CN117960331A - Aggregate self-mining processing method - Google Patents

Aggregate self-mining processing method Download PDF

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Publication number
CN117960331A
CN117960331A CN202410142853.2A CN202410142853A CN117960331A CN 117960331 A CN117960331 A CN 117960331A CN 202410142853 A CN202410142853 A CN 202410142853A CN 117960331 A CN117960331 A CN 117960331A
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CN
China
Prior art keywords
aggregate
master batch
processing method
outer diameter
self
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410142853.2A
Other languages
Chinese (zh)
Inventor
吴芮
沈佳毅
王闯
刘超
刘维
李旭阳
王洁妍
潘有成
张成杰
刘杰
郑应松
徐斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zccc International Engineering Co ltd
Zhejiang Communications Construction Group Co Ltd
Original Assignee
Zccc International Engineering Co ltd
Zhejiang Communications Construction Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zccc International Engineering Co ltd, Zhejiang Communications Construction Group Co Ltd filed Critical Zccc International Engineering Co ltd
Priority to CN202410142853.2A priority Critical patent/CN117960331A/en
Publication of CN117960331A publication Critical patent/CN117960331A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B15/00Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

The invention relates to an aggregate self-mining processing method, which comprises the following steps: s1, before feeding, screening master batch by adopting a three-sorting process; s2, enabling the master batch subjected to three sorting to flow into a broken stone processing flow, and carrying out three-stage crushing on the master batch; s3, after the aggregate is crushed in three stages, conveying the crushed aggregate to a vertical shaft type impact machine by a belt conveyor for shaping, and obtaining the aggregate with needle-shaped indexes meeting requirements. The aggregate self-mining processing method can ensure the stable quality of the aggregate through the control and the management of the processing technology, further ensure that the water absorbability and the firmness of the aggregate meet the requirements of users, enhance the use experience of the users, and be beneficial to the popularization and the application of the aggregate self-mining processing method in the technical field of building construction.

Description

Aggregate self-mining processing method
Technical Field
The invention relates to the technical field of building construction, in particular to an aggregate self-collection processing method.
Background
In the construction and engineering field, "aggregate" generally refers to aggregate used in concrete or asphalt mixtures, and it refers to particulate materials such as sand, stones, etc. used in concrete or asphalt. These aggregates play a supporting, filling and strength-enhancing role in concrete or asphalt mixtures. For asphalt mixtures, aggregate is typically particulate material such as stone, sand, etc. used for road paving. Asphalt mixture is prepared by mixing asphalt and aggregate (such as stone and sand) according to a certain proportion, adding appropriate amount of additive (such as mineral powder and adhesive), and stirring to obtain the required material for road paving. Such mixtures are commonly used for the construction and maintenance of infrastructures such as roads, airport runways, etc. The type and formulation of asphalt mixture will vary depending on the specific engineering requirements and environmental conditions. The strength of the asphalt mixture is mainly expressed in two aspects, namely, the cohesive force of the cementing material formed by asphalt and mineral powder; and the other is internal friction and locking force among the aggregate particles. Thus, the quality of the aggregate often determines the strength of the asphalt mix.
Currently, to save purchase costs and transportation costs, construction units generally use a self-processing method to obtain aggregates. During the process of obtaining aggregate, since some rocks have a flaky structure or are prone to generate flaky fragments, this may cause needle-like particles to appear in the aggregate; or if the crushing equipment is set up or operated improperly, the particles may be excessively crushed to generate flaky particles, and further the problems of unqualified aggregate content, unqualified aggregate water absorption, unqualified aggregate firmness and the like are caused, so that a new aggregate self-collection processing method is needed.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide the aggregate self-mining processing method, which can effectively utilize raw materials, reduce resource waste and improve resource utilization efficiency, and can ensure stable quality of aggregate by controlling and managing the processing technology, thereby meeting specified standards and requirements and being beneficial to popularization and application of the aggregate self-mining processing method in the technical field of building construction.
In order to achieve the above object, the present invention adopts the following technical scheme: the aggregate self-mining processing method comprises the following steps: s1, before feeding, screening master batch by adopting a three-sorting process; s2, enabling the master batch subjected to three sorting to flow into a broken stone processing flow, and carrying out three-stage crushing on the master batch; s3, after the aggregate is crushed in three stages, conveying the crushed aggregate to a vertical shaft type impact machine by a belt conveyor for shaping, and obtaining the aggregate with needle-shaped indexes meeting requirements.
As a preferred scheme of the invention, the screening of the master batch in the step S1 by adopting a three-channel sorting process comprises sorting in a master batch production area, sorting in a master batch transfer field and sorting in a master batch stacking area of a stone breaking field.
As a preferable scheme of the invention, in a master batch production area, the mined stone material uses an excavator to select block stone materials with uniform lithology, the selected stone materials are transported to a master batch stacking area of a stone breaking processing field, and unqualified stone materials are stacked to a waste slag area or used as roadbed filling.
As a preferable scheme of the invention, in the master batch transfer field, stone blocks pass through a 50mm screen, fine crushing parts with the outer diameter smaller than 50mm are screened out, the master batch with the outer diameter larger than 50mm is crushed, and the screened stone blocks are conveyed to a master batch stacking area of the stone breaking field.
As a preferable scheme of the invention, in a stone crushing field master batch stacking area, unqualified stones are manually identified and mechanically removed, and the qualified stones enter a stone crushing processing flow.
In S2, the master batch is crushed three times, wherein the master batch is crushed by a jaw crusher to be less than 200mm, a spring cone machine is adopted to crush the aggregate two times, and a horizontal bar hydraulic cone machine is adopted to crush three times.
As a preferable scheme of the invention, a vibrating screen is arranged in a transfer bin between the primary breaking and the secondary breaking to screen aggregate, and fine materials with the outer diameter of less than 30mm generated during the primary breaking are screened out.
As a preferable scheme of the invention, a No. 1 vibrating screen is arranged between the three-break and the shaping to screen the aggregate, the aggregate with the outer diameter of more than 31.5mm is conveyed to the three-break again, and the aggregate with the outer diameter of less than or equal to 31.5mm is conveyed to the shaping place to shape the aggregate.
As a preferable scheme of the invention, the shaped aggregate is screened again, the aggregate with the outer diameter of less than or equal to 9.5mm is conveyed to a No. 4 vibrating screen for screening, and the aggregate with the outer diameter of 9.5-31.5 mm is subdivided into finished broken stones with the outer diameter of 9.5-16 mm and 16-31.5 mm.
As a preferable scheme of the invention, aggregate with the outer diameter of less than or equal to 9.5mm is conveyed to a No. 4 vibrating screen for screening and is finely divided into finished crushed stones with the outer diameter of 0-2.36 mm, 2.36-4.75 mm and 4.75-9.5 mm.
Compared with the prior art, the invention has the beneficial effects that: the aggregate self-collection processing method can ensure the stable quality of the aggregate through the control and the management of the processing technology, further ensure that the water absorbability and the firmness of the aggregate meet the requirements of users, enhance the use experience of the users and be beneficial to the popularization and the application of the aggregate self-collection processing method in the technical field of building construction.
Drawings
FIG. 1 is a schematic flow chart of an aggregate self-collection processing method in an embodiment.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the present invention is described below by means of specific embodiments shown in the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1, the aggregate self-mining processing method mainly comprises the following steps:
1. screening master batch before feeding, and adopting a three-sorting process, wherein the method specifically comprises the following steps:
1. Mining master batch: before the master batch is mined, equipment such as an excavator is used for cleaning sundries such as mountain soil, tree roots, weathered rocks and the like, and then the master batch is mined, so that the quality of the master batch is ensured.
2. Sorting master batches in a mining area: in the masterbatch production area, the rock material that is mined uses the excavator to select rock mass stone that lithology is even, and the stone that will select is transported to rubble processing field masterbatch and is piled up the district, and unqualified stone is piled up to abandon sediment district or is used as roadbed filler etc. can effectively utilize raw and other materials, reduces the wasting of resources, improves the utilization efficiency of resource.
3. Sieving the intermediate transfer master batch: in the master batch transfer field, stone blocks pass through a 5cm screen, fine crushing parts smaller than 5cm are screened out, the oversized master batch is crushed, and the screened stone blocks are conveyed to a master batch stacking area of the stone breaking field. Specifically, the stone is screened by the rod type feeder, the rod type feeder is of a double-layer design, and the double-layer design ensures that the feeder can stably and efficiently carry out material conveying, so that the production efficiency is improved; the double-layer rod type feeder can also meet the feeding requirements of materials with different particle sizes and shapes, and has stronger applicability; the double-layer structure can make the material layered uniformly in the feeding process, which is beneficial to the subsequent processing and production; compared with other feeders, the double-layer bar feeder has the advantages of relatively simple structure and convenient maintenance and cleaning operation. The double-layer design enables the feeder to be capable of conveying more materials in the same horizontal length, and production sites are saved. Due to the efficient and stable feeding, energy consumption and material waste can be reduced, and therefore production cost is reduced.
4. Manual cooperation mechanical sorting in a lithotripter: in the masterbatch stacking area of the stone crushing field, unqualified stones are manually identified and removed by matching with machines, and qualified stones enter a production line to further ensure the quality of the masterbatch.
2. The method comprises the steps of carrying out three-stage crushing on the master batch, including primary crushing, namely adopting a jaw crusher to decompose the master batch to be smaller than 200mm, adopting a spring cone machine to carry out secondary crushing on aggregate, and adopting a horizontal bar hydraulic cone machine to carry out tertiary crushing. The jaw crusher can generate high crushing ratio, namely, effectively crush and crush materials to make the materials into smaller particles. The adaptability is strong: the material is suitable for materials with various hardness and strength, including hard rock, ore and the like, and therefore has a wide application range. The discharge granularity of the crusher can be controlled by adjusting the spacing of the jaw plates, so that different requirements are met. The jaw crusher is relatively simple in construction and relatively easy to maintain and repair with respect to other types of crushers. Jaw crushers generally have stable operating characteristics that enable continuous and efficient crushing tasks. Jaw crushers are generally capable of providing higher production efficiency due to their high crushing ratio and adjustable discharge particle size, suitable for large scale production scenarios. The spring cone crusher can produce uniform particles, which is suitable for the requirements of a plurality of particle grades. The operator can adjust the size of the crushing chamber to achieve different particle level requirements, which makes it very flexible. Compared with other crushers, the spring cone crusher is relatively simple to operate and easy to master. Spring cone crushers are generally capable of achieving lower energy consumption under suitable operating conditions, contributing to cost savings. Because the structure is relatively simple, the maintenance is relatively easy, and the maintenance cost is relatively low. The spring cone crusher is suitable for crushing various ores and rocks, and has a wider application range. The horizontal bar hydraulic cone machine can provide efficient crushing effect and can process ores and rocks with various hardness and strength. The hydraulic system provides automated control so that the operation of the apparatus is more convenient and accurate. The hydraulic system makes the adjustment and control of the operation parameters of the crusher easier, and the size of the discharge hole can be quickly adjusted according to the needs, thereby meeting the requirements of different particle grades. Compared with other types of crushing equipment, the horizontal bar hydraulic cone machine is relatively simple and convenient to maintain, and the downtime and maintenance cost are reduced. The hydraulic system can provide a stable working state, thereby ensuring the stability and reliability of the equipment. The method is suitable for occasions with strict requirements on the shape and the particle size of the finished product, and can meet the crushing requirements of different types of ores and rocks.
The secondary screening of master batch is carried out by adding a transfer bin before the secondary breaking, arranging a vibrating screen in the transfer bin, and screening out fine materials below 3cm generated during the primary breaking, wherein the primary screening is mainly aimed at ensuring that the spring cone machine for the secondary breaking is in a full-negative state as far as possible while screening out waste residues generated during the primary breaking, and the design of the transfer bin fully considers the safety, reliability, practicability and the like of field operation.
After three-stage crushing, the aggregate is conveyed to a vertical shaft type impact machine for shaping by a belt conveyor, a No. 1 vibrating screen is arranged between the three-stage crushing and shaping to screen the aggregate, the aggregate with the outer diameter being more than 31.5mm is conveyed to the three-stage crushing position again, and the aggregate with the outer diameter being less than or equal to 31.5mm is conveyed to the shaping position to shape the aggregate. And (3) sieving the shaped aggregate again, conveying the aggregate with the outer diameter smaller than or equal to 9.5mm to a No. 4 vibrating sieve for sieving, and subdividing the aggregate with the outer diameter between 9.5 and 31.5mm into finished broken stones with the outer diameter between 9.5 and 16mm and 16 and 31.5 mm. And (3) conveying the aggregate with the outer diameter less than or equal to 9.5mm to a No. 4 vibrating screen for screening, and finely dividing the aggregate into finished crushed stones with the outer diameter of 0-2.36 mm, 2.36-4.75 mm and 4.75-9.5 mm, thereby obtaining the aggregate with the needle-shaped index meeting the requirement. The aggregate processing technology can be customized according to different requirements, various products can be produced, and market requirements can be met.
Summarizing the optimized self-collection material processing process flow, finally forming a '43211' self-collection processing production process flow, and improving the working efficiency and the aggregate quality by formulating a standard process flow and standardizing the production process.
1. The dust removal at the position 4 is that the dust removal at the position 4 is adopted in aggregate processing. A dust removing part is arranged in the primary breaking (or the middle bin vibrating screen) and secondary breaking processes; a dust removal part is arranged in the three-breaking and shaping process; coarse aggregate screening is provided with one dust removal part, and fine aggregate screening is provided with one dust removal part. Dust removal at the position 4 effectively reduces dust pollution in the aggregate processing process and ensures that the aggregate mud content meets the requirements.
2. "3-Stage crushing": the master batch is broken up from large to small by "3-stage breaking". The master batch is uniformly fed into a jaw crusher by feeding equipment to be primarily broken, so that the purpose of primary small decomposition is achieved; after the primary breaking, the aggregate is conveyed to a cone machine or a counterattack machine by a belt conveyor for secondary breaking, and is again broken down; and conveying the aggregate after the second breaking to a cone machine by a belt conveyor for third breaking, and finally, breaking down.
3. "Level 2 screening": a double-layer bar feeder is arranged below the feeding port to carry out first-stage screening to remove fine materials below 5cm and flat stones; and a vibrating screen is arranged in the transfer bin to carry out second-stage screening, and fine materials below 3cm generated during initial breaking are screened out.
4. "1-Time shaping": after the aggregate is crushed in 3 stages, the aggregate is conveyed to a vertical shaft type impact machine by a belt conveyor to be shaped for 1 time, so that the needle-shaped index of the aggregate meets the requirement.
5. "1 Transfer bins": the outer side of the secondary cone breaking machine is provided with 1 transfer bin, so that the continuous and stable full-load state of the cone during machining can be ensured, and the machined broken stone can reduce the needle chip loading index and yield to the greatest extent; when the transfer bin is in no material or a small amount of material, jaw breaking processing can be independently started, when a subsequent production line fails, shutdown maintenance does not affect jaw breaking production, sectional processing is performed, time is saved, and power consumption and consumable materials generated by machine idling due to insufficient material supply are reduced. The middle loading bin is sealed by a steel structure shed, so that noise is effectively reduced, and dust overflow is controlled; the bottom is provided with double rows of small feeding materials and carries out stone block conveying, so that the effective capacity of the bin space can be utilized to the maximum extent.
The aggregate self-collection processing method can ensure the stable quality of the aggregate through the control and the management of the processing technology, further ensure that the water absorbability and the firmness of the aggregate meet the requirements of users, enhance the use experience of the users and be beneficial to the popularization and the application of the aggregate self-collection processing method in the technical field of building construction.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention; thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. The aggregate self-collection processing method is characterized in that: the method comprises the following steps: s1, before feeding, screening master batch by adopting a three-sorting process; s2, enabling the master batch subjected to three sorting to flow into a broken stone processing flow, and carrying out three-stage crushing on the master batch; s3, after the aggregate is crushed in three stages, conveying the crushed aggregate to a vertical shaft type impact machine by a belt conveyor for shaping, and obtaining the aggregate with needle-shaped indexes meeting requirements.
2. The aggregate self-collection processing method of claim 1, wherein: the process of screening the master batch in the S1 by adopting a three-channel sorting process comprises the steps of sorting in a master batch production area, sorting in a master batch transfer field and sorting in a master batch stacking area of a stone breaking field.
3. The aggregate self-collection processing method of claim 2, wherein: in the masterbatch production area, the rock materials which are produced are selected into blocky rock materials with uniform lithology by using an excavator, the selected rock materials are transported to a masterbatch stacking area of a stone breaking processing field, and unqualified rock materials are stacked to a waste slag area or used as roadbed filling materials.
4. The aggregate self-collection processing method of claim 2, wherein: in the master batch transfer field, stone blocks pass through a 50mm screen, fine crushing parts with the outer diameter smaller than 50mm are screened out, the master batch with the outer diameter larger than 50mm is crushed, and the screened stone blocks are conveyed to a master batch stacking area of the stone breaking field.
5. The aggregate self-collection processing method of claim 2, wherein: in a masterbatch stacking area of a stone crushing field, unqualified stones are manually identified and removed by matching with machinery, and the qualified stones enter a stone crushing processing flow.
6. The aggregate self-collection processing method of claim 1, wherein: and S2, carrying out three-stage crushing on the master batch, wherein the primary crushing comprises the steps of adopting a jaw crusher to break the master batch to be less than 200mm, adopting a spring cone machine to carry out two-stage crushing on the aggregate, and adopting a horizontal bar hydraulic cone machine to carry out three-stage crushing.
7. The aggregate self-collection processing method of claim 6, wherein: and a vibrating screen is arranged in the transfer bin between the primary breaking and the secondary breaking to screen aggregate, and fine materials with the outer diameter below 30mm generated during the primary breaking are screened out.
8. The aggregate self-collection processing method of claim 7, wherein: and a vibrating screen is arranged between the three-break and the shaping to screen the aggregate, the aggregate with the outer diameter being more than 31.5mm is conveyed to the three-break again, and the aggregate with the outer diameter being less than or equal to 31.5mm is conveyed to the shaping place to shape the aggregate.
9. The aggregate self-collection processing method of claim 8, wherein: and (3) sieving the shaped aggregate again, conveying the aggregate with the outer diameter smaller than or equal to 9.5mm to a No.4 vibrating sieve for sieving, and subdividing the aggregate with the outer diameter between 9.5 and 31.5mm into finished broken stones with the outer diameter between 9.5 and 16mm and 16 and 31.5 mm.
10. The aggregate self-collection processing method of claim 9, wherein: and (3) conveying aggregate with the outer diameter less than or equal to 9.5mm to a No. 4 vibrating screen for screening, and classifying the aggregate into finished crushed stones with the outer diameter of 0-2.36 mm, 2.36-4.75 mm and 4.75-9.5 mm.
CN202410142853.2A 2024-02-01 2024-02-01 Aggregate self-mining processing method Pending CN117960331A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410142853.2A CN117960331A (en) 2024-02-01 2024-02-01 Aggregate self-mining processing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410142853.2A CN117960331A (en) 2024-02-01 2024-02-01 Aggregate self-mining processing method

Publications (1)

Publication Number Publication Date
CN117960331A true CN117960331A (en) 2024-05-03

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Application Number Title Priority Date Filing Date
CN202410142853.2A Pending CN117960331A (en) 2024-02-01 2024-02-01 Aggregate self-mining processing method

Country Status (1)

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