CN117977452A - Full-automatic peeling device for high-voltage live cable - Google Patents

Full-automatic peeling device for high-voltage live cable Download PDF

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Publication number
CN117977452A
CN117977452A CN202410390302.8A CN202410390302A CN117977452A CN 117977452 A CN117977452 A CN 117977452A CN 202410390302 A CN202410390302 A CN 202410390302A CN 117977452 A CN117977452 A CN 117977452A
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China
Prior art keywords
infrared
cable
wire core
wire
cutter
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Granted
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CN202410390302.8A
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CN117977452B (en
Inventor
林桂明
刘伟
李玲
陈芊希
周德波
蒋常林
洪伟钦
刘波
龚成龙
王茂迪
吴亚南
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Hangzhou Mingyun Technology Co ltd
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Hangzhou Mingyun Technology Co ltd
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Publication of CN117977452A publication Critical patent/CN117977452A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
  • Geophysics And Detection Of Objects (AREA)

Abstract

The invention discloses a full-automatic peeling device for a high-voltage live cable, which comprises the following components: the wire core detection sensor assembly comprises two groups, wherein the wire core detection sensor assembly comprises at least one infrared transceiver group consisting of at least one infrared transmitting tube and one infrared receiving tube; the infrared receiving tube converts an infrared modulation signal sent by an infrared transmitting tube reflected by the cable into a direct current level; the control circuit is used for subtracting another direct current level from the direct current level positioned at the rear of the moving direction of the cable to obtain an operation difference value; the control circuit prestores the maximum value of the operation difference value corresponding to the same cable; when the operation difference value is less than or equal to one third of the maximum value, judging that the wire core is not stripped; otherwise, the wire core is stripped. The invention can completely avoid the influence of sunlight, and the peeling device can accurately judge whether the wire core is peeled off or not in the sunlight.

Description

Full-automatic peeling device for high-voltage live cable
Technical Field
The invention belongs to a power supply system, and particularly relates to a full-automatic peeling device for a high-voltage electrified cable.
Background
In recent years, with the great development of power transmission engineering in China, more and more automatic and intelligent live cable stripping operations are performed by adopting electric tools. In the peeling operation of the intelligent electric tool, whether to peel the wire core or not can be accurately judged. The cable peeling operation is carried out outdoors, and the infrared detection components of the electric tool can be affected by sunlight irradiation, so that the cable peeling is inaccurate.
Chinese patent document publication No. CN110649522a discloses a remotely controlled live wire stripping device comprising: the device comprises a rotary-cut wire stripping knife, an infrared measuring instrument, a straight handle lithium battery motor, a first delay relay, a radio frequency identification remote controller, a second stepping motor and a controller; the radio frequency identification remote controller comprises a receiving part and a remote control part; the output end of the receiving part of the radio frequency identification remote controller is connected with the input end of the first delay relay; the output end of the first delay relay is connected with the input end of the straight shank lithium electric motor; the output end of the straight shank lithium battery motor is connected with the input end of the rotary cutting type wire stripping knife; the output end of the second stepping motor is connected with the wire stripping blade bearing of the rotary-cut wire stripping knife, the input end of the second stepping motor is connected with the output end of the controller, and the input end of the controller is connected with the output end of the infrared measuring instrument.
When the scheme is applied to outdoor environment wire stripping, as the infrared receiving tube is used for receiving modulated infrared light emitted by the infrared transmitting tube and also receiving non-modulated infrared light in sunlight, when the infrared light intensity in the sun is higher, the receiving tube is close to a saturated state, the receiving sensitivity can be obviously reduced, the adjusting time of the cutter can be prolonged, the working efficiency is reduced, even a wire diameter measuring error occurs, the cutter cuts a metal wire core, a wire and the cutter are damaged, and the service life is prolonged.
Disclosure of Invention
In order to solve the technical problems that in the prior art, sunlight directly influences the receiving sensitivity of an infrared receiving tube to a modulation signal emitted by an infrared emitting tube, and the wire core detection is in error, so that the wire core and a cutter are damaged; the invention aims to provide a full-automatic peeling device for a high-voltage live cable, which is characterized in that two wire core detection sensor assemblies are arranged on two sides of a cutter respectively, infrared modulation signals are outwards emitted by the wire core detection sensor assemblies by utilizing different reflectivities of the wire core and the wire skin, the infrared modulation signals reflected by the wire core or the wire skin are rotated into direct current levels and then subjected to difference value operation, the influence of sunlight on the wire core detection sensor assemblies is removed, and whether the wire core is peeled or not is accurately judged.
In order to achieve the above purpose, the present invention is realized by the following technical scheme: a rotation mechanism that rotates feeding in a wire length direction; the cutter is arranged on the rotating mechanism; the wire core detection sensor assembly is used for detecting the peeling depth; the control circuit is used for judging the peeling state and controlling the movement of the rotating mechanism and the cutter; the wire core detection sensor assemblies are two groups and are respectively arranged on two sides of the cutter along the length direction of the cable; the wire core detection sensor assembly comprises at least one infrared transceiver group consisting of at least one infrared transmitting tube and one infrared receiving tube; the infrared receiving tube converts an infrared modulation signal sent by an infrared transmitting tube reflected by the cable into a direct current level; the control circuit is used for subtracting the direct current level positioned at the front in the cable motion direction from the direct current level positioned at the rear in the cable motion direction to obtain an operation difference value; the control circuit prestores the maximum value of the operation difference value corresponding to the same cable; when the operation difference value is less than or equal to one third of the maximum value, judging that the wire core is not stripped; and when the operation difference value is greater than one third of the maximum value, judging that the wire core is stripped.
Further, the dc level is set to F; the reflection intensity of the infrared modulation signal is set as A; setting the conversion coefficient after cable reflection as K1; the infrared intensity in sunlight is set as B; the negative sensitivity impact value is set to K2; the dc level f=k1×a-k2×b.
Further, the wire core detection sensor assembly comprises an infrared transceiver group; the infrared transceiver group comprises two infrared transceiver pipes and one infrared receiving pipe; the infrared receiving tubes can simultaneously receive infrared modulation signals which are sent by the two infrared transmitting tubes in the same infrared receiving tube group and reflected back by the cable.
Preferably, the two infrared emission tubes are symmetrically arranged; the infrared receiving tube is positioned between the two infrared transmitting tubes.
Further, the rotating mechanism is connected with a cutter fixing block in a sliding way; the cutter fixing block is provided with a wire skin recovery pipe; the cutter is arranged on the cutter fixing block and positioned in the wire skin recovery pipe; the wire skin recovery pipe moves synchronously with the cutter, so that the wire skin rotary-cut by the cutter is conveniently led out, and winding interference is prevented.
Preferably, the emitting direction of the infrared emitting tube is inclined to the cable direction.
Specifically, the infrared transmitting tube transmits an infrared modulation signal with the frequency of 38KHz to the cable direction.
Specifically, after the cutter rotates the cable for at least one circle, the outermost layer of the cable is cut off, the inner layer adhesive layer is leaked, the influence of external objective factors is eliminated, and the cable core detection sensor assembly starts to work.
In the peeling operation of the 10KV and 35KV distribution network wires, the wire core detection sensor is utilized to judge whether the wire skin is peeled off or not according to different reflectivities of the wire skin and the wire core. The wire core detection sensor component mainly utilizes different reflectivities of the wire core and the wire skin to judge the wire core and the wire skin; the two infrared transmitting tubes transmit signals to the cable with a certain included angle, the infrared receiving tubes eliminate specular reflection by utilizing diffuse reflection light, and the surface smoothness of the wire core and the wire skin cannot influence the receiving of the infrared transmitting tubes, so that the judgment of the wire core and the wire skin is facilitated.
In outdoor environment, the infrared rays in sunlight are strong, the received signals of the infrared receiving tube cannot be directly utilized, the infrared transmitting tube is required to be modulated, and then the intensity of signals corresponding to the frequency of the transmitted modulated signals is detected through carrier demodulation on the infrared receiving tube; since there is no frequency modulation in the infrared rays in the sunlight, the detection mode can filter the influence of the infrared rays in the sunlight in some cases.
Compared with the prior art, the invention has the beneficial effects that: the infrared modulation signals sent by the wire core detection sensor assemblies are converted into direct current levels, meanwhile, the influence of sunlight on the infrared receiving ends is identical to the two wire core detection sensor assemblies, and after the direct current levels of the two infrared receiving ends are subjected to difference value operation, the influence of the sunlight on the infrared receiving tubes can be eliminated. Meanwhile, the wire core and the wire skin have different properties and have different reflectivities on infrared modulation signals, and when the operation difference value is less than or equal to one third of the maximum value, the wire core is judged not to be peeled off; and when the operation difference value is greater than one third of the maximum value, judging that the wire core is stripped.
Drawings
Fig. 1 is a schematic structural view of a wire stripping device according to the present invention;
FIG. 2 is a schematic diagram illustrating the installation of the cable core sensor assembly of the present invention
FIG. 3 is a schematic layout of a wire core detection sensor assembly of the present invention;
FIG. 4 is a schematic cross-sectional view of a wire core sensor assembly according to the present invention;
fig. 5 is a logic block diagram of core judgment according to the present invention.
In the figure: 1. a rotation mechanism; 2. a cutter; 21. a cutter fixing block; 22. a cutter motor; 3. a wire core detection sensor assembly; 31. a post-knife wire core detection sensor assembly; 32. a front-knife wire core detection sensor assembly; 33. a mounting block; 34. an infrared receiving tube; 35. an infrared emission tube; 4. a thread skin; 5. a wire core; 6. a control circuit; 7. a wire skin recovery tube; 8. sunlight.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
In the description of the present invention, it should be noted that, for the azimuth words such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, it is merely for convenience of describing the present invention and simplifying the description, and it is not to be construed as limiting the specific scope of protection of the present invention that the device or element referred to must have a specific azimuth configuration and operation.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first", "a second" or "a second" feature may explicitly or implicitly include one or more such feature, and in the description of the invention, the meaning of "a number" is two or more, unless otherwise specifically defined.
In the present invention, unless explicitly stated or limited otherwise, terms such as "disposed," "mounted," and the like should be construed broadly, and may be, for example, fixedly attached, detachably attached, or integrally attached; or may be a mechanical connection; can be directly connected or connected through an intermediate medium, and can be communicated with the inside of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Referring to fig. 1-5, a full-automatic peeling device for high-voltage live cables comprises a rotating mechanism 1 for rotating and feeding the high-voltage live cables along the length direction of the cables, a cutter 2 connected to the rotating mechanism 1 in a sliding manner and a control circuit 6; two wire core detection sensor assemblies 3 which are respectively positioned at two sides of the cutter 2 and are arranged at intervals along the length direction of the cable are arranged on the rotating mechanism 1; the two wire core detection sensor assemblies 3 are respectively a post-knife wire core detection sensor assembly 31 positioned behind the knife 2 and a pre-knife wire core detection sensor assembly 32 positioned in front of the knife 2; when the cutter 2 rotates to peel and cut the cable, the front-cutter-core detection sensor assembly 32 always detects the wire skin 4 part of the cable, and the rear-cutter-core detection sensor assembly 31 always detects the part peeled by the cutter 2.
The rotating mechanism 1 is connected with a cutter fixing block 21 in a sliding way; the rotating mechanism 1 is provided with a cutter motor 22 for driving the cutter fixing block 21 to move; the cutter fixing block 21 is provided with a wire skin recovery pipe 7; the cutter 2 is arranged on the cutter fixing block 21 and is positioned in the wire skin recovery pipe 7; the cutter motor 22 is used for enabling the cutter 2 to move to abut against the wire cores 5, and under the feedback action of the two wire core detection sensor assemblies 3, namely after the wire cores are judged to be stripped, the cutter motor 22 does not drive the cutter 2 to feed in the cable direction any more, so that the cutter 2 is prevented from cutting the wire cores.
The wire core detection sensor assembly 3 comprises a mounting block 33 arranged on the rotating mechanism and an infrared transceiver group arranged in the mounting block 33; the infrared transceiver group comprises an infrared receiving tube 34 arranged on the mounting block 33 and opposite to the cable, and two infrared transmitting tubes 35 symmetrically distributed on two sides of the infrared receiving tube 34 and arranged on the mounting block 33; the connection line between the two infrared emission tubes 35 is perpendicular to the cable; the emitting direction of the infrared emitting tube 35 is inclined to the cable direction; the infrared transmitting tube 35 is used for transmitting an infrared modulation signal to the cable; the infrared receiving tube 34 is used for converting infrared modulation signals reflected by the cable into direct current levels.
The control circuit 6 includes an operation module for performing a difference operation on the dc levels converted by the two infrared receiving tubes 34; the infrared receiving tube 34 converts an infrared modulation signal emitted by an infrared emitting tube reflected by the cable into a direct current level; the control circuit 6 is used for subtracting the direct current level positioned at the front in the cable motion direction from the direct current level positioned at the rear in the cable motion direction to obtain an operation difference value; the control circuit 6 prestores the maximum value of the operation difference value corresponding to the same cable; when the operation difference value is less than or equal to one third of the maximum value, judging that the wire core is not stripped; and when the operation difference value is greater than one third of the maximum value, judging that the wire core is stripped.
During the rotation of the cutter 2, the intensity of the sunlight irradiated on the infrared receiving tubes 34 changes periodically and reciprocally along with the rotation of the whole device, but the two infrared receiving tubes 34 are installed at the same angle and are close to each other, so that the same sunlight is always received. Subtracting the modulated signals received by the two infrared receiving pipes 34, wherein when the two wire core detection sensor assemblies 3 face the wire skin 4, the obtained operation result is equal to zero regardless of the intensity of sunlight; when the wire core is stripped, one of the wire core detecting sensor assemblies 3 faces the wire core 5, and the refractive index of the wire core 5 to infrared rays and the refractive index of the wire skin 4 to infrared rays are obviously different, so that the carrier signals received by the two infrared receiving pipes 34 are different, and the obtained operation results are obviously different from zero values. The design can completely avoid the influence of sunlight, and the peeling device can accurately judge whether to peel off the wire or not in the sunlight.
Specifically, the infrared transmitting tube 35 transmits an infrared modulation signal of 38KHz, and the received signal is to convert the intensity of 38KHz into a direct current level F; the reflection intensity of the infrared modulation signal is set as A; setting the conversion coefficient after cable reflection as K1; the infrared signal in the sunlight will affect the sensitivity of the infrared receiving tube 34, the stronger the sunlight, the lower the sensitivity, and the negative sensitivity effect value is set to K2; the infrared intensity in sunlight is set as B, and the final output level f=k1×a-k2×b of the receiving tube.
Illustrating:
When the peeling is not carried out, the two wire core detection sensor assemblies are opposite to the wire skin, and the corresponding infrared reflection intensities are A (marked as Ap); when the wire core is peeled, the corresponding wire core detection sensor component is opposite to the wire core, and the infrared reflection intensity A changes and is marked as Ax.
When not peeled off:
The direct current level F output by the post-knife wire core detection sensor assembly is marked as F1, and F1=k1 is Ap-K2 is B;
the direct current level F output by the front wire core detection sensor component is marked as F2, and F2=k1 is Ap-K2 is B;
f1-f2=0;
When the wire core is peeled off:
The direct current level F output by the post-knife wire core detection sensor assembly is marked as F1, and F1=k1×ax-K2×B;
the direct current level F output by the front wire core detection sensor component is marked as F2, and F2=k1 is Ap-K2 is B;
f1-f2=k1×ax-k1×ap > 0; (Ax is greater than Ap because the core reflectivity is higher than the skin);
it is actually determined whether or not peeling is performed by using the results of F1-F2, and it becomes very reliable.
In practical applications, the reflectivity difference occurs between the wire skins 4 at the two ends of the cutter 2 due to the existence of objective external factors. The difference value of F1-F2 is in the range of 0-127, namely the maximum value is 127 (repeated experimental calculation in a relatively ideal laboratory range), and when the actual value of F1-F2 is less than or equal to one third of the maximum value, namely F1-F2 is less than or equal to 40, F1-F2=0 is judged, and the cable is not stripped; otherwise, when F1-F2 is more than 40, the cable is judged to be stripped.
In addition, in the specific application of the wire stripping device, the rotary mechanism 1 and the cutter 2 are slowly fed in the earlier movement, so that the cutter 2 firstly cuts the outer wire skin, and the detection end of the wire core detection sensor assembly 3 only detects the inner layer of the wire skin, thereby discharging the interference of objective external factors as much as possible.
The above embodiments are merely illustrative embodiments of the present invention, but the technical features of the present invention are not limited thereto, and any changes or modifications made by those skilled in the art within the scope of the present invention are included in the scope of the present invention.

Claims (7)

1. The utility model provides a full-automatic device of skinning of high voltage live wire cable which characterized in that includes:
a rotation mechanism that rotates feeding in a wire length direction;
The cutter is arranged on the rotating mechanism;
the wire core detection sensor assembly is used for detecting the peeling depth; and
The control circuit is used for judging the peeling state and controlling the movement of the rotating mechanism and the cutter;
The wire core detection sensor assemblies are two groups and are respectively arranged on two sides of the cutter along the length direction of the cable; the wire core detection sensor assembly comprises at least one infrared transceiver group consisting of at least one infrared transmitting tube and one infrared receiving tube; the infrared receiving tube converts an infrared modulation signal sent by an infrared transmitting tube reflected by the cable into a direct current level; the control circuit is used for subtracting the direct current level positioned at the front in the cable motion direction from the direct current level positioned at the rear in the cable motion direction to obtain an operation difference value; the control circuit prestores the maximum value of the operation difference value corresponding to the same cable; when the operation difference value is less than or equal to one third of the maximum value, judging that the wire core is not stripped; and when the operation difference value is greater than one third of the maximum value, judging that the wire core is stripped.
2. Peeling device according to claim 1, characterized in that: the DC level is set to F; the reflection intensity of the infrared modulation signal is set as A; setting the conversion coefficient after cable reflection as K1; the infrared intensity in sunlight is set as B; the negative sensitivity impact value is set to K2; the dc level f=k1×a-k2×b.
3. Peeling device according to claim 1, characterized in that: the wire core detection sensor assembly comprises an infrared transceiver tube group; the infrared transceiver group comprises two infrared transceiver pipes and one infrared receiving pipe; the infrared receiving tubes can simultaneously receive infrared modulation signals which are sent by the two infrared transmitting tubes in the same infrared receiving tube group and reflected back by the cable.
4. A peeling apparatus as claimed in claim 3, wherein: the two infrared emission tubes are symmetrically arranged; the infrared receiving tube is positioned between the two infrared transmitting tubes.
5. Peeling device according to any of the claims 1-4, wherein: the rotating mechanism is connected with a cutter fixing block in a sliding way; the cutter fixing block is provided with a wire skin recovery pipe; the cutter is arranged on the cutter fixing block and positioned in the wire skin recovery pipe.
6. Peeling device according to any of the claims 1-4, wherein: the emitting direction of the infrared emitting tube is inclined to the cable direction.
7. Peeling device according to any of the claims 1-4, wherein: the infrared transmitting tube transmits an infrared modulation signal with the frequency of 38KHz to the cable direction.
CN202410390302.8A 2023-12-07 2024-04-02 Full-automatic peeling device for high-voltage live cable Active CN117977452B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2023233221315 2023-12-07
CN202323322131 2023-12-07

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CN117977452B CN117977452B (en) 2024-06-14

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0291411U (en) * 1988-12-27 1990-07-19
JP2008061459A (en) * 2006-09-01 2008-03-13 Furukawa Electric Co Ltd:The Wire stripper and stripping method
US20150162729A1 (en) * 2012-06-29 2015-06-11 Laselec Device for stripping electric cables using violet or blue laser diodes
CN110649522A (en) * 2019-10-22 2020-01-03 国网江西省电力有限公司莲花县供电分公司 Remote control's electrified wire stripping device
CN111181092A (en) * 2020-03-03 2020-05-19 杭州贝特设备制造有限公司 Electronic insulated wire barker of intelligence
CN112471876A (en) * 2021-01-20 2021-03-12 成都促非东企业管理有限公司 Household orange peeling machine capable of avoiding cutting pulp
CN217238416U (en) * 2022-04-14 2022-08-19 河南省佳俭草智能科技有限责任公司 Wire peeling detection device
CN218995223U (en) * 2021-10-18 2023-05-09 合肥汇优科技有限公司 Wire peeling and wire damage detection cutter

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0291411U (en) * 1988-12-27 1990-07-19
JP2008061459A (en) * 2006-09-01 2008-03-13 Furukawa Electric Co Ltd:The Wire stripper and stripping method
US20150162729A1 (en) * 2012-06-29 2015-06-11 Laselec Device for stripping electric cables using violet or blue laser diodes
CN110649522A (en) * 2019-10-22 2020-01-03 国网江西省电力有限公司莲花县供电分公司 Remote control's electrified wire stripping device
CN111181092A (en) * 2020-03-03 2020-05-19 杭州贝特设备制造有限公司 Electronic insulated wire barker of intelligence
CN112471876A (en) * 2021-01-20 2021-03-12 成都促非东企业管理有限公司 Household orange peeling machine capable of avoiding cutting pulp
CN218995223U (en) * 2021-10-18 2023-05-09 合肥汇优科技有限公司 Wire peeling and wire damage detection cutter
CN217238416U (en) * 2022-04-14 2022-08-19 河南省佳俭草智能科技有限责任公司 Wire peeling detection device

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