CN118032766A - Automatic tab lamination adjustment detection device of new energy battery - Google Patents
Automatic tab lamination adjustment detection device of new energy battery Download PDFInfo
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- CN118032766A CN118032766A CN202410435346.8A CN202410435346A CN118032766A CN 118032766 A CN118032766 A CN 118032766A CN 202410435346 A CN202410435346 A CN 202410435346A CN 118032766 A CN118032766 A CN 118032766A
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- 238000001514 detection method Methods 0.000 title claims abstract description 47
- 238000003475 lamination Methods 0.000 title claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000009434 installation Methods 0.000 claims description 21
- 230000002457 bidirectional effect Effects 0.000 claims description 18
- 229920001971 elastomer Polymers 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000000605 extraction Methods 0.000 claims description 8
- 239000006260 foam Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 abstract description 23
- 238000010586 diagram Methods 0.000 description 9
- 239000000428 dust Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000002265 prevention Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 210000003437 trachea Anatomy 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000029058 respiratory gaseous exchange Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012217 deletion Methods 0.000 description 1
- 230000037430 deletion Effects 0.000 description 1
- 229920001821 foam rubber Polymers 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/86—Investigating moving sheets
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/60—Control of cameras or camera modules
- H04N23/695—Control of camera direction for changing a field of view, e.g. pan, tilt or based on tracking of objects
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/8411—Application to online plant, process monitoring
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/845—Objects on a conveyor
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Abstract
The invention discloses a tab lamination automatic adjustment detection device of a new energy battery, which belongs to the field of new energy batteries and comprises an operation table and a turnover mechanism, wherein the turnover mechanism comprises a first movable seat fixed on the operation table and a second movable seat sliding on the operation table, an air pump is arranged on the first movable seat, and an electric push rod is arranged between the first movable seat and the second movable seat; according to the invention, the turnover mechanism is arranged, when the battery is positioned on the supporting plate, the air pump is started, the air pump pumps air below the battery through the air pipe and the air suction frame, so that the battery is tightly adsorbed on the supporting plate, then the electric push rod is started, and the position of the L-shaped plate can be changed by utilizing the rotation action of the first turnover rod and the second turnover rod when the electric push rod drives the second movable seat to slide, so that the L-shaped plate is controlled to be changed into a vertical state from a horizontal state, and the lugs of the battery on the supporting plate correspond to the positions of the two vision cameras at the moment, so that the detection of the lugs is facilitated.
Description
Technical Field
The invention relates to the technical field related to new energy batteries, in particular to an automatic tab lamination adjustment and detection device for a new energy battery.
Background
The battery tab lamination refers to a structure that conductive pole pieces of the anode and the cathode in the battery are mutually overlapped, and is often applied to the production of laminated batteries, and because the tab is made of flexible materials, the tab is easy to be folded, laminated, missing, cracked and other bad conditions, and whether the number of the tab is correct or not and whether the tab is folded or not is directly related to the product quality of the lithium battery, therefore, the tab of a battery cell needs to be detected.
In the traditional mode, the method mainly relies on manual detection of whether the number of the tabs of the battery cell is correct or not and whether the tabs are folded or not, but because the tabs are thinner, wrinkles or deletions in a certain layer of the multi-layer tabs are difficult to occur by naked eyes, and omission is difficult to occur only by means of naked eye detection.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides an automatic tab lamination adjustment and detection device for a new energy battery.
In order to solve the technical problems, the invention provides the following technical scheme:
The invention relates to an automatic tab lamination adjustment detection device of a new energy battery, which comprises an operation table and a turnover mechanism, wherein the turnover mechanism comprises a first movable seat fixed on the operation table and a second movable seat sliding on the operation table, an air pump is arranged on the first movable seat, an electric push rod is arranged between the first movable seat and the second movable seat, a turnover rod I is rotatably connected on the first movable seat, a turnover rod II is rotatably connected between the second movable seat and the first turnover rod I, an L-shaped plate is fixedly arranged on the second turnover rod, one side of the L-shaped plate is connected with a supporting plate, two air suction frames are arranged on the supporting plate, and an air suction opening of the air pump is communicated and connected with the two air suction frames;
One side of operation panel slides and runs through there are two vertical installation poles, and two all be provided with the lift push rod that control the installation pole goes up and down between installation pole and the operation panel, two rotate between the top of installation pole and install the mounting bracket, fixed mounting has two positions to be the electronic slide rail of mirror image on the mounting bracket, still includes detection mechanism, detection mechanism includes two vision cameras and a mounting panel, two vision cameras set up respectively on two electronic slide rails, the mounting panel is installed at the middle part of mounting bracket.
By adopting the scheme, when the battery is positioned on the supporting plate, the air pump can be started, the air pump can pump air below the battery through the air pipe and the air suction frame, so that the battery is tightly adsorbed on the supporting plate, then the electric push rod can be started, the position of the L-shaped plate can be changed, the L-shaped plate is controlled to be changed into a vertical state from a horizontal state, the battery on the supporting plate can also be changed into a vertical state along with the horizontal state, the lugs of the battery on the supporting plate can correspond to the positions of the two vision cameras, the lugs are convenient to detect, then the lifting push rods on two sides are utilized, the heights of the two vision cameras on the mounting frame can be changed, the screw fit of the worm wheel and the worm is utilized, the motor can drive the mounting frame to rotate when being started, so that the angle of the two vision cameras on the mounting frame is adjusted, the two electric slide rails on the mounting frame are utilized, the horizontal positions of the two vision cameras can be controlled, the two vision cameras can be finely adjusted according to the positions of the lugs of the battery, and the shooting definition is improved.
As a preferable technical scheme of the invention, four corners of the upper surface of the operating platform are respectively provided with a rotary belt pulley, a conveyor belt is connected between the two belt pulleys on the same side in a transmission way, two sliding rods which are parallel to each other and fixed on the operating platform are arranged below the operating platform, a first movable seat is fixedly arranged between the two sliding rods, and a second movable seat is slidably arranged between the two sliding rods.
By adopting the scheme, the belt pulley and the conveyor belt are arranged, so that the battery can be conveniently conveyed, and the moving direction of the second movable seat can be limited by arranging the sliding rod
As a preferable technical scheme of the invention, the two sides of the operation table are both provided with the movable guard plates in a sliding manner, the upper ends of the two movable guard plates are respectively provided with an anti-deflection plate with the upper ends higher than the conveyor belt, the lower ends of the two anti-deflection plates are respectively provided with a plurality of rotating rolling rods, and the rolling rods on the same side are respectively contacted with the upper belt of the corresponding conveyor belt.
By adopting the scheme, through setting up the deviation preventing plate, can carry out spacingly to the battery machine on two conveyer belts, through setting up the roll pole, can further improve the bearing capacity of conveyer belt.
As a preferable technical scheme of the invention, the two movable guard plates are fixedly connected with connecting seats, the middle part of the operation table is provided with a rotating bidirectional screw rod along the length direction of the operation table, screw barrels are sleeved on threads at two ends of the bidirectional screw rod, pull rods are rotatably connected to two sides of the two screw barrels, the two pull rods at the same side are rotatably connected to the corresponding connecting seats, the middle part of the lower surface of the operation table is provided with a fixed rod, one end of the bidirectional screw rod is rotatably mounted on the fixed rod, and the other end of the bidirectional screw rod extends to the outer side of the operation table and is fixedly connected with a rotating handle.
By adopting the scheme, through setting up connecting seat, two-way screw rod, screw shell and pull rod, utilize the threaded connection relation of two-way screw rod and two screw shells to and the rotation ability of pull rod between connecting seat, screw shell, can adjust the distance between the both sides removal backplate through rotating two-way screw rod, conveniently carry out spacingly to the battery of different specifications on two conveyer belts.
As a preferable technical scheme of the invention, the four corners of the lower surface of the operating platform are fixedly connected with supporting legs, anti-falling plates are arranged among the four supporting legs, foam cushions are paved in the anti-falling plates, a second motor is installed at one corner of the operating platform, the output end of the second motor is connected with the adjacent belt pulleys, and a connecting shaft is fixedly connected between the two belt pulleys on the same side as the second motor.
By adopting the scheme, through setting up the anti-falling plate for accept the battery that drops on transporting the in-process follow conveyer belt, and be provided with the foam-rubber cushion that plays the cushioning effect in the anti-falling plate, through setting up motor two and connecting axle, make motor two can drive two belt pulleys rotation of homonymy simultaneously, thereby realize the effect of two conveyer belt conveying batteries.
As a preferable technical scheme of the invention, a collecting box is arranged at one side edge of the operating platform, the collecting box is positioned below the supporting plate in a vertical state, a material taking opening is formed in the collecting box, and a rubber pad is arranged on the inner wall of the collecting box.
By adopting the scheme, through setting up the collecting box, after the battery detects, the battery can directly fall into the collecting box, and the impact force that the battery falls can be absorbed to the rubber pad on the collecting box inner wall, and the staff can take out the battery from getting the thing mouth.
As a preferable technical scheme of the invention, four slide posts are arranged on the operating platform, sliding sleeves corresponding to the positions of the slide posts are arranged at two ends of two movable guard plates, the movable guard plates are slidably arranged between the two slide posts at the same side through the sliding sleeves at two sides, position sensors and reflecting surfaces corresponding to the positions are respectively arranged at the same side ends of the two anti-deflection plates, and the positions of the position sensors and the reflecting surfaces are higher than the upper belt of the conveyor belt.
By adopting the scheme, the sliding range of the movable guard board on the operation table can be limited by arranging the sliding column and the sliding sleeve, and the position of the battery can be sensed by arranging the position sensor and the reflecting surface.
As a preferable technical scheme of the invention, the L-shaped plate is positioned below the mounting frame when in a vertical state, a sliding limiting plate is arranged at the lower end of the L-shaped plate, a miniature push rod is arranged between the limiting plate and the L-shaped plate, an air pipe is arranged between the air extraction opening of the air extraction pump and the two air suction frames in a communicated manner, the middle section of the air pipe penetrates through the L-shaped plate, dust screens are arranged on the two air suction frames, rubber rings are arranged at the edges of the dust screens, and the rubber rings are raised on the supporting plate.
By adopting the scheme, through setting up limiting plate and miniature push rod, utilize miniature push rod can control limiting plate's flexible to block that the battery continues to remove on two conveyer belts, through setting up the dust screen, can prevent that dust from getting into in the aspiration pump, through setting up the rubber circle, can improve the adsorption capacity to the battery.
As a preferable technical scheme of the invention, the two electric sliding rails are provided with the sliding blocks, the two vision cameras are respectively arranged on the two sliding blocks, the position of the mounting plate corresponds to the position of the two vision cameras, the two side surfaces of the mounting plate are provided with the disc-shaped lamp bands, the outer sides of the two disc-shaped lamp bands are provided with the light homogenizing plates fixed on the mounting plate, and the two sides of the mounting frame are fixedly provided with the light shielding plates.
By adopting the scheme, through setting up disk lamp area and light homogenizing board, the light that disk lamp area sent can be even outwards diverged after passing the light homogenizing board, helps the lug layer number of battery of vision camera shooting, through setting up the light screen, can reduce the interference of external light source.
As a preferable technical scheme of the invention, one side of the mounting frame extends outwards in the axial direction and is connected with a worm wheel, a first motor is mounted on the mounting rod on one side, and the output end of the first motor is connected with a worm meshed with the worm wheel.
By adopting the scheme, through setting up first motor, worm wheel and worm, utilize the meshing relationship of worm wheel and worm for first motor can drive the mounting bracket and rotate.
In the above scheme, it should be noted that the electrical appliances are all in the prior art and are all externally connected with a power supply, and meanwhile, a controller is arranged on the device, and the electrical appliances are all connected with the controller.
The beneficial effects of the invention are as follows:
1. This kind of tab stromatolite automatic adjustment detection device of new energy battery, through setting up tilting mechanism, when the battery is located the layer board, the aspiration pump can start, the aspiration pump can be through trachea and the air extraction of frame below the battery, make the battery adsorb on the layer board tightly, afterwards electric putter can start, utilize turning rod one and turning rod two's rotation effect for electric putter can change the position of L shaped plate when driving and remove seat two and slide, thereby control L shaped plate and become the vertical state from the horizontality, and the battery on the layer board also can become the vertical state thereupon, the tab of the battery on the layer board can correspond with the position of two vision cameras this moment, the convenience detects the tab.
2. This kind of utmost point ear stromatolite automatic adjustment detection device of new energy battery through setting up the mounting bracket and shooting the mechanism, utilizes the lift push rod of both sides, can change the height of two vision cameras on the mounting bracket, utilizes the screw-thread fit of worm wheel and worm for motor one can drive the mounting bracket and rotate when starting, thereby adjusts the angle of two vision cameras on the mounting bracket, utilizes two electronic slide rails on the mounting bracket, can control the horizontal position of two vision cameras, makes two vision cameras finely tune according to the position of battery tab, improves and shoots the definition.
3. This kind of new energy battery's utmost point ear stromatolite automatic adjustment detection device through setting up two removal backplate, utilizes the threaded connection relation of two screw rods and two spiral shell barrels to and the rotation ability of pull rod between connecting seat, spiral shell barrel, can adjust the distance between the both sides removal backplate through rotating two-way screw rods, makes things convenient for the anti-deflection board on two removal backplate to carry out spacingly to the battery of different specifications on two conveyer belts.
4. This kind of new energy battery's utmost point ear stromatolite automatic adjustment detection device through setting up disk lamp area and light-equalizing plate, and the light that disk lamp area sent can be even outwards diverges after passing the light-equalizing plate, helps the lug layer number of battery to the vision camera shooting, the light screen of mounting bracket both sides can reduce the interference of external light source.
5. This kind of new energy battery's utmost point ear stromatolite automatic adjustment detection device rolls the pole through setting up on preventing the board that inclines, and a plurality of on two prevent the board rolls the pole and can play the supporting role to two conveyer belts, further improves the bearing capacity of conveyer belt, guarantees the stability when the battery transports.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
fig. 1 is a schematic diagram of a front view structure of an automatic tab stack adjustment detection device for a new energy battery according to the present invention;
FIG. 2 is a schematic diagram of a front view of a connection structure of an operation panel, a turnover mechanism and a detection mechanism of an automatic tab laminate adjustment detection device for a new energy battery;
FIG. 3 is a schematic diagram showing the structure of the operation panel, the turnover mechanism and the detection mechanism of the tab stack automatic adjustment detection device for the new energy battery in a bottom view;
FIG. 4 is a schematic diagram of a connection structure between an operating platform and a turnover mechanism of an automatic tab stack adjustment detection device for a new energy battery;
Fig. 5 is a schematic diagram of a folding structure of a turnover mechanism of an automatic tab stack adjustment detection device for a new energy battery according to the present invention;
FIG. 6 is a schematic diagram showing the unfolding structure of a turnover mechanism of an automatic tab stack adjustment detection device for a new energy battery;
FIG. 7 is a schematic diagram showing the connection structure between an L-shaped plate and an air pump of the tab stack automatic adjustment detection device of the new energy battery;
FIG. 8 is a schematic diagram showing the connection structure between the mounting rod and the mounting rack of the tab stack automatic adjustment detection device of the new energy battery;
FIG. 9 is an enlarged schematic view of the structure of the tab stack automatic adjustment and detection device of FIG. 8A of a new energy battery according to the present invention;
FIG. 10 is a schematic view of the connection structure between the mounting plate and the disk-shaped lamp strip of the tab stack automatic adjustment detection device of the new energy battery;
FIG. 11 is a schematic diagram of a connection structure of a movable guard plate and a bidirectional screw of an automatic tab stack adjustment detection device for a new energy battery;
FIG. 12 is a schematic view of a connection structure between a movable guard plate and a rolling rod of an automatic tab stack adjustment detection device for a new energy battery;
fig. 13 is a schematic view of a collecting box structure of an automatic tab stack adjustment detection device for a new energy battery.
In the figure: 1. an operation table; 2. a belt pulley; 3. a conveyor belt; 4. a slide bar; 5. a first movable seat; 501. turning a first rod; 6. a second movable seat; 601. turning a second rod; 7. an L-shaped plate; 701. a supporting plate; 702. a limiting plate; 703. a miniature push rod; 8. an air suction frame; 801. a dust screen; 802. a rubber ring; 9. an air extracting pump; 901. an air pipe; 10. an electric push rod; 11. a mounting rod; 1101. lifting the push rod; 12. a mounting frame; 13. an electric slide rail; 1301. a slide block; 14. a vision camera; 15. a mounting plate; 1501. a disc-shaped lamp belt; 1502. a light equalizing plate; 16. a worm wheel; 17. a first motor; 18. a worm; 19. moving the guard board; 1901. an anti-deflection plate; 20. a rolling rod; 21. a connecting seat; 22. a bidirectional screw; 23. a screw cylinder; 24. a pull rod; 25. support legs; 2501. an anti-falling plate; 26. a second motor; 27. a connecting shaft; 28. a collection box; 2801. a material taking port; 29. a spool; 30. a sliding sleeve; 31. a fixed rod; 32. a rotating handle; 33. a position sensor; 34. a reflecting surface; 35. a light shielding plate.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
Examples: as shown in fig. 1-8, the turnover mechanism comprises an operation table 1 and a turnover mechanism, wherein the turnover mechanism comprises a first movable seat 5 fixed on the operation table 1 and a second movable seat 6 sliding on the operation table 1, an air suction pump 9 is arranged on the first movable seat 5, an electric push rod 10 is arranged between the first movable seat 5 and the second movable seat 6, a turnover rod 501 is rotatably connected to the first movable seat 5, a turnover rod 601 is rotatably connected between the second movable seat 6 and the first turnover rod 501, an L-shaped plate 7 is fixedly arranged on the second turnover rod 601, a supporting plate 701 is connected to one side of the L-shaped plate 7, two air suction frames 8 are arranged on the supporting plate 701, and an air suction opening of the air suction pump 9 is communicated with the two air suction frames 8;
One side of the operation table 1 is slidably penetrated by two vertical installation rods 11, lifting push rods 1101 for controlling the installation rods 11 to lift are arranged between the two installation rods 11 and the operation table 1, an installation frame 12 is rotatably installed between the top ends of the two installation rods 11, two electric sliding rails 13 with mirror images at two positions are fixedly installed on the installation frame 12, the device further comprises a detection mechanism, the detection mechanism comprises two visual cameras 14 and an installation plate 15, the two visual cameras 14 are respectively arranged on the two electric sliding rails 13, and the installation plate 15 is installed at the middle part of the installation frame 12.
Wherein, as shown in fig. 2 and 3, four corners of the upper surface of the operation platform 1 are all provided with pivoted belt pulleys 2, and the transmission is connected with conveyer belt 3 between two belt pulleys 2 of homonymy, the below of operation platform 1 is provided with two slide bars 4 that are parallel to each other and fix on operation platform 1, remove seat one 5 fixed mounting between two slide bars 4, remove seat two 6 slidable mounting between two slide bars 4, through setting up belt pulley 2 and conveyer belt 3, conveniently transport the battery, through setting up slide bar 4, can restrict the direction of movement of removing seat two 6.
As shown in fig. 2 and 12, the two sides of the operation table 1 are slidably provided with the movable guard plates 19, the upper ends of the two movable guard plates 19 are provided with the anti-deviation plates 1901 with the upper ends higher than the conveyor belt 3, the lower ends of the two anti-deviation plates 1901 are provided with a plurality of rolling rods 20, and the rolling rods 20 on the same side are contacted with the upper belt of the corresponding conveyor belt 3, and the battery machines on the two conveyor belts 3 can be limited by arranging the anti-deviation plates 1901, so that the bearing capacity of the conveyor belt 3 can be further improved by arranging the rolling rods 20.
As shown in fig. 3 and 11, the connecting seat 21 is fixedly connected to the two movable guard plates 19, the rotating bidirectional screw 22 is disposed in the middle of the operating platform 1 and along the length direction of the operating platform 1, the screw barrels 23 are sleeved on the threads at both ends of the bidirectional screw 22, the pull rods 24 are rotatably connected to both sides of the two screw barrels 23, the two pull rods 24 at the same side are rotatably connected to the corresponding connecting seat 21, the fixing rod 31 is disposed in the middle of the lower surface of the operating platform 1, one end of the bidirectional screw 22 is rotatably mounted on the fixing rod 31, the other end of the bidirectional screw 22 extends to the outer side of the operating platform 1 and is fixedly connected with the rotating handle 32, and by means of the threaded connection relation between the bidirectional screw 22 and the two screw barrels 23 and the rotation capacity of the pull rods 24 between the connecting seat 21 and the screw barrels 23, the distance between the movable guard plates 19 at both sides can be adjusted by rotating the bidirectional screw 22, so that batteries with different specifications on the two conveyor belts 3 can be conveniently limited.
As shown in fig. 1 and 2, four corners of the lower surface of the operation platform 1 are fixedly connected with supporting legs 25, a falling prevention plate 2501 is arranged between the four supporting legs 25, a foam pad is paved in the falling prevention plate 2501, a second motor 26 is installed at a corner of the operation platform 1, an output end of the second motor 26 is connected with an adjacent belt pulley 2, a connecting shaft 27 is fixedly connected between the two belt pulleys 2 on the same side as the second motor 26, a battery falling from a conveyor belt 3 in the conveying process is received by the falling prevention plate 2501, a foam pad playing a buffering role is arranged in the falling prevention plate 2501, and the second motor 26 and the connecting shaft 27 are arranged to enable the second motor 26 to simultaneously drive the two belt pulleys 2 on the same side to rotate, so that the effect of conveying the battery by the two conveyor belts 3 is achieved.
Wherein, as shown in fig. 3 and 13, the collecting box 28 is installed at the edge of one side of the operation platform 1, the collecting box 28 is located under the supporting plate 701 in the vertical state, the collecting box 28 is provided with a fetching port 2801, and the inner wall of the collecting box 28 is provided with a rubber pad, when the battery detection is finished, the battery can directly fall into the collecting box 28 by arranging the collecting box 28, the rubber pad on the inner wall of the collecting box 28 can absorb the impact force of the battery falling, and the staff can fetch the battery from the fetching port 2801.
As shown in fig. 4, 11 and 12, four slide posts 29 are provided on the operation table 1, sliding sleeves 30 corresponding to the positions of the slide posts 29 are provided at both ends of the two movable guard plates 19, the movable guard plates 19 are slidably mounted between the two slide posts 29 on the same side through the sliding sleeves 30 on both sides, position sensors 33 and reflecting surfaces 34 corresponding to the positions are mounted at the same side ends of the two anti-deflection plates 1901, the positions of the position sensors 33 and the reflecting surfaces 34 are higher than the upper belt of the conveyor belt 3, the sliding range of the movable guard plates 19 on the operation table 1 can be limited by arranging the slide posts 29 and the sliding sleeves 30, and the positions of the batteries can be sensed by arranging the position sensors 33 and the reflecting surfaces 34.
Wherein, as shown in fig. 2, fig. 5, fig. 6 and fig. 7, the L shaped plate 7 is in the below of mounting bracket 12 when vertical state, the lower extreme of L shaped plate 7 is provided with gliding limiting plate 702, be provided with miniature push rod 703 between limiting plate 702 and the L shaped plate 7, and the intercommunication is provided with trachea 901 between extraction opening and the two frames 8 of breathing in of aspiration pump 9, and the middle section of trachea 901 runs through L shaped plate 7, all be provided with dust screen 801 on two frames 8 of breathing in, the edge of dust screen 801 all is provided with rubber circle 802, and rubber circle 802 is protruding on layer board 701, through setting up limiting plate 702 and miniature push rod 703, utilize miniature push rod 703 can control limiting plate 702's flexible, so as to stop the battery and continue to remove on two conveyer belts 3, through setting up dust screen 801, can prevent that the dust from getting into in the aspiration pump 9, through setting up rubber circle 802, can improve the adsorption capacity to the battery.
As shown in fig. 8 and 10, the two electric sliding rails 13 are provided with the sliding blocks 1301, the two vision cameras 14 are respectively installed on the two sliding blocks 1301, the position of the mounting plate 15 corresponds to the position of the two vision cameras 14, the two side surfaces of the mounting plate 15 are provided with the disc-shaped light bands 1501, the outer sides of the two disc-shaped light bands 1501 are provided with the light homogenizing plates 1502 fixed on the mounting plate 15, the two sides of the mounting frame 12 are fixedly provided with the light shielding plates 35, the light emitted by the disc-shaped light bands 1501 and the light homogenizing plates 1502 are uniformly and outwards dispersed after passing through the light homogenizing plates 1502, the number of lug layers of the battery can be helped to be shot by the vision cameras 14, and the interference of an external light source can be reduced by arranging the light shielding plates 35.
As shown in fig. 9, a worm wheel 16 extends axially and is connected to one side of the mounting frame 12, a first motor 17 is mounted on the mounting rod 11 on one side, and a worm 18 meshed with the worm wheel 16 is connected to an output end of the first motor 17, and by setting the first motor 17, the worm wheel 16 and the worm 18, the first motor 17 can drive the mounting frame 12 to rotate by utilizing the meshing relationship of the worm wheel 16 and the worm 18.
When in work, a plurality of operation tables 1 are placed together, the detection of battery lugs can be carried out simultaneously, the positions of the air suction pumps 9 at two sides are regulated according to the specification of batteries, the threaded connection relation between a bidirectional screw rod 22 and two screw cylinders 23 and the rotation capacity of a pull rod 24 between a connecting seat 21 and the screw cylinders 23 are utilized, the distance between two movable guard plates 19 can be regulated by rotating the bidirectional screw rod 22, the anti-deflection plates 1901 on the two movable guard plates 19 are convenient for limiting batteries with different specifications placed on two conveyor belts 3, a plurality of rolling rods 20 on the two anti-deflection plates 1901 can play a supporting role on the two conveyor belts 3, the bearing capacity of the conveyor belts 3 is further improved, the stability of the batteries during transportation is ensured, then the batteries are placed on the two conveyor belts 3, the batteries are transported to the other end by the two conveyor belts 3 under the driving of a motor two 26, when the battery is transported between the position sensor 33 and the reflecting surface 34, the light emitted by the position sensor 33 is blocked by the battery, the position sensor 33 is a mirror reflection type photoelectric sensor, the second motor 26 stops working, the battery is positioned on the supporting plate 701, then the micro push rod 703, the air pump 9 and the electric push rod 10 are sequentially started, the micro push rod 703 drives the limiting plate 702 to lift up after being started, thereby blocking the battery, the air under the battery is pumped away through the air pipe 901 and the air suction frame 8 after the air pump 9 is started, the battery is tightly adsorbed on the supporting plate 701, the electric push rod 10 drives the second movable seat 6 to move to the side where the first movable seat 5 is positioned, the position of the L-shaped plate 7 can be changed when the electric push rod 10 drives the second movable seat 6 to slide by utilizing the rotation capability of the first turning rod 501 and the second turning rod 601, thereby controlling the L-shaped plate 7 to be changed from a horizontal state to a vertical state, and the battery on the supporting plate 701 is also changed to be in a vertical state, at the moment, the lug of the battery on the supporting plate 701 is positioned above the battery, and then the positions of the two vision cameras 14 are adjusted according to the positions of the lugs of the battery, and the vision cameras 14 have a zooming function;
Utilize the lift push rod 1101 of both sides, can change the height of two vision cameras 14 on the mounting bracket 12, utilize the screw-thread fit of worm wheel 16 and worm 18, make motor one 17 can drive mounting bracket 12 and rotate when starting, thereby adjust the angle of two vision cameras 14 on the mounting bracket 12, utilize two electronic slide rail 13 on the mounting bracket 12, can control the horizontal position of two vision cameras 14, make two vision cameras 14 finely tune according to the position of battery tab, improve the shooting definition, in shooting process, the light that disk lamp area 1501 sent can be even outwards diverged after passing light homogenizing plate 1502, help the lug number of piles of vision camera 14 shooting battery, the light screen 35 of mounting bracket 12 both sides can reduce the interference of external light source, after shooting, miniature push rod 703 can drive limiting plate 702 and reset, and pump 9 can stop the bleed air, the battery all can leave from 701 at this moment, fall into in the collecting box 28 of below, the staff can take out the battery through the thing mouth 2801 on the collecting box 28, after the battery falls down, electric push rod 10 can remove and drive two lugs 6 and reset the utmost point number of piles, the convenience of one is detected.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a new energy battery's utmost point ear stromatolite automatic adjustment detection device, its characterized in that includes operation panel (1), tilting mechanism includes fixed removal seat one (5) on operation panel (1) and on operation panel (1) gliding removal seat two (6), install aspiration pump (9) on removal seat one (5), be provided with electric putter (10) between removal seat one (5) and removal seat two (6), it is connected with tilting lever one (501) to rotate on removal seat one (5), it is connected with tilting lever two (601) to rotate between removal seat two (6) and tilting lever one (501), fixed mounting has L shaped plate (7) on tilting lever two (601), one side of L shaped plate (7) is connected with layer board (701), just be provided with two suction frame (8) on layer board (701), and the mouth and the two suction frame (8) of aspiration pump (9) are connected in communication; one side of operation panel (1) slides and runs through has two vertical installation pole (11), and two all be provided with lift push rod (1101) that control installation pole (11) go up and down between installation pole (11) and operation panel (1), two rotate between the top of installation pole (11) and install mounting bracket (12), fixed mounting has electric slide rail (13) that two positions are the mirror image on mounting bracket (12), still include detection mechanism, detection mechanism includes two vision cameras (14) and a mounting panel (15), two vision cameras (14) set up respectively on two electric slide rail (13), the middle part at mounting bracket (12) is installed to mounting panel (15).
2. The automatic tab stack adjustment detection device for the new energy battery according to claim 1, wherein the four corners of the upper surface of the operation table (1) are respectively provided with a rotating belt pulley (2), a conveyor belt (3) is connected between the two belt pulleys (2) on the same side in a transmission manner, two sliding rods (4) which are parallel to each other and are fixed on the operation table (1) are arranged below the operation table (1), a first movable seat (5) is fixedly arranged between the two sliding rods (4), and a second movable seat (6) is slidably arranged between the two sliding rods (4).
3. The automatic tab stack adjustment detection device for the new energy battery according to claim 2, wherein the two sides of the operation table (1) are respectively provided with a movable guard plate (19) in a sliding manner, the upper ends of the two movable guard plates (19) are respectively provided with an anti-deflection plate (1901) with the upper ends higher than the conveyor belt (3), the lower ends of the two anti-deflection plates (1901) are respectively provided with a plurality of rotating rolling rods (20), and the rolling rods (20) on the same side are respectively contacted with the upper belt of the corresponding conveyor belt (3).
4. The automatic tab stack adjustment detection device for the new energy battery according to claim 3, wherein the two movable guard plates (19) are fixedly connected with connecting seats (21), the middle part of the operation table (1) is provided with a rotating bidirectional screw rod (22) along the length direction of the operation table (1), screw barrels (23) are sleeved on threads at two ends of the bidirectional screw rod (22), pull rods (24) are rotatably connected to two sides of the two screw barrels (23), the two pull rods (24) at the same side are rotatably connected to the corresponding connecting seats (21), the middle part of the lower surface of the operation table (1) is provided with a fixed rod (31), one end of the bidirectional screw rod (22) is rotatably mounted on the fixed rod (31), and the other end of the bidirectional screw rod (22) extends to the outer side of the operation table (1) and is fixedly connected with a rotating handle (32).
5. The automatic tab stack adjustment detection device for the new energy battery according to claim 1, wherein four corners of the lower surface of the operation table (1) are fixedly connected with supporting legs (25), an anti-falling plate (2501) is arranged between the four supporting legs (25), a foam pad is paved in the anti-falling plate (2501), a second motor (26) is installed at one corner of the operation table (1), the output end of the second motor (26) is connected with an adjacent belt pulley (2), and a connecting shaft (27) is fixedly connected between the two belt pulleys (2) on the same side as the second motor (26).
6. The automatic tab stack adjustment detection device for the new energy battery according to claim 1, wherein a collecting box (28) is installed at one side edge of the operating platform (1), the collecting box (28) is located below a supporting plate (701) in a vertical state, a material taking port (2801) is formed in the collecting box (28), and a rubber pad is arranged on the inner wall of the collecting box (28).
7. The automatic tab stack adjustment detection device for the new energy battery according to claim 3, wherein four sliding posts (29) are arranged on the operation table (1), sliding sleeves (30) corresponding to the sliding posts (29) are arranged at two ends of each movable guard plate (19), each movable guard plate (19) is slidably mounted between the two sliding posts (29) on the same side through the sliding sleeves (30) on two sides, a position sensor (33) and a reflecting surface (34) corresponding to the positions are respectively mounted at the same side ends of the two anti-deviation plates (1901), and the positions of the position sensor (33) and the reflecting surface (34) are higher than that of the upper belt of the conveyor belt (3).
8. The tab lamination automatic adjustment detection device of a new energy battery according to claim 1, wherein the L-shaped plate (7) is located below the mounting frame (12) when being in a vertical state, a sliding limiting plate (702) is arranged at the lower end of the L-shaped plate (7), a miniature push rod (703) is arranged between the limiting plate (702) and the L-shaped plate (7), an air pipe (901) is arranged between an air extraction opening of the air extraction pump (9) and two air extraction frames (8), the middle section of the air pipe (901) penetrates through the L-shaped plate (7), dust-proof nets (801) are arranged on the two air extraction frames (8), rubber rings (802) are arranged at the edges of the dust-proof nets (801), and the rubber rings (802) are protruded on the supporting plate (701).
9. The tab stack automatic adjustment detection device of a new energy battery according to claim 1, wherein two electric sliding rails (13) are provided with sliding blocks (1301), two vision cameras (14) are respectively installed on the two sliding blocks (1301), the positions of the installation plates (15) correspond to the positions of the two vision cameras (14), disc-shaped lamp strips (1501) are installed on two side surfaces of the installation plates (15), and light-equalizing plates (1502) fixed on the installation plates (15) are arranged on the outer sides of the two disc-shaped lamp strips (1501), and light-shielding plates (35) are fixedly installed on two sides of the installation frame (12).
10. The automatic tab stack adjustment detection device for a new energy battery according to claim 1, wherein a worm wheel (16) is extended axially outwards on one side of the mounting frame (12), a motor (17) is mounted on the mounting rod (11) on one side, and a worm (18) meshed with the worm wheel (16) is connected to an output end of the motor (17).
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| CN202410435346.8A CN118032766B (en) | 2024-04-11 | 2024-04-11 | Automatic tab lamination adjustment detection device of new energy battery |
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| CN202410435346.8A CN118032766B (en) | 2024-04-11 | 2024-04-11 | Automatic tab lamination adjustment detection device of new energy battery |
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| CN118032766B (en) | 2024-06-04 |
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