCSEL anode, and a VCSEL cathode; the VCSEL body includes: a substrate layer, a bottom mirror portion, a top mirror portion, an active area portion, a main confinement layer, and an electrode contact layer; the bottom mirror portion is formed on the substrate layer, the bottom mirror portion including a bottom N-DBR layer, a bottom confinement layer, and a bottom tunnel junction; wherein the bottom N-DBR layer is formed on the substrate layer, the bottom confinement layer and the bottom tunnel junction are stacked on the bottom N-DBR layer; the top mirror portion includes at least one top DBR layer; the active region part is positioned between the bottom mirror part and the top mirror part, the active region part comprises at least two PN junction structures, each PN junction structure comprises at least one P-doped structural layer and at least one N-doped structural layer, and a quantum well region is positioned between the P-doped structural layer and the N-doped structural layer of the PN junction structure; the primary confinement layer is located between the bottom mirror portion and the top mirror portion; the electrode contact layer is formed on the top mirror portion; the VCSEL anode comprises a first N-type metal layer, wherein the first N-type metal layer is formed on the substrate layer; the VCSEL cathode includes a cathode metal layer formed on the electrode contact layer.
Having described the basic principles of the present application, various non-limiting embodiments of the present application will now be described in detail with reference to the accompanying drawings.
Schematic multi-junction VCSEL laser: as shown in fig. 2 to 12, a multi-junction VCSEL laser 1 according to an embodiment of the present application is illustrated, wherein the multi-junction VCSEL laser 1 comprises a VCSEL body 10, a VCSEL anode 20 and a VCSEL cathode 30 as shown in fig. 2. The VCSEL body 10 includes a plurality of structural layers stacked one above the other. In an embodiment of the present application, the plurality of structural layers of the VCSEL body 10 includes: a substrate layer 11, a bottom mirror portion 12, an active area portion 13, a main confinement layer 14, a top mirror portion 15, and an electrode contact layer 16. The active area portion 13 is located above the bottom mirror portion 12. The primary confinement layer 14 is positioned above the bottom mirror portion 12. The top mirror portion 15 is located above the active area portion 13. The electrode contact layer 16 is formed on the top mirror portion 15. In practice, the VCSEL anode 20 is connected to a positive power supply and the VCSEL cathode 30 is connected to a negative power supply.
In some embodiments of the present application, the substrate layer 11 is an N-type substrate layer 11, and the material of the N-type substrate layer 11 may be InP, gaN, gaAs or other doped materials.
The bottom mirror portion 12 includes a bottom N-DBR layer 121, a bottom confinement layer 122, and a bottom tunnel junction 123. The bottom N-DBR layer 121 is formed on the N-type substrate layer 11, and the bottom confinement layer 122 and the bottom tunnel junction 123 are stacked on the bottom N-DBR layer 121.
The N-DBR layer is formed of alternating layers of N-doped high aluminum content Al xGa1-x As (x= 1~0) and N-doped low aluminum content Al xGa1-x As (x= 1~0). The bottom N-DBR layer 121 refers to the N-DBR layer in the bottom mirror portion 12.
In one embodiment of the present application, the bottom confinement layer 122 and the bottom tunnel junction 123 are located above the bottom N-DBR layer 121. The bottom confinement layer 122 is located between the bottom tunnel junction 123 and the bottom N-DBR layer 121. That is, the bottom confinement layer 122 is located above the bottom N-DBR layer 121, and the bottom tunnel junction 123 is located above the bottom confinement layer 122.
In other embodiments of the present application, the bottom confinement layer 122 and the bottom tunnel junction 123 may be disposed at other locations. For example, the bottom confinement layer 122 and the bottom tunnel junction 123 are located above the bottom N-DBR layer 121, and the bottom tunnel junction 123 is located between the bottom confinement layer 122 and the bottom N-DBR layer 121. That is, the bottom tunnel junction 123 is located above the bottom N-DBR layer 121, and the bottom confinement layer 122 is located above the bottom tunnel junction 123.
The bottom tunnel junction 123 is the tunnel junction within the bottom mirror portion 12. The bottom tunnel junction 123 is used to invert the carrier type of the bottom N-DBR layer 121. For example, the bottom tunnel junction 123 may convert carriers from the bottom N-DBR layer 121 to the P-doped structure layer 1311. The tunnel junction is formed by combining at least one P-doped structure layer 1311 and at least one N-doped structure layer 1312, the tunnel junction may be Al xGa1-x As (x= 1~0), and the P-doped structure layer 1311 and the N-doped structure layer 1312 of the tunnel junction are both high doping concentrations (> 1e 18 cm-3).
The top mirror portion 15 includes at least one top DBR layer 151. In one embodiment of the present application, the top DBR layer 151 is a top N-DBR layer. The top N-DBR layer refers to the N-DBR layer in the top mirror portion 15.
The active region portion 13 is sandwiched between the bottom mirror portion 12 and the top mirror portion 15 to form a resonant cavity in which photons are repeatedly amplified by back and forth reflection after being excited to form laser oscillation, thereby forming laser light. It will be appreciated by those of ordinary skill in the art that the direction of the laser light exiting, for example, from the bottom mirror portion 12 or from the top mirror portion 15 can be selectively controlled by the configuration and design of the bottom mirror portion 12 and the top mirror portion 15. Accordingly, the bottom mirror portion 12 and the top mirror portion 15 are configured such that, after the multi-junction VCSEL laser 1 is turned on, the laser light generated by the active region portion 13 is reflected multiple times within a resonant cavity formed between the bottom mirror portion 12 and the top mirror portion 15 and exits the top mirror portion 15, or the bottom mirror portion 12.
In the embodiment of the present application, the active area portion 13 includes at least two PN junction structures. Specifically, each PN junction structure includes at least one P-doped structure layer 1311 and at least one N-doped structure layer 1312. A quantum well region 1313 is formed between the P-doped structural layer 1311 and the N-doped structural layer 1312 of the active region portion 13. The P-doped structural layer 1311 of the active region portion 13 is formed of a P-doped Al xGa1-x As (x= 1~0) layer. The N-type doped structural layer 1312 of the active region portion 13 is formed of an N-type doped Al xGa1-x As (x= 1~0) layer.
In some embodiments of the present application, the N-doped structure layer 1312 of the PN junction structure is located above the quantum well region 1313, and the P-doped structure layer 1312 of the PN junction structure is located below the quantum well region 1313.
In some embodiments of the present application, the active region portion 13 further includes at least one active region confinement layer, i.e., a confinement layer located within the active region portion 13. The active region limiting layer is used for limiting the current flow direction. The active region confinement layer and the PN junction structure are stacked on each other as shown in fig. 3 to 5 and fig. 7 to 12.
In some embodiments of the present application, at least one of the active region limiting layers is located between two adjacent PN junction structures, wherein each active region limiting layer located between two adjacent PN junction structures is defined as an inter-junction limiting layer 1321, as shown in fig. 3 to 5 and 7 to 12. In some embodiments of the present application, at least one of the active region confinement layers is located between the top-most PN junction structure in the active region portion 13 and the top mirror portion 15, as shown in fig. 7. Each active region confinement layer between the PN junction structure at the topmost layer in the active region portion 13 and the top mirror portion 15 is defined as a junction top confinement layer 1323.
It should be noted that, in the present application, the active region limiting layer may be disposed between every two adjacent PN junction structures; the active region limiting layer may be disposed only between two adjacent PN junction structures; the active region confinement layer (as shown in fig. 6) may not be provided between any two of the PN junction structures.
In some embodiments of the present application, the active region portion 13 further comprises at least one of the active region tunnel junctions, i.e., tunnel junctions located within the active region portion 13. The active region tunnel junction and the PN junction structure are stacked on each other as shown in fig. 3, 4, 6, and 7 to 12.
In some embodiments of the present application, at least one of the active region tunnel junctions is located between two adjacent PN junction structures, wherein each active region tunnel junction located between two adjacent PN junction structures is defined as an inter-junction active region tunnel junction, as shown in fig. 3,4, 6, and 7 to 12.
It should be noted that, in the present application, the active area tunnel junction is disposed between every two adjacent PN junction structures (as shown in fig. 5).
The relative positions of the active region tunnel junction and the active region confinement layer are not limiting to the application. The inter-junction confinement layer 1321 and the inter-junction active region tunnel junction between each two adjacent PN junction structures form a set of inter-junction structures. In some embodiments of the present application, the active region confinement layer is located below the active region tunnel junction in at least one set of inter-junction structures, e.g., the active region confinement layer is located below the active region tunnel junction in each set of inter-junction structures, as shown in fig. 7; or the active region confinement layer is located below the active region tunnel junction in a part of the inter-group structure, and the active region confinement layer is located above the active region tunnel junction in a part of the inter-group structure, as shown in fig. 9 and 10. In some embodiments of the present application, the active region confinement layer is located above the active region tunnel junction in at least one set of inter-junction structures, for example, the active region confinement layer is located above the active region tunnel junction in each set of inter-junction structures, as shown in fig. 8.
In one example of the present application, the active region portion 13 includes a first PN junction structure 131, a second PN junction structure 132, and a third PN junction structure 133, and further includes a first active region stopper layer 134, a second active region stopper layer 135, a third active region stopper layer 136, a first active region tunnel junction 137, and a second active region tunnel junction 138. As shown in fig. 7, the first active region confinement layer 134 is an inter-junction confinement layer 1321. The first active region tunnel junction 137 is an inter-junction tunnel junction 1331. The first active region confinement layer 134 and the first active region tunnel junction 137 are located above the first PN junction structure 131 and between the first PN junction structure 131 and the second PN junction structure 132. The first active region confinement layer 134 is located below the first active region tunnel junction 137. The second active region confinement layer 135 is an inter-junction confinement layer 1321. The second active region tunnel junction 138 is an inter-junction tunnel junction 1331. The second active region confinement layer 135 and the second active region tunnel junction 138 are located above the second PN junction structure 132 and between the second PN junction structure 132 and the third PN junction structure 133. The second active region confinement layer 135 is located below the second active region tunnel junction 138. The third active region limiting layer 136 is located above the third PN junction structure 133. It should be understood that the third active region restriction layer 136 may not be provided.
In another example of the present application, the active region portion 13 includes a first PN junction structure 131, a second PN junction structure 132, and a third PN junction structure 133, and further includes a first active region confinement layer 134, a second active region confinement layer 135, a first active region tunnel junction 137, and a second active region tunnel junction 138. As shown in fig. 8, the first active region confinement layer 134 is an inter-junction confinement layer 1321. The first active region tunnel junction 137 is an inter-junction tunnel junction 1331. The first active region confinement layer 134 and the first active region tunnel junction 137 are located above the first PN junction structure 131 and between the first PN junction structure 131 and the second PN junction structure 132. The first active region confinement layer 134 is located above the first active region tunnel junction 137. The second active region confinement layer 135 is an inter-junction confinement layer 1321. The second active region tunnel junction 138 is an inter-junction tunnel junction 1331. The second active region confinement layer 135 and the second active region tunnel junction 138 are located above the second PN junction structure 132 and between the second PN junction structure 132 and the third PN junction structure 133. The second active region confinement layer 135 is located above the second active region tunnel junction 138. It should be appreciated that a third active region confinement layer 136 may also be provided, the third active region confinement layer 136 being located above the third PN junction structure 133.
In still another example of the present application, the active region portion 13 includes a first PN junction structure 131, a second PN junction structure 132, and a third PN junction structure 133, and further includes a first active region confinement layer 134, a second active region confinement layer 135, a first active region tunnel junction 137, and a second active region tunnel junction 138. As shown in fig. 9, the first active region confinement layer 134 is an inter-junction confinement layer 1321. The first active region tunnel junction 137 is an inter-junction tunnel junction 1331. The first active region confinement layer 134 and the first active region tunnel junction 137 are located above the first PN junction structure 131 and between the first PN junction structure 131 and the second PN junction structure 132. The first active region confinement layer 134 is located above the first active region tunnel junction 137. The second active region confinement layer 135 is an inter-junction confinement layer 1321. The second active region tunnel junction 138 is an inter-junction tunnel junction 1331. The second active region confinement layer 135 and the second active region tunnel junction 138 are located above the second PN junction structure 132 and between the second PN junction structure 132 and the third PN junction structure 133. The second active region confinement layer 135 is located below the second active region tunnel junction 138. It should be appreciated that a third active region confinement layer 136 may also be provided, the third active region confinement layer 136 being located above the third PN junction structure 133.
In still another example of the present application, the active region portion 13 includes a first PN junction structure 131, a second PN junction structure 132, and a third PN junction structure 133, and further includes a first active region confinement layer 134, a second active region confinement layer 135, a first active region tunnel junction 137, and a second active region tunnel junction 138. As shown in fig. 10, the first active region confinement layer 134 is an inter-junction confinement layer 1321. The first active region tunnel junction 137 is an inter-junction tunnel junction 1331. The first active region confinement layer 134 and the first active region tunnel junction 137 are located above the first PN junction structure 131 and between the first PN junction structure 131 and the second PN junction structure 132. The first active region confinement layer 134 is located below the first active region tunnel junction 137. The second active region confinement layer 135 is an inter-junction confinement layer 1321. The second active region tunnel junction 138 is an inter-junction tunnel junction 1331. The second active region confinement layer 135 and the second active region tunnel junction 138 are located above the second PN junction structure 132 and between the second PN junction structure 132 and the third PN junction structure 133. The second active region confinement layer 135 is located above the second active region tunnel junction 138. It should be appreciated that a third active region confinement layer 136 may also be provided, the third active region confinement layer 136 being located above the third PN junction structure 133.
The arrangement of the respective structural layers of the active region portion 13 described above is merely an example, and it should be understood that the number and arrangement order of the PN junction structure, the active region confinement layer, and the active region tunnel junction may be implemented in other manners in other examples of the present application.
Each active region confinement layer may be implemented as an oxidation confinement layer, as well as other types of confinement layers. The active region confinement layer of the type oxidation confinement layer is defined as an active region oxidation confinement layer.
In an embodiment of the present application, at least one of the active region limiting layers is an oxidation limiting layer.
It is noted that the inventors of the present application found that the structure of the structural layer adjacent to the confinement layer formation layer for forming the oxidation confinement layer, for example, the element content ratio, the doping concentration, the thickness of the structural layer, etc., during epitaxial growth and structural layer oxidation, affects the structure of the confinement layer formation layer, and thus the oxidation length or the oxidation depth of the final oxidation confinement layer.
Further, when the structural layer adjacent to the confinement layer formation layer is a P-type doped structural layer, the structural influence on the confinement layer formation layer is large. In the VCSEL epitaxial structure, the more PN junctions, the more P-doped structural layers, and the greater the impact each P-doped structural layer has on the confinement layer forming layer in combination. Therefore, in the multi-junction VCSEL epitaxial structure, the P-type doped structural layer has a particularly remarkable effect on the structure of the confinement layer forming layer, and further has a particularly remarkable effect on the subsequent oxidation result of the confinement layer forming layer, so that the structure of the finally formed oxidation confinement layer is more difficult to control. However, in the conventional multi-junction VCSEL lasers, the oxidation-limiting layer and the structural layer adjacent to the oxidation-limiting layer are both P-doped structural layers.
Based on this, the application proposes to design the adjacent structure layer of the confinement layer forming layer as an N-type doped structure layer 1312, so as to greatly reduce the influence on the structure of the confinement layer forming layer, and further improve the controllability of the structure of the subsequently formed oxidation confinement layer, so as to ensure the performance stability and yield of the VCSEL laser. Accordingly, the structural layer adjacent to the confinement layer forming layer is designed as an N-type doped structural layer 1312, which in the structure of the final formed VCSEL laser appears as an N-type doped structural layer 1312 adjacent to the oxidation confinement layer.
Accordingly, in the embodiment of the present application, at least one of the structure layers nearest to the active region oxidation limiting layer is an N-type doped structure layer 1312, for example, all of the structure layers nearest to the active region oxidation limiting layer are N-type doped structure layers 1312, as shown in fig. 11; or only a portion of the nearest structure layer of the active region oxidation limiting layer is an N-doped structure layer 1312, as shown in fig. 12. In some embodiments of the present application, at least one of the structure layers nearest to the active region oxidation limiting layer is an N-doped structure layer 1312 of the PN junction structure. In some embodiments of the present application, at least one of the structure layers nearest to the active region oxidation limiting layer is an N-doped structure layer 1312 of the tunnel junction.
In an embodiment of the present application, the main confinement layer 14 and the bottom confinement layer 122 may be implemented as oxidation confinement layers, which are formed by an oxidation process. The main confinement layer 14 and the bottom confinement layer 122 may also be implemented as other types of confinement layers, for example as ion confinement layers, which are formed by an ion implantation process. The main confinement layer 14 is formed above and/or below the active area portion 13.
In an embodiment of the present application, the VCSEL anode 20 includes a first N-type metal layer 21, where the first N-type metal layer 21 is formed on the N-type substrate layer 11. In one embodiment of the present application, the substrate layer 11 is an N-type substrate layer 11, and the first N-type metal layer 21 is formed below the substrate layer 11. In another embodiment of the present application, the first N-type metal layer 21 is partially located above the substrate layer 11, and another portion extends through the substrate layer to below the substrate layer 11. In this embodiment, the substrate layer 11 may be an N-type substrate. The substrate layer 11 may also be a less conductive, almost insulating substrate.
The VCSEL cathode 30 includes a cathode metal layer 31, wherein the cathode metal layer 31 is formed on the electrode contact layer 16. In one embodiment of the present application, the top DBR layer 151 is a top N-DBR layer; the electrode contact layer 16 of the VCSEL cathode 30 is an N-type electrode contact layer 16, and the cathode metal layer 31 is a second N-type metal layer.
In another embodiment of the present application, the top DBR layer 151 is a top N-DBR layer; the top mirror portion 15 further includes a top tunnel junction, the electrode contact layer 16 of the VCSEL cathode 30 is a P-type electrode contact layer 16, the cathode metal layer 31 is a P-type metal layer, the top tunnel junction of the top mirror portion 15 is located above the top N-DBR layer, and is formed between the top N-DBR layer and the P-type electrode contact layer 16.
In yet another embodiment of the present application, the top DBR layer 151 is a top P-DBR layer; the top mirror portion 15 further comprises a top tunnel junction. The top tunnel junction of the top mirror portion 15 may be disposed below the top P-DBR layer. The electrode contact layer 16 of the VCSEL cathode 30 is a P-type electrode contact layer 16, and the cathode metal layer 31 is a P-type metal layer. The P-type electrode contact layer 16 is formed over the top P-DBR layer.
Schematic VCSEL array: accordingly, in accordance with yet another aspect of the present application, a VCSEL array 100 is also provided. As shown in fig. 13, the VCSEL array 100 includes: two or more of the multi-junction VCSEL lasers 1 as described above, wherein the VCSEL anodes 20 of two or more of the multi-junction VCSEL lasers 1 are common. The VCSEL cathodes 30 of two or more of the multi-junction VCSEL lasers 1 are electrically isolated. The particular manner in which the VCSEL cathodes 30 of two or more of the multi-junction VCSEL lasers 1 are electrically isolated is not limiting of the present application. For example, an isolation trench may be provided between two adjacent multi-junction VCSEL lasers 1, the isolation trench extending from the upper surface of the multi-junction VCSEL lasers 1 down to the N-type bottom mirror 121; ions may also be injected between two adjacent multi-junction VCSEL lasers 1 to form an ion isolation portion extending from the upper surface of the multi-junction VCSEL lasers 1 down to the N-type bottom mirror 121. The specific structure and function of the multi-junction VCSEL laser 1 have been described in detail in the description of the multi-junction VCSEL laser 1 illustrated above with reference to fig. 2 to 12, and thus, repetitive descriptions thereof will be omitted.
A method of fabricating an illustrative multi-junction VCSEL laser: accordingly, in an embodiment of the present application, a method for fabricating a multi-junction VCSEL laser is provided. As shown in fig. 14, it includes: s110, forming a VCSEL body 10, the VCSEL body 10 comprising: a substrate layer 11, a bottom mirror portion 12, an active area portion 13, a main confinement layer 14, a top mirror portion 15, and an electrode contact layer 16; wherein the bottom mirror portion 12 is formed on the substrate layer 11, the bottom mirror portion 12 comprising a bottom N-DBR layer 121, a bottom confinement layer 122, and a bottom tunnel junction 123; the bottom N-DBR layer 121 is formed on the N-type substrate layer 11; the bottom confinement layer 122 and the bottom tunnel junction 123 are stacked on the bottom N-DBR layer 121; the top mirror portion 15 includes at least one top DBR layer 151; the active region portion 13 is located between the bottom mirror portion 12 and the top mirror portion 15, the active region portion 13 has at least two PN junction structures, each of which includes at least one P-doped structure layer 1311, at least one N-doped structure layer 1312, and a quantum well region 1313, the quantum well region 1313 being located between the P-doped structure layer 1311 and the N-doped structure layer 1312 of the active region portion 13; the primary confinement layer 14 is located between the bottom mirror portion 12 and the top mirror portion 15; the electrode contact layer 16 is formed on the top mirror portion 15; the electrode contact layer 16 is formed on the top mirror portion 15; s120, forming a VCSEL cathode 30, wherein the VCSEL cathode 30 includes a cathode metal layer 31, and the cathode metal layer 31 is formed on the electrode contact layer 16; and S130, forming a VCSEL anode 20, wherein the VCSEL anode 20 comprises a first N-type metal layer 21, and the first N-type metal layer 21 is formed on the substrate layer 11.
In step S110, the VCSEL body 10 is formed. In particular, the specific embodiment of forming the VCSEL body 10 is not limiting of the application. In one specific example of the present application, first, a substrate layer 11 is provided.
Next, growing a bottom N-type semiconductor alternating layer, a bottom confinement layer forming layer, a bottom tunnel junction forming layer, an active region part forming layer, a main confinement layer forming layer, a top doped semiconductor alternating layer, and a top contact layer forming layer stacked on the substrate layer 11 through an epitaxial growth process to form an epitaxial body structure; the epitaxial body structure includes a bottom N-type semiconductor alternating layer, a bottom confinement layer forming layer, a bottom tunnel junction forming layer, an active region portion forming layer, a main confinement layer forming layer, a top doped semiconductor alternating layer, and a top contact layer forming layer stacked on the substrate layer 11. The active region portion forming layer includes at least two N-type doped structure layers 1312, at least two P-type doped structure layers 1311. The at least two N-doped structure layers 1312 and the at least two P-doped structure layers 1311 of the active region portion forming layers form at least two PN junction structures 131. Each of the PN junction structures includes at least one P-doped structure layer 1311 and at least one N-doped structure layer 1312. A quantum well region 1313 is formed between the P-doped structural layer 1311 and the N-doped structural layer 1312 of the active region portion 13. The top doped semiconductor alternating layer is implemented as an N-type semiconductor alternating layer.
In some embodiments of the application, the active region portion forming layer further comprises at least one active region confinement layer forming layer and/or at least one active region tunnel junction forming layer.
Next, a laser forming region is defined, and a portion other than the multi-junction VCSEL laser 1 of the epitaxial body is removed by an etching process so that the epitaxial body structure is partitioned into a plurality of cell structures for forming the multi-junction VCSEL laser 1. Specifically, each layer structure of the epitaxial main body structure (i.e., a bottom N-type semiconductor alternating layer, a bottom confinement layer forming layer, a bottom tunnel junction forming layer, an active region part forming layer, a main confinement layer forming layer, a top doped semiconductor alternating layer, and a top contact layer forming layer) is divided into a plurality of sub-unit regions, respectively. Each unit structure comprises: the semiconductor device comprises a bottom N-type semiconductor alternating layer forming sub-unit area, a bottom limiting layer forming sub-unit area, a bottom tunnel junction forming sub-unit area, an active area part forming sub-unit area, a main limiting layer forming sub-unit area, a top doped semiconductor alternating layer forming sub-unit area and a top contact layer forming sub-unit area.
Subsequently, the unit structure may be subjected to oxidation treatment, so that a portion of the bottom confinement layer forming layer sub-unit region near the outer edge of the unit structure and a portion of the main confinement layer forming layer sub-unit region near the outer edge of the unit structure in the unit structure, and a portion of the active region confinement layer forming layer sub-unit region near the outer edge of the unit structure are oxidized, thereby forming a confinement region; the bottom confinement layer forms a portion of the layer sub-unit region near the center of the cell structure and a portion of the main confinement layer forms a portion near the center of the cell structure, and the active region confinement layer forms a portion of the layer sub-unit region near the center of the cell structure without being oxidized, forming a confinement hole within the confinement region.
The confinement layer may also be formed by other means, for example by an ion implantation process. In this way, each oxidized cell structure and the substrate layer 11 forms the VCSEL body 10, wherein the bottom N-type semiconductor alternating layer sub-cell region forms the bottom N-DBR layer 121, the bottom confinement layer forming layer sub-cell region forms the bottom confinement layer 122 having a bottom confinement hole, the bottom tunnel junction forming layer sub-cell region forms the bottom tunnel junction 123, the active region portion forming layer sub-cell region forms the active region portion 13, the main confinement layer forming layer sub-cell region forms the main confinement layer 14 having a main confinement hole, the active region confinement layer forming layer, the active region tunnel junction forming layer sub-cell region forms the active region tunnel junction, the top doped semiconductor alternating layer sub-cell region forms the top DBR layer 151, and the top contact layer forming layer sub-cell region forms the electrode contact layer 16. The specific structure and arrangement of the active region confinement layer and the active region tunnel junction have been described in detail in the description of the multi-junction VCSEL laser 1 illustrated above with reference to fig. 2 through 12, and thus, a repetitive description thereof will be omitted. In the embodiment of the present application, the substrate layer 11 may be thinned.
In step S120, the VCSEL cathode 30 is formed. Specifically, a metal is plated on the electrode contact layer 16 to form a cathode metal layer 31. The cathode metal layer 31 may be an N-type metal layer.
In step S130, the VCSEL anode 20 is formed. Specifically, an N-type metal is plated on the lower surface of the substrate layer 11 to form a first N-type metal layer 21; or first, in the process of forming the VCSEL body 10, after a substrate layer 11, a part of a first N-type metal layer 21 is formed on the substrate layer 11, and then the epitaxial body structure is formed on the first N-type metal layer 21. Then, holes are dug on the substrate layer 11, the holes penetrate through the upper surface and the lower surface of the substrate layer 11, and the holes extend to the first N-type metal layer 21; next, the N-type metal is implanted into the hole of the substrate 11, and the N-type metal implanted into the hole of the substrate 11 extends to the first N-type metal layer 21. When the N-type metal is injected into the hole of the substrate layer 11, the N-type metal may be injected into the hole overflowing the substrate layer 11 such that at least a portion of the N-type metal extends below the substrate layer 11, forming another portion of the first N-type metal layer 21 extending from the first N-type metal layer 21 to below the substrate layer 11.
It should be noted that, in the embodiment of the present application, the multi-junction VCSEL laser 1 forms the DBR layer by using a mature epitaxial growth process, so that the thickness of the DBR layer can be controlled more precisely, and the structural stability and reliability of the multi-junction VCSEL laser are improved. Compared with the traditional VCSEL, the multi-junction VCSEL laser 1 mainly adjusts the arrangement sequence and the number of each structural layer and the thickness of a specific structural layer, so that the traditional VCSEL preparation process and equipment can be used in the manufacturing process of the multi-junction VCSEL laser 1. Thus, the original VCSEL production line and production equipment can be reserved for preparing the multi-junction VCSEL laser 1, the production line transformation cost of the multi-junction VCSEL laser 1 is effectively reduced, and the preparation cost of the multi-junction VCSEL laser 1 is further reduced.
In summary, a multi-junction VCSEL laser 1 and a method of manufacturing the same, and a VCSEL array 100 according to embodiments of the present application are illustrated. The structure of the multi-junction VCSEL laser 1 is suitable for a common anode VCSEL array 100 and keeps the substrate layer 11 as an N-type substrate layer 11.
The basic principles of the present application have been described above in connection with specific embodiments, but it should be noted that the advantages, benefits, effects, etc. mentioned in the present application are merely examples and not intended to be limiting, and these advantages, benefits, effects, etc. are not to be construed as necessarily possessed by the various embodiments of the application. Furthermore, the specific details disclosed herein are for purposes of illustration and understanding only, and are not intended to be limiting, as the application is not necessarily limited to practice with the above described specific details.
Claims (21)
1. A multi-junction VCSEL laser, comprising:
a VCSEL body, the VCSEL body comprising:
A substrate layer;
A bottom mirror portion formed on the substrate layer, the bottom mirror portion comprising a bottom N-DBR layer, a bottom confinement layer, and a bottom tunnel junction; wherein the bottom N-DBR layer is formed on the substrate layer, the bottom confinement layer and the bottom tunnel junction are stacked on the bottom N-DBR layer;
a top mirror portion comprising at least one top DBR layer;
An active area portion located between the bottom mirror portion and the top mirror portion; the active region part comprises at least two PN junction structures, each PN junction structure comprises at least one P-doped structural layer, at least one N-doped structural layer and a quantum well region, wherein the quantum well region is positioned between the P-doped structural layer and the N-doped structural layer of the PN junction structure;
a primary confinement layer between the bottom mirror portion and the top mirror portion; and
An electrode contact layer formed on the top mirror portion;
A VCSEL anode comprising a first N-type metal layer formed on the substrate layer; and
A VCSEL cathode comprising a cathode metal layer formed on the electrode contact layer.
2. The multi-junction VCSEL laser of claim 1, wherein the active region section further comprises at least one active region confinement layer overlying the PN junction structure.
3. The multi-junction VCSEL laser of claim 2, wherein at least one of the active region confinement layers is located between two adjacent PN junction structures, wherein each active region confinement layer located between two adjacent PN junction structures is defined as an inter-junction confinement layer.
4. A multi-junction VCSEL laser as claimed in claim 3, wherein the active region confinement layer is provided between every adjacent two of the PN junction structures.
5. A multi-junction VCSEL laser as claimed in claim 3, wherein the active region confinement layer is provided between only part of adjacent two of the PN junction structures.
6. The multi-junction VCSEL laser of claim 1, wherein the active region section further comprises at least one of the active region tunnel junctions, the active region tunnel junctions and the PN junction structure being stacked upon one another.
7. The multi-junction VCSEL laser of claim 6, wherein at least one of the active region tunnel junctions is located between two adjacent PN junction structures, wherein each active region tunnel junction located between two adjacent PN junction structures is defined as an inter-junction tunnel junction.
8. The multi-junction VCSEL laser of claim 3, wherein the active region section further comprises at least one of the active region tunnel junctions, the active region tunnel junctions and the PN junction structure being stacked upon one another.
9. The multi-junction VCSEL laser of claim 8, wherein at least one of the active region tunnel junctions is located between two adjacent PN junction structures, wherein each active region tunnel junction located between two adjacent PN junction structures is defined as an inter-junction tunnel junction.
10. The multi-junction VCSEL laser of claim 9, wherein the inter-junction confinement layer and the inter-junction tunnel junction between each two adjacent PN junction structures form a set of inter-junction structures, the active region confinement layer in at least one set of inter-junction structures being located below the active region tunnel junction.
11. The multi-junction VCSEL laser of claim 9, wherein the inter-junction confinement layer and the inter-junction tunnel junction between each two adjacent PN junction structures form a set of inter-junction structures, the active region confinement layer being located above the active region tunnel junction in at least one set of inter-junction structures.
12. The multi-junction VCSEL laser of claim 2, wherein at least one of the active region confinement layers is located between the bottom-most PN junction structure in the active region section and the top mirror section, wherein each active region confinement layer located between the top-most PN junction structure in the active region section and the top mirror section is defined as a junction top confinement layer.
13. The multi-junction VCSEL laser of claim 2, wherein at least one of the active region confinement layers is an oxidation confinement layer, the active region confinement layer of the type of oxidation confinement layer being defined as an active region oxidation confinement layer.
14. The multi-junction VCSEL laser of claim 13, wherein at least one of the nearest adjacent structural layers of the active region oxidation limiting layer is an N-doped structural layer.
15. The multi-junction VCSEL laser of claim 14, wherein all of the nearest structural layers to which the active region oxidation limiting layer is nearest are N-doped structural layers.
16. The multi-junction VCSEL laser of claim 14, wherein only a portion of the nearest structural layer to which the active region oxidation confinement layer is nearest is an N-doped structural layer.
17. The multi-junction VCSEL laser of claim 14, wherein at least one of the nearest adjacent structural layers of the active region oxidation limiting layer is an N-doped structural layer of the PN junction structure.
18. The multi-junction VCSEL laser of claim 14, wherein the active region section further comprises at least one of the active region tunnel junctions, each of the active region tunnel junctions comprising at least one of the P-doped structural layers and at least one of the N-doped structural layers, the active region tunnel junction and the PN junction structure being stacked upon one another, the nearest structural layer of at least one of the active region oxidation limiting layers being the N-doped structural layer of the tunnel junction.
19. The multi-junction VCSEL laser of claim 1, wherein the top DBR layer is a top N-DBR layer, the electrode contact layer of the VCSEL cathode is an N-type electrode contact layer, and the electrode metal layer is a second N-type metal layer.
20. A VCSEL array, comprising: two or more multi-junction VCSEL lasers, the multi-junction VCSEL lasers comprising:
a VCSEL body, the VCSEL body comprising:
A substrate layer;
A bottom mirror portion formed on the substrate layer, the bottom mirror portion comprising a bottom N-DBR layer, a bottom confinement layer, and a bottom tunnel junction; wherein the bottom N-DBR layer is formed on the substrate layer, the bottom confinement layer and the bottom tunnel junction are stacked on the bottom N-DBR layer;
a top mirror portion comprising at least one top DBR layer;
An active area portion located between the bottom mirror portion and the top mirror portion; the active region part comprises at least two PN junction structures, each PN junction structure comprises at least one P-doped structural layer, at least one N-doped structural layer and a quantum well region, wherein the quantum well region is positioned between the P-doped structural layer and the N-doped structural layer of the PN junction structure;
a primary confinement layer between the bottom mirror portion and the top mirror portion; and
An electrode contact layer formed on the top mirror portion;
A VCSEL anode comprising a first N-type metal layer formed on the substrate layer; and
A VCSEL cathode comprising a cathode metal layer formed on the electrode contact layer;
The VCSEL anode of two or more of the multi-junction VCSEL lasers is common.
21. A method of fabricating a multi-junction VCSEL laser, comprising:
Forming a VCSEL body, the VCSEL body comprising: a substrate layer, a bottom mirror portion, an active region portion, a main confinement layer, a top mirror portion, and an electrode contact layer; wherein the bottom mirror portion is formed on the substrate layer, the bottom mirror portion comprising a bottom N-DBR layer, a bottom confinement layer, and a bottom tunnel junction; the bottom N-DBR layer is formed on the substrate layer, and the bottom confinement layer and the bottom tunnel junction are stacked on the bottom N-DBR layer; the top mirror portion includes at least one top DBR layer; the active region portion is located between the bottom mirror portion and the top mirror portion; the active region part comprises at least two PN junction structures, each PN junction structure comprises at least one P-doped structural layer, at least one N-doped structural layer and a quantum well region, wherein the quantum well region is positioned between the P-doped structural layer and the N-doped structural layer of the PN junction structure; the primary confinement layer is located between the bottom mirror portion and the top mirror portion; the electrode contact layer is formed on the top mirror portion;
Forming a VCSEL cathode, wherein the VCSEL cathode comprises a cathode metal layer, and the cathode metal layer is formed on the electrode contact layer; and
A VCSEL anode is formed, the VCSEL anode comprising a first N-type metal layer formed on the substrate layer.
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