CN117933892A - Equipment management and workshop management digital platform based on equipment interconnection - Google Patents
Equipment management and workshop management digital platform based on equipment interconnection Download PDFInfo
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- CN117933892A CN117933892A CN202310542419.9A CN202310542419A CN117933892A CN 117933892 A CN117933892 A CN 117933892A CN 202310542419 A CN202310542419 A CN 202310542419A CN 117933892 A CN117933892 A CN 117933892A
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- 238000007726 management method Methods 0.000 claims abstract description 84
- 238000012423 maintenance Methods 0.000 claims abstract description 25
- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 238000007619 statistical method Methods 0.000 claims abstract description 7
- 238000009826 distribution Methods 0.000 claims description 7
- 238000004458 analytical method Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 7
- 238000003745 diagnosis Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000012545 processing Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
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- 238000007689 inspection Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
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Abstract
The invention discloses a device management and workshop management digital platform based on device interconnection, which relates to the technical field of industrial devices, and is characterized in that: the platform comprises a display page, an operation monitoring module, an alarm management module, a statistical analysis module, a maintenance management module, a quality management module and a basic information management module. The equipment can be monitored on line, fault diagnosis and predictive maintenance are realized, the stability and reliability of the equipment are improved, and the downtime and maintenance cost are reduced; the method can realize real-time monitoring and data acquisition of the production process, improve the production efficiency and quality, and reduce the production cost and resource waste.
Description
Technical Field
The invention relates to the technical field of industrial equipment, in particular to a device management and workshop management digital platform based on equipment interconnection.
Background
The device interconnection refers to connecting devices through the Internet, so that data exchange and information sharing among the devices are realized. The equipment management and workshop management digital scheme based on equipment interconnection can improve production efficiency and management efficiency, and reduce production cost and management cost.
The following technical problems exist in the prior art:
1. complexity of device interconnection
The device interconnection needs to consider the problems of protocols, interfaces, data formats and the like between different devices, which requires professional technicians to design and realize the devices.
2. Complexity of shop site environment
The workshop site environment may have problems of noise, dust, temperature, etc., which may affect the operation of the equipment and the acquisition of data, requiring corresponding processing and optimization.
3. Difficulty of data acquisition and processing
Device interconnection requires the collection of large amounts of data and the processing and analysis of such data, which requires significant computational resources and algorithm support.
4. Complexity of system integration and operation and maintenance
The interconnection of devices requires the integration and operation of multiple systems, which requires specialized technicians for management and maintenance.
5. Data security and privacy protection
The interconnection of devices requires the involvement of large amounts of sensitive data, such as device status, production data, etc., which are subject to security encryption and privacy protection.
6. Personnel training and management
The digital scheme requires professional technicians to design, implement and maintain, and training and management of workshop workers to ensure smooth implementation and operation of the digital scheme.
Accordingly, the present invention is directed to a device management and plant management digitizing platform based on device interconnection to solve the above-mentioned related problems.
Disclosure of Invention
The invention aims to provide a device management and workshop management digital platform based on device interconnection.
The technical aim of the invention is realized by the following technical scheme: the device management and workshop management digital platform based on device interconnection comprises a display page, an operation monitoring module, an alarm management module, a statistical analysis module, a maintenance management module, a quality management module and a basic information management module;
the display page is used for displaying a statistical chart of all equipment running state statistical conditions, equipment distribution conditions and equipment startup and alarm conditions of the current account;
the operation monitoring module is used for displaying the real-time state of the connected cloud equipment and inquiring detailed information;
the alarm management module is used for automatically recording alarm information by the system and uniformly summarizing and displaying the alarm information on an alarm management page when the equipment gives an alarm;
The statistical analysis module is used for carrying out statistics and analysis on the comprehensive efficiency of the equipment;
The maintenance management module is used for creating a maintenance planning work order;
The quality management module is used for setting corresponding parameters of the equipment in a three-package period;
the basic information management module is used for managing basic information of the equipment and the workshops.
The invention is further provided with: the basic information management module includes:
The device management unit is used for performing new adding, editing, deleting and inquiring operations on the device information;
The accessory management unit is used for simply carrying out warehouse entry and warehouse exit operation and inventory stock inquiry on the spare and accessory parts for maintenance;
The manufacturer unit is used for unified management of manufacturers, including adding, editing, deleting and inquiring manufacturers;
the client information unit is used for managing the basic information of the client, including adding, editing, deleting and inquiring the client information;
the controller management unit is used for performing new adding, editing, deleting and inquiring operations on the controller information;
the gateway management unit is used for carrying out new adding, editing, deleting and inquiring operations on the gateway information;
the branch factory setting unit is used for performing new adding, editing, deleting and inquiring operations on the branch factory information;
the product setting unit is used for carrying out new adding, editing, deleting and inquiring operations on the product;
and the shift setting unit is used for newly adding shift information meeting the actual requirements.
In summary, the invention has the following beneficial effects:
1. According to the invention, through equipment data acquisition and equipment management, the on-line monitoring, fault diagnosis and predictive maintenance of equipment can be realized, the stability and reliability of the equipment are improved, and the downtime and maintenance cost are reduced;
2. According to the invention, through equipment interconnection and intercommunication, equipment data acquisition and DNC, the real-time monitoring and data acquisition of the production process can be realized, the production efficiency and quality are improved, and the production cost and resource waste are reduced.
3. In the invention, the following effects can be realized through the device interconnection and intercommunication, device data acquisition and device management+DNC:
(1) Real-time monitoring equipment state
Through equipment interconnection, the running state of equipment can be monitored in real time, equipment faults and abnormal conditions can be found in time, and therefore the downtime and the loss of a production line are reduced.
(2) Realizing workshop management networking platform digitization
Workshop personnel, machines and objects are interconnected and communicated, information is shared in authority, production preparation time is shortened, communication time is shortened, manual intervention is reduced, and production efficiency and product quality are improved.
(3) Data analysis and predictive maintenance
By analyzing and processing the equipment operation data, equipment faults and maintenance requirements can be predicted, and maintenance can be performed in advance, so that the influence of the equipment faults on a production line is avoided.
(4) Implementing visual management of production line
Through digital management, visual management of the production line can be realized, management staff can monitor and schedule the production line conveniently, and flexibility and schedulability of the production line are improved.
Drawings
FIG. 1 is a block diagram of a device management and plant management digital platform based on device interconnection in an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to fig. 1.
Examples: the equipment management and workshop management digital platform based on equipment interconnection is shown in fig. 1, and comprises a display page, an operation monitoring module, an alarm management module, a statistical analysis module, a maintenance management module, a quality management module and a basic information management module;
The display page is used for displaying a statistical chart of all equipment running state statistical conditions, equipment distribution conditions and equipment startup and alarm conditions of the current account;
the display page displays a device line diagram, and shows the alarm rate, the alarm number and the starting rate information of the device. The week comparison and month comparison options can be selected, and data comparison with different dimensions can be performed;
device status: the number of devices in 5 (offline, alert, idle, running, standby) states is shown;
market distribution map: the number of devices at different areas in China is shown;
Device distribution: the geographical location distribution of each device is shown. Specific equipment distribution points can be clicked, and basic information of the equipment is displayed in the form of business cards. Providing a searching function, and carrying out searching display in groups; the keyword of the equipment name can be input for searching and displaying; the running state can be clicked to display the state in a classified manner.
The operation monitoring module is used for displaying the real-time state of the connected cloud equipment and inquiring detailed information, and can perform classified search according to screening conditions, click a state button and perform classified display according to the operation state of the equipment;
wherein the display mode adopts two modes of image-text and list;
In the module, the searching method is to input equipment number keywords and perform fuzzy searching. Selecting a group name and performing group searching;
In the module, the classification state display method is to click 5 (standby, running, alarming, off-line and idle) states for state distinguishing display;
In the module, the method for inquiring the details of the equipment is to click on the equipment picture, enter the detail page of the equipment, and check the accumulated running time, the running state of the same day, the basic information of the equipment and the like of the equipment;
In the module, the history record can be checked, meanwhile, the history point location data of the equipment can be checked, and the data information of all the point locations is displayed by default.
The alarm management module is used for automatically recording alarm information when the equipment gives an alarm, uniformly summarizing and displaying the alarm information on an alarm management page, and inquiring and processing the alarm information by inputting a condition screening or page turning searching mode;
In this module, the specific operation is as follows: and selecting a certain alarm information, clicking a function button, and entering an alarm detail processing page. Clicking the button to input specific information, and dispatching operation can be performed. The method comprises the steps of generating a maintenance work order through alarming information transfer; when the alarm information does not need to be processed, clicking "ignore" or clicking "batch ignore".
The statistical analysis module is used for carrying out statistics and analysis on the comprehensive efficiency of the equipment, and displaying dimensions comprises: company OEE, branch OEE, production line OEE, equipment OEE, year, month, and wednesday ratio. And week comparison and month comparison of alarm statistics and startup statistics;
The maintenance management module is used for manually creating a maintenance plan when on-site personnel inspection discovers that equipment fails or needs to be subjected to order-dispatching maintenance according to a daily maintenance plan. The work order execution flow comprises checking the work order, receiving the order, processing the work order, remarking the work order and closing the work order;
the quality management module is used for setting corresponding parameters of the equipment in a three-pack period, so that inquiry and automatic prompting of conditions such as part insurance expiration by the system are facilitated;
The basic information management module is used for managing basic information of the equipment and the workshop.
The basic information management module comprises:
The device management unit is used for performing new adding, editing, deleting and inquiring operations on the device information; the method also comprises the point position importing of the equipment, the formulation of alarm rules and the modification of quality assurance information;
The accessory management unit is a simple purchase, sale and stock management database and is used for carrying out simple warehouse entry and warehouse exit operation and inventory stock inquiry on the spare and accessory parts for maintenance;
And the manufacturer unit is used for unified management of manufacturers and comprises functions of adding, editing, deleting, inquiring manufacturers and the like. Showing the association between the device and the manufacturer;
the client information unit is used for managing the basic information of the client, including adding, editing, deleting and inquiring the client information;
the controller management unit is used for carrying out new adding, editing, deleting and inquiring operations on the controller information and is used for assisting in reading cloud data on the equipment;
The gateway management unit is used for carrying out new adding, editing, deleting and inquiring operations on the gateway information and is used for assisting in reading cloud data on the equipment;
The branch factory setting unit is used for performing new adding, editing, deleting and inquiring operations on branch factory information, and specific production line information can be added under the branch factory;
The product setting unit is used for carrying out new adding, editing, deleting and inquiring operations on the product, and specific procedure information can be added under the product;
the shift setting unit is used for newly adding shift information meeting actual requirements, such as: early shift, middle shift and late shift, and specific time ranges are set.
The present embodiment is only for explanation of the present invention and is not to be construed as limiting the present invention, and modifications to the present embodiment, which may not creatively contribute to the present invention as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present invention.
Claims (2)
1. The equipment management and workshop management digital platform based on equipment interconnection is characterized in that: the platform comprises a display page, an operation monitoring module, an alarm management module, a statistical analysis module, a maintenance management module, a quality management module and a basic information management module;
the display page is used for displaying a statistical chart of all equipment running state statistical conditions, equipment distribution conditions and equipment startup and alarm conditions of the current account;
the operation monitoring module is used for displaying the real-time state of the connected cloud equipment and inquiring detailed information;
the alarm management module is used for automatically recording alarm information by the system and uniformly summarizing and displaying the alarm information on an alarm management page when the equipment gives an alarm;
The statistical analysis module is used for carrying out statistics and analysis on the comprehensive efficiency of the equipment;
The maintenance management module is used for creating a maintenance planning work order;
The quality management module is used for setting corresponding parameters of the equipment in a three-package period;
the basic information management module is used for managing basic information of the equipment and the workshops.
2. The equipment management and shop management digital platform based on equipment interconnection according to claim 1, wherein: the basic information management module includes:
The device management unit is used for performing new adding, editing, deleting and inquiring operations on the device information;
The accessory management unit is used for simply carrying out warehouse entry and warehouse exit operation and inventory stock inquiry on the spare and accessory parts for maintenance;
The manufacturer unit is used for unified management of manufacturers, including adding, editing, deleting and inquiring manufacturers;
the client information unit is used for managing the basic information of the client, including adding, editing, deleting and inquiring the client information;
the controller management unit is used for performing new adding, editing, deleting and inquiring operations on the controller information;
the gateway management unit is used for carrying out new adding, editing, deleting and inquiring operations on the gateway information;
the branch factory setting unit is used for performing new adding, editing, deleting and inquiring operations on the branch factory information;
the product setting unit is used for carrying out new adding, editing, deleting and inquiring operations on the product;
and the shift setting unit is used for newly adding shift information meeting the actual requirements.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310542419.9A CN117933892A (en) | 2023-05-15 | 2023-05-15 | Equipment management and workshop management digital platform based on equipment interconnection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310542419.9A CN117933892A (en) | 2023-05-15 | 2023-05-15 | Equipment management and workshop management digital platform based on equipment interconnection |
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| Publication Number | Publication Date |
|---|---|
| CN117933892A true CN117933892A (en) | 2024-04-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310542419.9A Pending CN117933892A (en) | 2023-05-15 | 2023-05-15 | Equipment management and workshop management digital platform based on equipment interconnection |
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| Country | Link |
|---|---|
| CN (1) | CN117933892A (en) |
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- 2023-05-15 CN CN202310542419.9A patent/CN117933892A/en active Pending
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