CN118002999A - Welding device and method for mounting water-stop steel plate - Google Patents
Welding device and method for mounting water-stop steel plate Download PDFInfo
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- CN118002999A CN118002999A CN202410414728.2A CN202410414728A CN118002999A CN 118002999 A CN118002999 A CN 118002999A CN 202410414728 A CN202410414728 A CN 202410414728A CN 118002999 A CN118002999 A CN 118002999A
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- 238000003466 welding Methods 0.000 title claims abstract description 324
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 91
- 239000010959 steel Substances 0.000 title claims abstract description 91
- 238000000034 method Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 205
- 238000003825 pressing Methods 0.000 claims description 33
- 210000001503 joint Anatomy 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 description 11
- 238000010276 construction Methods 0.000 description 8
- 239000002184 metal Substances 0.000 description 6
- 238000010891 electric arc Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000002457 bidirectional effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
The invention discloses a welding device and a method for installing a water-stop steel plate, wherein the welding device comprises a first fixer, a second fixer and a welding module, the first fixer is movably arranged on one side of the welding module, the second fixer is movably arranged on the other side of the welding module, mounting plates matched with the first fixer and the second fixer are arranged at two ends of the welding module, and the first fixer, the mounting plates and the second fixer and the mounting plates are movably connected through a rotary clamping seat; the welding module comprises a sliding seat and a movable welding machine, wherein the movable welding machine is movably arranged on the outer surface of the upper end of the sliding seat, and a lifting sliding sleeve is movably arranged in the movable welding machine; the first fixture and the second fixture comprise a first clamp and a second clamp, and the first clamp is positioned on one side of the second clamp; the welding state of the water stop plate can be flexibly adjusted, so that the water stop plate can be subjected to lap welding or diagonal welding, automatic welding operation is realized, and the welding efficiency is improved.
Description
Technical Field
The invention belongs to the field of welding processing, and particularly relates to a welding device and a method for installing a water stop steel plate.
Background
The water-stopping steel plate is a common engineering material and is mainly used for construction joint parts of horizontal members and vertical members of a basement of a building, which cannot be cast in place with concrete once, so as to play a role in water stopping.
Patent document CN115008056B discloses a welding device for installing water-stop steel plates, which comprises a double-gun welding machine, wherein the double-gun welding machine comprises two welding guns and also comprises a movable frame, the double-gun welding machine is installed at the top end of the movable frame, an adjusting and positioning mechanism is arranged on the movable frame, a steel plate stabilizing mechanism is arranged on the adjusting and positioning mechanism, a steel plate correcting mechanism is arranged on the steel plate stabilizing mechanism, a bearing plate is positioned on the adjusting and positioning mechanism, the bearing plate is fixedly installed at one side of the adjusting and positioning mechanism, and a welding and adjusting mechanism is arranged on the bearing plate; the problem of leakage points during welding is reduced, the welding effect and the welding efficiency of the water stop steel plate are greatly improved, the labor force of welding workers is reduced, and the applicability is higher.
The welding device has certain defects when the water-stop steel plate is welded, the water-stop steel plate is welded in two states, the welding at the conventional position is shown as A in fig. 7, the welding is performed through two welding seams in a lap joint mode, the welding is performed in a diagonal mode when the welding device is positioned at a corner as shown as B in fig. 7, the device cannot be applied to the water-stop steel plates in different states, the welding application range is reduced, and the device is large in size and is not beneficial to use under complex construction environments; meanwhile, the welding position is limited, the equipment cannot be used in a narrow space, a water-stop steel plate is required to be manually fixed, the moving speed of a welding gun is controlled, the welding difficulty of the water-stop steel plate is increased, and a gap phenomenon is easy to occur; secondly, when the water-stop steel plate is welded by double seams, the welding position of the water-stop steel plate cannot be flexibly adjusted, the water-stop steel plate is required to be taken down entirely, and after the installation position of the water-stop steel plate is adjusted, the water-stop steel plate is reinstalled for secondary welding, so that the operation difficulty is increased, and the welding efficiency is reduced.
Disclosure of Invention
The invention aims to provide a welding device and a method for installing a water stop steel plate, which can solve the existing problems.
The invention solves the problems that:
1. The welding of the water-stop steel plate has two states, the welding of the conventional position is shown in a figure 7A, the welding is carried out through two welding seams in a lap joint mode, the welding is carried out in a diagonal mode when the welding is carried out at the corner position as shown in a figure 7B, the device cannot be applied to the water-stop steel plate in different states, the welding application range is reduced, and the device is large in size and is not beneficial to use under complex construction environments;
2. meanwhile, the welding position is limited, the equipment cannot be used in a narrow space, a water-stop steel plate is required to be manually fixed, the moving speed of a welding gun is controlled, the welding difficulty of the water-stop steel plate is increased, and a gap phenomenon is easy to occur;
3. Secondly, when the water-stop steel plate is welded by double seams, the welding position of the water-stop steel plate cannot be flexibly adjusted, the water-stop steel plate is required to be taken down entirely, and after the installation position of the water-stop steel plate is adjusted, the water-stop steel plate is reinstalled for secondary welding, so that the operation difficulty is increased, and the welding efficiency is reduced.
The aim of the invention can be achieved by the following technical scheme:
The welding device and the method for installing the water-stopping steel plate comprise a first fixer, a second fixer and a welding module, wherein the first fixer is movably installed on one side of the welding module, the second fixer is movably installed on the other side of the welding module, mounting plates matched with the first fixer and the second fixer are arranged at two ends of the welding module, and the first fixer and the mounting plates are movably connected with each other through a rotary clamping seat; the welding module comprises a sliding seat and a movable welding machine, wherein the movable welding machine is movably arranged on the outer surface of the upper end of the sliding seat, and a lifting sliding sleeve is movably arranged in the movable welding machine; the first fixer and the second fixer all include first anchor clamps and second anchor clamps, first anchor clamps are located one side of second anchor clamps, and the inboard equal movable mounting of first anchor clamps and second anchor clamps is used for fixing the lift clamp plate of stagnant water steel sheet.
As a further technical scheme of the invention, the two ends of the movable welding machine are provided with the splicing clamping seats, the movable welding machine and the splicing clamping seats are movably connected through the transverse screw rod and the transverse guide rod, the transverse screw rod is positioned at the upper part of the transverse guide rod, the welding module is provided with the splicing installation structure by utilizing the arrangement of the splicing clamping seats, when the A-type water-stop steel plate welding operation is carried out, the welding module can conveniently weld the water-stop steel plate metal double-sided welding seam, and a user drives the transverse screw rod to rotate by utilizing the motor, so that the transverse screw rod drives the movable welding machine, and the movable welding machine moves along the direction of the transverse guide rod.
According to the invention, the two groups of mounting plates are in butt joint and fixed through the fixing rods, the whole mounting plates are in a cross structure, the second clamp and the mounting plates are in butt joint and fixed through the two fixing pins, the fixing pins are matched with the arrangement of the three circular notches, the fixing angles of the first and second fixtures can be flexibly adjusted when the first and second fixtures are used, the butt joint positions of the second clamp and the mounting plates are adjusted through the two fixing pins, the second clamp can be adjusted in ninety degrees on the three circular notches, and the first and second fixtures can meet the welding operation of the water-stop steel plates in the two states A or B.
According to the technical scheme, the vertical screw rod and the vertical guide post which are matched with the lifting sliding sleeve are movably arranged in the mobile welding machine, the vertical screw rod is located on one side of the vertical guide post, the lower end of the mobile welding machine is provided with the sliding clamping seat, and in the moving process of the mobile welding machine, the vertical screw rod is driven by the motor to rotate, so that the vertical screw rod drives the lifting sliding sleeve to move downwards, the lifting sliding sleeve drives the welding rod to move downwards, automatic addition of the welding rod is completed, and automatic welding operation is realized by matching with the movement of the mobile welding machine.
As a further technical scheme of the invention, a power supply piece is arranged in the mobile welding machine, a second welding tongs are arranged in the lifting sliding sleeve, welding rods are fixed on the inner side of the second welding tongs, the power supply piece comprises a transformer and a rectifier, the welding rods are inserted into the second welding tongs of the lifting sliding sleeve during welding operation, meanwhile, the first welding tongs are clamped on a water-stop steel plate required to be welded, when the power supply piece is electrified, a circuit is formed between the welding rods and the water-stop steel plate when the welding rods are in contact with the water-stop steel plate, and a large amount of heat is generated in the process and accompanied by friction heat, and the heat is used for melting metal in an electric arc area.
According to the technical scheme, the first clamp and the second clamp are in butt joint and fixed through the telescopic rod, a vertical guide rod and a fastening bolt are arranged between the first clamp and the lifting pressing plate and between the second clamp and the lifting pressing plate, the vertical guide rod is arranged on one side of the fastening bolt, a user places the first water stop plate and the second water stop plate between the first clamp and the second clamp, the fastening bolt is rotated to enable the lifting pressing plate to be driven to move downwards by the fastening bolt, the lifting pressing plate is enabled to be pressed down and fixed on the surfaces of the first water stop plate and the second water stop plate, the fixing operation of the water stop steel plate is completed, the first water stop plate and the second water stop plate are simultaneously fixed by the first fixer and the second fixer when the welding operation of the B type water stop plate is carried out, and the first water stop plate and the second water stop plate are respectively fixed by the first fixer and the second fixer.
As a further technical scheme of the invention, the cross section of the lifting pressing plate is of an isosceles trapezoid structure, grooves matched with the lifting pressing plate are formed in the bottoms of the first clamp and the second clamp, and because the first water stop plate and the second water stop plate are of dovetail structures, the two ends of the first water stop plate and the second water stop plate are obliquely arranged, and in order to improve the fixing effect of the first water stop plate and the second water stop plate during welding, the lifting pressing plate is of an isosceles trapezoid shape and matched with the groove structure of the lifting pressing plate, the lifting pressing plate can be tightly attached to the first water stop plate and the second water stop plate, and the welding effect of the dovetail positions of the first water stop plate and the second water stop plate is improved.
As a further technical scheme of the invention, two groups of circular notches are arranged on the surface of the mounting plate, splicing grooves matched with the sliding seat are arranged in the middle of the mounting plate, butt joint clamping grooves matched with the splicing clamping seats are arranged at the upper end and the lower end of the mounting plate, the two groups of circular notches are distributed in two-in-one number, the fixing angles of the first fixing device and the second fixing device can be adjusted through the two groups of circular notches, and the splicing grooves and the butt joint clamping grooves are arranged, so that the sliding seat and the mounting plate can be conveniently spliced and fixed.
As a further technical scheme of the invention, the front end of the mounting plate is provided with a first welding clamp, and the first welding clamp is electrically connected with the power supply piece and the second welding clamp is electrically connected with the power supply piece.
The operation method of the welding device for installing the water steel plate comprises the following steps:
step one, fixing a first water stop plate and a second water stop plate on a first fixer and a second fixer at the same time, enabling one ends of the first water stop plate and the second water stop plate to be mutually overlapped, completing welding operation of welding lines on one side of the first water stop plate and one end of the second water stop plate through a mobile welding machine of a welding module, taking down the welding module by utilizing a splicing clamping seat, enabling the welding module to be installed at the other end of a mounting plate, completing welding operation of welding lines on the other side of the first water stop plate and the second water stop plate, and realizing welding fixation of an A-type water stop plate structure;
And secondly, rotating the second fixer by using the rotary clamping seat, so that the second fixer and the first fixer are mutually perpendicular, the fixed first water stop plate and the second water stop plate are vertically placed in a B-type structure, and the welding operation of the ends of the first water stop plate and the second water stop plate is finished by using the movable welding machine, so that the welding fixation of the B-type water stop plate structure is realized.
The invention has the beneficial effects that: 1. by arranging the first fixer and the second fixer, when the water stop steel plate is installed and used by the welding device, the state of the first water stop plate and the second water stop plate can be flexibly adjusted by matching with the use of the rotary clamping seat, so that lap welding or diagonal welding can be carried out between the first water stop plate and the second water stop plate, and the application range of the water stop steel plate is improved;
During operation, the rotation clamping seat is utilized to flexibly adjust the use angle of the first fixer and the second fixer, the first fixer and the second fixer are in a horizontal state during A-type welding operation, the first fixer and the second fixer are in a vertical state during B-type welding operation, the fixing pin is matched with the arrangement of three circular notches, the fixing angle of the first fixer and the second fixer can be flexibly adjusted during the use of the first fixer and the second fixer, the abutting position of the second fixture and the mounting plate is adjusted through the two fixing pins, the second fixture can be adjusted at ninety degrees on the three circular notches, the first fixer and the second fixer can meet the welding operation of the water stop steel plates in the A state or the B state, the first water stop plate and the second water stop plate are arranged on the inner sides of the first fixture and the second fixture, the fastening bolt is rotated to drive the lifting pressing plate to move downwards, so that the lifting pressing plate is pressed down and fixed on the surfaces of the first water stop plate and the second water stop plate to finish the fixing operation of the water stop steel plate, when the welding operation of the A-type water stop plate is carried out, the first fixing device and the second fixing device are used for simultaneously fixing the first water stop plate and the second water stop plate, when the welding operation of the B-type water stop plate is carried out, the first fixing device and the second fixing device are respectively used for respectively fixing the first water stop plate and the second water stop plate, secondly, because the first water stop plate and the second water stop plate are in a dovetail structure, both ends of the first water stop plate and the second water stop plate are obliquely arranged, in order to improve the fixing effect when the first water stop plate and the second water stop plate are welded, the lifting pressing plate is arranged into an isosceles trapezoid shape, and can be tightly attached to the first water stop plate and the second water stop plate by matching with the groove structure of the lifting pressing plate, so that the welding effect of the dovetail part is improved when the A-type is welded, fix first stagnant water board and second stagnant water board simultaneously on first fixer and second fixer for the one end of first stagnant water board and second stagnant water board overlap joint each other, accomplish the welding operation of first stagnant water board and second stagnant water board one side welding seam through the removal welding machine of welding module, utilize the concatenation cassette to take off the welding module, make the welding module install the other end at the mounting panel, accomplish the welding operation of the other side welding seam of first stagnant water board and second stagnant water board, realize the welded fastening of A type stagnant water board structure, during B type welding, utilize rotatory cassette to rotate the second fixer, make second fixer and first fixer mutually perpendicular, make its fixed first stagnant water board and second stagnant water board be B type structure and place perpendicularly, utilize the removal welding machine to accomplish the welding operation of first stagnant water board and second stagnant water board tip, realize the welded fastening of B type stagnant water board structure.
2. By arranging the welding module, when the welding device for installing the water-stop steel plate is used, the water-stop steel plate is provided with a movable automatic welding structure, so that the welding precision of the first water-stop plate and the second water-stop plate is improved, the surface of the welding structure is uniform, and the overall stability and the welding efficiency of the welding structure are improved;
During operation, a user inserts the welding rod into the second welding tongs of the lifting sliding sleeve, simultaneously clamps the first welding tongs on a water stop steel plate to be welded, after the power supply piece is electrified, the motor is used for driving the transverse screw rod to rotate, so that the transverse screw rod drives the movable welding machine to move along the direction of the transverse guide rod, the other group of motors are used for driving the vertical screw rod to rotate, the vertical screw rod drives the lifting sliding sleeve to move downwards, the lifting sliding sleeve drives the welding rod to move downwards, automatic addition of the welding rod is completed, the movement of the movable welding machine is matched, the bidirectional position adjustment of the welding rod is realized, automatic welding operation is completed, a loop is formed between the welding rod and the water stop steel plate when the welding rod is contacted with the water stop steel plate, a large amount of heat is generated in the process and is accompanied by friction heat, and the heat is used for melting metal in an electric arc area.
3. By arranging the mounting plate and the splicing clamping seat, when the water stop steel plate is used by the welding device, the water stop steel plate is provided with a splicing auxiliary welding structure, so that the use of the water stop steel plate in an A-type welding state is optimized, the difficulty in double-weld welding operation is reduced, and the water stop steel plate can be better used in a complex construction environment;
when the welding device is used, the welding module is taken down by utilizing the splicing clamping seat, the splicing clamping seat is installed at the other end of the mounting plate through the butt joint clamping groove at the lower end of the mounting plate, and meanwhile, the splicing fixing of the sliding seat is completed by utilizing the splicing groove, so that the welding module is installed at the other end of the mounting plate, the welding operation of welding seams on the other side of the first water stop plate and the second water stop plate is completed, the welding fixing of the A-shaped water stop plate structure is realized, the difficulty in the lap joint welding operation is reduced, and the installation position of the welding module can be adjusted under the condition of dismantling the first water stop plate and the second water stop plate, so that the double-seam welding operation is realized.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view showing the overall structure of a welding device for installing a water-stop steel plate according to the present invention;
FIG. 2 is a view showing the whole construction of a welding module in the welding device for installing a water stop steel plate according to the present invention;
FIG. 3 is a plan view of a movable welding machine in the welding device for installing a water stop steel plate according to the present invention;
FIG. 4 is a view showing the whole construction of a first holder in the welding device for installing a water-stop steel plate according to the present invention;
FIG. 5 is a plan view of a first jig in a welding device for installing a water-stop steel plate according to the present invention;
FIG. 6 is a view showing the whole construction of a mounting plate in a welding device for mounting a water-stop steel plate according to the present invention;
Fig. 7 is a welding structure diagram of the first water stop plate and the second water stop plate A, B in two states in the present invention.
In the figure: 1. a first holder; 2. a first welding tongs; 3. a mounting plate; 4. a sliding seat; 5. a second holder; 6. a first clamp; 7. a second clamp; 8. moving a welding machine; 9. a welding module; 10. a fixing pin; 11. splicing the clamping seat; 12. a fixed rod; 13. a transverse screw rod; 14. a vertical screw rod; 15. welding rod; 16. a power supply member; 17. lifting sliding sleeve; 18. a second welding tongs; 19. a telescopic rod; 20. a lifting pressing plate; 21. rotating the clamping seat; 22. a vertical guide rod; 23. a fastening bolt; 24. a splice groove; 25. a circular slot; 26. a butt joint clamping groove; 27. a sliding clamping seat; 28. a transverse guide rod; 29. a first water stop plate; 30. and a second water stop plate.
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present invention with reference to the accompanying drawings and preferred embodiments.
As shown in fig. 1, a welding device for installing a water stop steel plate comprises a first fixer 1, a second fixer 5 and a welding module 9, wherein the first fixer 1 is movably installed on one side of the welding module 9, the second fixer 5 is movably installed on the other side of the welding module 9, two ends of the welding module 9 are respectively provided with an installing plate 3 matched with the first fixer 1 and the second fixer 5, and the first fixer 1, the installing plate 3 and the second fixer 5 are movably connected with the installing plate 3 through a rotary clamping seat 21; the welding module 9 comprises a sliding seat 4 and a movable welding machine 8, the movable welding machine 8 is movably arranged on the outer surface of the upper end of the sliding seat 4, and a lifting sliding sleeve 17 is movably arranged in the movable welding machine 8; the first fixer 1 and the second fixer 5 each comprise a first clamp 6 and a second clamp 7, the first clamp 6 is positioned on one side of the second clamp 7, and the inner sides of the first clamp 6 and the second clamp 7 are movably provided with a lifting pressing plate 20 for fixing a water stop steel plate.
In order to solve the problem of movable welding, as shown in fig. 2, two ends of the movable welding machine 8 are provided with splicing clamping seats 11, the movable welding machine 8 and the splicing clamping seats 11 are movably connected through a transverse screw rod 13 and a transverse guide rod 28, the transverse screw rod 13 is positioned on the upper portion of the transverse guide rod 28, the arrangement of the splicing clamping seats 11 is utilized to enable the welding module 9 to be provided with a splicing type installation structure, when the welding operation of the A-type water-stop steel plate is carried out, the welding operation of the welding module 9 to the water-stop steel plate metal double-sided welding seam can be facilitated, a user drives the transverse screw rod 13 to rotate by utilizing a motor, and the movable welding machine 8 is driven by the transverse screw rod 13, so that the movable welding machine 8 moves along the direction of the transverse guide rod 28.
In order to solve the welding problems of various forms, as shown in fig. 1, two groups of mounting plates 3 are in butt joint and fixation through fixing rods 12, the whole of each mounting plate 3 is in a cross structure, two fixing pins 10 are in butt joint and fixation between each second clamp 7 and each mounting plate 3, the fixing pins 10 are matched with the arrangement of three circular notches 25, the fixing angles of the first and second fixtures 1 and 5 can be flexibly adjusted when the first and second fixtures 1 and 5 are used, the butt joint positions of the second clamp 7 and the mounting plates 3 are adjusted through the two fixing pins 10, and ninety-degree angle adjustment can be performed on the three circular notches 25 of the second clamp 7, so that the first and second fixtures 1 and 5 can meet the welding operation of water-stop steel plates in the two states of A and B.
In order to solve the automatic welding problem, as shown in fig. 3, a vertical screw rod 14 and a vertical guide pillar which are matched with a lifting sliding sleeve 17 are movably installed in the mobile welding machine 8, the vertical screw rod 14 is positioned on one side of the vertical guide pillar, a sliding clamping seat 27 is arranged at the lower end of the mobile welding machine 8, the vertical screw rod 14 is driven to rotate by a motor in the moving process of the mobile welding machine 8, the vertical screw rod 14 drives the lifting sliding sleeve 17 to move downwards, so that the lifting sliding sleeve 17 drives a welding rod 15 to move downwards, automatic addition of the welding rod 15 is completed, and automatic welding operation is realized by matching with the movement of the mobile welding machine 8.
As shown in fig. 3, a power supply part 16 is arranged in the mobile welding machine 8, a second welding tongs 18 is arranged in the lifting sliding sleeve 17, and a welding rod 15 is fixed on the inner side of the second welding tongs 18, wherein the power supply part 16 comprises a transformer and a rectifier, and is an existing structure of the welding machine, during welding operation, the welding rod 15 is inserted into the second welding tongs 18 of the lifting sliding sleeve 17, and meanwhile, the first welding tongs 2 are clamped on a water-stop steel plate to be welded, after the power supply part 16 is electrified, when the welding rod 15 is in contact with the water-stop steel plate, a circuit is formed between the welding rod 15 and the water-stop steel plate, and a large amount of heat is generated in the process and is accompanied by friction heat, and the heat is used for melting metal in an electric arc area.
As shown in fig. 4, the first clamp 6 and the second clamp 7 are fixed in a butt joint manner through the telescopic rod 19, a vertical guide rod 22 and a fastening bolt 23 are arranged between the first clamp 6 and the lifting pressing plate 20 and between the second clamp 7 and the lifting pressing plate 20, the vertical guide rod 22 is positioned on one side of the fastening bolt 23, a user places the first water stop plate 29 and the second water stop plate 30 between the first clamp 6 and the second clamp 7, the fastening bolt 23 is rotated to enable the lifting pressing plate 20 to be driven to move downwards, the lifting pressing plate 20 is pressed down to be fixed on the surfaces of the first water stop plate 29 and the second water stop plate 30, the fixing operation of the water stop steel plates is completed, the first fixing device 1 and the second fixing device 5 are used for fixing the first water stop plate 29 and the second water stop plate 30 simultaneously when the welding operation of the type A water stop plate is carried out, and the first fixing device 1 and the second fixing device 5 are used for fixing the first water stop plate 29 and the second water stop plate 30 respectively when the welding operation of the type B water stop plate is carried out.
As shown in fig. 5, the cross section of the lifting pressing plate 20 is in an isosceles trapezoid structure, the bottoms of the first clamp 6 and the second clamp 7 are respectively provided with a groove matched with the lifting pressing plate 20, because the first water stop plate 29 and the second water stop plate 30 are in a dovetail structure, both ends of the first water stop plate 29 and the second water stop plate 30 are obliquely arranged, the lifting pressing plate 20 is arranged into an isosceles trapezoid shape for improving the fixing effect of the first water stop plate 29 and the second water stop plate 30 during welding, and the grooves matched with the lifting pressing plate 20 can be tightly attached to the first water stop plate 29 and the second water stop plate 30, so that the welding effect of the dovetail part is improved.
As shown in fig. 6, two groups of circular notches 25 are formed in the surface of the mounting plate 3, splicing grooves 24 matched with the sliding seat 4 are formed in the middle of the mounting plate 3, butt joint clamping grooves 26 matched with the splicing clamping seat 11 are formed in the upper end and the lower end of the mounting plate 3, two groups of circular notches 25 are distributed in number, the fixing angles of the first fixing device 1 and the second fixing device 5 can be adjusted through the two groups of circular notches, and the splicing grooves 24 and the butt joint clamping grooves 26 are arranged to facilitate splicing and fixing of the sliding seat 4 and the mounting plate 3.
The front end of the mounting plate 3 is provided with a first welding tongs 2, and the first welding tongs 2, the power supply piece 16 and the second welding tongs 18 are electrically connected with the power supply piece 16.
The operation method of the welding device for installing the water-stop steel plate comprises the following steps:
Step one, fixing a first water stop plate 29 and a second water stop plate 30 on a first fixer 1 and a second fixer 5 at the same time, enabling one ends of the first water stop plate 29 and the second water stop plate 30 to be mutually overlapped, completing welding operation of welding seams on one side of the first water stop plate 29 and one side of the second water stop plate 30 through a movable welding machine 8 of a welding module 9, taking down the welding module 9 by utilizing a splicing clamping seat 11, enabling the welding module 9 to be installed on the other end of a mounting plate 3, and completing welding operation of welding seams on the other side of the first water stop plate 29 and the second water stop plate 30, thereby realizing welding fixation of an A-type water stop plate structure;
And secondly, rotating the second fixer 5 by using the rotary clamping seat 21, so that the second fixer 5 and the first fixer 1 are mutually perpendicular, the fixed first water stop plate 29 and the second water stop plate 30 are vertically placed in a B-type structure, and the welding operation of the end parts of the first water stop plate 29 and the second water stop plate 30 is finished by using the movable welding machine 8, so that the welding fixation of the B-type water stop plate structure is realized.
When the water stop steel plate is used by arranging the first fixer 1 and the second fixer 5 and matching with the use of the rotary clamping seat 21 when the water stop steel plate is installed and used by using the welding device, the states of the first water stop plate 29 and the second water stop plate 30 can be flexibly adjusted, so that the first water stop plate 29 and the second water stop plate 30 can be subjected to lap welding or diagonal welding, and the application range of the water stop steel plate is improved.
During operation, the rotation clamping seat 21 is utilized to flexibly adjust the use angle of the first fixer 1 and the second fixer 5, when the A-type welding operation is carried out, the first fixer 1 and the second fixer 5 are in a horizontal state, when the B-type welding operation is carried out, the first fixer 1 and the second fixer 5 are in a vertical state, the fixing pin 10 is matched with the arrangement of the three circular notches 25, when the first fixer 1 and the second fixer 5 are used, the fixing angle of the first fixer 1 and the second fixer 5 can be flexibly adjusted, the abutting position of the second clamp 7 and the mounting plate 3 is adjusted through the two fixing pins 10, so that the second clamp 7 can be adjusted to ninety degrees on the three circular notches 25, the first fixer 1 and the second fixer 5 can meet the welding operation of the water stop steel plate under the two states of A or B, the first water stop plate 29 and the second water stop plate 30 are arranged on the inner sides of the first clamp 6 and the second clamp 7, the fastening bolt 23 is rotated to drive the lifting pressing plate 20 to move downwards, the lifting pressing plate 20 is pressed down and fixed on the surfaces of the first water stop plate 29 and the second water stop plate 30, the fixing operation of the water stop steel plate is completed, the first water stop plate 29 and the second water stop plate 30 are simultaneously fixed by the first fixer 1 and the second fixer 5 when the welding operation of the A-type water stop plate is carried out, the first water stop plate 29 and the second water stop plate 30 are respectively arranged by the first fixer 1 and the second fixer 5 when the welding operation of the B-type water stop plate is carried out, secondly, because the first water stop plate 29 and the second water stop plate 30 are in a dovetail structure, both ends of the lifting pressing plate 20 are obliquely arranged, the lifting pressing plate 20 is arranged into an isosceles trapezoid shape for improving the fixing effect when the welding of the first water stop plate 29 and the second water stop plate 30, and the groove structure of the lifting pressing plate 20 is matched, the welding effect of the dovetail joint of the first water stop plate 29 and the second water stop plate 30 can be improved, the first water stop plate 29 and the second water stop plate 30 are simultaneously fixed on the first fixer 1 and the second fixer 5 during A-type welding, one ends of the first water stop plate 29 and the second water stop plate 30 are mutually overlapped, the welding operation of one side welding seam of the first water stop plate 29 and the second water stop plate 30 is completed through the movable welding machine 8 of the welding module 9, the welding module 9 is removed by utilizing the splicing clamping seat 11, the welding module 9 is installed at the other end of the mounting plate 3, the welding operation of the other side welding seam of the first water stop plate 29 and the second water stop plate 30 is completed, the welding fixation of the A-type water stop plate structure is realized, during B-type welding, the second fixer 5 and the first fixer 1 are mutually perpendicular by utilizing the rotary clamping seat 21 to rotate, the fixed first water stop plate 29 and the second water stop plate 30 are vertically placed in a B-type structure, and the welding operation of the end of the first water stop plate 29 and the second water stop plate 30 is completed by utilizing the movable welding machine 8, and the B-type water stop plate structure is realized.
Through setting up welding module 9, when this sealing up steel sheet installation is used with welding set, make it have portable automatic weld structure, promote the welding precision of first sealing up plate 29 and second sealing up plate 30 for welded structure surface is even, promotes its overall stability and welding efficiency.
During operation, a user inserts the welding rod 15 into the second welding tongs 18 of the lifting sliding sleeve 17, simultaneously clamps the first welding tongs 2 on a water-stop steel plate to be welded, after the power supply piece 16 is electrified, the motor is used for driving the transverse screw rod 13 to rotate, so that the transverse screw rod 13 drives the movable welding machine 8 to move along the direction of the transverse guide rod 28, and then the other group of motors drive the vertical screw rod 14 to rotate, so that the vertical screw rod 14 drives the lifting sliding sleeve 17 to move downwards, so that the lifting sliding sleeve 17 drives the welding rod 15 to move downwards, automatic addition of the welding rod 15 is completed, the movement of the movable welding machine 8 is matched, the bidirectional position adjustment of the welding rod 15 is realized, automatic welding operation is completed, a loop is formed between the welding rod 15 and the water-stop steel plate when the welding rod 15 is contacted with the water-stop steel plate, a large amount of heat is generated in the process and is accompanied by friction heat, and the heat is used for melting metal in an electric arc area;
Through setting up mounting panel 3 and concatenation cassette 11, when this stagnant water steel sheet installation is used with welding set, make it have the supplementary welded structure of concatenation formula, optimize its use under A type welding state, reduce the degree of difficulty when its double weld welding operation, make it can be better use under complicated construction environment.
During the use, utilize concatenation cassette 11 to take off welding module 9, through the butt joint draw-in groove 26 of mounting panel 3 lower extreme, install the splice cassette 11 at the other end of mounting panel 3, utilize splice groove 24 simultaneously, accomplish the concatenation fixed to sliding seat 4 for welding module 9 installs the other end at mounting panel 3, accomplish the welding operation of first stagnant water board 29 and the other side welding seam of second stagnant water board 30, realize the welded fastening of A type stagnant water plate structure, reduce the degree of difficulty when its overlap joint welding operation, can be under the circumstances of tearing down first stagnant water board 29 and second stagnant water board 30, adjust the mounted position of welding module 9, realize its double-slit welding operation.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.
Claims (10)
1. The welding device for installing the water-stopping steel plate is characterized by comprising a first fixer (1), a second fixer (5) and a welding module (9), wherein the first fixer (1) is movably installed on one side of the welding module (9), the second fixer (5) is movably installed on the other side of the welding module (9), two ends of the welding module (9) are respectively provided with an installing plate (3) matched with the first fixer (1) and the second fixer (5), and the first fixer (1) and the installing plate (3) are movably connected with the second fixer (5) and the installing plate (3) through rotary clamping seats (21); the welding module (9) comprises a sliding seat (4) and a movable welding machine (8), the movable welding machine (8) is movably arranged on the outer surface of the upper end of the sliding seat (4), and a lifting sliding sleeve (17) is movably arranged in the movable welding machine (8); the water stop steel plate fixing device is characterized in that the first fixing device (1) and the second fixing device (5) comprise a first clamp (6) and a second clamp (7), the first clamp (6) is located on one side of the second clamp (7), and lifting pressing plates (20) used for fixing the water stop steel plate are movably mounted on the inner sides of the first clamp (6) and the inner sides of the second clamp (7).
2. The welding device for installing the water stop steel plate according to claim 1, wherein splicing clamping seats (11) are arranged at two ends of the movable welding machine (8), the movable welding machine (8) is movably connected with the splicing clamping seats (11) through a transverse screw rod (13) and a transverse guide rod (28), and the transverse screw rod (13) is positioned on the upper portion of the transverse guide rod (28).
3. Welding device for installing water stop steel plates according to claim 1, characterized in that two groups of mounting plates (3) are in butt joint and fixed through fixing rods (12), the whole of the mounting plates (3) is in a cross-shaped structure, and the second clamp (7) and the mounting plates (3) are in butt joint and fixed through two fixing pins (10).
4. The welding device for installing the water stop steel plate according to claim 1, wherein a vertical screw rod (14) and a vertical guide post which are matched with a lifting sliding sleeve (17) to be used are movably installed in the mobile welding machine (8), the vertical screw rod (14) is located on one side of the vertical guide post, and a sliding clamping seat (27) is arranged at the lower end of the mobile welding machine (8).
5. Welding device for installing a water stop steel plate according to claim 1, characterized in that the interior of the mobile welding machine (8) is provided with a power supply piece (16), the interior of the lifting sliding sleeve (17) is provided with a second welding tongs (18), and the inner side of the second welding tongs (18) is fixedly provided with a welding rod (15).
6. Welding device for installing a water stop steel plate according to claim 1, characterized in that the first clamp (6) and the second clamp (7) are in butt joint and fixed through a telescopic rod (19), a vertical guide rod (22) and a fastening bolt (23) are arranged between the first clamp (6) and the lifting pressing plate (20) and between the second clamp (7) and the lifting pressing plate (20), and the vertical guide rod (22) is located on one side of the fastening bolt (23).
7. The welding device for installing the water stop steel plate according to claim 6, wherein the cross section of the lifting pressing plate (20) is of an isosceles trapezoid structure, and grooves matched with the lifting pressing plate (20) for use are formed in the bottoms of the first clamp (6) and the second clamp (7).
8. The welding device for installing the water stop steel plate according to claim 1, wherein two groups of circular notches (25) are formed in the surface of the installation plate (3), splicing grooves (24) matched with the sliding seat (4) are formed in the middle of the installation plate (3), and butt joint clamping grooves (26) matched with the splicing clamping seat (11) are formed in the upper end and the lower end of the installation plate (3).
9. The welding device for installing the water stop steel plate according to claim 1, wherein the front end of the installing plate (3) is provided with a first welding clamp (2), and the first welding clamp (2) is electrically connected with the power supply piece (16) and the second welding clamp (18) is electrically connected with the power supply piece (16).
10. The method of operating a water stop steel plate installation welding apparatus according to claim 1, comprising the steps of:
Step one, fixing a first water stop plate (29) and a second water stop plate (30) on a first fixer (1) and a second fixer (5) at the same time, enabling one ends of the first water stop plate (29) and the second water stop plate (30) to be mutually overlapped, completing welding operation of welding seams on one side of the first water stop plate (29) and one side of the second water stop plate (30) through a mobile welding machine (8) of a welding module (9), taking down the welding module (9) by utilizing a splicing clamping seat (11), enabling the welding module (9) to be installed at the other end of a mounting plate (3), and completing welding operation of welding seams on the other sides of the first water stop plate (29) and the second water stop plate (30), thereby realizing welding fixation of an A-type water stop plate structure;
And secondly, rotating the second fixer (5) by using the rotary clamping seat (21), enabling the second fixer (5) and the first fixer (1) to be mutually vertical, enabling the fixed first water stop plate (29) and the second water stop plate (30) to be vertically placed in a B-type structure, and completing welding operation of the ends of the first water stop plate (29) and the second water stop plate (30) by using the mobile welding machine (8) so as to realize welding fixation of the B-type water stop plate structure.
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| CN202410414728.2A CN118002999B (en) | 2024-04-08 | 2024-04-08 | Welding device and method for mounting water-stop steel plate |
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| CN118002999B (en) | 2024-06-04 |
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