CN117983283A - Heavy metal resistant catalytic cracking auxiliary agent and preparation method thereof - Google Patents

Heavy metal resistant catalytic cracking auxiliary agent and preparation method thereof Download PDF

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CN117983283A
CN117983283A CN202410409450.XA CN202410409450A CN117983283A CN 117983283 A CN117983283 A CN 117983283A CN 202410409450 A CN202410409450 A CN 202410409450A CN 117983283 A CN117983283 A CN 117983283A
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molecular sieve
catalytic cracking
heavy metal
kaolin
modified
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万焱波
黄道培
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Yueyang Yitian Chemicals Co ltd
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Yueyang Yitian Chemicals Co ltd
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Abstract

The invention provides a heavy metal resistant catalytic cracking auxiliary agent and a preparation method thereof, and relates to the technical field of chemical auxiliary agents. The heavy metal resistant catalytic cracking auxiliary agent consists of a modified molecular sieve, modified kaolin and alumina sol, wherein the modified molecular sieve is obtained by loading La, pr and Co by adopting an HSY molecular sieve, and the modified kaolin is obtained by washing the kaolin with water, modifying by adopting phosphoric acid, presintering and calcining. The invention overcomes the defects of the prior art, effectively improves the catalytic cracking activity of the catalytic auxiliary agent on heavy oil, improves the conversion efficiency of heavy oil and the gasoline yield, and further improves the economic benefit of production.

Description

Heavy metal resistant catalytic cracking auxiliary agent and preparation method thereof
Technical Field
The invention relates to the technical field of chemical auxiliary agents, in particular to an anti-heavy metal catalytic cracking auxiliary agent and a preparation method thereof.
Background
Catalytic cracking is one of the main methods for secondary deep processing of crude oil, and compared with foreign catalytic cracking raw materials, the method has the advantages that the content of carbon residue, heavy metals and the like in raw oil of many catalytic cracking devices in China is high, and the high-efficiency conversion of heavy oil, the improvement of the yield of target products and the reduction of byproducts are still main targets pursued by the catalytic cracking devices.
The Y molecular sieve is used as an active component of a catalytic cracking catalyst and widely applied to the oil refining industry, has good catalytic cracking performance on light oil, but faces to continuously heavy FCC raw oil, and because the pore canal size of the Y molecular sieve is smaller, the diffusion of heavy oil macromolecules is limited, so that part of active centers in the pore canal of the molecular sieve cannot be effectively utilized, and the efficiency is reduced; in addition, part of the active center of the outer surface of the catalyst is easily covered by coke, and the activity of the catalyst is reduced.
Patent number 202211021180.2 discloses an additive for improving heavy metal pollution resistance of an FCC catalyst, which is prepared by introducing a magnesium-rare earth-aluminum ternary dihydroxy compound secondary structure unit with large specific surface, large pore volume and excellent heavy metal pollution element passivation performance into a clay carrier structure through an acid extraction combined coprecipitation in-situ construction method, and then spray drying and forming the secondary structure unit with a bonding component. And aiming at the characteristic of HSY, the further modification and compounding treatment to obtain the catalytic auxiliary agent with further high performance is a great research direction at the present stage.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the heavy metal resistant catalytic cracking auxiliary agent and the preparation method thereof, which effectively improve the catalytic cracking activity of the catalytic auxiliary agent on heavy oil, improve the conversion efficiency of heavy oil and the gasoline yield, and further improve the economic benefit of production.
In order to achieve the above object, the technical scheme of the present invention is realized by the following technical scheme:
The heavy metal resistant catalytic cracking auxiliary agent consists of 25-30 of modified molecular sieve, 42-50 of modified kaolin and 17-20 of alumina sol in mass ratio, wherein the modified molecular sieve is obtained by loading La, pr and Co with equal mass by adopting an HSY molecular sieve, and the total loading amount of La, pr and Co is 0.2-1.2% of the total loading amount of the HSY molecular sieve; the modified kaolin is obtained by washing kaolin with water, modifying with phosphoric acid, presintering and calcining.
Preferably, the specific preparation method of the modified molecular sieve comprises the following steps:
s1-1, preparing a metal salt solution of La, pr and Co;
s1-2, stirring an HSY molecular sieve with deionized water for 20-30min under the environment of the pressure of 2-4Mpa and the temperature of 50-80 ℃, repeatedly carrying out suction filtration for 2-3 times, and then drying to obtain a pretreated HSY molecular sieve;
S1-3, sequentially soaking the pretreated HSY molecular sieve in each metal salt solution, roasting at 480-550 ℃ for 20-40min after single soaking and drying, roasting at 480-550 ℃ for 1-2h after final soaking and drying, and grinding and sieving with a 20-mesh sieve to obtain the modified molecular sieve.
Preferably, the preparation method of the metal salt solution of La, pr and Co in the step S1-1 is to dissolve LaCl3, pr (NO 3) 3 and CoCl2 in deionized water respectively.
Preferably, the pretreatment of the HSY molecular sieve in the step S1-3 is sequentially carried out by immersing the pretreated HSY molecular sieve in a metal salt solution with the temperature of 50-60 ℃ for preliminary drying, and then transferring the HSY molecular sieve into an oven with the temperature of 70-80 ℃ for drying to constant weight.
Preferably, the specific preparation method of the modified kaolin comprises the following steps:
s2-1, repeatedly carrying out suction filtration on kaolin by deionized water for 2-4 times, drying, adding 3% phosphoric acid solution, respectively stirring at the temperature of 0 ℃, 15 ℃ and 35 ℃ for 15-30min, filtering, and washing and filtering by deionized water for 4-5 times to obtain pretreated kaolin;
S2-2, presintering the pretreated kaolin at the temperature of 280-350 ℃ for 1-2 hours, and then adjusting the temperature to 600-800 ℃ for calcining for 1-2 hours to obtain the modified kaolin.
Preferably, the drying in the step S2-1 is performed at 350 ℃ for 1-2 hours.
The preparation method of the heavy metal resistant catalytic cracking auxiliary agent comprises the following steps:
(1) Mixing a modified molecular sieve and modified kaolin, and adding deionized water to prepare a primary slurry;
(2) Treating the primary slurry by adopting liquid nitrogen for 5-10min, taking out the frozen primary slurry, crushing the primary slurry, and sieving the crushed primary slurry by a 20-40-mesh sieve to obtain a pretreated material for later use;
(3) Adding deionized water into the pretreated material mixed aluminum sol, stirring to prepare secondary slurry, pulping, and spray-drying to prepare microspheres for later use;
(4) The microspheres are respectively baked for 30-80min at 300-500 ℃, 600-800 ℃ and 850-900 ℃ and then are sieved by a 20-mesh sieve, thus obtaining the heavy metal resistant catalytic cracking auxiliary agent.
Preferably, the solid content of the primary slurry in the step (1) is 45-65%.
Preferably, the solid content of the secondary slurry in the step (3) is 25-45%.
The invention provides a heavy metal resistant catalytic cracking auxiliary agent and a preparation method thereof, which have the advantages compared with the prior art that:
The application adopts the HSY molecular sieve as an active component of a heavy oil catalytic cracking (RFCC) catalyst, and carries out impregnation and roasting modification on the HSY molecular sieve by adopting La, pr and Co rare earth salts in a stepwise impregnation method to improve the overall activity, so that the heavy oil conversion rate of the heavy metal catalytic cracking auxiliary agent is effectively improved, and the application adopts the kaolin modified by phosphoric acid at the temperature of 0 ℃, 15 ℃ and 35 ℃ to effectively improve the heavy oil conversion rate of the final heavy metal catalytic cracking auxiliary agent, and carries out pulping, roasting and hydrothermal reaction after liquid nitrogen freezing and adhesive mixing, so that the catalytic stability of the catalyst is further improved, the heavy oil catalytic cracking activity of the catalyst is obviously improved, and the product distribution is further improved on the premise of effectively improving the high heavy oil conversion rate, so that the aim of industrial production is fulfilled.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments of the present invention will be clearly and completely described in the following in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The sources of the raw materials in the following examples and comparative examples are shown in Table 1 below:
TABLE 1
Example 1:
1. The modified molecular sieve is prepared by the following steps:
Respectively dissolving LaCl 3、Pr(NO3)3、CoCl2 in deionized water to prepare LaCl 3 aqueous solution, pr (NO 3) 3 aqueous solution and CoCl 2 aqueous solution;
1. modified molecular sieve a:
(1) Soaking the HSY molecular sieve in a LaCl 3 aqueous solution at 55 ℃ until the water is fully evaporated, and then roasting at 500 ℃ for 30min to obtain a primarily treated HSY molecular sieve;
(2) Soaking the primarily treated HSY molecular sieve in Pr (NO 3)3 water solution at 55 ℃ C., continuously until the water is fully evaporated, and then roasting at 500 ℃ C. For 30min to obtain a secondarily treated HSY molecular sieve;
(3) Soaking the secondarily treated HSY molecular sieve in a CoCl 2 water solution at the temperature of 55 ℃, continuously soaking until the water is fully evaporated, and roasting at the temperature of 500 ℃ for 1.5 hours to obtain a modified molecular sieve A, wherein the total load of La, pr and Co in the modified molecular sieve A is 0.5% of the total load of the HSY molecular sieve.
2. Modified molecular sieve B:
(1) Mixing LaCl 3 aqueous solution, pr (NO 3)3 aqueous solution and CoCl 2 aqueous solution to prepare mixed salt solution;
(2) Soaking the HSY molecular sieve in a mixed salt solution at 55 ℃ until water is fully evaporated, and roasting at 500 ℃ for 1.5 hours to obtain a modified molecular sieve B, wherein the total load of La, pr and Co in the modified molecular sieve B is 0.5% of the total load of the HSY molecular sieve.
2. Preparation of modified kaolin:
1. modified kaolin a:
(1) Repeatedly pumping and filtering kaolin with deionized water for 3 times, drying at 350 ℃ for 1.5 hours, adding 3% phosphoric acid solution, respectively stirring at 0 ℃, 15 ℃ and 35 ℃ for 20 minutes, filtering, washing with deionized water, and filtering for 4 times to obtain pretreated kaolin;
(2) Presintering the pretreated kaolin at 300 ℃ for 1.5 hours, and then adjusting the temperature to 750 ℃ for calcining for 1.5 hours to obtain the modified kaolin A.
2. Modified kaolin B:
(1) Repeatedly pumping and filtering kaolin with deionized water for 3 times, drying at 350 ℃ for 1.5 hours, adding 3% phosphoric acid solution, stirring at normal temperature for 60 minutes, filtering, washing with deionized water, and filtering for 4 times to obtain pretreated kaolin;
(2) Presintering the pretreated kaolin at 300 ℃ for 1.5 hours, and then adjusting the temperature to 750 ℃ for calcining for 1.5 hours to obtain the modified kaolin B.
Example 2:
preparation of heavy metal resistant catalytic cracking auxiliary agent:
(1) Preparing materials: preparing a molecular sieve, kaolin and aluminum sol according to a mass ratio of 28:48:19;
(2) Mixing molecular sieve and kaolin, adding deionized water to prepare primary slurry, and controlling the solid content of the primary slurry to be 50%;
(3) Treating the primary slurry by adopting liquid nitrogen for 8min, taking out the frozen primary slurry, crushing and sieving the crushed primary slurry by a 30-mesh sieve to obtain a pretreated material for later use;
(4) Adding deionized water into the pretreated material mixed aluminum sol, stirring to prepare secondary slurry with the solid content of 35%, pulping, and spray-drying to prepare microspheres for later use;
(5) And (3) roasting the microspheres for 50min at 400 ℃, 700 ℃ and 900 ℃ in sequence, and then sieving the roasted microspheres with a 20-mesh sieve to obtain the heavy metal resistant catalytic cracking auxiliary agent.
According to the preparation method, the heavy metal resistant catalytic cracking auxiliary agents of each group are prepared according to the molecular sieve and kaolin selection of the following table 2:
TABLE 2
Comparative example 1:
preparation of heavy metal resistant catalytic cracking auxiliary agent:
(1) Preparing materials: preparing a modified molecular sieve A, modified kaolin A and aluminum sol according to a mass ratio of 28:48:19;
(2) Adding deionized water into the mixed alumina sol of the modified molecular sieve A and the modified kaolin A, stirring to prepare slurry with the solid content of 35%, pulping, and spray-drying to prepare microspheres for later use;
(3) And (3) roasting the microspheres at 400 ℃, 700 ℃ and 900 ℃ for 50min, taking out, and sieving with a 20-mesh sieve to obtain the heavy metal resistant catalytic cracking additive.
Comparative example 2:
preparation of heavy metal resistant catalytic cracking auxiliary agent:
(1) Preparing materials: preparing a molecular sieve, kaolin and aluminum sol according to a mass ratio of 28:48:19;
(2) Mixing molecular sieve and kaolin, adding deionized water to prepare primary slurry, and controlling the solid content of the primary slurry to be 50%;
(3) Treating the primary slurry by adopting liquid nitrogen for 8min, taking out the frozen primary slurry, crushing and sieving the crushed primary slurry by a 30-mesh sieve to obtain a pretreated material for later use;
(4) Adding deionized water into the pretreated material mixed aluminum sol, stirring to prepare secondary slurry with the solid content of 35%, pulping, and spray-drying to prepare microspheres for later use;
(5) And roasting the microspheres at 900 ℃ for 1.5 hours, and then sieving the roasted microspheres with a 20-mesh sieve to obtain the heavy metal resistant catalytic cracking additive.
Comparative example 3:
preparation of heavy metal resistant catalytic cracking auxiliary agent:
(1) Preparing materials: preparing a molecular sieve, kaolin and aluminum sol according to a mass ratio of 28:48:19;
(2) Adding molecular sieve and kaolin mixed aluminum sol into deionized water, stirring to prepare secondary slurry with the solid content of 35%, pulping, and spray-drying to prepare microspheres for later use;
(3) And (3) roasting the microspheres at 400 ℃, 700 ℃ and 900 ℃ for 50min, taking out, and sieving with a 20-mesh sieve to obtain the heavy metal resistant catalytic cracking additive.
And (3) detection:
daqing oilfield raw oil is selected as an experimental material, and the performance of the raw oil is shown in the following table 3:
TABLE 3 Table 3
The catalytic performances of the heavy metal resistant catalytic cracking auxiliary agents prepared in the experimental groups 1-5 and the heavy metal resistant catalytic cracking auxiliary agents prepared in the comparative examples 1-3 in the above example 2 were respectively detected by adopting an XGL-2X 3 type fixed fluidized bed (reaction at 500 ℃), each group of the heavy metal resistant catalytic cracking auxiliary agents was put into a quartz tube before the experiment, the quartz tube was heated to 750 ℃ in an aging furnace, deionized water was introduced into the quartz tube, the introduced flow rate was 24 mL/h, the hydrothermal reaction aging was carried out for 16h, the temperature was taken out and dried to constant weight, and the specific experimental results are shown in the following table 4:
TABLE 4 Table 4
According to the table above: the experimental group 1 is compared with the experimental group 4, wherein the heavy oil conversion rate of the experimental group 1 is 94.75%, and the heavy oil conversion rate of the experimental group 4 is 91.24%, which is different by more than 3%, namely, the heavy metal resistant catalytic cracking auxiliary agent prepared by adding the modified molecular sieve prepared by adopting the step-by-step impregnation method in the experimental group 1 has higher heavy oil conversion rate compared with the heavy metal resistant catalytic cracking auxiliary agent prepared by adding the modified molecular sieve prepared by adopting the one-step impregnation method in the experimental group 4; the comparison of the experimental group 1 and the experimental group 2 shows that the catalyst prepared by adding the kaolin modified at the temperature of 0 ℃ and the temperature of 15 ℃ and the temperature of 35 ℃ in the experimental group 1 has higher heavy oil conversion rate.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (7)

1. The heavy metal resistant catalytic cracking auxiliary agent is characterized by comprising 25-30 of modified molecular sieve, 42-50 of modified kaolin and 17-20 of alumina sol in mass ratio, wherein the modified molecular sieve is obtained by loading La, pr and Co with equal mass by adopting an HSY molecular sieve, and the total loading amount of La, pr and Co is 0.2-1.2% of the total loading amount of the HSY molecular sieve;
the specific preparation method of the modified molecular sieve comprises the following steps:
s1-1, preparing a metal salt solution of La, pr and Co;
s1-2, stirring an HSY molecular sieve with deionized water for 20-30min under the environment of the pressure of 2-4Mpa and the temperature of 50-80 ℃, repeatedly carrying out suction filtration for 2-3 times, and then drying to obtain a pretreated HSY molecular sieve;
S1-3, sequentially soaking the pretreated HSY molecular sieve in each metal salt solution, roasting at 480-550 ℃ for 20-40min after single soaking and drying, roasting at 480-550 ℃ for 1-2h after final soaking and drying, and grinding and sieving with a 20-mesh sieve to obtain a modified molecular sieve;
The modified kaolin is prepared by washing kaolin with water, modifying with phosphoric acid, presintering and calcining, and the specific preparation method comprises the following steps:
s2-1, repeatedly carrying out suction filtration on kaolin by deionized water for 2-4 times, drying, adding 3% phosphoric acid solution, respectively stirring at the temperature of 0 ℃, 15 ℃ and 35 ℃ for 15-30min, filtering, and washing and filtering by deionized water for 4-5 times to obtain pretreated kaolin;
S2-2, presintering the pretreated kaolin at the temperature of 280-350 ℃ for 1-2 hours, and then adjusting the temperature to 600-800 ℃ for calcining for 1-2 hours to obtain the modified kaolin.
2. The heavy metal resistant catalytic cracking aid according to claim 1, wherein: the preparation method of the metal salt solution of La, pr and Co in the step S1-1 is to dissolve LaCl 3、Pr(NO3)3、CoCl2 into deionized water respectively.
3. The heavy metal resistant catalytic cracking aid according to claim 1, wherein: the pretreatment of the HSY molecular sieve in the step S1-3 is sequentially carried out by immersing the pretreated HSY molecular sieve in a metal salt solution with the temperature of 50-60 ℃ and transferring the HSY molecular sieve into an oven with the temperature of 70-80 ℃ for drying to constant weight after the surface is preliminarily dried.
4. The heavy metal resistant catalytic cracking aid according to claim 1, wherein: the drying mode in the step S2-1 is drying at the temperature of 350 ℃ for 1-2h.
5. A process for the preparation of an anti-heavy metal catalytic cracking aid according to any one of claims 1 to 4, comprising the steps of:
(1) Mixing a modified molecular sieve and modified kaolin, and adding deionized water to prepare a primary slurry;
(2) Treating the primary slurry by adopting liquid nitrogen for 5-10min, taking out the frozen primary slurry, crushing the primary slurry, and sieving the crushed primary slurry by a 20-40-mesh sieve to obtain a pretreated material for later use;
(3) Adding deionized water into the pretreated material mixed aluminum sol, stirring to prepare secondary slurry, pulping, and spray-drying to prepare microspheres for later use;
(4) The microspheres are respectively baked for 30-80min at 300-500 ℃, 600-800 ℃ and 850-900 ℃ and then are sieved by a 20-mesh sieve, thus obtaining the heavy metal resistant catalytic cracking auxiliary agent.
6. The method for preparing heavy metal resistant catalytic cracking aid according to claim 5, wherein the solid content of the preliminary slurry in the step (1) is 45-65%.
7. The method for preparing heavy metal resistant catalytic cracking aid according to claim 5, wherein the solid content of the secondary slurry in the step (3) is 25-45%.
CN202410409450.XA 2024-04-07 2024-04-07 Heavy metal resistant catalytic cracking auxiliary agent and preparation method thereof Pending CN117983283A (en)

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* Cited by examiner, † Cited by third party
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US20060116277A1 (en) * 2004-11-26 2006-06-01 Petrochina Company Limited Method for the preparation of high-content NaY molecular sieves synthesized from kaolin sprayed microspheres
JP2010082547A (en) * 2008-09-30 2010-04-15 Jgc Catalysts & Chemicals Ltd Fluid catalytic cracking catalyst for hydrocarbon and method of producing the same
JP2012061410A (en) * 2010-09-15 2012-03-29 Japan Petroleum Energy Center Method for manufacturing catalytic cracking catalyst
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CN107303502A (en) * 2016-04-18 2017-10-31 中国石油天然气股份有限公司 A kind of preparation method of high solids content catalytic cracking catalyst
CN109722302A (en) * 2017-10-31 2019-05-07 中国石油化工股份有限公司 A kind of group technology of cracking desulfurization integrated processes and device and catalytic cracking and absorption desulfurization
CN114425429A (en) * 2020-10-15 2022-05-03 中国石油化工股份有限公司 Wear-resistant high-yield low-carbon olefin catalyst and preparation method thereof
CN114870891A (en) * 2022-05-25 2022-08-09 六盘水师范学院 Perovskite type methane combustion catalyst and preparation method and application thereof
US20230191380A1 (en) * 2020-04-13 2023-06-22 China Petroleum & Chemical Corporation Phosphorus-modified mfi-structured molecular sieve, catalytic cracking auxiliary and catalytic cracking catalyst containing phosphorus-modified mfi-structured molecular sieves, and processes for preparing the same

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060116277A1 (en) * 2004-11-26 2006-06-01 Petrochina Company Limited Method for the preparation of high-content NaY molecular sieves synthesized from kaolin sprayed microspheres
JP2010082547A (en) * 2008-09-30 2010-04-15 Jgc Catalysts & Chemicals Ltd Fluid catalytic cracking catalyst for hydrocarbon and method of producing the same
JP2012061410A (en) * 2010-09-15 2012-03-29 Japan Petroleum Energy Center Method for manufacturing catalytic cracking catalyst
JP2013031845A (en) * 2012-09-18 2013-02-14 Jgc Catalysts & Chemicals Ltd Method for producing fluid catalytic cracking catalyst of hydrocarbon
CN107303502A (en) * 2016-04-18 2017-10-31 中国石油天然气股份有限公司 A kind of preparation method of high solids content catalytic cracking catalyst
CN109722302A (en) * 2017-10-31 2019-05-07 中国石油化工股份有限公司 A kind of group technology of cracking desulfurization integrated processes and device and catalytic cracking and absorption desulfurization
US20230191380A1 (en) * 2020-04-13 2023-06-22 China Petroleum & Chemical Corporation Phosphorus-modified mfi-structured molecular sieve, catalytic cracking auxiliary and catalytic cracking catalyst containing phosphorus-modified mfi-structured molecular sieves, and processes for preparing the same
CN114425429A (en) * 2020-10-15 2022-05-03 中国石油化工股份有限公司 Wear-resistant high-yield low-carbon olefin catalyst and preparation method thereof
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