CN117948858A - A high-precision machined parts accuracy detection device - Google Patents
A high-precision machined parts accuracy detection device Download PDFInfo
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- 238000001514 detection method Methods 0.000 title claims abstract description 52
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
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Abstract
Description
技术领域Technical Field
本发明涉及工件精度检测技术领域,具体为一种高精密机加工件精度检测装置。The present invention relates to the technical field of workpiece precision detection, and in particular to a high-precision machined workpiece precision detection device.
背景技术Background technique
机加工是一种加工零部件的方式,是将原材料进行加工,使其成为最终所需要的要求,并且拥有相对高的精度和质量。在汽车等工业产品的零配件进行生产时常需要机加工不同型号的曲轴或者凸轮轴。机加工后的曲轴或者凸轮轴曲面需要精度检测合格后才可使用。Machining is a way of processing parts, which is to process raw materials to make them meet the final requirements and have relatively high precision and quality. When producing spare parts for industrial products such as automobiles, it is often necessary to machine different types of crankshafts or camshafts. The machined crankshaft or camshaft surface needs to pass the precision test before it can be used.
曲轴或者凸轮轴部分含有不规则的曲面,现有的高精密机加工件精度检测装置,通常夹持机加工的零件进行手动测量,且由于部分曲面的不规则,导致测量方法较为复杂,无法方便地检测出机加工的曲面是否合格,精度检测效率低下。The crankshaft or camshaft contains irregular curved surfaces. Existing high-precision machined parts accuracy detection devices usually clamp the machined parts for manual measurement. Due to the irregularity of some curved surfaces, the measurement method is relatively complicated and it is impossible to conveniently detect whether the machined curved surfaces are qualified, resulting in low accuracy detection efficiency.
因此需要一种新型高精密机加工件精度检测装置。Therefore, a new type of high-precision machined parts accuracy detection device is needed.
发明内容Summary of the invention
(一)解决的技术问题1. Technical issues to be resolved
针对现有技术的不足,本发明提供一种高精密机加工件精度检测装置的工件精度检测。In view of the deficiencies in the prior art, the present invention provides a workpiece accuracy detection device for high-precision machined parts.
(二)技术方案(II) Technical solution
为实现上述目的,本发明提供如下技术方案一种高精密机加工件精度检测装置,包括底板,底板的其中一端安装有夹持机构,且夹持机构用于夹持待测曲轴,底板上表面连接有X轴移动机构,X轴移动机构的移动部固定连接有Y轴调节机构,Y轴调节机构的螺杆螺纹连接有Z轴调节机构,Z轴调节机构的移动部固定连接有精度检测机构;To achieve the above-mentioned object, the present invention provides the following technical solution: a high-precision machined parts precision detection device, comprising a base plate, one end of which is equipped with a clamping mechanism, and the clamping mechanism is used to clamp the crankshaft to be tested, an upper surface of the base plate is connected to an X-axis moving mechanism, a moving part of the X-axis moving mechanism is fixedly connected to a Y-axis adjustment mechanism, a screw of the Y-axis adjustment mechanism is threadedly connected to a Z-axis adjustment mechanism, and a moving part of the Z-axis adjustment mechanism is fixedly connected to a precision detection mechanism;
精度检测机构包括:与Z轴调节机构的移动部固定连接的安装框,安装框远离待测曲轴的一侧插接安装有导向板,安装框靠近待测曲轴的一侧滑动有竖直限位杆和水平限位杆,且竖直限位杆和水平限位杆相互垂直,竖直限位杆和水平限位杆的交叉点滑动安装有测量杆,测量杆的其中一端固定连接有导向座,导向板设置有两条等距的导向槽,且导向座的两个圆柱分别插入一个导向槽,导向板的导向槽形状由待测曲面的轮廓等距放大得到,测量杆的另一端设置有用于测量的探针,且探针一侧设置有与探针平行的记号笔。The precision detection mechanism includes: an installation frame fixedly connected to the moving part of the Z-axis adjustment mechanism, a guide plate is plugged and installed on the side of the installation frame away from the crankshaft to be measured, a vertical limit rod and a horizontal limit rod are slidably provided on the side of the installation frame close to the crankshaft to be measured, and the vertical limit rod and the horizontal limit rod are perpendicular to each other, a measuring rod is slidably installed at the intersection of the vertical limit rod and the horizontal limit rod, one end of the measuring rod is fixedly connected to a guide seat, the guide plate is provided with two equidistant guide grooves, and two cylinders of the guide seat are respectively inserted into a guide groove, the shape of the guide groove of the guide plate is obtained by equidistantly enlarging the contour of the surface to be measured, a probe for measurement is provided at the other end of the measuring rod, and a marking pen parallel to the probe is provided on one side of the probe.
作为本发明的一种较佳实施方式,安装框远离待测曲轴的一侧固定安装有若干个插接柱,且导向板与插接柱固定插接。As a preferred embodiment of the present invention, a plurality of plug-in columns are fixedly mounted on a side of the mounting frame away from the crankshaft to be tested, and the guide plate is fixedly plugged with the plug-in columns.
作为本发明的一种较佳实施方式,安装框的两端分别固定安装有一组锁扣组件;As a preferred embodiment of the present invention, a set of locking components are fixedly installed at both ends of the installation frame;
每组锁扣组件包括:与安装框外壁固定连接的旋转座,旋转座旋转安装有挡板,且挡板贯穿安装框的方孔与导向板接触。Each set of locking components includes: a rotating seat fixedly connected to the outer wall of the installation frame, a baffle plate rotatably mounted on the rotating seat, and the baffle plate passes through the square hole of the installation frame and contacts the guide plate.
作为本发明的一种较佳实施方式,测量杆同时贯穿竖直限位杆和水平限位杆的通槽。As a preferred embodiment of the present invention, the measuring rod passes through the through slots of the vertical limiting rod and the horizontal limiting rod at the same time.
作为本发明的一种较佳实施方式,竖直限位杆和水平限位杆的端部均固定安装有一个滑动组件;As a preferred embodiment of the present invention, a sliding assembly is fixedly installed at the end of each of the vertical limit rod and the horizontal limit rod;
每个滑动组件包括:与限位杆端部固定连接的滑座,滑座转动安装有滚轮。Each sliding assembly comprises a sliding seat fixedly connected to the end of the limiting rod, and a roller is rotatably mounted on the sliding seat.
作为本发明的一种较佳实施方式,测量杆的另一端固定安装有安装板,且安装板安装有安装壳,安装板和安装壳之间夹持有百分表,且百分表设置有可伸缩的探针,记号笔固定连接有滑动座,且滑动座的滑杆与测量杆滑动连接,滑动座转动连接有调节螺杆,且调节螺杆与测量杆螺纹连接。As a preferred embodiment of the present invention, a mounting plate is fixedly installed on the other end of the measuring rod, and a mounting shell is installed on the mounting plate, a dial indicator is clamped between the mounting plate and the mounting shell, and the dial indicator is provided with a retractable probe, the marker pen is fixedly connected to a sliding seat, and the sliding rod of the sliding seat is slidably connected to the measuring rod, the sliding seat is rotatably connected to an adjusting screw, and the adjusting screw is threadedly connected to the measuring rod.
作为本发明的一种较佳实施方式,X轴移动机构包括:两条平行且固定安装在底板上的线轨,两条线轨共同固定安装有移动台,底板的另一端固定安装有安装架,安装架安装有驱动电机,驱动电机的输出端同轴固定连接有X轴螺杆,且X轴螺杆与移动台螺纹连接。As a preferred embodiment of the present invention, the X-axis moving mechanism includes: two linear rails that are parallel and fixedly mounted on the base plate, a moving platform is fixedly mounted on the two linear rails, a mounting frame is fixedly mounted on the other end of the base plate, a driving motor is mounted on the mounting frame, an output end of the driving motor is coaxially fixedly connected to an X-axis screw, and the X-axis screw is threadedly connected to the moving platform.
作为本发明的一种较佳实施方式,Y轴调节机构包括:与移动台固定连接的Y轴座,Y轴座转动安装有Y轴螺杆,Y轴螺杆的其中一端同轴固定连接的第一转盘。As a preferred embodiment of the present invention, the Y-axis adjustment mechanism includes: a Y-axis seat fixedly connected to the moving platform, a Y-axis screw rotatably mounted on the Y-axis seat, and a first turntable coaxially fixedly connected to one end of the Y-axis screw.
作为本发明的一种较佳实施方式,Z轴调节机构包括:与Y轴螺杆螺纹连接的Z轴座,Z轴座竖直滑动安装有升降块,Z轴座的中部转动安装有蜗杆,Z轴座的内腔转动安装有Z轴螺杆,且Z轴螺杆与升降块螺纹连接,Z轴螺杆同轴固定套设有蜗轮,且蜗轮与蜗杆啮合,蜗杆其中一端同轴固定连接有第二转盘。As a preferred embodiment of the present invention, the Z-axis adjustment mechanism includes: a Z-axis seat threadedly connected to the Y-axis screw, a lifting block vertically slidably installed on the Z-axis seat, a worm rotatably installed in the middle of the Z-axis seat, a Z-axis screw rotatably installed in the inner cavity of the Z-axis seat, and the Z-axis screw is threadedly connected to the lifting block, a worm gear is coaxially fixed to the Z-axis screw sleeve, and the worm gear is meshed with the worm, and one end of the worm is coaxially fixedly connected to a second turntable.
作为本发明的一种较佳实施方式,夹持机构包括:固定安装在底板其中一端的夹持座,夹持座安装有夹盘,且夹盘夹持待测曲轴。As a preferred embodiment of the present invention, the clamping mechanism includes: a clamping seat fixedly mounted on one end of the base plate, the clamping seat is equipped with a chuck, and the chuck clamps the crankshaft to be tested.
有益效果Beneficial Effects
与现有技术相比,本发明提供了一种高精密机加工件精度检测装置,具备以下有益效果:Compared with the prior art, the present invention provides a high-precision machined parts accuracy detection device, which has the following beneficial effects:
一、通过Y轴调节机构和Z轴调节机构的调整且配合X轴移动机构使得精度检测机构的百分表贴合待测曲轴的待测曲面,其中用手推动测量杆移动,使得导向座沿着导向槽移动时会通过测量杆驱动百分表旋转,使得百分表的探针始终保持与待测曲面的切面垂直,便于探针对待测曲面的加工精度进行检测,当超过误差的曲面凸起顶起可伸缩的探针后,记号笔与超过误差的曲面凸起接触留下标记,直接在曲面上自动标记出加工不合格处,便于后期对不合格的曲面进行修正,便捷地实现了对机加工不规则曲面的检测,提升了精度检测的效率;1. Through the adjustment of the Y-axis adjustment mechanism and the Z-axis adjustment mechanism and the cooperation with the X-axis moving mechanism, the dial indicator of the precision detection mechanism is made to fit the measured surface of the crankshaft to be measured. The measuring rod is pushed by hand to move, so that when the guide seat moves along the guide groove, the dial indicator is driven to rotate through the measuring rod, so that the probe of the dial indicator is always kept perpendicular to the section of the measured surface, which is convenient for the probe to detect the machining accuracy of the measured surface. When the convex surface exceeding the error lifts up the retractable probe, the marker pen contacts the convex surface exceeding the error and leaves a mark, and the unqualified processing is automatically marked directly on the surface, which is convenient for the later correction of the unqualified surface, and conveniently realizes the detection of irregular machined surfaces, and improves the efficiency of precision detection;
二、检测新的不规则曲面时,在安装框上安装新的导向板,其中导向板的通孔先插入插接柱,同时使得导向座的两个圆柱分别插入一个导向板的导向槽,接着旋转挡板使其抵紧导向板,使得导向板无法移动,得益于导向板的可替换设计,提升了该高精密机加工件精度检测装置的通用性;Second, when testing a new irregular curved surface, a new guide plate is installed on the mounting frame, wherein the through hole of the guide plate is first inserted into the plug-in column, and at the same time, the two cylinders of the guide seat are respectively inserted into the guide groove of a guide plate, and then the baffle is rotated to press against the guide plate so that the guide plate cannot move. Thanks to the replaceable design of the guide plate, the versatility of the high-precision machined parts precision detection device is improved;
三、拧下安装在安装壳上的螺栓,使得安装板和安装壳分离,即可取下百分表,得益于百分表的更换设计,提升了该高精密机加工件精度检测装置维护的便利性。3. Unscrew the bolts installed on the mounting shell to separate the mounting plate and the mounting shell, and then remove the dial indicator. Thanks to the replacement design of the dial indicator, the convenience of maintenance of the high-precision machined parts accuracy detection device is improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例的整体结构示意图;FIG1 is a schematic diagram of the overall structure of an embodiment of the present invention;
图2为本发明实施例图1中A处的放大图;FIG2 is an enlarged view of point A in FIG1 according to an embodiment of the present invention;
图3为本发明实施例另一个角度的整体结构示意图;FIG3 is a schematic diagram of the overall structure of an embodiment of the present invention from another angle;
图4为本发明实施例Z轴调节机构的结构示意图;FIG4 is a schematic structural diagram of a Z-axis adjustment mechanism according to an embodiment of the present invention;
图5为本发明实施例去除Z轴座的Z轴调节机构爆炸视图;FIG5 is an exploded view of the Z-axis adjustment mechanism without the Z-axis seat according to an embodiment of the present invention;
图6为本发明实施例精度检测机构的结构示意图;FIG6 is a schematic diagram of the structure of an accuracy detection mechanism according to an embodiment of the present invention;
图7为本发明实施例去除安装框的精度检测机构结构示意图;7 is a schematic diagram of the structure of the precision detection mechanism without the installation frame according to an embodiment of the present invention;
图8为本发明实施例图7中B处的放大图;FIG8 is an enlarged view of point B in FIG7 according to an embodiment of the present invention;
图9为本发明实施例图7中C处的放大图;FIG9 is an enlarged view of point C in FIG7 according to an embodiment of the present invention;
图10为本发明实施例探针检测待测曲轴的结构示意图;10 is a schematic diagram of the structure of a probe detecting a crankshaft to be tested according to an embodiment of the present invention;
图11为本发明实施例图7中D处的放大图;FIG11 is an enlarged view of point D in FIG7 according to an embodiment of the present invention;
图12为本发明实施例锁扣组件的结构示意图。FIG. 12 is a schematic diagram of the structure of a locking assembly according to an embodiment of the present invention.
图中:In the figure:
1、底板;1. Bottom plate;
2、X轴移动机构;21、线轨;22、移动台;23、X轴螺杆;24、安装架;25、驱动电机;26、内六角螺栓;2. X-axis moving mechanism; 21. Linear rail; 22. Moving table; 23. X-axis screw; 24. Mounting frame; 25. Driving motor; 26. Hexagon socket bolt;
3、Y轴调节机构;31、Y轴座;32、Y轴螺杆;33、第一转盘;3. Y-axis adjustment mechanism; 31. Y-axis seat; 32. Y-axis screw; 33. first turntable;
4、Z轴调节机构;41、Z轴座;42、升降块;43、第二转盘;44、Z轴螺杆;45、蜗轮;46、蜗杆;4. Z-axis adjustment mechanism; 41. Z-axis seat; 42. lifting block; 43. second turntable; 44. Z-axis screw; 45. worm wheel; 46. worm;
5、精度检测机构;51、安装框;52、导向板;53、竖直限位杆;54、水平限位杆;55、测量杆;56、导向座;57、滑动组件;571、滑座;572、滚轮;58、锁扣组件;581、旋转座;582、挡板;59、安装板;510、安装壳;511、百分表;512、插接柱;513、探针;514、滑动座;515、记号笔;516、调节螺杆;5. Precision detection mechanism; 51. Mounting frame; 52. Guide plate; 53. Vertical limit rod; 54. Horizontal limit rod; 55. Measuring rod; 56. Guide seat; 57. Sliding assembly; 571. Sliding seat; 572. Roller; 58. Lock assembly; 581. Rotating seat; 582. Baffle; 59. Mounting plate; 510. Mounting shell; 511. Dial indicator; 512. Plug-in column; 513. Probe; 514. Sliding seat; 515. Marker pen; 516. Adjusting screw;
6、夹持机构;61、夹持座;62、夹盘;6. Clamping mechanism; 61. Clamping seat; 62. Clamping plate;
7、待测曲轴。7. Crankshaft to be tested.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-12,一种高精密机加工件精度检测装置,包括底板1。该高精密机加工件精度检测装置可以检测发动机曲轴或者凸轮轴的不规则曲面。底板1的其中一端安装有夹持机构6,且夹持机构6用于夹持待测曲轴7。该高精密机加工件精度检测装置用于检测待测曲轴7的不规则曲面。底板1上表面连接有X轴移动机构2,X轴移动机构2的移动部固定连接有Y轴调节机构3。X轴移动机构2与Y轴调节机构3交叉设置,X轴移动机构2与Y轴调节机构3相互垂直。X轴移动机构2用于驱动精度检测机构5靠近待测曲轴7。Y轴调节机构3用于精度检测机构5在Y轴方向调整位置。Y轴调节机构3的螺杆螺纹连接有Z轴调节机构4。Z轴调节机构4用于精度检测机构5在Z轴方向调整位置。Z轴调节机构4的移动部固定连接有精度检测机构5。精度检测机构5用于检测待测曲轴7的不规则曲面。X轴移动机构2的移动部直线移动方向为X轴方向,Z轴座41的直线移动方向为Y轴方向,Z轴调节机构4的移动部直线移动方向为Z轴方向。X轴移动机构2的移动部为移动台22,Z轴调节机构4的移动部为升降块42。Please refer to Figures 1-12, a high-precision machined parts precision detection device includes a base plate 1. The high-precision machined parts precision detection device can detect irregular curved surfaces of engine crankshafts or camshafts. A clamping mechanism 6 is installed at one end of the base plate 1, and the clamping mechanism 6 is used to clamp the crankshaft 7 to be tested. The high-precision machined parts precision detection device is used to detect irregular curved surfaces of the crankshaft 7 to be tested. An X-axis moving mechanism 2 is connected to the upper surface of the base plate 1, and the moving part of the X-axis moving mechanism 2 is fixedly connected to the Y-axis adjustment mechanism 3. The X-axis moving mechanism 2 and the Y-axis adjustment mechanism 3 are cross-arranged, and the X-axis moving mechanism 2 and the Y-axis adjustment mechanism 3 are perpendicular to each other. The X-axis moving mechanism 2 is used to drive the precision detection mechanism 5 to approach the crankshaft 7 to be tested. The Y-axis adjustment mechanism 3 is used to adjust the position of the precision detection mechanism 5 in the Y-axis direction. The screw of the Y-axis adjustment mechanism 3 is threadedly connected to the Z-axis adjustment mechanism 4. The Z-axis adjustment mechanism 4 is used to adjust the position of the precision detection mechanism 5 in the Z-axis direction. The moving part of the Z-axis adjustment mechanism 4 is fixedly connected to the precision detection mechanism 5. The precision detection mechanism 5 is used to detect the irregular curved surface of the crankshaft 7 to be tested. The linear moving direction of the moving part of the X-axis moving mechanism 2 is the X-axis direction, the linear moving direction of the Z-axis seat 41 is the Y-axis direction, and the linear moving direction of the moving part of the Z-axis adjustment mechanism 4 is the Z-axis direction. The moving part of the X-axis moving mechanism 2 is the moving table 22, and the moving part of the Z-axis adjustment mechanism 4 is the lifting block 42.
夹持机构6包括:固定安装在底板1其中一端的夹持座61,夹持座61安装有夹盘62,且夹盘62夹持待测曲轴7。夹持座61内部安装有夹盘62的驱动和控制功能。夹盘62具有轴锁定功能,使得待测曲轴7可以临时位置固定进行曲面检测。The clamping mechanism 6 includes: a clamping seat 61 fixedly mounted at one end of the base plate 1, a chuck 62 mounted on the clamping seat 61, and the chuck 62 clamps the crankshaft 7 to be tested. The driving and control functions of the chuck 62 are installed inside the clamping seat 61. The chuck 62 has a shaft locking function, so that the crankshaft 7 to be tested can be temporarily fixed in position for curved surface detection.
X轴移动机构2包括:两条平行且固定安装在底板1上的线轨21。每条线轨21均安装有若干个线性均匀分布的内六角螺栓26,且每个内六角螺栓26均螺纹拧在底板1上。两条线轨21共同固定安装有移动台22,底板1的另一端固定安装有安装架24,安装架24安装有驱动电机25。驱动电机25的四角分别安装有一个螺栓,且每个螺栓均与安装架24螺纹连接。驱动电机25的输出端同轴固定连接有X轴螺杆23,且X轴螺杆23与移动台22螺纹连接。驱动电机25的输出端安装有轴联器,且通过轴联器与X轴螺杆23同轴固定连接。The X-axis moving mechanism 2 includes: two linear rails 21 that are parallel and fixedly mounted on the base plate 1. Each linear rail 21 is installed with a number of linearly evenly distributed hexagon socket bolts 26, and each hexagon socket bolt 26 is threaded on the base plate 1. The two linear rails 21 are jointly fixedly mounted with a moving platform 22, and a mounting frame 24 is fixedly mounted on the other end of the base plate 1, and a driving motor 25 is installed on the mounting frame 24. A bolt is respectively installed at the four corners of the driving motor 25, and each bolt is threadedly connected to the mounting frame 24. The output end of the driving motor 25 is coaxially fixedly connected with the X-axis screw 23, and the X-axis screw 23 is threadedly connected to the moving platform 22. A shaft coupling is installed at the output end of the driving motor 25, and it is coaxially fixedly connected with the X-axis screw 23 through the shaft coupling.
Y轴调节机构3包括:与移动台22固定连接的Y轴座31,Y轴座31转动安装有Y轴螺杆32,Y轴螺杆32的其中一端同轴固定连接的第一转盘33。Y轴螺杆32的两端分布设置有一个圆形限位块,使得Y轴螺杆32仅可以绕着自身轴线旋转,无法沿着轴线移动。Y轴螺杆32通过焊接与第一转盘33同轴固定连接。用手转动第一转盘33即可驱动Y轴螺杆32旋转,旋转的Y轴螺杆32驱动Z轴座41沿着Y轴座31直线滑动。The Y-axis adjustment mechanism 3 includes: a Y-axis seat 31 fixedly connected to the moving table 22, a Y-axis screw 32 rotatably mounted on the Y-axis seat 31, and a first turntable 33 coaxially fixedly connected to one end of the Y-axis screw 32. A circular stop block is provided at both ends of the Y-axis screw 32, so that the Y-axis screw 32 can only rotate around its own axis and cannot move along the axis. The Y-axis screw 32 is coaxially fixedly connected to the first turntable 33 by welding. The Y-axis screw 32 can be driven to rotate by turning the first turntable 33 by hand, and the rotating Y-axis screw 32 drives the Z-axis seat 41 to slide linearly along the Y-axis seat 31.
Z轴调节机构4包括:与Y轴螺杆32螺纹连接的Z轴座41,Z轴座41竖直滑动安装有升降块42,Z轴座41的中部转动安装有蜗杆46。蜗杆46的两端分别设置有一个圆形限位块,使得蜗杆46仅可以绕着自身轴线旋转,无法沿着轴线移动。Z轴座41的内腔转动安装有Z轴螺杆44,且Z轴螺杆44与升降块42螺纹连接。Z轴螺杆44的底部设置有一个圆形限位块,使得Z轴螺杆44仅可以绕着自身轴线旋转,无法沿着轴线移动。Z轴螺杆44同轴固定套设有蜗轮45,且蜗轮45与蜗杆46啮合。旋转蜗杆46可驱动蜗轮45旋转。蜗杆46其中一端同轴固定连接有第二转盘43,第二转盘43用于驱动蜗杆46旋转。The Z-axis adjustment mechanism 4 includes: a Z-axis seat 41 threadedly connected to the Y-axis screw 32, a lifting block 42 is vertically slidably installed on the Z-axis seat 41, and a worm 46 is rotatably installed in the middle of the Z-axis seat 41. A circular stopper is respectively provided at both ends of the worm 46, so that the worm 46 can only rotate around its own axis and cannot move along the axis. A Z-axis screw 44 is rotatably installed in the inner cavity of the Z-axis seat 41, and the Z-axis screw 44 is threadedly connected to the lifting block 42. A circular stopper is provided at the bottom of the Z-axis screw 44, so that the Z-axis screw 44 can only rotate around its own axis and cannot move along the axis. The Z-axis screw 44 is coaxially fixed with a worm wheel 45, and the worm wheel 45 is meshed with the worm 46. Rotating the worm 46 can drive the worm wheel 45 to rotate. One end of the worm 46 is coaxially fixedly connected to a second turntable 43, and the second turntable 43 is used to drive the worm 46 to rotate.
精度检测机构5包括:与Z轴调节机构4的移动部固定连接的安装框51,安装框51远离待测曲轴7的一侧插接安装有导向板52。安装框51设置有用于安装导向板52的镶嵌槽。导向板52的可以根据检测的曲面形状进行更换,使得该高精密机加工件精度检测装置可以检测不同的曲面加工精度。安装框51靠近待测曲轴7的一侧滑动有竖直限位杆53和水平限位杆54,且竖直限位杆53和水平限位杆54相互垂直,竖直限位杆53和水平限位杆54的交叉点滑动安装有测量杆55。竖直限位杆53和水平限位杆54均开设有一条通槽,且测量杆55同时贯穿竖直限位杆53和水平限位杆54的通槽。测量杆55的其中一端固定连接有导向座56。测量杆55固定连接在导向座56的中部。导向板52设置有两条等距的导向槽,且导向座56的两个圆柱分别插入一个导向槽,导向板52的导向槽形状由待测曲面的轮廓等距放大得到。导向座56的两个圆柱轴线之间的间距等于两条导向槽中心线之间的间距。测量杆55的另一端设置有用于测量的探针513,且探针513一侧设置有与探针513平行的记号笔515。导向座56沿着导向槽移动时会通过测量杆55驱动探针513旋转,使得探针513始终保持与待测曲面的切面垂直,便于探针513对待测曲面的加工精度进行检测。记号笔515用于在凸起的曲面上自动标记,便于后期修正。The precision detection mechanism 5 includes: a mounting frame 51 fixedly connected to the moving part of the Z-axis adjustment mechanism 4, and a guide plate 52 is inserted and installed on the side of the mounting frame 51 away from the crankshaft 7 to be tested. The mounting frame 51 is provided with an inlay groove for installing the guide plate 52. The guide plate 52 can be replaced according to the shape of the curved surface to be tested, so that the high-precision machined parts precision detection device can detect different curved surface processing accuracies. A vertical limit rod 53 and a horizontal limit rod 54 are slidably provided on the side of the mounting frame 51 close to the crankshaft 7 to be tested, and the vertical limit rod 53 and the horizontal limit rod 54 are perpendicular to each other, and a measuring rod 55 is slidably installed at the intersection of the vertical limit rod 53 and the horizontal limit rod 54. The vertical limit rod 53 and the horizontal limit rod 54 are both provided with a through groove, and the measuring rod 55 simultaneously penetrates the through grooves of the vertical limit rod 53 and the horizontal limit rod 54. One end of the measuring rod 55 is fixedly connected to a guide seat 56. The measuring rod 55 is fixedly connected to the middle of the guide seat 56. The guide plate 52 is provided with two equidistant guide grooves, and the two cylinders of the guide seat 56 are respectively inserted into one guide groove, and the shape of the guide groove of the guide plate 52 is obtained by equidistantly enlarging the contour of the surface to be measured. The spacing between the two cylindrical axes of the guide seat 56 is equal to the spacing between the center lines of the two guide grooves. A probe 513 for measurement is provided at the other end of the measuring rod 55, and a marking pen 515 parallel to the probe 513 is provided on one side of the probe 513. When the guide seat 56 moves along the guide groove, the measuring rod 55 drives the probe 513 to rotate, so that the probe 513 always remains perpendicular to the section of the surface to be measured, which is convenient for the probe 513 to detect the machining accuracy of the surface to be measured. The marking pen 515 is used to automatically mark on the raised surface for later correction.
安装框51远离待测曲轴7的一侧固定安装有若干个插接柱512,且导向板52与插接柱512固定插接。插接柱512用于导向板52的安装定位。安装框51的两端分别固定安装有一组锁扣组件58。锁扣组件58用于固定导向板52的位置,使其无法移动。A plurality of plug-in posts 512 are fixedly mounted on the side of the mounting frame 51 away from the crankshaft 7 to be tested, and the guide plate 52 is fixedly plugged with the plug-in posts 512. The plug-in posts 512 are used for mounting and positioning the guide plate 52. A set of locking components 58 are fixedly mounted on both ends of the mounting frame 51. The locking components 58 are used to fix the position of the guide plate 52 so that it cannot move.
每组锁扣组件58包括:与安装框51外壁固定连接的旋转座581,旋转座581旋转安装有挡板582,且挡板582贯穿安装框51的方孔与导向板52接触。导向板52安装后,旋转挡板582使其抵紧导向板52,使得导向板52无法移动。Each set of locking components 58 includes: a rotating seat 581 fixedly connected to the outer wall of the installation frame 51, a baffle 582 is rotatably installed on the rotating seat 581, and the baffle 582 passes through the square hole of the installation frame 51 and contacts the guide plate 52. After the guide plate 52 is installed, the baffle 582 is rotated to make it close to the guide plate 52, so that the guide plate 52 cannot move.
测量杆55同时贯穿竖直限位杆53和水平限位杆54的通槽。竖直限位杆53和水平限位杆54的端部均固定安装有一个滑动组件57。安装框51设置有适配滑动组件57直线滑动的滑槽。滑动组件57可以设置成各种降低限位杆与安装框51之间摩擦力的组件。The measuring rod 55 passes through the through slots of the vertical limiting rod 53 and the horizontal limiting rod 54. A sliding assembly 57 is fixedly installed at the ends of the vertical limiting rod 53 and the horizontal limiting rod 54. The mounting frame 51 is provided with a sliding groove adapted for linear sliding of the sliding assembly 57. The sliding assembly 57 can be configured as various assemblies that reduce the friction between the limiting rod and the mounting frame 51.
每个滑动组件57包括:与限位杆端部固定连接的滑座571,滑座571转动安装有滚轮572。滚轮572用于降低限位杆与安装框51之间摩擦力。Each sliding assembly 57 includes a sliding seat 571 fixedly connected to the end of the limiting rod, and a roller 572 is rotatably mounted on the sliding seat 571. The roller 572 is used to reduce the friction between the limiting rod and the installation frame 51.
测量杆55的另一端固定安装有安装板59,且安装板59安装有安装壳510,安装板59和安装壳510之间夹持有百分表511,且百分表511设置有可伸缩的探针513,记号笔515固定连接有滑动座514,且滑动座514的滑杆与测量杆55滑动连接,滑动座514转动连接有调节螺杆516,且调节螺杆516与测量杆55螺纹连接。百分表511的可伸缩的探针513用于检测待测曲面的加工精度是否在误差范围内。当超过误差的曲面凸起顶起可伸缩的探针513后,记号笔515与超过误差的曲面凸起接留下标记。调节螺杆516远离探针513的一端设置有六角螺帽,使用扳手拧动六角螺帽,即可驱动滑动座514沿着自身的滑杆直线移动,从而调节记号笔515的安装位置,以此适应曲面的不同误差标记需要。调节记号笔51尽可能与探针513贴合,使得调节记号笔51的自动标记点尽可能的贴近曲面机构不合格处。安装板59和安装壳510之间通过螺栓固定连接,安装壳510上设置有适配螺栓的通孔,安装板59上设置有适配螺栓的螺纹孔。拧下螺栓即可拆下百分表511进行更换。The other end of the measuring rod 55 is fixedly mounted with a mounting plate 59, and the mounting plate 59 is mounted with a mounting shell 510, a dial gauge 511 is sandwiched between the mounting plate 59 and the mounting shell 510, and the dial gauge 511 is provided with a retractable probe 513, a marker pen 515 is fixedly connected with a sliding seat 514, and the sliding rod of the sliding seat 514 is slidably connected with the measuring rod 55, the sliding seat 514 is rotatably connected with an adjusting screw 516, and the adjusting screw 516 is threadedly connected with the measuring rod 55. The retractable probe 513 of the dial gauge 511 is used to detect whether the machining accuracy of the surface to be measured is within the error range. When the curved surface protrusion exceeding the error lifts up the retractable probe 513, the marker pen 515 and the curved surface protrusion exceeding the error leave a mark. The end of the adjusting screw 516 away from the probe 513 is provided with a hexagonal nut. By using a wrench to turn the hexagonal nut, the sliding seat 514 can be driven to move linearly along its own sliding rod, thereby adjusting the installation position of the marker 515 to meet the different error marking needs of the curved surface. The adjusting marker 51 is as close to the probe 513 as possible, so that the automatic marking point of the adjusting marker 51 is as close as possible to the unqualified part of the curved surface mechanism. The mounting plate 59 and the mounting shell 510 are fixedly connected by bolts. The mounting shell 510 is provided with a through hole for the adapter bolt, and the mounting plate 59 is provided with a threaded hole for the adapter bolt. The dial indicator 511 can be removed for replacement by unscrewing the bolts.
工作原理:working principle:
该高精密机加工件精度检测装置,使用时,使用夹持机构6夹持待测曲轴7,接着使用X轴移动机构2驱动精度检测机构5靠近待测曲轴7,其中驱动电机25驱动X轴螺杆23旋转,使得X轴螺杆23驱动移动台22沿着线轨21移动,使得精度检测机构5靠近待测曲轴7,然后通过Y轴调节机构3和Z轴调节机构4的调整且配合X轴移动机构2使得百分表511的探针513贴合待测曲轴7的待测曲面,其中用手转动第一转盘33驱动Y轴螺杆32旋转,旋转的Y轴螺杆32驱动Z轴座41沿着Y轴座31直线滑动,用于调整精度检测机构5在Y轴的位置,用手转动第二转盘43驱动蜗杆46旋转,旋转的蜗杆46通过蜗轮45带动Z轴螺杆44旋转,使得升降块42在Z轴方向移动,用于调整精度检测机构5在Z轴的位置,当百分表511的探针513贴合待测曲轴7的待测曲面后,用手推动测量杆55移动,使得百分表511的探针513贴合待测曲轴7的待测曲面移动测量曲面的加工精度误差,其中导向座56沿着导向槽移动时会通过测量杆55驱动探针513旋转,使得探针513始终保持与待测曲面的切面垂直,便于百分表511对待测曲面的加工精度进行检测,当超过误差的曲面凸起顶起可伸缩的探针513后,记号笔515与超过误差的曲面凸起接触留下标记,便于后期对不合格的曲面进行修正;When the high-precision machined parts precision detection device is used, the clamping mechanism 6 is used to clamp the crankshaft 7 to be tested, and then the X-axis moving mechanism 2 is used to drive the precision detection mechanism 5 to approach the crankshaft 7 to be tested, wherein the driving motor 25 drives the X-axis screw 23 to rotate, so that the X-axis screw 23 drives the moving platform 22 to move along the linear rail 21, so that the precision detection mechanism 5 approaches the crankshaft 7 to be tested, and then the probe 513 of the dial indicator 511 is made to fit the measured curved surface of the crankshaft 7 to be tested by adjusting the Y-axis adjustment mechanism 3 and the Z-axis adjustment mechanism 4 and cooperating with the X-axis moving mechanism 2, wherein the first turntable 33 is rotated by hand to drive the Y-axis screw 32 to rotate, and the rotating Y-axis screw 32 drives the Z-axis seat 41 to slide linearly along the Y-axis seat 31 to adjust the position of the precision detection mechanism 5 on the Y-axis, and the second turntable 43 is rotated by hand to drive the worm 46 to rotate, and the rotating The worm 46 drives the Z-axis screw 44 to rotate through the worm gear 45, so that the lifting block 42 moves in the Z-axis direction, which is used to adjust the position of the precision detection mechanism 5 on the Z-axis. When the probe 513 of the dial indicator 511 fits the measured surface of the crankshaft 7 to be measured, the measuring rod 55 is pushed by hand to move, so that the probe 513 of the dial indicator 511 fits the measured surface of the crankshaft 7 to be measured and moves to measure the machining accuracy error of the surface. When the guide seat 56 moves along the guide groove, it drives the probe 513 to rotate through the measuring rod 55, so that the probe 513 always remains perpendicular to the section of the measured surface, which is convenient for the dial indicator 511 to detect the machining accuracy of the measured surface. When the surface protrusion that exceeds the error lifts up the retractable probe 513, the marker pen 515 contacts the surface protrusion that exceeds the error to leave a mark, which is convenient for correcting the unqualified surface later.
测量新的曲面时,取出安装在安装框51上的导向板52,安装新的导向板52,新导向板52安装时,导向板52的通孔先插入插接柱512,同时使得导向座56的两个圆柱分别插入一个导向板52的导向槽,接着旋转挡板582使其抵紧导向板52,使得导向板52无法移动;When measuring a new curved surface, the guide plate 52 installed on the installation frame 51 is taken out and a new guide plate 52 is installed. When installing the new guide plate 52, the through hole of the guide plate 52 is first inserted into the plug-in column 512, and at the same time, the two cylinders of the guide seat 56 are respectively inserted into a guide groove of the guide plate 52, and then the baffle 582 is rotated to make it close to the guide plate 52, so that the guide plate 52 cannot move;
更换百分表511时,拧下安装在安装壳510上的螺栓,使得安装板59和安装壳510分离,即可取下百分表511;When replacing the dial gauge 511, unscrew the bolts mounted on the mounting shell 510 to separate the mounting plate 59 from the mounting shell 510, and then remove the dial gauge 511;
调节调节记号笔515的安装位置时,使用扳手拧动六角螺帽,驱动滑动座514沿着自身的滑杆直线移动,以此调节记号笔515的安装位置,适应曲面的不同误差标记需要。When adjusting the installation position of the marking pen 515, use a wrench to tighten the hexagonal nut to drive the sliding seat 514 to move linearly along its own sliding rod, so as to adjust the installation position of the marking pen 515 to meet the different error marking needs of the curved surface.
以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出的简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.
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Denomination of invention: A high-precision machining part accuracy detection device Granted publication date: 20240604 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Suzhou Mudu Sub branch Pledgor: Suzhou Zeyun Precision Technology Co.,Ltd. Registration number: Y2024980047875 |