Power cable buffer layer defect repair equipment and use method thereof
Technical Field
The invention belongs to the technical field of cables, and particularly relates to power cable buffer layer defect repair equipment and a using method thereof.
Background
The power cable is core power equipment for urban power supply, qualitative requirements are provided for the water-blocking buffer layer in terms of material characteristics, thickness, compatibility and the like in the current national standard of China, but quantitative indexes are not explicitly given, and in recent years, the phenomenon of repeated discharge ablation of the water-blocking buffer layer in a domestic high-voltage XLPE cable line is brought into general attention in the industry.
In the existing cable buffer layer defect repairing technology, for small scratches or damages, usually, the defects are repaired by using cable repairing glue at the positions of the buffer layer defects by manpower, the process is time-consuming and labor-consuming, the quantity of the repairing glue cannot be matched with the size of a notch, excessive repairing glue can cause excessive pressure to be applied to the buffer layer, so that the buffer layer is compressed, the insulating property of the buffer layer is reduced, and if the quantity of the repairing glue is insufficient, sufficient insulating property and protection cannot be provided, so that the quality and reliability of repairing are reduced;
In addition, in the existing cable buffer layer defect repairing technology, when the cable buffer layer defect is repaired, the glue outlet area of the repairing glue cannot be matched according to the size of the notch, when the glue outlet area of the repairing glue is larger than the size of the notch, uneven coating can possibly be caused, adverse effects can be generated on the appearance of a cable and the performance of cable equipment, the repairing glue is easy to overlap with other partial glue layers, and the problems of insulation deformation, short circuit, partial discharge and the like in the joint are caused.
Secondly, in the existing cable buffer layer defect repairing technology, after the cable buffer layer defect is repaired, the repaired area cannot be automatically marked, the repaired area is not marked, maintenance personnel cannot accurately identify and position the repaired area, and during subsequent maintenance, inspection or replacement, difficulties can be encountered, the maintenance time is prolonged, and the maintenance cost is increased.
To this end, we propose a power cable buffer defect repair apparatus and a method of use to solve the above problems.
Disclosure of Invention
The invention aims to solve the problems and provide power cable buffer layer defect repairing equipment and a using method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides a power cable buffer layer defect repair facility, includes U type shell, the outer wall fixedly connected with rectangle frame of U type shell, the first electric putter and the second electric putter that two positions of inner wall fixedly connected with of rectangle frame correspond each other, the equal fixedly connected with extension board of output of first electric putter and second electric putter, the first opening rather than assorted is seted up to the outer wall of rectangle frame, two the equal fixedly connected with fender offset plate of outer wall of extension board, two the equal fixedly connected with third fixed plate of outer wall of fender offset plate, two the outer wall mounting of third fixed plate has the detection defect mechanism, the upper end fixedly connected with two U type connecting plates that correspond each other in position of U type shell, the equal sliding connection of inner wall of two out the offset box has the first piston plate rather than assorted, two the upper end of out the offset box all rotates to be connected with, two the equal fixedly connected with of outer wall of U type offset plate keeps off the equal fixedly connected with third fixed plate's outer wall mounting has the detection defect mechanism, the upper end fixedly connected with two corresponding U type connecting plates of U type connecting plates, the equal sliding connection of two screw thread groove has the equal screw thread groove of two, two the equal screw thread groove of two sets up the equal screw thread groove of two.
Preferably, the outer walls of the two threaded rods are fixedly connected with gears, the outer walls of the two support plates are fixedly connected with first connecting rods, the upper end of the U-shaped shell is provided with a second opening matched with the first connecting rods, and racks meshed with the gears are fixedly connected with the outer walls of the first connecting rods.
Preferably, the defect detection mechanism comprises a first fixing plate fixedly connected to the outer walls of two third fixing plates, two compensating springs corresponding to each other in two positions are fixedly connected to the lower ends of the first fixing plates, the outer walls of the two compensating springs are fixedly connected with the same second fixing plate, and a first pressing switch and a second pressing switch are respectively arranged on the outer walls of the two second fixing plates.
Preferably, the lower extreme of rectangle frame is installed first rubber outlet pipe, the lower extreme intercommunication of first rubber outlet pipe has out the offset plate, the outer wall intercommunication of offset plate has the second rubber outlet pipe that a plurality of positions correspond each other, two the outer wall intercommunication of play glue case has the third rubber outlet pipe, two the third rubber outlet pipe all communicates with first rubber outlet pipe, the solenoid valve is installed to the outer wall of first rubber outlet pipe.
Preferably, the outer wall fixedly connected with two connecting frames that the position corresponds each other of rectangle frame, two the mark case is all installed to the outer wall of connecting frame, two the equal sliding connection of inner wall of mark case has the second piston board, two the equal fixedly connected with mark pole of outer wall of extension board, two the outer wall of mark pole respectively with the outer wall fixed connection of second piston board, two the outer wall of mark case all communicates there is the mark pipe.
Preferably, the outer wall fixedly connected with of U type shell two positions are mutual corresponding third electric putter, two equal fixedly connected with of output of third electric putter is same to repair the platform, the standing groove has been seted up to repair the upper end of platform.
Preferably, two the equal fixed connection arc fixed plate of outer wall of extension board, two third openings have been seted up to the outer wall of U type shell, two the equal fixedly connected with of outer wall of third opening presses the spring, and is a plurality of press the outer wall fixedly connected with of spring is the same limiting plate.
The method for using the power cable buffer layer defect repair equipment mainly comprises the following steps.
S1, cleaning defective parts, namely cleaning the defective parts to ensure that the surfaces are free of impurities such as greasy dirt or dust;
S2, treating the defect, and lightly polishing the defect by using fine sand paper or abrasive cloth for scratches or cuts to remove burrs and enable the surface of the defect to be smooth;
s3, repairing the defect, and filling and repairing the defect by using cable repairing glue or other proper sealing materials;
S4, waiting for curing, wherein the repair material generally needs a certain time to be cured, and during the curing, the interference of foreign matters is avoided to ensure that the repair material is fully cured;
s5, coating a protective layer, and coating a layer of protective layer on the surface of the repaired buffer layer so as to increase the protective effect;
S6, checking and testing, namely checking and testing the repair area after repair is completed so as to ensure good repair effect.
Preferably, in the step S3, the size of the notch of the cable buffer layer is matched with the glue outlet area and the glue outlet number of the second glue outlet pipe, so as to ensure that sufficient insulation performance and protection are provided, thereby improving the quality and reliability of repair.
Compared with the prior art, the power cable buffer layer defect repairing device and the using method thereof have the advantages that:
Through the first electric putter, the second electric putter that sets up, the extension board, the rack, the gear, the threaded rod, the screw slider, first piston board and play glue case mutually support, when the extension board removes, the rack can drive the threaded rod through the gear and rotate this moment, drive the in-process that the screw slider moved down when the threaded rod, two play glue the incasement repair glue can be through the downmovement of first piston board this moment, play glue case's play glue quantity and cable buffer layer defect department's opening size are in direct proportion this moment, consequently can improve repair material's filling degree and adhesion effect, avoided being insufficient when repair glue's quantity, probably can not provide sufficient insulating properties and protection's problem to the cable.
Through the extension board that sets up, keep off the offset plate, first electric putter, second electric putter mutually support, when first electric putter and second electric putter stop work, two extension boards can drive the offset plate and stop the play glue mouth department of the second play rubber tube of part this moment, and the play glue area of second play rubber tube is in direct proportion with the opening size of cable buffer layer defect department this moment, can improve repair effect's uniformity, have still avoided overlapping with other partial glue film, lead to connect inside insulating deformation, even short circuit, partial discharge scheduling problem.
Through the first electric putter, second electric putter, extension board, the connection frame, mark case, second piston board, mark pole and mark pipe mutually support, because the extension board passes through the second piston board fixed connection in mark pole and the mark case, therefore when the extension board outwards removes, the mark liquid in the mark case is under the promotion of second piston board this moment, through the mark pipe flow to the outer wall surface of cable, make the mark to its repair department, and the quantity that the mark liquid flows out is in direct proportion with the size of buffer layer breach, can provide reference standard for future maintenance and overhaul work, when need further handle or evaluate repair region, can reference mark and opening size confirm suitable operation and measure.
Drawings
FIG. 1 is a schematic diagram of a power cable buffer layer defect repair apparatus provided by the present invention;
FIG. 2 is a schematic side view of a power cable buffer layer defect repair apparatus according to the present invention;
FIG. 3 is a schematic diagram of a rear view of a power cable buffer layer defect repair apparatus according to the present invention;
FIG. 4 is a schematic side sectional view of a power cable buffer layer defect repair apparatus provided by the present invention;
FIG. 5 is an enlarged schematic view of the portion A of the power cable buffer layer defect repair apparatus according to the present invention;
fig. 6 is an enlarged schematic view of a portion B of the power cable buffer defect repair apparatus according to the present invention.
In the figure: the device comprises a 1U-shaped shell, a2 rectangular frame, a 3 first electric push rod, a 4 second electric push rod, a 5 support plate, a 6 first opening, a 7 detection defect mechanism, a 71 first fixed plate, a 72 compensation spring, a 73 second fixed plate, a 74 first push switch, a 75 second push switch, an 8U-shaped connecting plate, a 9 glue outlet box, a 10 first piston plate, an 11 threaded rod, a 12 threaded slider, a 13 limit chute, a 14 limit slider, a 15 support rod, a 16 gear, a 17 first connecting rod, a 18 second opening, a 19 rack, a 20 first glue outlet pipe, a 21 glue outlet plate, a 22 second glue outlet pipe, a 23 third glue outlet pipe, a 24 electromagnetic valve, a 25 glue blocking plate, a 26 connecting frame, a 27 mark box, a 28 second piston plate, a 29 mark rod, a 30 mark pipe, a 31 third electric push rod, a 32 repair table, a 33 placing groove, a 34 third fixed plate, a 35plc controller, a 36 arc fixed plate, a 37 third opening, a 38 push spring and a 39 limit plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
As shown in fig. 1-6, the power cable buffer layer defect repairing device comprises a U-shaped shell 1, a rectangular frame 2 is fixedly connected with the outer wall of the U-shaped shell 1, two first electric push rods 3 and two second electric push rods 4 which are mutually corresponding are fixedly connected with the inner wall of the rectangular frame 2, supporting plates 5 are fixedly connected with the output ends of the first electric push rods 3 and the second electric push rods 4, first openings 6 matched with the supporting plates 5 are formed in the outer wall of the rectangular frame 2, glue blocking plates 25 are fixedly connected with the outer walls of the two supporting plates 5, third fixing plates 34 are fixedly connected with the outer walls of the two glue blocking plates 25, defect detecting mechanisms 7 are arranged on the outer walls of the two third fixing plates 34, two glue outlet boxes 9 which are mutually corresponding are fixedly connected with the upper ends of two U-shaped connecting plates 8,U which are mutually corresponding are fixedly connected with the upper ends of the U-shaped connecting plates 1, the inner wall of two play gluey casees 9 equal sliding connection have rather than assorted first piston board 10, the upper end of two play gluey casees 9 is all rotated and is connected with threaded rod 11, the outer wall of two threaded rods 11 all rotates with U type connecting plate 8 to be connected, threaded slider 12 has been cup jointed to the outer wall screw thread of two threaded rods 11, spacing spout 13 has all been seted up to the outer wall of two U type connecting plates 8, the equal fixedly connected with of outer wall of two threaded slider 12 and spacing spout 13 assorted spacing slider 14, the equal fixedly connected with of lower extreme of two threaded slider 12 two positions branch 15 that correspond each other, the outer wall of a plurality of branches 15 all is with first piston board 10 fixed connection, plc controller 35 is installed to the outer wall of U type shell 1.
The outer walls of the two threaded rods 11 are fixedly connected with gears 16, the outer walls of the two support plates 5 are fixedly connected with first connecting rods 17, second openings 18 matched with the first connecting rods 17 are formed in the upper ends of the U-shaped shell 1, and racks 19 meshed with the gears 16 are fixedly connected to the outer walls of the two first connecting rods 17.
The defect detection mechanism 7 comprises a first fixing plate 71 fixedly connected to the outer walls of two third fixing plates 34, two compensating springs 72 corresponding to each other in position are fixedly connected to the lower ends of the two first fixing plates 71, the same second fixing plate 73 is fixedly connected to the outer walls of the two compensating springs 72, a first pressing switch 74 and a second pressing switch 75 are respectively arranged on the outer walls of the two second fixing plates 73, the opening size of the defect position of the cable buffer layer can be determined in the process, the repair range can be controlled, only damaged parts can be repaired, the integrity and balance of the cable can be maintained, and the problem that sufficient insulating performance and protection cannot be provided for the cable when the quantity of repair glue is insufficient is avoided.
The lower extreme of rectangle frame 2 installs first rubber outlet tube 20, and the lower extreme intercommunication of first rubber outlet tube 20 has out offset 21, and the outer wall intercommunication of offset 21 has a plurality of positions second rubber outlet tube 22 that correspond each other, and the outer wall intercommunication of two play glue casees 9 has third rubber outlet tube 23, and two third rubber outlet tubes 23 all communicate with first rubber outlet tube 20, and solenoid valve 24 is installed to the outer wall of first rubber outlet tube 20.
The outer wall fixedly connected with two connecting frames 26 that correspond each other in position of rectangular frame 2, mark case 27 is all installed to the outer wall of two connecting frames 26, the equal sliding connection of inner wall of two mark cases 27 has second piston plate 28, the outer wall of two extension boards 5 is all fixedly connected with mark pole 29, the outer wall of two mark poles 29 respectively with the outer wall fixed connection of second piston plate 28, the outer wall of two mark cases 27 all communicates has mark pipe 30, the marker fluid in the mark case 27 flows down the outer wall surface of cable through mark pipe 30 under the promotion of second piston plate 28, mark its repair department, and the quantity that the marker fluid flows is in direct proportion with the size of buffer layer breach, can provide reference standard for future maintenance and overhaul work, when need further processing or aassessment repair area, can reference mark and opening size confirm suitable operation and measure.
The outer wall fixedly connected with of U type shell 1 is two mutual corresponding third electric putter 31 in position, and the same repair platform 32 of equal fixedly connected with of output of two third electric putter 31, the standing groove 33 has been seted up to repair the upper end of platform 32.
The outer wall of two extension boards 5 is all fixed connection arc fixed plate 36, and two third openings 37 have been seted up to the outer wall of U type shell 1, and the outer wall of two third openings 37 is all fixedly connected with a plurality of pressing spring 38, and the outer wall fixedly connected with same limiting plate 39 of a plurality of pressing spring 38.
The application method of the power cable buffer layer defect repair equipment mainly comprises the following steps:
S1, cleaning defective parts, namely cleaning the defective parts to ensure that the surfaces are free of impurities such as greasy dirt or dust;
S2, treating the defect, and lightly polishing the defect by using fine sand paper or abrasive cloth for scratches or cuts to remove burrs and enable the surface of the defect to be smooth;
s3, repairing the defect, and filling and repairing the defect by using cable repairing glue or other proper sealing materials;
S4, waiting for curing, wherein the repair material generally needs a certain time to be cured, and during the curing, the interference of foreign matters is avoided to ensure that the repair material is fully cured;
s5, coating a protective layer, and coating a layer of protective layer on the surface of the repaired buffer layer so as to increase the protective effect;
S6, checking and testing, namely checking and testing the repair area after repair is completed so as to ensure good repair effect.
In the step S3, the size of the notch of the cable buffer layer needs to be matched with the glue outlet area and the glue outlet number of the second glue outlet tube 22, so as to ensure that enough insulation performance and protection are provided, thereby improving the quality and reliability of repair.
The principle of operation of the present invention will now be described as follows:
Firstly, a worker places a polished cable into a placing groove 33 formed in the upper surface of a repairing table 32, then starts a third electric push rod 31, enables the output end of the third electric push rod 31 to drive the repairing table 32 to move upwards until a first push switch 74 and a second push switch 75 are positioned in a defect of a cable buffer layer, at the moment, an arc-shaped fixing plate 36 repairs and fixes the outer surface of the cable, because the first push switch 74 and the second push switch 75 are respectively electrically connected with a first electric push rod 3 and a second electric push rod 4, and the first electric push rod 3 and the second electric push rod 4 are electrically connected with a plc controller 35, at the moment, the first electric push rod 3 and the second electric push rod 4 are simultaneously started by the plc controller 35, and because the output ends of the first electric push rod 3 and the second electric push rod 4 are fixedly connected with a support plate 5, the outer walls of the support plate 5 are fixedly connected with the third fixing plate 34, the outer walls of the two third fixing plates 34 are respectively and fixedly connected with the first push switch 74 and the second push switch 75 through the first fixing plate 71, the compensating spring 72 and the second fixing plate 73, at this time, the first push switch 74 and the second push switch 75 can move in the defect position of the cable buffer layer, if the first push switch 74 moves to the edge of the defect position of the cable buffer layer first, the first electric push rod 3 stops working at this time, and the second push switch 75 moves to the opening of the defect position of the cable buffer layer, at this time, the second electric push rod 4 stops working under the action of the second push switch 75, and because the third electric push rod 31 is electrically connected with the plc controller 35, at this time, the third electric push rod 31 can drive the cable to generate partial downward movement, so that the first push switch 74 and the second push switch 75 are prevented from contacting with repairing liquid, the opening size of the defect part of the cable buffer layer can be determined in the process, so that the repair range can be controlled, only the damaged part is repaired, and the integrity and balance of the cable can be maintained;
In the process that the first electric push rod 3 and the second electric push rod 4 drive the support plate 5 to move, as the outer walls of the support plate 5 are fixedly connected with the rack 19 through the first connecting rod 17, and the glue outlet box 9 and the U-shaped connecting plate 8 are arranged above the U-shaped shell 1, the same threaded rod 11 is rotationally connected to the outer walls of the U-shaped shell 1 and the glue outlet box 9, and the gears 16 meshed with the rack 19 are fixedly connected to the outer walls of the two threaded rods 11, the rack 19 drives the threaded rod 11 to rotate through the gears 16 when the support plate 5 moves, and as the threaded rod wall of the threaded rod 11 is in threaded sleeve joint with the threaded slider 12, the lower end of the threaded slider 12 is fixedly connected with the first piston plate 10 through the support rod 15, in the process that the threaded rod 11 drives the threaded slider 12 to move downwards, at the moment, the repairing glue in the two glue outlet boxes 9 can flow into the same first glue outlet pipe 20 through the third glue outlet pipe 23, the glue outlet quantity of the glue outlet boxes 9 is in proportion to the opening of the defect of a cable buffer layer, so that the filling quantity is high, the quality can not be enough, the quality of the repairing material can not be controlled, the quality of the repairing quality can not be sufficiently high, and the quality can not be sufficiently controlled, and the quality of the repairing quality can not be can be realized;
Because the outer walls of the support plates 5 are fixedly connected with the glue blocking plates 25, when the first electric push rod 3 and the second electric push rod 4 stop working, at the moment, the two support plates 5 can drive the glue blocking plates 25 to block the glue outlet of part of the second glue outlet pipe 22, because the plc controller 35 is electrically connected with the electromagnetic valve 24, the plc controller 35 controls the electromagnetic valve 24 to enable repair glue to flow out through the second glue outlet pipe 22, at the moment, the glue outlet area of the second glue outlet pipe 22 is in direct proportion to the opening size of the defect part of the cable buffer layer, the consistency of the repair effect can be improved, when the opening of the defect part of the cable buffer layer is repaired, the first electric push rod 3 and the second electric push rod 4 can be controlled to reset under the action of the plc controller 35, the proper glue outlet area can ensure the sufficient coverage and filling of repair materials, not only reduces the time required by the repair process, but also avoids the problems of overlapping with other part glue layers, such as insulation deformation in the joint, even short circuit, partial discharge and the like;
In the repair process of the defect of the cable buffer layer, under the action of the first electric push rod 3 and the second electric push rod 4, the two support plates 5 move outwards, as the connecting frame 26 is arranged on the outer wall of the rectangular frame 2, and the marking box 27 is arranged in the connecting frame 26, when the support plates 5 move outwards, the marking liquid in the marking box 27 flows down to the outer wall surface of the cable through the marking pipe 30 under the pushing of the second piston plate 28, marks are made on the repair position of the cable, the quantity of the flowing marking liquid is in proportion to the size of the gap of the buffer layer, a reference standard can be provided for future maintenance and overhaul work, and when a repair area needs to be further processed or evaluated, proper operation and measures can be determined by referring to the marking and the opening size.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.