CN117966986B - Microstructure modified mineral composite plant fiber decorative wall panel and preparation method thereof - Google Patents

Microstructure modified mineral composite plant fiber decorative wall panel and preparation method thereof Download PDF

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CN117966986B
CN117966986B CN202410381244.2A CN202410381244A CN117966986B CN 117966986 B CN117966986 B CN 117966986B CN 202410381244 A CN202410381244 A CN 202410381244A CN 117966986 B CN117966986 B CN 117966986B
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composite
fiber
modified
fibers
wall panel
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CN117966986A (en
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余春冠
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Shanghai Advanced Technology Development Co ltd
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Shanghai Advanced Technology Development Co ltd
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Abstract

The invention discloses a microstructure modified mineral composite plant fiber decorative wall panel and a preparation method thereof, and relates to the technical field of building decorative materials. The invention solves the problem that the existing indoor air is purified by adopting negative ions and has the adverse factors of ozone generation or radiation increase and the like.

Description

Microstructure modified mineral composite plant fiber decorative wall panel and preparation method thereof
Technical Field
The invention relates to the technical field of building decoration materials, in particular to a microstructure modified mineral composite plant fiber decorative wall panel and a preparation method thereof.
Background
The pollution of indoor air affects the physical health of the resident. Indoor air pollution can be generally classified into three categories: physical pollution (e.g., dust, PM2.5 particulate matter), chemical pollution (e.g., volatile organic compounds such as formaldehyde), and biological pollution (e.g., bacteria, mold, viruses).
The air anions can naturally and long-effectively purify particulate matters such as PM2.5, chemical pollutants such as formaldehyde and microorganisms such as mould viruses in the room, and have remarkable health promotion effect. The conventional air negative ions are mainly generated by high-voltage ionization discharge or mineral induction such as tourmaline, negative ion powder and the like, and usually generate ozone or increase adverse factors such as radiation.
Disclosure of Invention
In order to overcome the defects existing in the prior art, the invention provides a microstructure modified mineral composite plant fiber decorative wall panel and a preparation method thereof, so as to solve the problems that negative ions are adopted to purify the existing indoor air and meanwhile, adverse factors such as ozone generation or radiation increase exist.
In order to achieve the above object, a microstructure modified mineral composite plant fiber decorative wall panel is provided, which comprises a plurality of layers of composite fiber felts formed together through hot pressing, wherein the composite fiber felts comprise composite plant fibers and composite resin fibers, the composite plant fibers and the composite resin fibers are manufactured into the composite fiber felts through a needle-punched non-woven process, the composite plant fibers comprise plant fibers and first modified materials, the composite resin fibers comprise resin fibers and second modified materials, the first modified materials are of a capacitance structure, the capacitance structure is a vermiculite layer or a mica layer, the vermiculite layer or the mica layer is implanted with nano tourmaline and rare earth through an intercalation process, the second modified materials are of a needle-shaped structure, the needle-shaped structure comprises attapulgite and tubular kaolin, the plant fibers and the first modified materials are manufactured into the composite plant fibers through a fiber compounding process, and the resin fibers and the second modified materials are manufactured into the composite resin fibers through a blending and granulating process.
Further, the composite fiber mat further comprises a facing layer, wherein the facing layer is laid on the outer part of the multi-layer composite fiber mat.
Further, the facing layer is an inorganic paint layer or wall cloth.
Further, the composite fiber felt comprises 30% -70% of composite plant fibers and 30% -50% of composite resin fibers by taking the mass of the composite fiber felt as a percentage.
Further, the plant fiber is at least one of fibrilia, bamboo fiber and mugwort fiber.
Further, the resin fibers are PP short fibers or PET short fibers.
Further, the gram weight of the composite fiber felt is 300-2000 g/m 2.
Further, the particle size of the capacitor structure is 60-200 meshes.
Further, the layer spacing of the vermiculite layer or the mica layer is 0.2-1 micron.
The invention provides a microstructure modified mineral composite plant fiber decorative wall panel, which comprises the following steps:
Respectively adding the capacitance structure and the needle-shaped structure into water to be dispersed to obtain a first modified material and a second modified material;
Preparing the first modified material and plant fibers into composite plant fibers through a fiber composite process;
the second modified material and the resin fiber are prepared into composite resin fiber through a blending granulation spinning process;
The composite plant fiber and the composite resin fiber are manufactured into a composite fiber felt through a needling non-woven process;
And (3) carrying out hot press molding on the multi-layer composite fiber felt to obtain the microstructure modified mineral composite plant fiber decorative wall panel.
The microstructure modified mineral composite plant fiber decorative wall panel has the beneficial effects that the capacitance structure of modified vermiculite and mica is compounded with plant fibers through a fiber compounding process, needle-bar-shaped structural materials such as kaolin, attapulgite and the like are compounded with resin fiber short fibers through a blending granulation spinning process, then the composite plant fibers and the composite resin short fibers are mixed, opened and needled through a needling non-woven process to prepare a composite fiber felt, and finally the multilayer composite fiber felt is formed into a plate through hot press molding.
The microstructure modified mineral composite plant fiber decorative wall panel can be widely applied to indoor assembly decoration of buildings, has strong moisture absorption and release functions of internal microstructure components, can release anions for a long time in the humidity adjusting process, purify pollutants such as formaldehyde, peculiar smell and the like, and improves the air quality. The release amount of negative ions is 5000-15000/cm 3.
Detailed Description
The present application will be described in further detail with reference to examples. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting of the application.
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The present application will be described in detail with reference to examples.
The invention provides a microstructure modified mineral composite plant fiber decorative wall panel, which comprises a plurality of layers of composite fiber felts formed together through hot pressing.
The composite fiber mat comprises composite plant fibers and composite resin fibers. The composite plant fiber and the composite resin fiber are manufactured into the composite fiber felt through a needling non-woven process. The gram weight of the composite fiber felt is 300-2000 g/m 2.
As a preferred embodiment, the composite fiber felt comprises 30% -70% of composite plant fibers and 30% -50% of composite resin fibers by taking the mass of the composite fiber felt as a percentage.
The composite plant fiber comprises plant fiber and a first modified material.
The plant fiber is at least one of fibrilia, bamboo fiber and mugwort fiber.
The first modified material is of a capacitor structure. The particle size of the capacitor structure is 60-200 meshes. The capacitor structure comprises a vermiculite layer or a mica layer. The vermiculite layer or mica layer is implanted with nanometer tourmaline and rare earth through intercalation process. The interlayer spacing of the vermiculite layer or the mica layer is 0.2-1 micron.
The composite resin fiber comprises resin fiber and second modified material.
The resin fiber is PP (polypropylene) short fiber or PET (polyethylene terephthalate) short fiber.
The second modified material is in a needle-shaped structure.
The needle-like structures include attapulgite and tubular kaolin. Specifically, the needle-shaped structure comprises 20% -70% of attapulgite and 30% -50% of tubular kaolin by taking the mass of the needle-shaped structure as a percentage.
In this embodiment, the aspect ratio of the needle structure is 10 to 50:1, the length dimension is 150 nanometers to 5 micrometers.
The plant fiber and the first modified material are prepared into composite plant fiber through a fiber composite process.
The resin fiber and the second modified material are prepared into the composite resin fiber through a blending granulation spinning process.
The microstructure modified mineral composite plant fiber decorative wall panel also comprises a facing layer. The facing layer is laid outside the multi-layer composite fiber mat.
As a preferred embodiment, the facing layer is an inorganic paint layer or wall covering.
The invention provides a microstructure modified mineral composite plant fiber decorative wall panel, which comprises the following steps:
S1, respectively adding the capacitance structure and the needle-shaped structure into water to be dispersed to obtain a first modified material and a second modified material.
First, an aqueous dispersion of the first modified material was prepared by a physical method. The capacitance structure is modified by a physical structure to control the interlayer spacing to be 0.2-1 micron, the particle size is 60-200 meshes, and the interlayer is doped with 0.1-5% of tourmaline, rare earth and other materials with the particle size below 200 nanometers.
And grinding 20% -70% of attapulgite and 30% -50% of tubular kaolin to nano-scale (average particle size of 100-300 nm), and mixing to obtain the second modified material.
S2, preparing the first modified material and the plant fiber into the composite plant fiber through a fiber composite process.
Spraying the aqueous dispersion of the first modified material on the surface of the plant fiber, fully mixing, and drying to obtain the composite plant fiber (namely the mineral composite modified plant short fiber).
S3, preparing the second modified material and the resin fiber into the composite resin fiber through a blending granulation spinning process.
And blending and granulating the second modified material and PET or PP raw materials to prepare modified master batches. The addition amount of the second modified material is 8% -25%.
And adding the modified master batch into PET or PP spinning raw materials for melt spinning to prepare composite resin fibers (namely mineral composite modified PP/PET short fibers). The addition amount of the modified master batch is 3% -15%.
S4, preparing the composite plant fiber and the composite resin fiber into the composite fiber felt through a needling non-woven process.
Mixing 30% -70% of composite plant fibers with 30% -50% of composite resin fibers, opening, finishing, lapping and needling to prepare the composite fiber mat with the gram weight of 300-2000 g/m 2.
S5, forming the multi-layer composite fiber felt together through hot pressing to obtain the microstructure modified mineral composite plant fiber decorative wall panel.
And (3) carrying out hot press shaping on the multi-layer composite felt to obtain a plate, wherein the hot press shaping temperature is 80-200 ℃ and the hot press shaping time is 60-600 s.
The facing layer can be coated on one side or two sides of the microstructure modified mineral composite plant fiber decorative wall panel by using a net-shaped hot melt adhesive hot-pressing composite wall cloth or adopting a coating.
The invention relates to a microstructure modified mineral composite plant fiber decorative wall panel, which is characterized in that a capacitance structure of modified vermiculite and mica is compounded with plant fibers through a fiber compounding process, needle-bar-shaped structural materials such as kaolin, attapulgite and the like are compounded with resin fiber short fibers through a blending granulation spinning process, then the composite plant fibers and the composite resin short fibers are mixed, opened and needled through a needling non-woven process to prepare a composite fiber felt, and finally the multi-layer composite fiber felt is formed into a plate through hot press molding.
The microstructure modified mineral composite plant fiber decorative wall panel can be widely applied to indoor assembly decoration of buildings, has strong moisture absorption and release functions of internal microstructure components, can release anions for a long time in the humidity adjusting process, purify pollutants such as formaldehyde, peculiar smell and the like, and improves the air quality. The release amount of negative ions is 5000-15000/cm 3.
The decorative layer of the microstructure modified mineral composite plant fiber decorative wall panel adopts inorganic paint or wall cloth. The inorganic material has a micropore structure, the wall cloth is made of fiber spinning materials, and the wall cloth has excellent air permeability, and the wall cloth are combined to form the breathable natural purification system for the air on the wall surface and the top surface. The facing layer can be formed in a factory and can be assembled quickly on the site keel by a dry method.
The above description is only illustrative of the preferred embodiments of the present application and of the principles of the technology employed. It will be appreciated by persons skilled in the art that the scope of the application referred to in the present application is not limited to the specific combinations of the technical features described above, but also covers other technical features formed by any combination of the technical features described above or their equivalents without departing from the inventive concept. Such as the above-mentioned features and the technical features disclosed in the present application (but not limited to) having similar functions are replaced with each other.

Claims (10)

1. The microstructure modified mineral composite plant fiber decorative wall panel is characterized by comprising a plurality of layers of composite fiber felts which are formed together through hot pressing, wherein the composite fiber felts comprise composite plant fibers and composite resin fibers, the composite plant fibers and the composite resin fibers are manufactured into the composite fiber felts through a needle-punching non-woven process, the composite plant fibers comprise plant fibers and first modified materials, the composite resin fibers comprise resin fibers and second modified materials, the first modified materials are of a capacitance structure, the capacitance structure is a vermiculite layer or a mica layer, the vermiculite layer or the mica layer is implanted with nano tourmaline and rare earth through an intercalation process, the second modified materials are of a needle-shaped structure, the needle-shaped structure comprises attapulgite and tubular kaolin, the plant fibers and the first modified materials are manufactured into the composite plant fibers through a fiber compounding process, and the resin fibers and the second modified materials are manufactured into the composite resin fibers through a blending granulation spinning process.
2. The microstructured modified mineral composite vegetable fiber faced wall board of claim 1, further comprising a facing layer, the facing layer being disposed on an exterior of the multi-layer composite fiber mat.
3. The microstructured modified mineral composite vegetable fiber faced wall board of claim 2, wherein the facing layer is an inorganic paint layer or wall cloth.
4. The microstructure-modified mineral composite plant fiber decorative wall panel of claim 1, wherein the composite fiber mat comprises 30% -70% composite plant fibers and 30% -50% composite resin fibers by mass of the composite fiber mat.
5. The microstructured modified mineral composite vegetable fiber decorative wall panel of claim 4, wherein the vegetable fiber is at least one of hemp fiber, bamboo fiber, and mugwort fiber.
6. The microstructured modified mineral composite vegetable fiber decorative wall panel of claim 4, wherein the resin fibers are PP staple fibers or PET staple fibers.
7. The microstructure modified mineral composite plant fiber decorative wall panel of claim 1, wherein the composite fiber mat has a grammage of 300-2000 g/m 2.
8. The microstructured modified mineral composite vegetable fiber decorative wall panel of claim 1, wherein the capacitive structure has a particle size of 60 mesh to 200 mesh.
9. The microstructured modified mineral composite vegetable fiber decorative wall panel of claim 1, wherein the vermiculite layer or mica layer has a layer spacing of 0.2 to 1 micron.
10. A method of making a microstructured modified mineral composite vegetable fibre decorative wall panel according to any one of claims 1 to 9, comprising the steps of:
Respectively adding the capacitance structure and the needle-shaped structure into water to be dispersed to obtain a first modified material and a second modified material;
Preparing the first modified material and plant fibers into composite plant fibers through a fiber composite process;
the second modified material and the resin fiber are prepared into composite resin fiber through a blending granulation spinning process;
The composite plant fiber and the composite resin fiber are manufactured into a composite fiber felt through a needling non-woven process;
And (3) carrying out hot press molding on the multi-layer composite fiber felt to obtain the microstructure modified mineral composite plant fiber decorative wall panel.
CN202410381244.2A 2024-04-01 2024-04-01 Microstructure modified mineral composite plant fiber decorative wall panel and preparation method thereof Active CN117966986B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200266929Y1 (en) * 2001-11-15 2002-03-06 금병찬 Car interior material using deodorant and antibacterial synthetic fiber
CN106188976A (en) * 2016-08-23 2016-12-07 林文海 The charcoal of a kind of active adsorption formaldehyde and purification air moulds anion sheet material and preparation method
CN108479293A (en) * 2018-03-08 2018-09-04 成都新柯力化工科技有限公司 A kind of compound plastic board and preparation method with adsorption cleaning air function
CN208235861U (en) * 2017-07-12 2018-12-14 上海爱迪技术发展有限公司 Frangible lithotome enhances plate construction
CN111792874A (en) * 2020-06-28 2020-10-20 湖南恒信新型建材有限公司 Negative oxygen ion wallboard and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200266929Y1 (en) * 2001-11-15 2002-03-06 금병찬 Car interior material using deodorant and antibacterial synthetic fiber
CN106188976A (en) * 2016-08-23 2016-12-07 林文海 The charcoal of a kind of active adsorption formaldehyde and purification air moulds anion sheet material and preparation method
CN208235861U (en) * 2017-07-12 2018-12-14 上海爱迪技术发展有限公司 Frangible lithotome enhances plate construction
CN108479293A (en) * 2018-03-08 2018-09-04 成都新柯力化工科技有限公司 A kind of compound plastic board and preparation method with adsorption cleaning air function
CN111792874A (en) * 2020-06-28 2020-10-20 湖南恒信新型建材有限公司 Negative oxygen ion wallboard and preparation method thereof

Non-Patent Citations (1)

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Title
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