CN117985452A - Magnet conveying and filling device - Google Patents
Magnet conveying and filling device Download PDFInfo
- Publication number
- CN117985452A CN117985452A CN202410399857.9A CN202410399857A CN117985452A CN 117985452 A CN117985452 A CN 117985452A CN 202410399857 A CN202410399857 A CN 202410399857A CN 117985452 A CN117985452 A CN 117985452A
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- groove
- pushing
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- 230000007246 mechanism Effects 0.000 claims abstract description 85
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 12
- 238000013461 design Methods 0.000 description 9
- 230000001360 synchronised effect Effects 0.000 description 8
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 210000002105 tongue Anatomy 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
The invention discloses a magnet conveying and filling device, and belongs to the field of transportation and storage devices; comprises a loading platform, a carrier placing platform and a distributing device; the upper surface of the feeding platform is provided with a magnet filling groove; the magnet filling groove forms a right opening on the right side surface of the feeding platform; a lower chute is formed at the opening on the right side, and a carrier placement platform is arranged on one side of the opening on the right side; the material distributing device comprises a third rack, and a material pushing mechanism and a counting sensor are arranged on the third rack; the counting sensor corresponds to the magnet filling groove and is used for detecting the number of magnets passing below the counting sensor; the pushing mechanism comprises a first telescopic component, a movable seat is arranged at the bottom of a piston rod of the first telescopic component, a pushing part is arranged on the front side surface of the movable seat, the pushing part corresponds to the lower chute, and the pushing part can downwards extend into the lower chute to downwards push the magnet to be misplaced and separated; in the device, the magnet is carried through the material loading platform, cuts off the magnet area through feed divider, and the device can fast fill in magnet carrier subassembly.
Description
Technical Field
The invention relates to the field of transportation and storage devices, in particular to a magnet conveying and filling device.
Background
The Chinese patent publication No. CN117644375A discloses a feeding device for assembly and a voice coil motor assembly system, wherein a magnet carrier assembly is used for storing a magnet belt; specifically, as shown in fig. 1, the structure of the magnet carrier assembly in the technology is shown, and the magnet carrier assembly includes a rectangular slot plate, a rectangular cover plate, and a strip-shaped discharging baffle; the front side of the trough plate is provided with at least one vertical magnet placing groove, and the magnet placing groove forms an opening on the upper surface and the lower surface of the trough plate; the cross section of the magnet placing groove is rectangular, the size of the magnet placing groove is slightly larger than that of the strip-shaped magnet, and a plurality of strip-shaped magnets are magnetically attracted together to form a magnet belt, and the magnet belt is placed in the magnet placing groove. The cover plate and the discharging baffle are detachably arranged on the front side surface of the groove plate magnet placing groove and cover the magnet placing groove. In the prior art, the same number of magnets are separated manually and filled into the groove plates, so that the working efficiency is low.
Disclosure of Invention
The invention aims to provide a magnet conveying and filling device which at least solves the problem of separating out the same number of magnets.
The technical scheme adopted by the invention is as follows:
The invention provides a magnet conveying and filling device which comprises a feeding platform, a carrier placing platform and a distributing device, wherein the feeding platform is horizontally erected through a first frame, and a magnet filling groove is formed in the upper surface of the feeding platform; the magnet filling groove forms a right opening on the right side surface of the feeding platform and is used as a discharge hole of the magnet; a lower chute is formed at the opening at the right side, and a carrier placement platform is arranged at one side of the opening at the right side; the material distributing device comprises a third rack, and a material pushing mechanism and a counting sensor are arranged on the third rack; the counting sensor corresponds to the magnet filling groove and is used for detecting the number of magnets passing below the counting sensor; the pushing mechanism comprises a first telescopic component, a movable seat is arranged at the bottom of a piston rod of the first telescopic component, a pushing part is arranged on the front side surface of the movable seat, the pushing part corresponds to the lower chute, and the pushing part can downwards extend into the lower chute to downwards push the magnet for dislocation separation.
In one possible design, the lower chute is formed by a plurality of baffles fixed on the right side surface of the feeding platform, the thickness of each baffle is the same as or slightly larger than that of one magnet, and the lower chute is formed between every two adjacent baffles.
In one possible design, the movable seat is slidably mounted on a vertically mounted guide rod, the guide rod is mounted on the upper surface of a first cover plate, and the first cover plate is arranged on the upper surface of the feeding platform; the upper surface and the lower surface of the movable seat are respectively provided with a buffer spring, the buffer springs are sleeved on the guide rods, and the top ends of the guide rods are provided with limit nuts.
In one possible design, the device further comprises a flattening mechanism, wherein the flattening mechanism comprises a fourth frame, a first rotating shaft is horizontally erected on the fourth frame through two bearing seats, and the first rotating shaft is positioned above the magnet filling groove and is vertically arranged with the magnet filling groove; the first rotating shaft is provided with roller wheels, the number of the roller wheels is the same as that of the magnet filling grooves, and the positions of the roller wheels correspond to the positions of the magnet filling grooves; the outer contour surface of the roller wheel contacts with the upper surface of the magnet belt in the lower magnet filling groove; one end of the first rotating shaft is connected with the first driving device.
In one possible design, the flattening mechanism is integrally mounted on the guide rail screw module, and the guide rail screw module drives the flattening mechanism to move along the direction of the magnet filling groove.
In one possible design, a discharging gap is reserved between the carrier placing platform and the feeding platform, and the bottom end of the lower chute is communicated with the discharging gap; the lower surface of the feeding platform is provided with a collecting box placing rack, a magnet collecting box is placed in the collecting box placing rack, and the top of the magnet collecting box is opened.
In one possible design, the device further comprises a reset mechanism, wherein the reset mechanism comprises a groove-shaped piece, a long-strip-shaped supporting bar is arranged in the groove-shaped piece, the supporting bar can move up and down in the groove-shaped piece, and a reset spring is arranged on the bottom surface of the supporting bar; the upper surface of the supporting bar is provided with a sheet-shaped reset part, the reset part upwards penetrates through the groove-shaped part and stretches into the lower chute, and the upper edge of the reset part is flush with or slightly lower than the lower edge of the right opening; the thickness of the reset part is the same as that of the pushing part and is on the same vertical plane.
In one possible design, the pushing portion is made of a magnetically attractive material.
In one possible design, the device further comprises a first positioning mechanism, wherein the first positioning mechanism is arranged on the opposite side of the feeding platform and is positioned on the right side of the carrier placement platform; when the magnet carrier assembly is placed on the carrier placement platform, the first positioning mechanism is used for propping against the right side surface of the magnet carrier assembly and pushing the magnet carrier assembly leftwards; the first positioning mechanism comprises a second telescopic part, a piston rod of the second telescopic part extends leftwards, a carrier push rod is arranged at the end part of the second telescopic part, the carrier push rod is slidably connected to a second guide rail, and the second guide rail is arranged on the carrier placing platform in parallel.
In one possible design, the device further comprises a second positioning mechanism, wherein the second positioning mechanism is arranged at the rear side edge of the carrier placement platform; when the magnet carrier assembly is placed on the carrier placement platform, the second positioning mechanism is used for blocking the rear side surface of the magnet carrier assembly; the second positioning mechanism comprises a third telescopic component, a piston rod of the third telescopic component extends downwards, an L-shaped stop part is arranged at the bottom end of the third telescopic component, and the L-shaped stop part can be buckled on the edge of the magnet carrier assembly.
The invention has the beneficial effects that: the invention provides a magnet conveying and filling device, magnets are conveyed through a feeding platform, and magnet bands are cut off through a distributing device.
Drawings
Fig. 1 is a structural representation of a prior art magnet carrier assembly.
Fig. 2 is a view showing the overall structure of the magnet transfer loading apparatus of the present application.
Fig. 3 is a structural view showing the loading platform of the present application.
Fig. 4 is a structural view showing the adjacent sides of the carrier placement platform and the loading platform.
Fig. 5 is a structural representation of the lower chute of the present application.
Fig. 6 is a front view showing the structure of the material distributing device of the present application.
Fig. 7 is a rear view showing the structure of the dispensing device of the present application.
Fig. 8 is an illustration showing the placement of a magnet carrier assembly on a carrier placement platform for loading.
Fig. 9 is a structural view showing a manual pushing member provided by the application.
Fig. 10 is a schematic view of a dislocated magnet of the present application.
Fig. 11 is a structural representation of the flattening mechanism of the present application.
Fig. 12 is a structural representation of an improved flattening mechanism of the present application.
Fig. 13 is a schematic view showing the removal of the magnet collecting box of the present application.
Fig. 14 is a view showing the installation position of the reset mechanism of the present application.
Fig. 15 is a detailed structural view showing the reset mechanism of the present application.
Fig. 16 is a view showing the installation positions of two positioning mechanisms of the present application.
FIG. 17 is a schematic view of a two positioning mechanism fixed magnet carrier assembly of the present application.
Fig. 18 is a structural view showing the second positioning mechanism of the present application.
Fig. 19 is a structural representation of the improved first positioning mechanism of the present application.
Fig. 20 is a view showing the operation of the improved first positioning mechanism of the present application.
Fig. 21 is a drawing showing the application after traction.
Fig. 22 is a view showing the connection structure of the elastic stopper mechanism of the present application.
Reference numerals illustrate: the magnet carrier assembly 1, the slot plate 101, the magnet placing slot 101.1, the cover plate 102, the discharging baffle 103, the feeding platform 2, the magnet filling slot 201, the right opening 202, the first cover plate 203, the lower chute 204, the baffle 205, the carrier placing platform 3, the first rack 4, the second rack 5, the third rack 6, the first bottom plate 601, the first vertical plate 602, the pushing mechanism 7, the first telescopic part 701, the moving seat 702, the pushing part 703, the guide rod 704, the buffer spring 705, the limit nut 706, the counting sensor 8, the manual pushing part 9, the cross bar 901, the teeth 902, the dislocated magnet 10, the fourth rack 11, the device comprises a first rotating shaft 12, a rolling wheel 13, a first driving device 14, a bearing seat 15, a synchronizing wheel 16, a synchronous belt 17, a first driving motor 18, a first screw rod 19, a first guide rail 20, a discharging gap 21, a collecting box placing frame 22, a magnet collecting box 23, a groove piece 24, a supporting bar 25, a resetting part 26, a resetting spring 27, a second telescopic part 28, a carrier push rod 29, a second guide rail 30, a fifth frame 31, a third telescopic part 32, a stopping part 33, a third guide rail 34, a front push rod 35, a rear push rod 36, a fourth telescopic part 37, a traction tongue 38, a narrow channel 39, a stop plate 40 and a tension spring 41.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1, which is a structural representation of a magnet carrier assembly, the magnet carrier assembly 1 comprises a rectangular slot plate 101, a rectangular cover plate 102, and an elongated discharge baffle 103; at least one vertical magnet placement groove 101.1 is arranged on the front side surface of the groove plate 101, and the magnet placement groove 101.1 forms an opening on the upper surface and the lower surface of the groove plate 101; the cross section of the magnet placement groove 101.1 is rectangular, the size of the magnet placement groove is slightly larger than that of the strip-shaped magnet, and a plurality of strip-shaped magnets are magnetically attracted together to form a magnet belt, and the magnet belt is placed in the magnet placement groove 101.1. The cover plate 102 and the discharge baffle 103 are detachably mounted on the front side surface of the trough plate magnet placing groove 101.1 and cover the magnet placing groove 101.1. In the prior art, the same number of magnets are manually separated and filled into the trough plate 101 for storage, so that the working efficiency is low.
The application at least solves the problem of separating out the same number of magnets, and therefore the embodiment of the application provides a magnet conveying and filling device. Fig. 2 is a schematic diagram showing the overall structure of the magnet transfer loading apparatus of the present application. The magnet conveying and filling device comprises a feeding platform 2, a carrier placing platform 3 and a distributing device, wherein the feeding platform 2 is horizontally erected through a first frame 4, magnet filling grooves 201 are formed in the upper surface of the feeding platform 2, and the number and the shape of the magnet filling grooves 201 correspond to those of magnet placing grooves 101.1 formed in a groove plate 101. Six parallel magnet placement grooves 101.1 are formed in the groove plate 101 shown in fig. 1, and correspondingly, six parallel magnet filling grooves 201 are formed in the upper surface of the feeding platform 2. The magnet filling groove 201 penetrates the left and right surfaces of the loading platform 2, and a right opening 202 and a left opening are formed in the left and right surfaces, respectively. Referring to fig. 3, a structural representation of the loading platform 2 according to the present application is shown, wherein the right opening 202 of the loading platform 2 is used as a discharge port for the magnet in one embodiment of the present application. When in use, the magnets are orderly placed in the magnet filling groove 201, and adjacent magnets are attracted together to form a whole; all magnets in the magnet filling slot 201 are then pushed forward, pushing the same number of magnets out of the right opening 202. In one embodiment of the application, a first cover plate 203 is arranged on the upper surface of the feeding platform 2, the first cover plate 203 covers a part of the magnet filling groove 201, and a part of the left opening is reserved for filling the magnet; the first cover plate 203 is preferably made of transparent glass or plastic plate.
As shown in fig. 2, a carrier placement platform 3 is disposed at one side of the opening 202 on the right side of the loading platform 2, the carrier placement platform 3 is horizontally erected by the second frame 5, and the carrier placement platform 3 is lower than the loading platform 2. As shown in fig. 4, in the structural display diagram of the carrier placement platform 3 and the adjacent side of the feeding platform 2, six corresponding lower sliding grooves 204 are formed at six right openings 202 on the right side surface of the feeding platform 2, the depth of each lower sliding groove 204 is the same as or slightly greater than the thickness of one magnet, and the magnets positioned in each lower sliding groove 204 are pushed downwards from top to bottom to be separated in a dislocation manner, so that the whole magnet belt is cut off. In one embodiment of the present application, the lower chute 204 is formed by a plurality of baffles 205 fixed on the right side of the loading platform 2, wherein the thickness of each baffle 205 is the same as or slightly larger than that of one magnet, and the lower chute 204 is formed between adjacent baffles 205, as shown in fig. 5, which is a structural representation of the lower chute 204 of the present application.
As shown in fig. 2, a feed divider is disposed on the upper surface of the feeding platform 2at the side of the right opening 202. Fig. 6 is a front view showing the structure of the material distributing device of the present application, and fig. 7 is a rear view showing the structure of the material distributing device of the present application; the material distributing device comprises a third frame 6, a material pushing mechanism 7 and a counting sensor 8; the third chassis 6 includes a first base plate 601 and a first riser 602, the first base plate 601 is mounted on the first cover plate 203, and the first riser 602 is vertically mounted on a front side edge of an upper surface of the first base plate 601. As shown in fig. 6, the front side of the first vertical plate 602 is provided with a pushing mechanism 7; as shown in fig. 7, six counting sensors 8 are provided on the first base plate 601, and the six counting sensors 8 are arranged in a row corresponding to the six magnet filling grooves 201; the six counting sensors 8 are used for detecting the number of the magnets passing through the lower part of the feeding mechanism, the six counting sensors 8 are connected with a control unit, and the control unit controls the feeding mechanism 7 to act so as to separate out the magnets with the set number.
As shown in fig. 6, in a specific embodiment of the present application, the pushing mechanism 7 includes a first telescopic component 701, where the first telescopic component 701 may be an electric telescopic rod, an air cylinder or an oil cylinder, a rectangular moving seat 702 is disposed at the bottom of a piston rod of the first telescopic component 701, six pushing portions 703 are disposed on the front side surface of the moving seat 702, the six pushing portions 703 correspond to the six lower sliding grooves 204, and the pushing portions 703 may extend downward into the lower sliding grooves 204 to push the magnets downward for dislocation separation; the thickness of the pushing portion 703 is the same as or slightly smaller than the thickness of one magnet. Further, the moving seat 702 is slidably mounted on four vertically mounted guide rods 704, and the guide rods 704 are mounted on the upper surface of the first cover plate 203; the upper surface and the lower surface of the movable seat 702 are respectively provided with a buffer spring 705, the buffer spring 705 is sleeved on the guide rod 704, and the top end of the guide rod 704 is provided with a limit nut 706 in a threaded manner.
Fig. 8 is a view showing the placement of the magnet carrier assembly 1 on the carrier placement stage 3 for loading. The magnet carrier assembly 1 shown in the figures is detached from the cover plate, leaving the discharge baffle 103; of course, the cover plate can be omitted; in the filling process, firstly, the magnet carrier assembly 1 is placed on the carrier placing platform 3, and the magnet placing grooves 101.1 on the groove plate 101 are required to be guaranteed to be opposite to the right side openings 202 of the feeding platform 2 one by one, all the magnets in the magnet filling grooves 201 are pushed forwards, the same number of magnets are pushed out from the right side openings 202, and the magnets enter the magnet placing grooves 101.1 on the groove plate 101; after the number of the magnets reaches the requirement of the filling number, the pushing part 703 of the pushing mechanism 7 extends downwards into the lower chute 204 to push downwards one magnet positioned in the lower chute 204 for dislocation separation, so that the magnet belt is cut off. The filled magnet carrier assembly 1 is removed and the empty magnet carrier assembly 1 is replaced for refilling.
Further, as shown in fig. 9, which is a structural representation of a manual pushing component 9 provided by the application, the manual pushing component 9 is composed of a cross bar 901 and six teeth 902, the six teeth 902 correspond to six magnet filling slots 201, and the teeth 902 can be inserted into the magnet filling slots 201; the manual pushing part 9 pushes the magnets in the six magnet filling grooves 201 to the right.
The magnets of the present application are provided in the form of a fixed number of magnet strips by upstream manufacturers, and a strip of magnet strips is manually unpacked to be pressed into the magnet filling slots 201, and the magnets 10 of the present application (shown in fig. 10 as schematic views of the magnets 10 of the present application) which are frequently dislocated in the magnet strips of the present application are manually pressed down to flatten the dislocated magnets 10. For this reason, in a specific embodiment of the present application, a flattening mechanism is further provided, as shown in fig. 11, which is a structural representation of the flattening mechanism of the present application, where the flattening mechanism includes a fourth frame 11, a first rotating shaft 12, a rolling wheel 13, and a first driving device 14, the fourth frame 11 is installed on the upper surface of the first cover plate 203, the first rotating shaft 12 is horizontally installed on the fourth frame 11 through two bearing seats 15, and the first rotating shaft 12 is located above the magnet filling slot 201 and is vertically arranged with the magnet filling slot 201; the first rotating shaft 12 is provided with rolling wheels 13, the number of the rolling wheels 13 is the same as that of the magnet filling grooves 201, and the positions of the rolling wheels are corresponding to the positions of the magnet filling grooves; the outer contour surface of the roller 13 contacts the upper surface of the magnet belt in the lower magnet filling groove 201; the roller 13 is preferably an elastic rubber wheel; the roller 13 rotates together with the first shaft 12. One end of the first rotating shaft 12 is connected with a first driving device 14, and the first driving device 14 drives the first rotating shaft to rotate; the first driving device 14 shown in fig. 11 is a synchronous belt driving mechanism, and includes two synchronous wheels 16, a synchronous belt 17, and a first driving motor 18, wherein the first driving motor 18 is installed at the rear upper side of the first rotating shaft 12, the synchronous wheel 16 is installed on the driving shaft of the first driving motor 18, the synchronous wheel 16 is installed at the driving end of the first rotating shaft 12, and the synchronous belt 17 is installed on the two synchronous wheels 16. The first driving device 14 may take other forms in the present application, which is not limited thereto.
The working principle of the flattening mechanism of the application is as follows: the magnet belt in the magnet filling groove 201 passes through the lower part of the roller 13, and the roller 13 rotates clockwise (indicated by a broken arrow in fig. 11), so that the magnet belt can be pushed to the right opening 202, and the dislocated magnet 10 can be flattened.
As shown in fig. 12, an improved flattening mechanism of the present application is integrally installed on a guide rail screw module, the flattening mechanism is driven to move back and forth along the direction of a magnet filling groove 201 by the guide rail screw module, in a specific embodiment of the present application, the guide rail screw module includes a first screw 19 and a first guide rail 20, the first screw 19 and the first guide rail 20 are disposed in parallel on two sides of the magnet filling groove 201, one side of a fourth frame 11 is slidably connected to the first guide rail 20 through a sliding block, the other side of the fourth frame 11 is connected to the first screw 19 through a nut, and one end of the first screw 19 is connected to a driving motor.
Further, in the present application, the pushing portion 703 of the pushing mechanism 7 extends downward into the lower chute 204 to separate a magnet located in the lower chute 204 by downward pushing and dislocation, and the separated single magnet has two processing modes, namely, one of them is collected together; and secondly, returning to the position of the right opening 202. The two schemes are described below.
As shown in fig. 4, a discharging gap 21 is left between the carrier placing platform 3 and the feeding platform 2, and the bottom end of the lower chute 204 is communicated with the discharging gap 21; the lower surface of the feeding platform 2 is provided with a collecting box placing frame 22, a magnet collecting box 23 is placed in the collecting box placing frame 22, and the top of the magnet collecting box 23 is opened. The pushing portion 703 extends downward into the lower chute 204 to push a magnet located in the lower chute 204 downward to separate from the magnet belt, and the magnet falls from the discharge gap 21 into the magnet collection box 23. Further, a handle is provided on the side of the magnet collecting box 23 to allow the magnet collecting box 23 to be taken out from the side (as shown in fig. 13, which is a schematic view of taking out the magnet collecting box 23 according to the present application).
The second approach of the present application is to return the dislocated magnets back to the right side opening 202 by a return mechanism. Fig. 14 is a view showing the installation position of the reset mechanism of the present application, and fig. 15 is a view showing the detailed structure of the reset mechanism of the present application; the reset mechanism comprises a groove-shaped piece 24, a support bar 25, a reset part 26 and a reset spring 27, wherein the groove-shaped piece 24 is provided with an open groove, the open groove is open towards the side face, a long-strip-shaped support bar 25 is arranged in the groove-shaped piece 24, the support bar 25 can move up and down in the groove-shaped piece 24, and the reset spring 27 is arranged on the bottom surface of the support bar 25; the upper surface of the supporting bar 25 is provided with a sheet-shaped reset part 26, the reset part 26 passes through the groove-shaped piece 24 upwards and stretches into the lower chute 204, and the upper edge of the reset part 26 is flush with or slightly lower than the lower edge of the right opening 202; the thickness of the reset portion 26 is the same as that of the pushing portion 703 and on the same vertical plane. The pushing member 703 is preferably made of a magnetically attractive material, such as iron, and can attract a magnet.
The working principle of the reset mechanism is as follows: the pushing part 703 of the pushing mechanism 7 extends downwards into the lower chute 204 to separate a magnet positioned in the lower chute 204 in a downward pushing way, the lower edge of the magnet contacts the reset part 26 in the separation process and pushes the reset part 26 to move downwards, and the reset spring 27 is compressed in the separation process; after the magnet belt is cut off and the magnet carrier assembly 1 is replaced, the pushing part 703 of the pushing mechanism 7 moves upward, and the reset part 26 pushes the magnet back up to the right opening 202 and then magnetically attracts the magnet belt.
Further, in order to accurately align the magnet carrier assembly 1 with the right opening 202 on the loading platform 2, in one embodiment of the present application, a first positioning mechanism and a second positioning mechanism are further disposed on the carrier placement platform 3; fig. 16 shows the installation position of the two positioning mechanisms of the present application, and fig. 17 shows the two positioning mechanism fixed magnet carrier assembly 1 of the present application. In the application, the first positioning mechanism is arranged on the opposite side of the feeding platform 2 and is positioned on the right side of the carrier placement platform 3 and is used for propping against the right side surface of the magnet carrier assembly 1 and pushing the magnet carrier assembly 1 leftwards so that the left side surface of the magnet carrier assembly 1 is attached to the right side surface of the feeding platform 2. In a specific embodiment of the application, the first positioning mechanism comprises a second telescopic part 28, the second telescopic part 28 can adopt an electric telescopic rod or an air cylinder or an oil cylinder, a piston rod of the second telescopic part 28 extends leftwards, a cuboid carrier push rod 29 is arranged at the end part of the second telescopic part, the carrier push rod 29 is connected on a second guide rail 30 in a sliding way, and the second guide rail 30 is provided with two guide rails which are arranged in parallel and mounted on the carrier placing platform 3; the second telescopic member 28 is arranged on the fifth frame 31.
As shown in fig. 16, the second positioning mechanism is disposed at the rear side of the carrier placement platform 3 and is used for blocking the rear side of the magnet carrier assembly 1, so that the magnet placement groove 101.1 on the left side of the magnet carrier assembly 1 can be aligned with the right opening 202 of the loading platform 2. FIG. 18 is a structural representation of the second positioning mechanism of the present application; in a specific embodiment of the present application, the second positioning mechanism is mounted on the vertical panel at the rear side of the carrier placement platform 3, the second positioning mechanism includes a third telescopic component 32, the third telescopic component 32 may be an electric telescopic rod or an air cylinder or an oil cylinder, a piston rod of the third telescopic component 32 extends downward, an L-shaped stop part 33 is disposed at the bottom end, and the L-shaped stop part 33 can be fastened on the edge of the magnet carrier assembly 1.
The working principle of the two positioning mechanisms of the application is as follows: the magnet carrier assembly 1 is inserted into the carrier placement platform 3 from the front until the rear side of the magnet carrier assembly 1 abuts against the stop portion 33, after which the first positioning mechanism is started, the carrier push rod 29 abuts against the right side of the magnet carrier assembly 1 and pushes the magnet carrier assembly 1 to the left, so that the left side of the magnet carrier assembly 1 is attached to the right side of the loading platform 2. The second positioning mechanism is then activated and the L-shaped stop 33 is moved down to snap over the rear edge of the magnet carrier assembly 1. This completes the positioning of the magnet carrier assembly 1. The magnet carrier assembly 1 is then filled with magnets. The magnet carrier assembly 1 is released after loading.
In one embodiment of the present application, the first positioning mechanism may further improve the additional magnet transferring mechanism, as shown in fig. 19, which is a structural representation of the improved first positioning mechanism of the present application, and fig. 20, which is a representation of the operation of the improved first positioning mechanism of the present application. The improved first positioning mechanism comprises a third guide rail 34, a front propping pressure rod 35, a rear propping pressure rod 36, a fourth telescopic component 37 and an elastic stop mechanism; the third guide rails 34 are provided with two, parallel arrangement is on the carrier placing platform 3, the front top pressing rod 35 and the rear top pressing rod 36 are connected onto the two third guide rails 34 in a sliding manner, wherein the front top pressing rod 35 is located on the front side, the rear top pressing rod 36 is arranged on the rear side of the front top pressing rod 35, the rear top pressing rod 36 is connected onto the fourth telescopic component 37, the fourth telescopic component 37 is driven to move, the fourth telescopic component 37 can adopt an electric telescopic rod or an air cylinder or an oil cylinder, and the front end of a piston rod of the fourth telescopic component 37 is connected with the rear top pressing rod 36. The side of the rear top compression bar 36 facing the front top compression bar 35 is provided with six traction tongues 38 extending forward, the traction tongues 38 are made of iron, the traction tongues 38 penetrate through narrow channels 39 on the front top compression bar 35 and can extend into the magnet placement grooves 101.1 of the groove plate 101 to absorb the filled magnet strips, and then the cut magnet strips are pulled backwards, so that the magnet strips completely enter the magnet placement grooves 101.1 (as shown in fig. 21, which is a display view after traction of the application). The size of the narrow passage 39 is smaller than the size of the magnet in the present application, and the magnet cannot pass through the narrow passage 39.
Fig. 22 is a diagram showing the connection structure of the elastic stopper mechanism of the present application. The elastic stop mechanism is arranged in a groove at the bottom of the front side surface of the front top pressing rod 35 and comprises a stop plate 40 and a tension spring 41; the stop plate 40 is fixed on the carrier placement platform 3, a gap is reserved between the stop plate 40 and the positioned magnet carrier assembly 1, the stop plate 40 is connected with the front top compression rod 35 through a tension spring 41, and the tension spring 41 pulls the front top compression rod 35 to one side of the magnet carrier assembly 1 and presses the side surface of the magnet carrier assembly 1.
When the improved first positioning mechanism is used, the front top pressing rod 35 is pushed outwards, and the magnet carrier assembly 1 is inserted into the positioning space; and then the front top pressing rod 35 is released, and the front top pressing rod 35 pulls and presses the side surface of the magnet carrier assembly 1 to perform preset positioning through the tension spring 41. Then, the traction tongue 38 on the rear top compression bar 36 passes through the narrow channel 39 on the front top compression bar 35 and stretches into the magnet placement groove 101.1 of the groove plate 101; then filling a magnet and cutting off a magnet belt; the pulling tongue 38 attracts the loaded magnet strip and then pulls the cut magnet strip backwards so that the magnet strip completely enters the magnet placement slot 101.1. Finally, the front pressing rod 35 is pushed outwards, and the magnet carrier assembly 1 is taken out to finish filling.
It will be understood that the application has been described in terms of several embodiments, and that various changes and equivalents may be made to these features and embodiments by those skilled in the art without departing from the spirit and scope of the application. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the application without departing from the essential scope thereof. Therefore, it is intended that the application not be limited to the particular embodiment disclosed, but that the application will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. The magnet conveying and filling device is characterized by comprising a feeding platform (2), a carrier placing platform (3) and a distributing device, wherein the feeding platform (2) is horizontally erected through a first frame (4), and a magnet filling groove (201) is formed in the upper surface of the feeding platform (2); the magnet filling groove (201) forms a right opening (202) on the right side surface of the feeding platform (2) and is used as a discharge hole of the magnet; a lower chute (204) is formed at the right opening (202), and a carrier placement platform (3) is arranged at one side of the right opening (202); the material distributing device comprises a third rack (6), and a material pushing mechanism (7) and a counting sensor (8) are arranged on the third rack (6); the counting sensor (8) corresponds to the magnet filling groove (201) and is used for detecting the number of magnets passing below the counting sensor; the pushing mechanism (7) comprises a first telescopic component (701), a movable seat (702) is arranged at the bottom of a piston rod of the first telescopic component (701), a pushing part (703) is arranged on the front side surface of the movable seat (702), the pushing part (703) corresponds to the lower chute (204), and the pushing part (703) can downwards extend into the lower chute (204) to downwards push the magnet for dislocation separation.
2. The magnet transfer loading device according to claim 1, wherein the lower chute (204) is formed by a plurality of baffles (205) fixed to the right side of the loading platform (2), the thickness of the baffles (205) being the same as or slightly greater than the thickness of one magnet, and the lower chute (204) being formed between adjacent baffles (205).
3. The magnet transfer loading device according to claim 1, characterized in that the mobile seat (702) is slidingly mounted on a vertically mounted guiding rod (704), the guiding rod (704) being mounted on the upper surface of a first cover plate (203), the first cover plate (203) being arranged on the upper surface of the loading platform (2); the upper surface and the lower surface of the movable seat (702) are respectively provided with a buffer spring (705), the buffer springs (705) are sleeved on the guide rod (704), and the top end of the guide rod (704) is provided with a limit nut (706).
4. The magnet transfer loading device according to claim 1, further comprising a flattening mechanism, wherein the flattening mechanism comprises a fourth frame (11), a first rotating shaft (12) is horizontally erected on the fourth frame (11) through two bearing blocks (15), and the first rotating shaft (12) is positioned above the magnet filling groove (201) and is arranged vertically to the magnet filling groove (201); the first rotating shaft (12) is provided with rolling wheels (13), the number of the rolling wheels (13) is the same as that of the magnet filling grooves (201), and the positions of the rolling wheels are corresponding to the positions of the magnet filling grooves; the outer contour surface of the roller wheel (13) contacts with the upper surface of a magnet belt in the lower magnet filling groove (201); one end of the first rotating shaft (12) is connected with a first driving device (14).
5. The magnet transfer loading apparatus of claim 4, wherein the flattening mechanism is integrally mounted on a rail lead screw module, and the flattening mechanism is driven to move along the magnet loading slot (201) by the rail lead screw module.
6. The magnet conveying and filling device according to claim 1, wherein a discharging gap (21) is reserved between the carrier placing platform (3) and the feeding platform (2), and the bottom end of the lower chute (204) is communicated with the discharging gap (21); the lower surface of the feeding platform (2) is provided with a collecting box placing frame (22), a magnet collecting box (23) is placed in the collecting box placing frame (22), and the top of the magnet collecting box (23) is opened.
7. The magnet transfer loading apparatus according to claim 1, further comprising a return mechanism including a groove-shaped member (24), an elongated support bar (25) being installed in the groove-shaped member (24), the support bar (25) being movable up and down in the groove-shaped member (24), a return spring (27) being installed on a bottom surface of the support bar (25); the upper surface of the supporting bar (25) is provided with a sheet-shaped reset part (26), the reset part (26) upwards penetrates through the groove-shaped piece (24) and stretches into the lower chute (204), and the upper edge of the reset part (26) is flush with or slightly lower than the lower edge of the right opening (202); the thickness of the reset part (26) is the same as that of the pushing part (703) and is on the same vertical plane.
8. The magnet transfer charging device according to claim 7, characterized in that the pushing part (703) is made of a magnetically attractive material.
9. The magnet transfer loading device according to claim 1, further comprising a first positioning mechanism arranged on the opposite side of the loading platform (2) on the right side of the carrier placement platform (3); when the magnet carrier assembly (1) is placed on the carrier placement platform (3), the first positioning mechanism is used for propping against the right side surface of the magnet carrier assembly (1) and pushing the magnet carrier assembly (1) leftwards; the first positioning mechanism comprises a second telescopic part (28), a piston rod of the second telescopic part (28) extends leftwards, a carrier push rod (29) is arranged at the end part of the second telescopic part, the carrier push rod (29) is connected to a second guide rail (30) in a sliding mode, and the second guide rail (30) is arranged on the carrier placing platform (3) in parallel.
10. The magnet transfer loading apparatus according to claim 1, further comprising a second positioning mechanism provided at a rear side of the carrier placement stage (3); when the magnet carrier assembly (1) is placed on the carrier placement platform (3), the second positioning mechanism is used for blocking the rear side surface of the magnet carrier assembly (1); the second positioning mechanism comprises a third telescopic component (32), a piston rod of the third telescopic component (32) extends downwards, an L-shaped stop part (33) is arranged at the bottom end of the third telescopic component, and the L-shaped stop part (33) can be buckled on the edge of the magnet carrier assembly (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410399857.9A CN117985452B (en) | 2024-04-03 | 2024-04-03 | Magnet conveying and filling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410399857.9A CN117985452B (en) | 2024-04-03 | 2024-04-03 | Magnet conveying and filling device |
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| CN117985452A true CN117985452A (en) | 2024-05-07 |
| CN117985452B CN117985452B (en) | 2024-08-09 |
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| CN202410399857.9A Active CN117985452B (en) | 2024-04-03 | 2024-04-03 | Magnet conveying and filling device |
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| CN117985452B (en) | 2024-08-09 |
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