CN118002599A - Comprehensive fermentation and extraction device and process for grape wine waste residues - Google Patents
Comprehensive fermentation and extraction device and process for grape wine waste residues Download PDFInfo
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- CN118002599A CN118002599A CN202410348990.1A CN202410348990A CN118002599A CN 118002599 A CN118002599 A CN 118002599A CN 202410348990 A CN202410348990 A CN 202410348990A CN 118002599 A CN118002599 A CN 118002599A
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- 238000000855 fermentation Methods 0.000 title claims abstract description 123
- 230000004151 fermentation Effects 0.000 title claims abstract description 119
- 239000002699 waste material Substances 0.000 title claims abstract description 36
- 238000000605 extraction Methods 0.000 title claims abstract description 28
- 235000009754 Vitis X bourquina Nutrition 0.000 title claims description 8
- 235000012333 Vitis X labruscana Nutrition 0.000 title claims description 8
- 235000014787 Vitis vinifera Nutrition 0.000 title claims description 8
- 240000006365 Vitis vinifera Species 0.000 title claims 2
- 238000000034 method Methods 0.000 title description 6
- 230000008569 process Effects 0.000 title description 6
- 239000000463 material Substances 0.000 claims description 23
- 238000012544 monitoring process Methods 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 108090000790 Enzymes Proteins 0.000 claims description 5
- 102000004190 Enzymes Human genes 0.000 claims description 5
- 244000005700 microbiome Species 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 2
- 235000015278 beef Nutrition 0.000 abstract description 16
- 241000283690 Bos taurus Species 0.000 abstract description 4
- 238000009395 breeding Methods 0.000 abstract 1
- 230000001488 breeding effect Effects 0.000 abstract 1
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- 241000219095 Vitis Species 0.000 description 6
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- 241001465754 Metazoa Species 0.000 description 3
- 244000063299 Bacillus subtilis Species 0.000 description 2
- 235000014469 Bacillus subtilis Nutrition 0.000 description 2
- 108010059892 Cellulase Proteins 0.000 description 2
- 240000001046 Lactobacillus acidophilus Species 0.000 description 2
- 235000013956 Lactobacillus acidophilus Nutrition 0.000 description 2
- 241001148470 aerobic bacillus Species 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229940106157 cellulase Drugs 0.000 description 2
- 229940059442 hemicellulase Drugs 0.000 description 2
- 108010002430 hemicellulase Proteins 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 229940039695 lactobacillus acidophilus Drugs 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 210000004767 rumen Anatomy 0.000 description 2
- 241001148471 unidentified anaerobic bacterium Species 0.000 description 2
- 108010059820 Polygalacturonase Proteins 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 238000010564 aerobic fermentation Methods 0.000 description 1
- 239000003674 animal food additive Substances 0.000 description 1
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- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
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Abstract
The invention discloses a comprehensive fermentation and extraction device for wine waste residues, which comprises a base, wherein a plurality of support columns which are symmetrically arranged are fixedly connected to the upper end face of the base, one ends of the support columns, which are far away from the base, are fixedly connected with a fermentation barrel together, a working opening is formed in one side wall of the fermentation barrel, which is close to the base, a chassis is connected to the inner wall of the fermentation barrel in a sliding manner, a hydraulic cylinder is arranged on the base, the hydraulic cylinder is opposite to the working opening, and a hydraulic column is arranged on the hydraulic cylinder, and the comprehensive fermentation and extraction process for the wine waste residues is further disclosed, and comprises the following steps: s1, firstly, performing preliminary setting work of equipment, namely, pulling the chassis to descend to the bottom of the fermentation barrel by means of operating the hydraulic column by the control hydraulic cylinder, and simultaneously controlling the top cover to ascend to the highest position. The invention can finish the comprehensive fermentation and extraction work of the wine waste residue with high quality and high efficiency, so that a user can well obtain beef cattle breeding feed.
Description
Technical Field
The invention relates to the technical field of grape wine waste residue recycling, in particular to a comprehensive fermentation and extraction device and process for grape wine waste residue.
Background
The beef industry is one of the fastest growing industries in the current animal husbandry in China, and is also an important support for agricultural development and increasing income of farmers, however, the large-scale beef raising in China starts later, the economic benefit of beef raising is lower, the raising amount of beef and high-quality beef can not meet the requirements of current national countries, the development of beef raising in China and the improvement of living standard of residents are severely restricted, along with the importance of the agriculture and the adjustment of animal husbandry structures in China, especially in the situation that the market demand of consumers on beef, especially high-quality beef, is increased in daily context, the improvement of the feed formula, the enhancement of feeding management and the development of new feed resources are very important, and meanwhile, the industry is reversely restricted to the development of the industry, and the development of related products of beef raising is mostly single in function and unstable in quality, so that the development of beef feed resources and functional feed additives become key problems of the high-quality development in the industry, and the sustainable health guarantee of animal husbandry is also promoted.
The formula is optimized by the co-fermentation technology of bacillus subtilis, lactobacillus acidophilus, cellulase, hemicellulase, pectase and the like and by combining the physiological characteristics and the nutritional characteristics of agricultural and sideline products, the nutritional quality of the agricultural and sideline products can be improved, the rumen is promoted to be fermented with benefit, and the feed reward is increased, wherein the influences of different doses of agricultural and sideline products on beef cattle production performance, rumen fermentation parameters, slaughtering performance and blood physiological and biochemical indexes are researched, and finally, the wine industry byproducts have good effects in beef cattle compound feed, namely, the wine waste can be used as good feed for beef cattle cultivation after fermentation treatment, but when a large amount of wine waste is subjected to fermentation work, a large amount of wine waste is placed into a fermentation barrel, and the waste does not have liquid mobility and is easy to adhere, so that the extraction work after the fermentation is finished becomes very troublesome.
Therefore, we propose a comprehensive fermentation and extraction device for wine waste residue and a process thereof to solve the problems.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a comprehensive fermentation and extraction device for wine waste residues and a process thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a grape wine waste residue comprehensive fermentation extraction element, includes the base, fixedly connected with is a plurality of support columns that are mutual symmetry setting on the up end of base, a plurality of the support column is kept away from the common fixedly connected with fermentation vat of one end of base, be equipped with the working opening on the fermentation vat is close to a lateral wall of base, sliding connection has the chassis on the inner wall of fermentation vat, be equipped with the pneumatic cylinder on the base, the pneumatic cylinder is just to the working opening setting, be equipped with the hydraulic cylinder on the pneumatic cylinder, the working opening fixed connection is observed to the one end that the pneumatic cylinder was kept away from to the hydraulic cylinder on the chassis, the one end that the base was kept away from to the fermentation vat is equipped with the top cap, be equipped with working assembly on the top cap, be equipped with lifting assembly on one side outer wall of fermentation vat.
Preferably, the work assembly comprises a rotating motor arranged on a side wall of the base far away from the top cover, a rotating shaft is arranged on the rotating motor, a rotating column is connected to one side wall of the base close to the top cover in a rotating mode, a lifting hole is formed in one side wall of the base far away from the rotating column, lifting rods are connected in the lifting holes in a sliding mode, one ends of the lifting rods are fixedly connected to the rotating shaft, a plurality of stirring rods are fixedly connected to the rotating column, a vacuum air pump is arranged on one side wall of the base far away from the top cover, a working tube is arranged on the vacuum air pump, one end of the working tube far away from the vacuum air pump penetrates through the top cover, a monitoring instrument is further arranged on one side wall of the base far away from the top cover, and a monitoring end is arranged on the monitoring instrument and penetrates through the top cover.
Preferably, the lifting assembly comprises a fixed seat fixedly connected to the outer wall of one side of the fermentation barrel, a lifting opening is formed in a side wall of the fixed seat, a lifting column is slidably connected to the lifting opening, one end of the lifting column, which is far away from the base, is fixedly connected with a connecting frame, one end of the connecting frame, which is far away from the lifting column, is fixedly connected to a top cover, the connecting frame is in an L shape, the fixing frame is in a U shape, two positioning openings are formed in a side wall of the lifting opening, which is far away from the fermentation barrel, and are mutually far away from, positioning grooves are formed in a side wall of the lifting column, which is close to the two positioning openings, the positioning grooves are matched with the two positioning openings, a positioning block is slidably connected to the positioning grooves, and one end, which is far away from the positioning grooves, penetrates through one positioning opening.
Preferably, a sealing coating is arranged on one side wall of the top cover, which is close to the fermentation barrel, and a sealing gasket is arranged on one side wall of the chassis, which is close to the working opening.
Preferably, the lifting hole is square structure, the lifter is square structure too, the shape of lifter and the shape phase-match in lifting hole, be equipped with the spacing groove on the inner wall of one side in lifting hole, sliding connection has the stopper in the spacing groove, the one end fixed connection that the spacing groove was kept away from to the stopper is on the lifter.
Preferably, the lifting opening is square, the lifting column is square, the shape of the lifting column is matched with the lifting opening, a magnet disc is arranged on the inner wall of one side of the positioning groove away from the two positioning openings, a magnet plate is arranged on the side wall of the positioning block close to the magnet disc, the magnet plate and the magnet disc are mutually attracted, and a pull ring is fixedly connected with one end of the positioning block away from the magnet plate.
Preferably, a rotary groove is formed in a side wall, close to the chassis, of the rotary column, a rotary block is rotationally connected to the rotary groove, the rotary groove and the rotary block are in concave-convex fit, and one end, far away from the rotary groove, of the rotary block is fixedly connected to the chassis.
Preferably, an annular scraper is arranged on the upper end face of the chassis, and the annular scraper is attached to the inner wall of the fermentation barrel.
A comprehensive fermentation and extraction process of grape wine waste residue comprises the following steps:
S1, performing preliminary setting work of equipment, namely, pulling a chassis to descend to the bottom of a fermentation barrel by means of a hydraulic cylinder, controlling a top cover to ascend to the highest position, and simultaneously inserting a positioning block into a positioning opening and a positioning groove at the high position to finish high-position fixing work of a lifting column and a top cover;
S2, starting to throw wine waste residues, various microorganisms, enzymes and the like into the fermentation barrel as raw materials, starting a rotating motor to drive a stirring rod to stir materials in the fermentation barrel by a rotating column, and then enabling a worker to drop and fix a top cover to a position covering the fermentation barrel by pulling out a positioning block for reinsertion, so that primary sealing work of fermentation work is completed;
S3, then, a worker monitors the oxygen content in the fermentation barrel through a monitoring instrument according to the fermentation requirement, and pumps air and inflates through a vacuum air pump to finish the oxygen content adjustment work, and when the air inflation work is carried out, the rotating motor can be started again to carry out the stirring work, so that the air is fully contacted with the materials;
S4, after fermentation work is completed, a worker can pull out the positioning block again to release the fixed state, and control the hydraulic cylinder to work, so that the chassis is slowly jacked, materials can be slowly jacked out of the fermentation barrel, and the worker can take away the jacked materials at the moment, so that the product extraction work is completed.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, by means of the cooperation of the hydraulic cylinder and the fermentation barrel, the material can smoothly and stably finish fermentation work in the fermentation barrel, and meanwhile, the chassis can push the material to extend out of the fermentation barrel, so that the worker can conveniently finish extraction work of products, and the production efficiency of the products is greatly improved.
2. According to the invention, the adjustment of the aerobic environment and the anaerobic environment in the fermentation barrel can be successfully completed through the monitoring instrument and the vacuum air pump, and then the co-fermentation work is successfully completed by matching with bacillus subtilis, lactobacillus acidophilus, cellulase, hemicellulase, pectinase and the like, and meanwhile, the rotating rod rotates, so that air can be better contacted with materials during aeration, the aerobic fermentation work of the materials is further assisted, and the production efficiency and the production quality of products are greatly improved.
Drawings
FIG. 1 is a schematic diagram of a three-dimensional structure of a device for comprehensively fermenting and extracting waste residues of wine;
FIG. 2 is a front structural sectional view of a comprehensive fermentation and extraction device for wine waste residues, which is provided by the invention;
FIG. 3 is an enlarged view of the structure A of FIG. 2;
FIG. 4 is an enlarged view of the B structure of FIG. 2;
fig. 5 is a partial top view structural cross-section of a wine waste residue comprehensive fermentation and extraction device provided by the invention.
In the figure: 1 base, 2 support columns, 3 fermentation barrels, 4 working ports, 5 base plates, 6 hydraulic cylinders, 7 hydraulic cylinders, 8 top covers, 9 rotating motors, 10 rotating shafts, 11 rotating cylinders, 12 lifting holes, 13 lifting rods, 14 vacuum air pumps, 15 working pipes, 16 monitoring instruments, 17 monitoring ends, 18 fixing seats, 19 lifting ports, 20 lifting cylinders, 21 connecting frames, 22 fixing frames, 23 positioning ports, 24 positioning grooves, 25 positioning blocks, 26 sealing gaskets, 27 limiting grooves, 28 limiting blocks, 29 magnet plates, 30 magnet plates, 31 pull rings, 32 rotating grooves, 33 rotating blocks, 34 annular scrapers and 35 stirring rods.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-5, a comprehensive fermentation and extraction device for wine waste residues comprises a base 1, a plurality of support columns 2 which are symmetrically arranged are fixedly connected on the upper end face of the base 1, one ends of the support columns 2 far away from the base 1 are fixedly connected with a fermentation barrel 3, a working opening 4 is arranged on one side wall of the fermentation barrel 3 close to the base 1, a chassis 5 is slidingly connected on the inner wall of the fermentation barrel 3, an annular scraper 34 is arranged on the upper end face of the chassis 5, the annular scraper 34 is attached to the inner wall of the fermentation barrel 3, the annular scraper 34 can scrape the interior of the fermentation barrel 3 when the chassis 5 ascends, the adhesion of the wine waste residues in the fermentation barrel 3 is avoided, a hydraulic cylinder 6 is arranged on the base 1 and is opposite to the working opening 4, a hydraulic cylinder 7 is arranged on the hydraulic cylinder 6, one end of the hydraulic cylinder 7 far away from the hydraulic cylinder 6 penetrates through the working opening 4 and is fixedly connected on the chassis 5, the fermentation vat 3 is far away from the one end of the base 1 and is provided with a top cover 8, a side wall of the top cover 8 close to the fermentation vat 3 is provided with a sealing coating, a side wall of the chassis 5 close to the working opening 4 is provided with a sealing gasket 26, so that the sealing performance of the fermentation vat 3 in working is better, and then the fermentation vat is better matched with anaerobic bacteria and aerobic bacteria to carry out fermentation working, the top cover 8 is provided with a working assembly, the working assembly comprises a rotating motor 9 arranged on the side wall of the top cover 8 far away from the base 1, the rotating motor 9 is provided with a rotating shaft 10, the side wall of the chassis 5 close to the top cover 8 is rotationally connected with a rotating column 11, the side wall of the rotating column 11 close to the chassis 5 is provided with a rotating groove 32, the rotating groove 32 is rotationally connected with a rotating block 33, the rotating groove 32 and the rotating block 33 are in concave-convex matching, one end of the rotating block 33 far away from the rotating groove 32 is fixedly connected on the chassis 5, so that the rotating column 11 is smoothly connected with the chassis 5, the chassis 5 can not interfere with the rotating column 11, a lifting hole 12 is arranged on one side wall of the rotating column 11 far away from the chassis 5, a lifting rod 13 is connected in a sliding way in the lifting hole 12, the lifting hole 12 is in a square structure, the lifting rod 13 is also in a square structure, the shape of the lifting rod 13 is matched with the shape of the lifting hole 12, the lifting rod 13 can smoothly drive the rotating column 11 to rotate, a limit groove 27 is arranged on one side inner wall of the lifting hole 12, a limit block 28 is connected in a sliding way in the limit groove 27, one end of the limit block 28 far away from the limit groove 27 is fixedly connected on the lifting rod 13, thus the problem of excessive separation caused by lifting can be effectively avoided, one end of the lifting rod 13 is fixedly connected on the rotating shaft 10, a plurality of stirring rods 35 are fixedly connected on the rotating column 11, the top cover 8 is far away from the side wall of the base 1 and is provided with the vacuum air pump 14, the vacuum air pump 14 is provided with the working pipe 15, one end of the working pipe 15 far away from the vacuum air pump 14 penetrates through the top cover 8, one side wall of the top cover 8 far away from the base 1 is also provided with the monitoring instrument 16, the monitoring instrument 16 is provided with the monitoring end 17, one end of the monitoring end 17 far away from the monitoring instrument 16 penetrates through the top cover 8, the vacuum air pump 14 and the monitoring instrument 16 are all devices in the prior art, the vacuum air pump 14 can carry out air suction and air inflation work through the working pipe 15, then cooperate to build anaerobic environment and aerobic environment in the fermentation barrel 3, so that the co-fermentation work can be successfully completed, the monitoring instrument 16 can effectively monitor the state in the fermentation barrel 3, then cooperate to complete the fermentation work, one side outer wall of the fermentation barrel 3 is provided with the lifting component, the lifting component comprises the fixing seat 18 fixedly connected on one side outer wall of the fermentation barrel 3, the fixing base 18 is kept away from and is equipped with lift mouth 19 on the lateral wall of base 1, lift mouth 19 sliding connection has lift post 20, the one end fixedly connected with link 21 of base 1 is kept away from to lift post 20, the one end fixedly connected with mount 22 of lift post 20 is kept away from to link 21, mount 22 fixed connection is on top cap 8, link 21 is L shape, mount 22 is the U-shaped, be equipped with two locating holes 23 on the lateral wall that lift mouth 19 kept away from fermenter 3, two locating holes 23 are kept away from each other and set up, be equipped with constant head tank 24 on the lateral wall that lift post 20 is close to two locating holes 23, constant head tank 24 and two locating holes 23 assort, the one end that the constant head tank 24 was kept away from to the constant head tank 25 runs through one of them locating hole 23, lift post 20 is square also, the shape of lift post 20 and lift mouth 19 assort, be equipped with magnet plate 29 on the inner wall of one side of constant head tank 24 kept away from two locating holes 23, be equipped with magnet plate 30 on the lateral wall that the magnet plate 25 is kept away from magnet plate 29, magnet plate 30 and magnet plate 30 are kept away from each other, make the fixed connection of the fixed block 31 that can be better with the pull ring 25 with the help of the pull ring 25 pull, the fixed operation is accomplished in order to make the fixed device that can be kept away from by help of the pull ring 31.
A comprehensive fermentation and extraction process of grape wine waste residue comprises the following steps:
S1, firstly, performing preliminary setting work of equipment, namely, operating a hydraulic column 7 by a control hydraulic cylinder 6 to pull a chassis 5 to descend to the bottom of a fermentation barrel 3, simultaneously controlling a top cover 8 to ascend to the highest position, and simultaneously inserting the top cover 8 into a positioning opening 23 and a positioning groove 24 at the high position through a positioning block 25 to finish the high-position fixing work of a lifting column 20 and the top cover 8;
S2, starting to throw wine waste residues, various microorganisms, enzymes and the like into the fermentation barrel 3 as raw materials, starting the rotating motor 9, enabling the rotating column 11 to drive the stirring rod 35 to stir the materials in the fermentation barrel 3, and enabling a worker to descend and fix the top cover 8 to a position covering the fermentation barrel 3 by pulling out the positioning block 25, so that primary sealing work of fermentation work is completed;
s3, then, a worker monitors the oxygen content in the fermentation barrel 3 through a monitoring instrument 16 according to the fermentation requirement, and pumps air and inflates through a vacuum air pump 14 to finish the oxygen content adjustment work, and when the air inflation work is carried out, the rotating motor 9 can be started again to carry out the stirring work, so that the air is fully contacted with the materials;
S4, after fermentation work is completed, a worker can pull out the positioning block 25 again to release the fixed state, and control the hydraulic cylinder 6 to work, so that the chassis 5 is slowly jacked, materials can be slowly jacked out of the fermentation barrel 3, and the worker can take away the jacked materials at the moment, so that the product extraction work is completed.
In the using process, the primary setting work of the equipment is firstly carried out, namely, the hydraulic cylinder 6 is controlled to operate the hydraulic column 7 to pull the chassis 5 to descend to the bottom of the fermentation barrel 3, the top cover 8 is controlled to ascend to the highest position, the positioning block 25 is pushed by the pull ring 31 to be simultaneously inserted into the positioning opening 23 and the positioning groove 24 at the high position to finish the high position fixing work of the lifting column 20 and the top cover 8, at the moment, the fixing work is stably kept by the mutual attraction of the magnet plate 30 and the magnet plate 29, then, the wine waste residue, various microorganisms, enzymes and the like are put into the fermentation barrel 3 as raw materials, the rotating motor 9 is started, the lifting rod 13 is driven to rotate by the rotating motor 9 through the rotating shaft 10, then, the stirring rod 35 is driven to rotate by the lifting hole 12, the wine waste residue can be fully contacted with the microorganisms, the enzymes and the like in the positioning groove 24, the subsequent fermentation work can be finished better, and then, the staff can cover the positioning block 25 through the lifting column 20, the connecting frame 21 and the top cover 8, the subsequent fermentation barrel 3 can be closed, the position is covered by the positioning block 25, the subsequent fermentation work can be finished, and the fermentation barrel 3 is closed, and the position is closed, the position of the fermentation barrel is closed, and the fermentation barrel is opened, and the position is closed, and the position of the fermentation barrel is opened, and the position is closed, and the position is opened;
Then, staff monitors the oxygen content in the fermentation barrel 3 through the monitoring end 17 on the monitoring instrument 16 according to fermentation requirements, and pumps air and inflates the fermentation barrel 3 through the working tube 15 of the vacuum air pump 14, then the oxygen content adjustment work is completed, corresponding fermentation work can be completed by matching aerobic bacteria and anaerobic bacteria in the fermentation barrel 3, then the co-fermentation work can be completed smoothly, the efficiency and quality of the fermentation treatment work of the wine waste residues are greatly improved, when the air inflation work is carried out, the rotating motor 9 can be started again to carry out stirring work, at the moment, the stirring rod 35 stirs the materials, the materials can be loose, then the air is fully contacted with the materials, further fermentation quality and fermentation efficiency of the materials are improved, after the fermentation work is completed, the staff can pull out the fixed state of the lifting column 20 and the top cover 8 again, and control the hydraulic cylinder 6 to work, the hydraulic cylinder 6 can control the hydraulic column 7 to slowly jack up the chassis 5, so that the materials can be slowly ejected from the fermentation barrel 3, the staff can take the ejected materials above the fermentation barrel 3, the large materials can be carried out, and the beef production work can be carried out conveniently, and the beef production work is carried out conveniently.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (9)
1. The utility model provides a grape wine waste residue comprehensive fermentation extraction element, includes base (1), its characterized in that, fixedly connected with is a plurality of support columns (2) that are mutual symmetry and set up on the up end of base (1), and is a plurality of support columns (2) keep away from the common fixedly connected with fermentation vat (3) of one end of base (1), fermentation vat (3) are close to be equipped with work piece (4) on the lateral wall of base (1), sliding connection has chassis (5) on the inner wall of fermentation vat (3), be equipped with pneumatic cylinder (6) on base (1), pneumatic cylinder (6) are just to work piece (4) setting, be equipped with hydraulic cylinder (7) on pneumatic cylinder (6), hydraulic cylinder (7) are kept away from the one end of pneumatic cylinder (6) and are run through work piece (4) fixedly connected with on chassis (5), the one end that base (1) was kept away from to fermentation vat (3) is equipped with top cap (8), be equipped with work piece on top cap (8), be equipped with lifting unit on the outer wall of one side of fermentation vat (3).
2. The wine waste residue comprehensive fermentation extraction device according to claim 1, characterized in that, work assembly is including setting up rotating electrical machines (9) on a lateral wall of base (1) is kept away from to top cap (8), be equipped with axis of rotation (10) on rotating electrical machines (9), chassis (5) are close to and rotate on a lateral wall of top cap (8) and be connected with rotation post (11), be equipped with lifting hole (12) on a lateral wall of chassis (5) is kept away from to rotation post (11), sliding connection has lifter (13) in lifting hole (12), the one end fixed connection of lifter (13) is on axis of rotation (10), fixedly connected with a plurality of puddler (35) on rotation post (11), be equipped with vacuum air pump (14) on a lateral wall of base (1) is kept away from to top cap (8), be equipped with work pipe (15) on vacuum air pump (14), one end that vacuum air pump (14) were kept away from to work pipe (15) runs through (8) setting, still be equipped with lifter (16) on a lateral wall of base (1) is kept away from to top cap (8), monitor end (17) are kept away from on monitor end (17) of monitor instrument (17).
3. The wine waste residue comprehensive fermentation extraction device according to claim 1, wherein the lifting assembly comprises a fixing seat (18) fixedly connected to the outer wall of one side of the fermentation barrel (3), a lifting opening (19) is formed in a side wall of the fixing seat (18) away from the base (1), a lifting column (20) is connected in a sliding manner in the lifting opening (19), a connecting frame (21) is fixedly connected to one end of the lifting column (20) away from the base (1), a fixing frame (22) is fixedly connected to one end of the connecting frame (21) away from the lifting column (20), the fixing frame (22) is fixedly connected to the top cover (8), the connecting frame (21) is in an L shape, the fixing frame (22) is in a U shape, two positioning openings (23) are formed in a side wall of the lifting opening (19) away from the fermentation barrel (3), positioning grooves (24) are formed in a side wall of the lifting column (20) close to the two positioning openings (23) in a mutually-away manner, one positioning groove (24) is formed in one side wall of the lifting column (20) close to the two positioning openings (23), one positioning groove (24) is connected to one positioning groove (25) in a penetrating manner, and one positioning groove (25) is formed in the two positioning grooves (24) in a penetrating manner.
4. The comprehensive fermentation and extraction device for wine waste residues according to claim 1, wherein a sealing coating is arranged on one side wall of the top cover (8) close to the fermentation barrel (3), and a sealing gasket (26) is arranged on one side wall of the bottom plate (5) close to the working port (4).
5. The wine waste residue comprehensive fermentation and extraction device according to claim 2, wherein the lifting hole (12) is of a square structure, the lifting rod (13) is of a square structure, the shape of the lifting rod (13) is matched with that of the lifting hole (12), a limit groove (27) is formed in the inner wall of one side of the lifting hole (12), a limit block (28) is connected in the limit groove (27) in a sliding manner, and one end, far away from the limit groove (27), of the limit block (28) is fixedly connected to the lifting rod (13).
6. The wine waste residue comprehensive fermentation and extraction device according to claim 3, wherein the lifting opening (19) is square, the lifting column (20) is square, the shape of the lifting column (20) is matched with that of the lifting opening (19), a magnet disc (29) is arranged on the inner wall of one side of the positioning groove (24) far away from the two positioning openings (23), a magnet plate (30) is arranged on one side wall of the positioning block (25) close to the magnet disc (29), the magnet plate (30) and the magnet disc (29) are attracted mutually, and a pull ring (31) is fixedly connected with one end of the positioning block (25) far away from the magnet plate (30).
7. The wine waste residue comprehensive fermentation and extraction device according to claim 2, wherein a rotating groove (32) is formed in a side wall, close to the chassis (5), of the rotating column (11), a rotating block (33) is connected in a rotating mode in the rotating groove (32), the rotating groove (32) and the rotating block (33) are in concave-convex fit arrangement, and one end, far away from the rotating groove (32), of the rotating block (33) is fixedly connected to the chassis (5).
8. The comprehensive fermentation and extraction device for the wine waste residues according to claim 1, wherein an annular scraper (34) is arranged on the upper end face of the chassis (5), and the annular scraper (34) is attached to the inner wall of the fermentation barrel (3).
9. The comprehensive fermentation and extraction process of the wine waste residue is characterized by comprising the following steps of:
S1, performing preliminary setting work of equipment, namely, pulling a chassis (5) to descend to the bottom of a fermentation barrel (3) by means of a hydraulic cylinder (6) to operate a hydraulic column (7), simultaneously controlling a top cover (8) to ascend to the highest position, and simultaneously inserting the top cover (8) into a locating hole (23) and a locating groove (24) at the high position through a locating block (25) to complete high-position fixing work of a lifting column (20) and the top cover (8);
S2, starting to throw wine waste residues, various microorganisms, enzymes and the like into the fermentation barrel (3) as raw materials, starting a rotating motor (9), enabling a rotating column (11) to drive a stirring rod (35) to stir the materials in the fermentation barrel (3), and enabling a worker to drop and fix a top cover (8) to a position covering the fermentation barrel (3) by pulling out a positioning block (25) and reinserting the positioning block, so that primary sealing of fermentation is completed;
S3, monitoring the oxygen content in the fermentation barrel (3) by a worker according to the fermentation requirement through a monitoring instrument (16), and exhausting and inflating through a vacuum air pump (14) to finish the oxygen content adjustment work, and starting a rotating motor (9) again to stir when the air inflation work is performed so that the air is fully contacted with the materials;
S4, after fermentation work is completed, a worker can pull out the positioning block (25) again to release the fixed state, and control the hydraulic cylinder (6) to work, the chassis (5) is slowly jacked, so that materials can be slowly jacked out of the fermentation barrel (3), and the worker can take away the jacked materials at the moment to complete the product extraction work.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410348990.1A CN118002599B (en) | 2024-03-26 | Comprehensive fermentation and extraction device and process for grape wine waste residues |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410348990.1A CN118002599B (en) | 2024-03-26 | Comprehensive fermentation and extraction device and process for grape wine waste residues |
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| KR102045838B1 (en) * | 2019-07-11 | 2019-11-18 | 정항이 | Compost fermentation |
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| KR102045838B1 (en) * | 2019-07-11 | 2019-11-18 | 정항이 | Compost fermentation |
| CN218620848U (en) * | 2022-11-04 | 2023-03-14 | 福州三合元生物科技有限公司 | A fermentation vat for solid state fermentation |
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